MS116-0.4 - ABB - Datasheet.Live

Description

– Overload protection – trip class 10A

– Phase loss sensitivity

– Disconnect function

– Temperature compensation from -25 … +55 °C

– Adjustable current setting for overload protection

– Suitable for three- and single-phase application

– Trip-free mechanism

– Clear switch position indication ON/OFF

Order data

MS116 screw terminal

Setting

range

Type Trip

class

Order code

Pack-

ing unit

PCE

Weight

per PCE

0.10...0.16 MS116-0.16 10A 1SAM250000R1001 10.225

0.16...0.25 MS116-0.25 10A 1SAM250000R1002 10.225

0.25...0.40 MS116-0.4 10A 1SAM250000R1003 10.225

0.40...0.63 MS116-0.63 10A 1SAM250000R1004 10.225

0.63...1.00 MS116-1.0 10A 1SAM250000R1005 10.225

1.00...1.60 MS116-1.6 10A 1SAM250000R1006 10.265

1.60...2.50 MS116-2.5 10A 1SAM250000R1007 10.265

2.50...4.00 MS116-4.0 10A 1SAM250000R1008 10.265

4.00...6.30 MS116-6.3 10A 1SAM250000R1009 10.265

6.30...10.0 MS116-10 10A 1SAM250000R1010 10.265

8.00...12.0 MS116-12 10A 1SAM250000R1012 10.265

10.0...16.0 MS116-16 10A 1SAM250000R1011 10.265

16.0...20.0 MS116-20 10A 1SAM250000R1013 10.310

20.0...25.0 MS116-25 10A 1SAM250000R1014 10.310

25.0...32.0 MS116-32 10A 1SAM250000R1015 10.310

Note: MS116 with pre-assembled auxiliary contact HKF1-11,

please order as follow 1SAM250005Rxxxx

Manual motor starters are electro-

mechanical protection devices for the

main circuit. They are used mainly to

switch motors manually ON/OFF

and protect them fuse less against

short-circuit, overload and phase

failures.

Fuse less protection with a manual

motor starter saves costs, space and

ensures a quick reaction under short-

circuit condition, by switching off the

motor within milliseconds. Fuse less

starter combinations are setup together

with contactors.

Manual motor starter MS116

Data sheet

2CDC241001V0013

2 - 2CDC131025D0202

Functional description

2CDC242032F0013

1 Terminals 1L1, 3L2, 5L3

2 Test function

3 Current setting range / Adjustable current setting for overload protection

4 Terminals 2T1, 4T2, 6T3

Application

The manual motor starters protect the load and the installation against short-circuit and overload. They are three pole

protection devices with thermal tripping elements for overload protection and electromagnetic tripping elements for short-

circuit protection. Furthermore, they provide a disconnect function for safely isolation of the installation and the supply and

can be used for the manual switching of loads.

The manual motor starters have a setting scale in amperes, which allows the direct adjusting of the device without any

additional calculation. In compliance with international and national standards, the setting current is the rated current of the

motor and not the tripping current (no tripping at 1.05 x I, tripping at 1.2 x I; I = setting current).

Operation mode

2CDC242023F0009

Single-phase operation

2CDC242028F0013

Single-phase operation

2CDC242024F0009

Three-phase operation

Wiring diagram

1L1 3L2 5L3

2T1 4T2 6T3

2CDC242025F0009

2CDC131025D0202 - 3

Resistance and power loss per pole

Type Setting range Resistance per pole Power loss per pole

lower value

upper value

at lower value

at upper value

MS116-0.16 0.10 0.16 66.00 0.7 1.7

MS116-0.25 0.16 0.25 25.50 0.7 1.7

MS116-0.4 0.25 0.40 10.38 0.7 1.7

MS116-0.63 0.40 0.63 4.36 0.7 1.7

MS116-1.0 0.63 1.00 1.605 0.7 1.7

MS116-1.6 1.00 1.60 0.648 0.7 1.7

MS116-2.5 1.60 2.50 0.292 0.7 1.8

MS116-4.0 2.50 4.00 0.114 0.7 1.8

MS116-6.3 4.00 6.30 0.046 0.7 1.8

MS116-10 6.30 10.0 0.024 0.9 2.4

MS116-12 8.00 12.0 0.016 1.0 2.3

MS116-16 10.0 16.0 0.011 1.1 2.8

MS116-20 16.0 20.0 0.0057 1.5 2.3

MS116-25 20.0 25.0 0.0045 1.8 2.8

MS116-32 25.0 32.0 0.0030 1.9 3.1

Technical diagram

duty ratio

switching frequency

(Op/h)

(%)

t = 1 s

t = 1.5 s

t = 3 s

t = 5 s

t = 0.5 s

140

120

100

020406080 100

2CDC232005F0211

Intermittent periodic duty, ta: Motor starting time

4 - 2CDC131025D0202

Dimensions

in mm / inches

0.06"

0.07"

0.55"

3.54"

1.77"

0.55"

1.38"

0.22"

1.77"

2.3"

2.76"

1.71"

3.15"

1.1"

2.95"

1.5

1.7

14 14

5.5

57.8

43.5

80.1

27.5

2CDC242002F0010

1.77"

2.3"

1.38"

0.22"

2.75"

1.7"

3.15"

0.55"

2.95"

3.85"

1.77"

0.55"

0.06"

0.07"

1.1"

57.8

5.5

69.8

43.3

79.9

14 14

97.8

1.5

1.7

27.5

2CDC242001F0011

MS116 ≤ 16 A MS116 ≥ 20 A

Ø 0.18" 0.35"

0.21"

0.69"

4.8"

4.33"

Ø 4.5 9

5.4

17.5

122

110

2CDC242003F0010

Ø 0.18" 0.35" 0.21"

0.69"

4.8"

4.33"

Ø 4.5 9 5.4

17.5

122

110

2CDC242002F0011

MS116 ≤ 16 A with screw ﬁxing kit FS116 (accessory) MS116 ≥ 20 A with screw ﬁxing kit FS116 (accessory)

2CDC131025D0202 - 5

Main accessories for manual motor starter

1SBC500341F0000

MS116

UA1

HKF1-11

AA1

SK1

HK1

CK1

HK1

SK1

HK1

S1-M1-25

PS1-..-65

BS1-3

PS1-..-65

S1-M2-25

MS132

S1-M1-25

PS1-..-100

BS1-3

SA1

3-phase busbar

up to 100 A

3-phase busbar

up to 65 A

6 - 2CDC131025D0202

Technical data IEC/EN

Data at TA = 40 °C and at rated values, if nothing else indicated

Main circuit

1L1-3L2-5L3

2T1-4T2-6T3

Rated operational voltage Ue690 V AC

- V DC

Setting range - thermal overload protection see table “Order data” on page 1

Rated operational current Iesee table below

Rated instantaneous short-circuit current setting Iisee table below

Rated service short-circuit breaking capacity Ics see table “Short-circuit breaking capacity and back-

up fuses” on page 8

Rated ultimate short-circuit breaking capacity Icu

Trip class see table “Order data” on page 1

Rated frequency 50/60 Hz

Number of poles 3

Resistance per pole see table “Resistance and power loss per pole” on

page 3

Power loss per pole

Isolation data

Rated impulse withstand voltage Uimp 6 kV

Rated insulation voltage Ui690 V

Pollution degree 3

Electrical connection

MS116 ≤ 16 A MS116 ≥ 20 A

Connecting capacity solid 1/2 x 1 ... 4 mm² 1/2 x 1 ... 2.5 mm²

1/2 x 2.5 … 6 mm²

stranded 1/2 x 1 ... 4 mm² 1/2 x 1 ... 2.5 mm²

1/2 x 2.5 … 6 mm²

flexible with ferrule 1/2 x 0.75 ... 2.5 mm² 1/2 x 0.75 … 6 mm²

flexible with insulated ferrule 1/2 x 0.75 ... 2.5 mm² 1/2 x 0.75 … 6 mm²

flexible without ferrule 1/2 x 0.75 ... 2.5 mm² 1/2 x 1 ... 2.5 mm²

1/2 x 2.5 … 6 mm²

Stripping length 9 mm 10 mm

Tightening torque 0.8 … 1.2 Nm 2 Nm

Recommended screw driver M3.5 M4

Type Rated instantaneous

short-circuit current setting li

Rated operational current le

A A

MS116-0.16 2.00 0.16

MS116-0.25 3.13 0.25

MS116-0.4 5.00 0.40

MS116-0.63 7.88 0.63

MS116-1.0 12.50 1.0

MS116-1.6 20.00 1.6

MS116-2.5 31.25 2.5

MS116-4.0 50.00 4.0

MS116-6.3 78.75 6.3

MS116-10 150 10

MS116-12 180 12

MS116-16 240 16

MS116-20 300 20

MS116-25 375 25

MS116-32 480 32

2CDC131025D0202 - 7

General data

Mechanical durability 100000

Electrical durability MS116 ≤ 16 A 100000

MS116 ≥ 20 A 50000

Duty time 100 %

Operating frequency without early tripping up to 15 operations/h or 60 operations/h with

40 % duty ratio, if the motor breaking current 6 x In

and the motor starting time does not exceed 1 s

Dimensions (W x H x D) see drawing on page 6

Weight see table “Order data” on page 1

Mounting DIN-rail (EN 60715)

Mounting position position 1-6 (optional for single mounting)

Group mounting on request

Minimum distance to other units same type horizontal 0 mm

vertical 150 mm

Minimum distance to electrical conductive board horizontal, up to 400 V 0 mm

horizontal, up to 690 V > 1.5 mm

vertical 75 mm

Degree of protection housing IP20

main circuit terminals IP10

Utilization category A

Maximum operating altitude permissible 2000 m

Maximum operating frequency 170 cycles/h

Electromagnetic compatibility

Electromagnetic compatibility not applicable

Environmental data

Ambient air temperature

Operation

open - compensated

-25 ... +55 °C

open

-25 ... +70 °C

enclosed (IB132) 0 ... +40 °C

Storage -50 ... +80 °C

Ambient air temperature compensation acc. to IEC/EN 60947-4-1

Resistance to vibrations acc. to IEC 60068-2-6 5g / 3 ... 150 Hz

Resistance to shock acc. to IEC 60068-2-27 25g / 11 ms

Standards / directives

Standards IEC/EN 60947-1

IEC/EN 60947-2

IEC/EN 60947-4-1

UL 60947-1

UL 60947-4-1

Low Voltage Directive 2006/95/EC

EMC Directive 2004/108/EC

RoHS Directive 2002/95/EC

8 - 2CDC131025D0202

Short-circuit breaking capacity and back-up fuses

lCS Rated service short-circuit breaking capacity

lCU Rated ultimate short-circuit breaking capacity

ICC Prospective short-circuit current at installation location

Note: Maximum rated current of the back-up fuses if ICC > ICS

Type 230 V AC 400 V AC 440 V AC 500 V AC 690 V AC

ICS

ICU

gG, aM

ICS

ICU

gG, aM

ICS

ICU

gG, aM

ICS

ICU

gG, aM

ICS

ICU

gG, aM

MS116-0.16

No back-up fuse required up to ICC = 50 kA

No back-up fuse required up to ICC = 30 kA

MS116-0.25

MS116-0.4

MS116-0.63

MS116-1.0

MS116-1.6

MS116-2.5

10 10 25 10 10 25 5 5 25

MS116-4.0

6 6 25 6 6 25 2 2 25

MS116-6.3

6 6 63 6 6 63 2 2 40

MS116-10

6 6 63 6 6 63 2 2 50

MS116-12

25 25 80 25 25 80 6 6 63 6 6 63 2 2 50

MS116-16

16 16 80 16 16 80 6 6 63 4 4 63 2 2 63

MS116-20

10 15 125 10 15 125 3 6 125 3 4 125 2 2 80

MS116-25

10 15 125 10 15 125 3 6 125 3 4 125 2 2 100

MS116-32

10 10 125 10 10 125 3 6 125 3 4 125 2 2 100

2CDC131025D0202 - 9

Technical data UL/CSA

Main circuit

Maximum operational voltage 600 V

Manual Motor Controller ratings

see table “UL 508 — Manual Motor Controller” on page 10

Motor ratings Horse power see table below

Full load amps (FLA) see table below

Locked rotor amps (LRA) see table below

Electrical connection

MS116 ≤ 16 A MS116 ≥ 20 A

Connecting capacity stranded 1/2 x AWG 16 ... 12 1/2 x AWG 16 ... 8

flexible without ferrule 1/2 x AWG 16 ... 12 1/2 x AWG 16 ... 8

Stripping length 9 mm 10 mm

Tightening torque 10 ... 12 lb-In 18 lb-In

Recommended screw driver M3.5 M4

Motor rating, single phase

hp Horse power

FLA Full load amps

LRA Locked rotor amps

Type 120 VAC 220-240 VAC

hp FLA LRA hp FLA LRA

MS116-0.16 - 0.16 0.96 - 0.16 0.96

MS116-0.25 -0.25 1.5 -0.25 1.5

MS116-0.4 -0.4 2.4 -0.4 2.4

MS116-0.63 -0.63 3.78 -0.63 3.78

MS116-1.0 - 1 6 -1.0 6.0

MS116-1.6 -1.6 9.6 1/10 1.5 -

MS116-2.5 -2.5 15 1/6 2.2 -

MS116-4.0 1/8 4 24 1/3 3.6 -

MS116-6.3 1/4 6.3 37.8 1/2 4.9 -

MS116-10 1/2 9.8 58.8 1-1/2 10 -

MS116-12 1/2 9.8 58.8 212 -

MS116-16 1 16 96 212 -

MS116-20 1-1/2 20 120 317 92

MS116-25 2 24 144 317 127

MS116-32 2 24 144 528 162

Motor rating, three phase

hp Horse power

FLA Full load amps

LRA Locked rotor amps

Type 220-240 VAC 440-480 VAC 550-600 VAC

hp FLA LRA hp FLA LRA hp FLA LRA

MS116-0.16 - 0.16 0.96 - 0.16 0.96 - 0.16 0.96

MS116-0.25 -0.25 1.5 -0.25 1.5 -0.25 1.5

MS116-0.4 -0.4 2.4 -0.4 2.4 -0.4 2.4

MS116-0.63 -0.63 3.78 -0.63 3.78 -0.63 3.78

MS116-1.0 -1.0 6.0 1.0 6.0 1/2 0.9 8

MS116-1.6 -1.6 9.6 3/4 1.6 12.5 3/4 1.3 10

MS116-2.5 1/2 2.2 20 12.1 15 1-1/2 2.4 16

MS116-4.0 14.2 30 23.4 25 33.9 25.6

MS116-6.3 1-1/2 6.4 40 34.8 32 56.1 36.8

MS116-10 39.6 64 57.6 46 7-1/2 950.8

MS116-12 39.6 64 7-1/2 11 63.5 10 11 64.8

MS116-16 515.2 92 10 20 81 10 11 64.8

MS116-20 515.2 92 10 14 81 15 17 93

MS116-25 7-1/2 22 127 15 21 116 20 22 116

MS116-32 10 28 162 20 27 145 25 27 146

10 - 2CDC131025D0202

UL 508 — Manual Motor Controller

Type Maximum fuse type

K5 o. RK5 per UL/NEC

Maximum short-circuit current

for motor disconnect1) for group installation

480 V / 600 V

480 V

600 V

480 V

600 V

MS116-0.16 100 30 518 5

MS116-0.25 100 30 518 5

MS116-0.4 100 30 518 5

MS116-0.63 100 30 518 5

MS116-1.0 100 30 518 5

MS116-1.6 100 30 518 5

MS116-2.5 100 30 518 5

MS116-4.0 100 18 518 5

MS116-6.3 100 18 518 5

MS116-10 100 18 518 5

MS116-12 100 18 518 5

MS116-16 100 18 518 5

MS116-20 100 18 518 5

MS116-25 100 18 518 5

MS116-32 100 18 518 5

1) Suitable as motor disconnect only when provided with padlock SA1 or SA3...

ABB STOTZ-KONTAKT GmbH

Eppelheimer Straße 82

69123 Heidelberg, Germany

Phone: +49 (0) 6221 7 01-0

Fax: +49 (0) 6221 7 01-13 25

E-Mail: info.desto@de.abb.com

You can find the address of your

local sales organization on the

ABB home page

http://www.abb.com/contacts

-> Low Voltage Products and Systems

Note:

We reserve the right to make technical changes

or modify the contents of this document without

prior notice. With regard to purchase orders, the

agreed particulars shall prevail. ABB AG does

not accept any responsibility whatsoever for

potential errors or possible lack of information in

this document.

We reserve all rights in this document and in

the subject matter and illustrations contained

therein. Any reproduction, disclosure to third

parties or utilization of its contents – in whole

or in parts – is forbidden without prior written

consent of ABB AG.

Document number 2CDC131025D0202 (04.2016)