59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.4 2 TOGGLE SWITCHES General Purpose Toggle Switches -- AC Rated (continued) STANDARD AC RATED TOGGLES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position CATALOG NUMBERS DOWN Position BASE CIRCUIT Bushing Length A mm (inches) SEE PAGE 4.28 Lever Length B mm (inches) Solder Lugs Screw Terminals .250 Spade Terminals Combi-Term (Keyway) TWO POLE 6A, 125V ac 3A, 250V ac 2A, 277V ac 2.5A, L @ 125V ac TWO POLE 2 P. S.T. ON NONE OFF C 11.91 (.469) 14.30 (.563) 7590K6 7590K4 7590K8 6A, 125V ac 3A, 250V ac 2.5A, L @ 125V ac 2 P. D.T. ON OFF ON D 11.91 (.469) 14.30 (.563) 7591K6 7591K4 7591K8 2 P. D.T. ON NONE ON D 11.91 (.469) 14.30 (.563) 7592K6 7592K4 7592K8 6A, 125V ac 3A, 250V ac 2 P. D.T. ON* OFF ON* D 11.91 (.469) 14.30 (.563) 7597K6 7597K4 7597K8 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1/2 Hp, 125V ac 2 P. S.T. ON NONE OFF C 8.74 (.344) 11.91 (.469) 14.30 (.563) 14.30 (.563) 7561K5 7561K4 7560K6 7560K5 7561K7 7561K6 2 P. D.T. ON OFF ON D 8.74 (.344) 11.91 (.469) 14.30 (.563) 14.30 (.563) 7563K5 7563K4 7562K5 7562K4 7563K7 7563K6 2 P. D.T. ON NONE ON D 11.91 (.469) 14.30 (.563) 7565K5 7564K6 7565K7 2 P. S.T. OFF NONE ON* C 11.91 (.469) 14.30 (.563) 7566K4 7566K5 7566K7 2 P. D.T. ON ON* ON OFF OFF NONE ON* ON* ON* D 11.91 (.469) 14.30 (.563) 7568K3 Q 7569K1 7570K4 7568K2 Q 7569K2 7570K5 7568K4 Q 7569K3 7570K7 2 P. D.T. ON* OFF ON* D 11.91 (.469) 17.48 (.688) 7569K38 7569K36 7569K40 2 P. S.T. ON NONE OFF C 11.91 (.469) 17.48 (.688) 7630K38 7630K36 7630K40 2 P. D.T. ON NONE ON D 11.91 (.469) 17.48 (.688) 7632K38 7632K36 7632K40 2 P. S.T. ON NONE OFF C -- -- 7803K11 7803K31 7803K21 E 7803K41 2 P. D.T. ON ON ON* OFF NONE OFF ON ON ON* D -- -- 7803K12 7803K13 7803K17 E 7803K32 7803K33 7803K37 E 7803K22 R 7803K23 R 7803K27 E 7803K42 7803K43 T 7803K47 E 15A, 125V ac 10A, 250V ac 3/4 Hp, 125-250V ac 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 15A, 125V ac 10A, 250V ac 1/2 Hp, 250V ac 20A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1/2 Hp, 125V ac 20A, 125V ac 10A, 250V ac 1 Hp, 120-240V ac N/A THREE POLE THREE POLE 3 P. S.T. ON NONE OFF E 11.91 (.469) 17.48 (.688) 7700K1 7700K2 7700K3 . 3 P. D.T ON ON OFF NONE ON ON F 11.91 (.469) 17.48 (.688) 7701K1 7702K1 7701K2 7702K2 7701K3 7702K3 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 3 P. D.T. ON* ON* OFF NONE ON ON F 11.91 (.469) 17.48 (.688) 7704K1 7705K1 7704K2 7705K2 7704K3 7705K3 20A, 125V ac 10A, 250V ac 1 Hp, 120V ac 1, 2, & 3 phase 3 P. D.T. ON OFF ON F -- -- 7804K12 WE 7804K32 E 7804K22 E 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1 Hp, 3 Ph 125-600V ac 1 Hp 1 & 2 Ph 125-480V ac FOUR POLE 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 20A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1/2 Hp, 125V ac 20A, 125V ac 10A, 250V ac 1 Hp, 125-240V ac 2 & 3 phase 2.4 N/A 7804K42 E FOUR POLE 4 P. S.T. ON NONE OFF E 11.91 (.469) 17.48 (.688) 7691K14 7690K8 -- 4 P. D.T. ON ON OFF NONE ON ON F 11.91 (.469) 17.48 (.688) 7693K2 7695K5 7692K13 7694K4 -- -- 4 P. S.T. ON NONE OFF E 11.91 (.469) 17.48 (.688) 7933K38 7933K36 7933K40 4 P. D.T. ON ON OFF NONE ON ON F 11.91 (.469) 17.48 (.688) 7934K38 7935K38 7934K36 7935K36 7934K40 7935K40 4 P. D.T. ON OFF ON F -- -- 7805K12 E 7805K32 E 7805K22 E * Momentary Contact. Q Also 1/2 Hp at 125-250V ac Rating. W 1 Hp @ 240-480V ac 1 or 2 phase and 240-600V ac, 3 phase. E Not CSA Certified. R Also 7.5A, 277V ac, 3/4 Hp, 120-240-277V ac. N/A 7805K42 E 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.20 2 TOGGLE SWITCHES Special Purpose Heavy Duty and Heavy Duty Hesitation Switches acceptance for motor reversing and speed control applications. The most common application for the switch is to help prevent motor damage resulting from the high current generation by counter EMF of the armature at the time of reversing. This type of device is referred to within the industry as an anti-plugging, hesitation, positive stop or positive off switch. Typical applications include bench tools, coach and truck (electric lift) and X-Ray equipment. DESCRIPTION One Hole Panel Mount These heavy duty toggle switches are available in either two or three position. The three position switches offer a unique positive center stop feature which assures that the lever cannot be thrown from one side through the center "OFF" position without stopping. This design feature is a major factor in their widespread ONE HOLE PANEL MOUNT SWITCH SELECTION TABLE Flush Mount These three position switches also offer the positive center stop feature where the lever cannot be thrown from one side through the center "OFF" position without stopping. The high ratings of this series allow it to be used with a broad range of heavy duty applications. Copper contacts and brass screw terminals are standard. (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position CATALOG NUMBERS DOWN Position BASE CIRCUIT SEE PAGE 4.28 Bushing Length mm (inches) Lever Length mm (inches) Lever Type Screw Terminals (Keyway) ONE HOLE PANEL MOUNT 14A, 125V ac/dc 7A, 250V ac/dc 2 P. D.T. 3/4 Hp, 125-250V ac/dc ONE HOLE PANEL MOUNT ON ON NONE OFF ON ON D 10.31 (.406) 10.31 (.406) 13.49 (.531) 13.49 (.531) Ball Ball 7814K1 7814K2 15A, 125V ac Q 10A, 250V ac 3/4 Hp, 250V ac 2 P. D.T. ON OFF ON D 11.89 (.468) 17.45 (.687) Bat 7992K10 10A, 125V ac/dc 5A, 250V ac/dc 3 P. D.T. ON OFF ON F 10.31 (.406) 13.49 (.531) Ball 7815K3 15A, 125V ac Q 10A, 250V ac 3/4 Hp, 250V ac 3 P. D.T. ON OFF ON F 11.89 (.468) 17.45 (.687) Bat 7991K10 10A, 125V ac/dc 5A, 250V ac/dc 4 P. D.T. ON NONE ON F 10.31 (.406) 13.49 (.531) Ball 7815K1W 10A, 125V ac/dc 5A, 250V ac/dc 4 P. D.T. 1/2 Hp, 125-250V ac/dc ON OFF ON F 10.31 (.406) 13.49 (.531) Ball 7816K2 ON OFF ON F 11.89 (.468) 17.45 (.687) Bat 7990K10 15A, 125V ac Q 10A, 250V ac 3/4 Hp, 250V ac 4 P. D.T. Q Listed Rating for 125V ac also applies at 28V dc. W Not UL Recognized. FLUSH MOUNT SWITCH SELECTION TABLE Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position DOWN Position Lever Type Type of Termination CATALOG NUMBERS (Keyway) FLUSH MOUNT SWITCH 20A, 125V ac/dc 10A, 250V ac/dc 30A, 125V ac/dc 20A, 250V ac/dc 2 P. D.T ON ON NONE OFF ON ON Square Square Screw Screw 7810K1 7810K2 QW 2 P. D.T. ON OFF ON Square Screw 7811K2 QE 3 P. D.T. ON OFF ON Square Screw 7812K2 4 P. D.T. ON OFF ON Square Screw 7813K2 Q CSA Certified. W Also rated 5A, 600V ac; 1-1/2 Hp, 250V dc; 2 Hp, 240V ac. E Also rated 2 Hp, 250V ac/dc. 2.20 FLUSH MOUNT SWITCH 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.26 2 TOGGLE SWITCHES Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) MIL-S-83731 Switches with Lever Seal AC RATED (HEAVY DUTY) MIL-S-83731 SWITCHES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Bushing Length "A" mm (inches) A 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) Screw Terminals with Sealed Lever Lever Length "B" mm (inches) MS Part Number Catalog Number 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35058-22 MS35058-24 MS35058-29 MS35058-25 MS35058-28 MS35058-30 8801K22 8801K23 8813K17 8813K18 8811K18 8811K17 B 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35058-21 MS35058-23 MS35058-26 MS35058-27 MS35058-31 8800K16 8810K15 8804K13 8812K14 8809K16 C 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35059-22 MS35059-24 MS35059-29 MS35059-25 MS35059-28 MS35059-30 8822K20 8822K21 8828K13 8828K12 8826K14 8826K15 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35059-21 MS35059-23 MS35059-26 MS35059-27 MS35059-31 8820K16 8824K14 8830K13 8834K5 8832K6 MS25201-4 MS25201-5 MS25201-6 MS25201-7 MS25201-8 MS25201-9 8860K4 8860K5 8860K6 8860K7 } 8860K8 } 8860K9 } (Keyway) ONE POLE Q Q W W W W ONE POLE 1 P. S.T. ON ON ON ON NONE OFF NONE OFF NONE OFF* OFF NONE OFF NONE OFF* NONE ON* ON* 1 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* 2 P. S.T. ON ON ON ON NONE OFF NONE OFF NONE OFF* OFF NONE OFF NONE OFF* NONE ON* ON* E E R R R 2 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* D 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) T T T T T T 1 P. 3.T in a 2P Base ON I ON I ON*I ON I ON I ON*I ON P ON*P ON*P ON P ON*P ON*P See Diagram On Page 4.28 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 4 P. S.T. ON ON ON NONE OFF NONE OFF OFF* OFF NONE OFF NONE NONE ON* ON* E 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) -- MS25068-24 MS25068-25 MS25068-28 -- 7660K12 7660K13 7668K7 7666K9 7666K6 4 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* F 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS25068-21 MS25068-23 MS25068-26 MS25068-27 MS25068-31 7662K7 7664K5 7674K5 7672K5 7670K6 Q Q W W W TWO POLE E E R R R R ON ON ON ON ON ON TWO POLE O O O { { { FOUR POLE Y Y U U U Y Y U U U FOUR POLE * Momentary Contact. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Switch Q W MS35058 E R T Y U Type of Operation 28V dc 115V ac, 400 Hz Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Maintained Momentary 7 5 25 20 15 10 -- -- 10 10 10 7 3 -- 10 -- 10 -- MS35059 Maintained Momentary 7 5 20 18 15 10 -- -- 20 11 -- -- 4 -- 20 -- 15 -- MS25201 ON-ON-ON 5 18 10 2 11 8 2 11 8 MS25068 Maintained Momentary 5 4 20 18 12 10 -- -- -- -- -- -- 4 2 20 11 15 5 I Across terminals 2-3 and 5-6. O Across terminals 1-2 and 5-6. P Across terminals 1-2 and 4-5. { Across terminals 2-3 and 4-5. } For "INDEPENDENT ON-ON-ON" circuit arrangement see page 4.28. 2.26 115V ac, 60 Hz Lamp Load 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.28 2 TOGGLE SWITCHES Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) MIL-S-83731 Lever Lock Switches with Lever Seal AC RATED (HEAVY DUTY) MIL-S-83731 LEVER LOCK SWITCHES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in Rating UP Position Poles and Throw CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Lever Lock Bushing Style (see below) Bushing Length "A" mm (inches) 14.27 (.562) 14.27 (.562) 14.27 (.562) Screw Terminals with Sealed Lever Lever Lock Length "B" mm (inches) MS Part Number Catalog Number 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) MS25125-C2 MS25125-E2 MS25125-J4 8857K47 8857K48 8857K49 MS25125-B1 MS25125-C3 MS25125-E3 8857K40 8857K45 8857K44 MS25126-A1 MS25126-B1 MS25126-E3 8858K39 8858K40 8858K44 MS25127-E3 8859K44 (Keyway) ONE POLE ONE POLE 1 P. S.T. ON ON ON NONE NONE OFF OFF OFF NONE A 3 4 5 1 P. D.T. ON ON ON OFF NONE NONE ON ON ON B 2 3 4 14.27 (.562) 14.27 (.562) 14.27 (.562) 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) W W W 2 P.D.T. ON ON ON ON ON ON C 1 2 4 14.27 (.562) 14.27 (.562) 14.27 (.562) 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) E 4 P. D.T. ON ON F 4 14.27 (.562) 25.40 (1.000) Q Q Q Q Q Q TWO POLE TWO POLE OFF OFF NONE FOUR POLE FOUR POLE NONE Indicates direction against which lever is locked. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Switch Q MS25125 W MS25126 E MS25127 DIMENSIONS Type of Operation 28V dc 115V ac, 60 Hz 115V ac, 400 Hz Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Maintained 5 20 15 -- -- -- 3 10 10 Maintained 7 20 15 -- -- -- 4 20 15 Maintained 5 20 15 -- -- -- 4 20 15 APPROXIMATE IN MM (INCHES) SINGLE POLE DOUBLE POLE Keyway 0.76 (.030) Deep 1.52 (.060) Wide 15/32-32 Thds. 15.75 (.620) Keyway 0.76 (.030) Deep 1.52 (.060) Wide 15/32-32 Thds. Keyway 0.76 (.030) Deep x 1.52 (.060) Wide B 15/32-32 Thds. B 28.45 (1.120) A 33.27 (1.310) 31.75 (1.250) 33.27 (1.310) #6-32 Screws #6-32 Screws B A 22.86 (.900) A 28.96 (1.140) FOUR POLE 40.39 (1.590) 33.27 (1.310) #6-32 Screws LEVER LOCK BUSHING STYLES Q STYLE 1 STYLE 2 STYLE 3 STYLE 4 STYLE 5 Locked In Three Positions Locked In Center Positions Locked In Keyway Side Locked Out Of Center Position Locked In Center And Side Opposite Keyway Q For pictoral representation only -- keyway on right hand side. 2.28 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.29 Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) Military (Jan-S-23 Equivalents) with Unsealed Lever ) AC RATED (HEAVY DUTY) MILITARY JAN-S-23 EQUIVALENTS SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in UP Position Poles and Throw Rating CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Solder Lug Terminals Bushing Length Bushing Length "A" mm (inches) "B" mm (inches) Former Jan-S-23 with Unsealed Lever (Keyway) ONE POLE Q W W Q Q W W W Screw Terminals Catalog Number Former Jan-S-23 with Unsealed Lever Catalog Number 2 ONE POLE A 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-42A ST-42B ST-42C 7300K38 7304K38 7303K38 ST-40A ST-40B ST-40C 7300K36 7304K36 7303K36 B 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-42E ST-42D ST-42F ST-42G ST-42H 7301K38 7302K38 7307K38 7306K38 7305K38 ST-40E ST-40D ST-40F ST-40G ST-40H 7301K36 7302K36 7307K36 7306K36 7305K36 OFF OFF* ON* C 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-52K ST-52L ST-52M 7310K38 7314K38 7313K38 ST-50K ST-50L ST-50M 7310K36 7314K36 7313K36 ON ON ON* ON* ON* D 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-52P ST-52N ST-52R ST-52S ST-52T 7311K38 7312K38 7317K38 7316K38 7315K38 ST-50P ST-50N ST-50R ST-50S ST-50T 7311K36 7312K36 7317K36 7316K36 7315K36 1 P. S.T. ON ON OFF NONE NONE NONE OFF OFF* ON* 1 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* E R R 2 P. S.T. ON ON OFF NONE NONE NONE E E R R R 2 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF TWO POLE TWO POLE * Momentary Contact. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Type of Operation Q W Maintained Momentary E R Maintained Momentary 30V dc Lamp Load 125V ac, 60 Hz 250V ac, 60 Hz Resistive Load Inductive Load Resistive Load Inductive Load Horse Power 20 15 15 10 15 15 -- -- -- -- 30 20 15 10 25 15 -- -- -- -- ONE POLE Inductive Load Horse Power 6 6 -- -- -- -- 9 6 -- -- -- -- ONE POLE 5 4 TWO POLE DIMENSIONS Resistive Load TWO POLE 7 5 APPROXIMATE IN MM (INCHES) 1PDT MAINTAINED ACTION 2PDT MAINTAINED ACTION 28 2PDT MOMENTARY ACTION 28 14 14 19.05 (.750) 28.45 (1.120) B 15/32 Dia. 15.75 (.62) Keyway 0.76 -1.02 D.X 1.52 -1.78 W. (.030 -.040) (.060 -.070) 18 20.32 (.800) B 15/32-32 Thds. A Keyway 0.76 -1.02 D. X 1.52 -1.78 W. (.030 -.040) (.060 -.070) B A A 19.30 (.760) 0.76 (.030) Ref. 26.42 (1.040) 23.11 (.910) Keyway 0.76 -1.02 D. X 1.52 -1.78 W. (.060 -.070) (.030 -.040) 0.76 (.030) Ref. 6.86 (.270) 60 #6-32 X 4.57 (.180) Long Binding Head Screw 19.05 (.750) 36 4.57 (.180) 1.02 (.040) 7.62 (.300) 2.29