8 7 6 5 4 3 2 I DRAWING REVISIONS REV| DOCUMENT APP| DATE CINCH PART NUMBER MATRIX A | RELFoRPRODUCTION | ac | 71/05 ECN: 05A468 P/N: 581 01 30 044 P/N: 581 01 30 046 [ABBE SLOTS TOs |S | SDS ADDED SHEET 6 30-WAY HEADER ASSEMBLY WITH OUT FERRITE FILTERS 30-WAY HEADER ASSEMBLY WITH FERRITE FILTERS C | Moonen sheers |: | 9/28/06 MODIFIED SHEET 4 ECN: 06A409 REFORMATTED DRAWING D FCB LAYOUTS } REDRAWN A.C. | 9/29/06 +) OUT AREAS Cc _ I I MATES WITH CINCH HARNESS CONNECTORS PIN: 581 01 30 029 (S0-WAY) NOTE: 1. ALL DIMENSIONS ARE IN INCHES; DIMENSION INSIDE [.XX] ARE IN MM, AS REF. ONLY. 2. MATERIALS: INTERFACE SEAL: SILICONE RUBBER, COLOR BLUE: INSULATOR: 30 % GLASS FILLED POLYMER, COLOR BLACK: _ RoHS COMPLIANT _ med BUSHING: BRASS ALLOY, UNPLATED 10-24 UNC THREAD; e} 1700 FINLEY RO TERMINAL BLADE: 1.5 MM BRASS WITH TIN OVER NICKEL PLATING; ENGLISH PRO/ E = Cinch eo FILTERS: FERRITE BLOCKS. DO NOT SCALE DRAWING B. KOSTIC 09/09/04 30-WAY HEADERS 3. ALL HEADERS ARE REFLOW OR WAVE SOLDERING PROCESS, ROHS COMPLIANT. yiescnenetwecre | MODICE SE mam 4. MATES WITH CINCH SHS PUSH-TO-SEAT HARNESS CONNECTORS (SEE TABLE ABOVE). PLETRAM rousranczn B. KOSTIC 09/03/04 SEE NOTE 2. 5. THERMALLY CONDUCTIVE ADHESIVE PASTE SOLD SEPARATLY: RECOMMENDED IS LOCTITE 383. oleeaa ety | BewaR eNaneSERING aK aS A OTHER 6. MOSFET SPRING PLATES ARE SOLD SEPARATLY (FOR INSTALLATION REFER TO ENCLOSURE ASSEMBLY INSTRUCTIONS) | Mtsareircier 23.008, A. CAINES 44/18/04 A14562 SPRING LABELED AS "L" IS CINCH P/N: 581 00 00 020 AND SPRING LABELED AS "R" IS CINCH P/N: 581 00 00 021. venocinmmeqeemommy [WO ERSREERNG GAD FILE WONGER | DRAWING HOVER (IT IS RECOMMENDED THAT THE 4 SLOTS BE PROTECTED DURING CONFORMAL COATING) OF GNCAL REITER THs DOOUENT R. GARZA 11/18/04 | sstots00u HeaDeRs 58101 30044S 7. STANDARD PACKAGE SIZE: 72 PARTS/CARTON BOX. CONTARED INITMAY EeDuPLicATeD | QUALITY ABSURANGE GRGEDENTNO. [SE WRITTEN CONSENT OF CINCH, R. QUIROZ 11/18/04 71785 |B 1:1 | SHEET 10OF6 8 7 6 3 2BRASS BUSHING FERRITE FILTERS [9.2+.2] SECTION A-A 1.85 [47.0] | 5.70+.02 | [144.8+.5] RECOMMENDED TORQUE: 2-3 IN*LBS [0.23-0.34 Nm] CINCH PIN: 581 01 30 046 SHOWN (HEADER WITH FILTERS) ENGLISH DO NOT SCALE DRAWING a 1700 FINLEY RD Cinch ene UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS ARE IN INCHES FILLETRADII vances ah TOLERANCES AND : LIMITS APPLY OVER JOC + 005 ADOITIVE FINISH ANGULAR + 5 30-WAY HEADERS MODICE SE THIS DOCUMENT IS THE PROPERTY OF CINCH. NEITHER THIS DOCUMENT ANY OF THE TION CONTAINED IN IT MAY BE DUPLICATED OR DISCLOSED WITHOUT PRIOR WRITTEN CONSENT OF CINCH. CAD FILE NUMBER 58101300446_HEADERS CAGE IDENT NO. SIZE 71765 PRO/E DRAWING 581 01 30 044S D 1:1 |SHEET 2 OF 68 7 6 5 y 4 3 2 ; PCB TOP SIDE GENERAL PCB BOTTOM SIDE GENERAL PCB OVERALL DIMENSIONS ZONING & KEEP OUT AREAS ZONING & KEEP OUT AREAS AND HOLE LOCATIONS OMPONENT AND TRACE KEEP OUT AREAS OMPONENT AND TRACE KEEP OUT AREAS 30X Z .050 450, 2.050 [1.27] |__ 2X .088 > 2X 2.022 2X.550 5 -.815 2X .375 C [2.24] [51.36] [7.37] / [13.97] [20.70] |} | .010 .25]/A]D|E | -| {2x 312 [9.53] c ye + e@0co0 0 80 4 oo000 V, 5 00000 00000 |} eres 00000 @o00o000 90o000 iS) - 429 00000 00000 o 9 0oo000 00000 9000090 ZONE 1 [10.90] 00000 ,90000 a 785 oo0 0oo000 2X 579 [3.99] | | [4.70 TYP. | | TYP. ZONE 3 [7.11] 156 > (3.96) |} | .020 1.50] |A]B|C ox 180 COMPONENT: 180 -//}- KEEP OUT AREA [4.57] 2X R.540 AROUND 4.500+.015 [13.72] CONNECTOR PINS [114.30+ .38] TOP & BOTTOM ox 115 SIDES [2.93] 3.020 | ZONE 2 [76.71] / \ 2X .300 2X 45X .200 2X 1.000 r ;300 [7.62] [5.08] [25.40] | [7.62] P| x _f L r N\ AR FJ J \ \ / | 2X .190 2X .180 = component 150 i" ~~ Souponenr 457 AND TRACE [3.81] [4.83] 7] 2X15, AND TRACE 5 THIS SURFACE Lg gg KEEP OUT . 4.600+.010 AREAS 69.26] 2x B10 AREAS [6.10] [116.84+.25] 3.647 [20.57] iin 254 [92.63] PCB COMPONENTS HEIGHT LIMIT J ZONE 1 | ZONE2 | ZONE3 | ZONE 4 [28.96] | Ww we |w 600 [22.86] COMPONENTS 1.140" | .600" | .900" ENGLISH 5 {700 ANLEY RO : . NOTE 3 LOMBARD, IL. 60148 Q I 9 gl ZONE 2 [15.24] (ABOVE PCB) DO NOT SCALE DRAWING Cinch ee PCB NOTES: UNLESS OTHERWISE SPECIFIED: ME 30-WAY HEADERS L ogo 1. ON BOTTOM SIDE OF THE PCB, COMPONENTS OR TRACES oar TaMSau [2.03] L_ 062 MUST BE MIN. .100" AWAY FROM THE EDGE OF THE PCB. Tomawesam tt Ot PRO/E DRAWING MAX. BOTTOM PCB COMPONENT HEIGHT ZONES [1 57] 6 2. THE BOTTOM SIDE OF THE PCB SHOULD NOT HAVE COMPONENTS AnOTIVERINSH _ MWS Fa RE NON BRNO WN a SIDE VIE PCB BOARD OR LEADS THAT EXTEND HIGHER THAN .080" (SEE PG. 6 SIDE VIEW). "His DOCUMENT 18 THE Sa MPONENT ( w) THICKNESS 3. AREA HAS VARIABLE HEIGHT. SEE PCB COMPONENT HEIGHT autre ee 81 01 30044S p (SEE PCB NOTE 2) ZONES VIEW FOR DETAILS. ORG. OaeD WITHCUT Pe 71786 |8 45 |SHEET3OF6 8 7 5 A 48 7 6 5 y 4 3 2 ; PCB LAYOUT WITH TWO HEAT SINKS PCB TOP SIDE GENERAL PCB BOTTOM SIDE GENERAL PCB OVERALL DIMENSIONS ZONING & KEEP OUT AREAS ZONING & KEEP OUT AREAS 30X @ .050 AND HOLE LOCATIONS [1.27] MPONENT AND TRACE G .010 [.25]/A/D|E | 2.050 KEEP OUT AREAS COMPONENT AND TRACE =a [62.07] + 2x 2.022 2X 290 2X .550 KEEP OUT AREAS 4.70) 2x 312 x sal | [51.36] [7.37] [13.97] [7.92] Cal 00000 @oo0o00 0 f 00000 coool] teoot -feece 0oo000 6000 9} ZONE 1 o) 815 00000 909o00 0 Oo oO 00080 0000 00000 [20.70] | .429 00000 ,90000 { oo oo0000 er - | [10.90] 457 [14.74] FONE 4 2x .280 BS So] ~ 2x .100 IE [7.11] ac [2.54] p 2X 455 [41.40+.38] | | , COMPONENT KEEP OUT = = f j 0 AREA AROUND 0 oh a CONNECTOR PINS, [Te 2X R.540 TOP & BOTTOM SIDES 4.500+.015 Ls: ox .115%.015 _| 505 TYP. [13.72] [114.30+.38] 7 "?..000 = 12.83] ZONE 2 ! 9.9938 L. SPACING 2X 115 3.020 Oto Td SPRING PLATES, SLOT 1 7] MOSFETs [2.93] P 080 TYP. [76.71] 44,407.09 (SEE NOTE 6, PG. 1) MOSFET [2.03] 925 WL: ae L KEEP OUT AREA ON -| LOCATIONS TT EACH SIDE OF SLOT | 4x 030-035 --l-| Stvie MoseeTs =e 77-.88] PER SIDE -300 2X .300 [ x 1.900, f a0 | 0 f 300, 0 SLOT WIDTH ft nots 2x 215": __f) { (A YY THIS SURFACE : sate, COMPONENT -| Le 150 [ 2X .510 2x .120 | [ 00 | AND TRACE 2X .190 [12.95] [3.05] e| Le 4x 175 THIS SIDE REQUIRES SPRING PLATES, KEEP OUT [4.83] [4.45] MOSFET SPRING LABELED SLOT 2 AREAS 2X .150 > COMPONENT THIS SIDE REQUIRES AS "L" (SEE NOTE 6, PG. 1) (SEE NOTE 6, + 3.514 [3.81] AND TRAGE MOSFET SPRING 14.450 PG. 1) [89.26] KEEP OUT AREAS SEMI DED SR [29.21] 3.647 ( PG.1) iB) 4.000+.010 . [92.63] [101.60-:.25] 2X 45X .200 PCB COMPONENTS HEIGHT LIMIT [5.08] ZONE 1 | ZONE 2 | ZONE3 | ZONE 4 MAX. HEIGHT FOR 140 - a t COMPONENTS 1.140" | .600" | .900" |SEE ECB 40} wy fy! T 900 (ABOVE PCB) mel) & 6 |i ZONE2 500 (22.86) = ENGLISH N N N [15.24] PCB NOTES: Cinch LOMBARD, IL. 60148 + bp livin ~~ ~~ ~~ wm wm JL DO NOT SCALE DRAWING a _ = = SS SS SS 1. IF MOSFET SPRINGS ARE USED, ZONE 3 SHOULD CONTAIN [me onnwacoes }ame ONLY MOSFETS AND TRACES BETWEEN THE SPRINGS AND EDGE SS eS Eanes 30-WAY HEADERS OF THE BOARD FLLETIRADI TOLERANCES MODICE SE ~ :080 062 2. ON BOTTOM SIDE OF THE PCB, COMPONENTS OR TRACES roussarnes ath [2.03] [1.57] MUST BE MIN. .100" AWAY FROM THE EDGE OF THE PCB. UMTeArecr Over KO, PRO/E DRAWING AE Oe epenT CB COMPONENT HEIGHT ZONES PCB BOARD 3. THE BOTTOM SIDE OF THE PCB SHOULD NOT HAVE COMPONENTS GAD PLENEER | DRAWING NBER er] HEIGHT (SIDE VIEW) THICKNESS OR LEADS THAT EXTEND HIGHER THAN .080" (SEE PG. 6 SIDE VIEW). TERE |womomers| 58401 300448 |p (SEE PCB NOTE 3) 4. AREA HAS VARIABLE HEIGHT. SEE PCB COMPONENT HEIGHT cols Riba sume ZONES VIEW FOR DETAILS. WRITTEN CONSENT OF CINCH, 71785 |B 4:5 | SHEET 4 OF 6 8 7 6 5 A 4 ;8 7 6 5 y 4 3 2 ; PCB TOP SIDE GENERAL PCB BOTTOM SIDE GENERAL PCB OVERALL DIMENSIONS ZONING & KEEP OUT AREAS ZONING & KEEP OUT AREAS 30x 5.050 AND HOLE LOCATIONS 00 [1.27] : OMPONENT AND [- [2.010 [.25]/A 1 1.150 2.050 COMPONENT AND TRACE 9X 290 (2.54) COMPONENT AND | [9.010 [.25]]A|]E | 1150 2-050, KEEP OUT AREAS 7.37] 2X 2.022 eo) ||| AREAS re) 157 2x79 [+ 2X2. [6.10] CG] [485 TYP. 2x.312 +} |- {2x 375 51.36 2X .550 t= .180 92 [3.99] [14.71] [ ] [13.97] 4.57] [4.70 [7.92] P [9.53] 00000 00000 | 0oo000 ccoocl, oo0 peeept eo000 e0000 815 00000 00000 o o 000-6 00000 0e0000 [20.70] 00000 ,90000 e000 Magers | 156 | 1.630-+.015 [3.96] 2X % 100 TE] 080 2x % .280 [41.40+.38] 455 | TYP. [2.54] [2.03] [7.11] [11.56] | _, B .020 [.50]|A|B|C | 429 [10.90] > COMPONENT a | f KEEP OUT AREA 0 y 2X R.540 AROUND | t 4.500+.015 CONNECTOR PINS ad +.015 500+. [13.72] TOP & BOTTOM 505, 4 ve! | =~ 1187900 - [114.30-+.38] . +, SIDES SPACINGBETWEEN | | [222"00 1.748 9410 2X 115 080 TYP 3.020 MOSFETS |-: SPRING PLATES, SLOT 1 [40088 [2.93] 2.03] [76.71] | (SEE NOTE 6, PG. 1) ~25 do KEEP OUT AREA ON 915%.015 Zz T EACH SIDE OF SLOT ) <"9_.000 2x -150 *_ +,38 4 x 11000 300 [3.81] f 5.4609 ] [7.62] SPRING PLATES, [25.40] > SLOT 2 a { VY YZ & A | | (SEE NOTE6, PG. 1) \ A 4 F 8] 2X .190 ot 510 2X .175 ax in aay | 2X 45X .200 COMPONENT [7.62] ; TT- LOX 45X , AND TRACE [4.83] [12.95] [4.45] SLOT WIDTH THIS SURFACE [5.08] KEEP OUT 180 810 OMPONENT AND TRACE w| j~ 120 AREAS 3.514_ _> [4.57] [20.57] KEEP OUT AREAS [3.05] [B | 4.300-+.010 [89.26] [109.22-+.25] 3.647 MOSFET LOCATION(S) 3647. PCB COMPONENTS HEIGHT LIMIT MAX. 6 TO-220 STYLE [92.63] MOSFETS THIS SIDE ONLY ZONE 1 | ZONE 2 | ZONE3 | ZONE 4 THIS SIDE REQUIRES | MAX. HEIGHT FOR " 8 " SEE PCB AS *"R" (SEE NOTE 6, PG. 1) COMPONENTS | 1.140" | .600" | .g00" | S&S ECE 1.140 5 | oi ot 1 900 (ABOVE PCB) [28.96] Ff ZONE 2 00, [22.86] | PCB NOTES: ENGLISH Cinch Emre, yt Fb wll Oe sO hee Sd ae 1. IF MOSFET SPRINGS ARE USED, ZONE 3 SHOULD CONTAIN DO NOT SCALE DRAWING ONLY MOSFETS AND TRACES BETWEEN THE SPRINGS AND EDGE Quotas = | 30-WAY HEADERS OF THE BOARD. FUERA roummunes MODICE SE L 080 | 062 2. ON BOTTOM SIDE OF THE PCB, COMPONENTS OR TRACES sex Et [2.03] i157] MUST BE MIN. .100" AWAY FROM THE EDGE OF THE PCB. REM ee Be, PRO/E DRAWING MAX. BOTTOM PCB COMPONENT HEIGHT ZONES PGB BOARD 3. THE BOTTOM SIDE OF THE PCB SHOULD NOT HAVE COMPONENTS ADDITIVE Fae SRO FE WORE DRA REE IDE COMPONENT SIDE VIEW) OR LEADS THAT EXTEND HIGHER THAN .080" (SEE PG. 6 SIDE VIEW). THB DOCUMENT is THE PROPERTY HEIGHT ( THICKNESS 4. AREA HAS VARIABLE HEIGHT. SEE PCB COMPONENT HEIGHT SORA OFTHE MEORMATIN | 581 01 300445 |p (SEE PCB NOTE 3) ZONES VIEW FOR DETAILS. ORDISG.OSED WITHOUT Pri 7178 |B 4:5 |SHEET5OF 6 8 7 6 5 A 4 ;APPLY THIN BEAD OF THERMALLY CONDUCTIVE ADHESIVE PASTE TO ENTIRE MOSFET SURFACE. aE FOR EASE OF ASSEMBLY: (SEE NOTE 5.) IT IS RECOMMENDED THAT MOSFET(S) BE TILTED UP TO 10 IN POSITIVE DIRECTION \ (SEE DOTTED LINE) (505 ) [12.83] ollollol/ oll o t 900 [22.86] MAX. HEIGHT (ZONE 3.) { v0 ove ove [2.03] MOSFET MUST LIE IN THE PLANE WITH EDGE OF PCB (AS SHOWN) SIDE VIEW REQUIRED TO-220 PACKAGE PROFILE REQUIRES TO-220 PACKAGING PROFILE D i Cc .062 STD [1.57] PCB THICKNESS OF PARTIAL SECTION B-B 6 UNITS ENGLISH Cinch Nee, DO NOT SCALE DRAWING ALOMANGONSAREININGES | 30-WAY HEADERS FILETIRADI TOLERANCES MODICE SE Xia TOLERANCES XK 101 ITER OVER RAO, PRO/E DRAWING THs NTIS THE CAD FILE NUMBER at 01 30 Ss | REV | OF CINCH, NEITHER THIS DOCUMENT 5810130044s_HEADERS eee [aetare om 04S |p WRITTEN CONSENT OF CINCH. 71788 B 14 | SHEET 6 OF 6