NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 1 of 74 E AUTHORIZED BY DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED SHIELDED RIGHT ANGLE BOARD CONNECTOR 2X4 SIGNAL 72860 LF (STB), 52088 LF (PIP) 4X6 SIGNAL 72844 LF (STB), 72858 LF (PIP) 10022805-x01LF, 10051941-x01LF 3X24 SIGNAL 72846 LF (STB) POWER Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 2 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED SUMMARY 1. PART A 2X4 SIGNAL 1.1 General .............................................................................. 1.1.1. General information .......................................................... 1.1.2. Ratings and characteristics ................................................ 1.1.3 Performance level............................................... 6 6 7 7 1.2. Dimensions and material ................................................. 1.2.1. Connector dimensions ........................................................ 1.2.2. Material .............................................................................. 1.2.3. Housing dimensions ........................................................... 1.2.4. Contact dimensions and surface coating.................... ..... 1.2.5. Mounting information ....................................................... 8 8 9 10 12 15 1.3. Characteristics ................................................................. 1.3.1. General ............................................................................... 1.3.2. Reference environment ...................................................... 1.3.3. Climate category ............................................................... 1.3.4. Electrical ............................................................................ 1.3.5. Mechanical ........................................................................ 1.3.6 Product safety..................................................................... 18 18 18 18 18 20 20 1.4. Testing ............................................................................... 1.4.1. General .............................................................................. 1.4.2. Current carrying capacity ................................................... 1.4.3. Contact resistance ............................................................. 21 21 21 22 1.5. Packing ............................................................................... 23 1.5.1. Packing for transport .......................................................... 23 1.6. Product number ................................................................ 24 1.6.1. Connector identification ...................................................... 24 1.6.2. Cover identification ............................................................. 24 1.7. References ........................................................................ Copyright 25 FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 3 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2. PART B 4X6 SIGNAL 2.1 General............................................................................ 2.1.1. General information ......................................................... 2.1.2. Ratings and characteristics ............................................... 2.1.3 Performance level................................................ 2.2. Dimensions and material ................................................ 2.2.1. Connector dimensions ...................................................... 2.2.2. Material............................................................................. 2.2.3. Housing dimensions ......................................................... 2.2.4. Contact dimensions and surface coating.......................... 2.2.5. Mounting information ................................................... .... 2.2.6. Product safety ....................................................... 2.3. Characteristics................................................................. 2.3.1. General........................................................................... 2.3.2. Reference environment................................................... 2.3.3. Climate category.............................................................. 2.3.4. Electrical .......................................................................... 2.3.5. Mechanical......................................................... .... 2.4. Testing ............................................................................... 2.4.1. General............................................................................. 2.4.2. Current carrying capacity................................................. 2.4.3. Contact resistance ............................................................ 2.5. Packing............................................................................... 2.5.1. Packing for transport........................................................ 2.6. Product number ................................................................ 26 26 27 27 27 27 28 29 30 33 35 36 36 36 36 36 38 39 39 39 39 40 40 2.6.1. Product identification ......................................................... 2.6.2. Cover Identification................................................... 41 41 41 2.7. References ....................................................................... 41 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 4 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3. PART C 3X24 SIGNAL 3.1 General............................................................................ 3.1.1. General information .......................................................... 3.1.2. Ratings and characteristics ............................................... 3.1.3 Performance level.............................................. 42 42 43 43 3.2. Dimensions and material ................................................ 3.2.1. Connector dimensions ...................................................... 3.2.2. Material............................................................................. 3.2.3. Housing dimensions ......................................................... 3.2.4. Contact dimensions and surface coating.......................... 3.2.5. Mounting information ....................................................... 3.2.6. Product safety ................................................ ....... 44 3.3. Characteristics ................................................................. 3.3.1. General............................................................................ 3.3.2. Reference environment.................................................... 3.3.3. Climate category..................................................... ........ 3.3.4. Electrical ........................................................................... 3.3.5. Mechanical...................................................... ...... 52 52 52 52 52 54 3.4. Testing............................................................................... 3.4.1. General............................................................................. 3.4.2. Current carrying capacity.................................................. 3.4.3. Contact resistance ............................................................ 55 55 55 55 3.5. Packing ............................................................................... 3.5.1. Packing for transport.......................................................... 56 56 3.6. Product number ................................................................ 3.6.1. Product identification ......................................................... 3.6.2. Cover identification ............................................. ..... 57 57 57 3.7. References....................................................................... 57 Copyright 44 46 47 48 49 51 FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 5 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4. PART D POWER 4.1 General ....................................................... ..................... 58 4.1.1. General information .......................................................... 58 4.1.2. Ratings and characteristics ............................................... 59 4.1.3 Performance level............................................... ...... 59 4.2. Dimensions and material................................................ 59 4.2.1. Connector dimensions ...................................................... 59 4.2.2. Material............................................................................. 60 4.2.3. Housing dimensions ......................................................... 61 4.2.4. Contact dimensions and surface coating.......................... 62 4.2.5. Mounting information............................................ ........... 64 4.3. Characteristics ....................................................... .......... 4.3.1. General................................................................. ........... 4.3.2. Reference environment .......................................... .......... 4.3.3. Climate category ................................................... .......... 4.3.4. Electrical ........................................................................... 4.3.5. Mechanical...................................................... ....... 4.3.6. Product safety................................................... ...... 68 68 68 68 68 70 71 4.4. Testing ........................................................................... .... 4.4.1. General............................................................................. 4.4.2. Current carrying capacity.................................................. 4.4.3. Contact resistance ....................................................... .... 4.4.4. Contact spring force............................................. ... . 4.4.5. Contact force, off-centre....................................... .... 4.4.6. Current closing capacity........................................ 72 72 72 72 73 73 74 4.5. Packing............................................................................... 4.5.1. Packing for transport........................................................ 75 75 4.6. Product number ................................................................ 76 4.6.1. Product identification ......................................................... 76 4.7. References ....................................................................... 5 Document Revision Information .......................... Copyright 76 77 FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 6 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1. PART A-2x4 SIGNAL 1.1 General 1.1.1 General information The specification is valid for the Lead Free/RoHS compatible products. This document is describing a metric connector module for signal transmission use at printed circuit board (PCB). Basic grid is 0,5 mm, with contact pins at a 2-mm grid. Connection to the PCB is realised with solder connections in plated-through holes. The connector module has 2 rows with up to 4 individual contact pins per row. The connector shall be used with external shields and PCB cover according to fig.1 fig.1 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 7 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF E AUTHORIZED BY DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED Connector, PIP 3 Contact strip 52088-x03LF 2 52088-x02LF Connector, solder 52088-x01LF Shield cover with Ground spring (pitch 17.5 mm) 72860-x03LF 1 Product Name 72860-x02LF Pos 72860-x01LF Table 1 72857-001LF 1 1 1 1 1 1 72830-x01LF 1 -- -- -- -- -- 72830-x02LF -- 1 -- -- -- -- 72830-x03LF -- -- 1 -- -- -- 52089-201LF -- -- -- 1 -- -- 52089-202LF -- -- -- -- 1 -- 52089-203LF -- -- -- -- -- 1 72815-001LF 2 2 2 2 2 2 Product Number Mating IDC Connector 72861-201LF Mating high Speed link 53389-001LF 1.1.2 Ratings and characteristics Table 2: Rated Voltage Current rating at 70C Insulation resistance Copyright 130 V r.m.s sinus (contact/contact) min. 0.3 A min. 5000M min. FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 8 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.1.3 Performance level: Performance Level XXXXX-1xxLF Telcordia Co XXXXX-XxxLF Customer Special 1.2 Dimensions and material 1.2.1 Connector dimensions (solder) fig.2 Connector dimensions (PIP) Fig.3 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 9 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.2.2 Material 1.2.2.1 Housing Material: Liquid Crystal Polymer (Natural coloured LCP). Flammability class UL94V-0. Weight: 0,6 g/piece. 1.2.2.2 Shield cover Material: Zinc alloy Weight: 7,0 g/piece (for 17,5 mm pitch). 1.2.2.3 Ground spring Material: Bronze. Weight: 0,1 g/piece. 1.2.2.4 Contact strip For the details refer the customer drawing-72815 1.2.2.5 Contact element Material: Bronze. Total weight of connector is 0,9 g/piece. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 10 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.2.3 Housing dimensions 1.2.3.1 Outline dimensions (solder) fig.4 Outline dimensions (PIP) Fig.5 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 11 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.2.4 Contact dimensions and surface coating 1.2.4.1 Contact surface The contact surface is specified in figure 6. The specified values must be fulfilled at the whole specified area. 1.2.4.1.1 Contact dimensions Hard gold : over Nickel L 5 5.75 fig.6 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 12 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.2.4.2 Terminals 1.2.4.2.1 Surface coating fig.7 Surface coating: a) Ni 0,3 -0/+1,7 m. b) Pure Sn 1.2.4.3 Shield cover 1.2.4.3.1 Shield cover,17,5 mm pitch (see customer drawing 72857-x01LF) fig.8 1.2.4.4 Ground spring 72757-102LF 72757-101LF fig.9 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 13 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.2.5 Mounting information No mating by cable connector without PCB cover mounted. 1.2.5.1 Assembly with metal cover and contact strips on PCB Product 72857-x01LF Dim. A 21.0 Dim. B 17.5 72860 SHOWN HERE fig.10 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 14 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.2.5.2 Application tools See GS-20-049. 1.2.5.3 Recommended hole pattern for 72860LF & 52088LF 17,5 mm pitch incl. PIP version Information about termination on cable connector in generic product spec. fig.11 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 15 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.2.5.4 Recommended plug-in unit front panel opening Product Dim. A 72860LF & 52088LF 17.5 Dim. B 8.75 Dim. C 17.5 Copyright fig.12 FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 16 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.3 Characteristics 1.3.1 General All characteristics refer to 72860LF& 52088LF (with cover and contact strips) and,72862-x01LF,72864LF and 10008166-x01LF (mated pair of connectors). 1.3.2 Reference environment According to IEC 68-1 clause 5.3.1. Table 3 Temperature Rel. humidity Atmospherie pressure 1.3.3 15-35C 25% - 75% 86-106kPa Climate Category Table 4: Storage Range of uses 1.3.4 Max. temperature Min. temperature Max. temperature Min. temperature 50C -40C 70C -40C Electrical 1.3.4.1 Creepage and clearance distances Minimum creepage and clearance distance between contacts 0,4mm. 1.3.4.2 Voltage proof Initial voltage proof 1000 V r.m.s (contact/contact). Voltage proof 1000 V r.m.s sinus min. after damp heat steady state test. Conditions: IEC 512-2,Test 4a, `Voltage Proof '. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 17 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.3.4.3 Current carrying capacity Current carrying capacity 0,3 Ambient temperature 70C Maximum increase in temperature 10C at 0,3A, in all contacts. Conditions: IEC 512-3,Test 5b Arrangement according to figure 13 in clause 1.4.2. 1.3.4.4 Contact resistance Initial contact resistance according to Table 5. Contact resistance max. increase 10 m after heat ageing. arrangement Contact/contact Contact/contact row a b resistance 25 mmax 35 mmax Conditions: IEC 512-2. Arrangement according to figure 14 in clause 1.4.3. 1.3.4.5 Insulation resistance Initial insulation resistance 5000 M minimum. Insulation resistance 1000 M minimum, after damp heat steady state test. Conditions: IEC 512-2,Test 3a, `insulation resistance' 1.3.4.6 Transfer impedance-EMC Zt max. 50 m from 0,3 MHz to 100 MHz (harnesses). Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 18 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.3.4.7 Signal transmission Maximum reflections resulting from the female-male (2x4 signal cable-2x4 signal board) connector pair are less than 3% at 3ns rise time. Worst case cross talk for one connector pair and four periodic differential signals at 3 ns rise time: NEXT: 3% (-30dB) cross-mounted, 6% (-24dB) vertically mounted. FEXT: 1% (-40dB) cross-mounted, 1% (-40dB) vertically mounted. 1.3.5 Mechanical 1.3.5.1 Mechanical operations Number of operations: 200 minimum. Conditions: IEC 512-5, test 9a. Standard atmospheric conditions. Frequency of operations: 100 cycles/h. Speed of operation: 10 mm/s maximum. Rest 30s unmated. 1.3.5.2 Contact retention in insert Force to be applied: 10N Conditions: IEC 512-8 test 15a. Standard atmospheric conditions. The maximum axial displacement after the force has been removed shall not exceed 0,1 mm. Min. 10 readings per connector. Fully equipped connectors. 1.3.6 Product safety Requirement according to IEC 950 and UL 1950. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 19 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.4 Testing 1.4.1 General The connector shall undergo the testing schedule described in IEC standards. This is a type testing and an approval will be the result. The manufacturing process and/or the vendors internal specification may not be changed after type testing and approval without permission from design responsible. 1.4.2 Current carrying capacity For conditions see clause 1.3.4.3. 2x4 signal board connector connected to PCB, 2x4 signal board connector connected to 2x 4 signal cable connector. Arrangement for measurement according to fig. 13. fig.13 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 20 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.4.3 Contact resistance For conditions see clause 1.3.4.4. Arrangement for measurement according to fig. 14. fig.14 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 21 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.5 Packing 1.5.1 Packing for transport If the connector consist of two or more pieces, they shall be packed together. Packing shall be made with ESD protection so that: a no damage or deformation of the terminals will occur b no particles or parts from the packing will enter into the contacts cavities and no gases or acids from packing materials will harm the housing or the contact elements c the connectors can be removed without problems from the packing without touching the terminals or deforming them The packing shall be marked with product number, manufacturer Code and packing date. Recommended packing connector placed in tube 360205-001LF according to fig.15 fig.15 Refer packaging spec EUR-14-010 for packaging details. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 22 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.6. Product Number 1.6.1 Connector identification fig.16 a) product number b) factory code c) manufacturing year d) manufacturing week 1.6.2 Cover identification 53229-001LF Shield cover marked with product number and company logo. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 23 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 1.7 References IEC 68-1 Environmental testing, Part 1: General and guidance. IEC 512 Electromechanical components for electronic equipment; basic testing procedures and measuring methods. GS-20- 049 Application Specification. IEC 609 50 Safety of information technology equipment. UL 1950 Standard for safety of information technology equipment, 3rd edition. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 24 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.PART B-4x6 SIGNAL 2.1 General 2.1.1 General information The specification is valid for the Lead Free/RoHS compatible products. This document is describing a metric connector module for signal transmission use at printed circuit board (PCB). Basic grid is 0,5 mm, with contact pins at a 2-mm grid. Connection to the PCB is realized with solder connections in plated- through holes. The connector module has 4 rows with up to 6 individual contact pins per row. The 1 module connector shall be used with external shields and PCB cover according to fig.1 fig.1 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 25 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.1.2 Ratings and characteristics Rated voltage Current rating at 70 C Insulatoin resistance PCB thickness 2.1.3 130V r.m.s sinus(contact/contact)min. 0,3A min. 5000 M min. 1,4 mm -2,4 mm Performance level Performance Level XXXXX-1xxLF Telcordia Co XXXXX-XxxLF Customer Special 2.2 Dimensions and material 2.2.1 Connector dimensions 2.2.1.1 72800LF(solder) fig.2 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 26 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.2.1.2 72850LF(PIP) fig.3 2.2.1.3 Wafer dimensions fig.4 2.2.2. 2.2.2.1 Material Housing Material: Liquid Crystal Polymer (Natural coloured LCP). Weight: 0,9 g/piece. 2.2.2.2 Wafer Material: Liquid Crystal Polymer (Natural coloured LCP). Weight: 0,2 g/piece. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 27 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.2.2.3 Shield cover (1 module) Material: Zinc alloy. Weight: 10,5 g/piece. 2.2.2.4 Ground spring (1 module) Material: Bronze. Weight: 0,1 g/piece. 2.2.2.5 Contact strip See customer-drawing 72815LF. 2.2.2.6 Contact element Material: Bronze. Total weight of connector is 2 g/piece. 2.2.3 Housing dimensions 2.2.3.1 Outline dimensions (solder) fig 5 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 28 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.2.3.2 Outline dimensions (PIP) fig.6 2.2.4 2.2.4.1 Contact dimensions and surface coating Contact surface The contact surface is specified in figure 7. The specified values must be fulfilled at the whole specified area. Contact dimensions Hard gold over Nickel fig.7 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 29 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.2.4.2 Terminals 2.2.4.2.1 Surface coating fig.8 2.2.4.3 Shield Cover 2.2.4.3.1 Shield cover,1 module(see customer drawing 72808LF) fig.9 2.2.4.4 Ground spring (See customer drawing 72811LF) fig.10 Copyright Surface coating: a) Ni 0,3 -0/+1 7 m. FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 30 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.2.5. Mounting information 2.2.5.1 Assembly, metal cover and contact strips on PCB fig.11 2.2.5.2 Recommended hole pattern for 72844LF(STB) fig.12 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 31 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.2.5.3 Recommended hole pattern for 72858LF(PIP) fig.13 2.2.5.4 Board area (with cover and contact strips) fig.14 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 32 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.2.5.5 Recommended plug-in unit front panel opening fig.15 2.2.6 Product safety Housing and wafer: Flammability class UL94-V0. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 33 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.3 Characteristics 2.3.1 General All characteristics refer to 72844LF, 72858LF (with cover and contact strips) and HM1C16D2J110EBLF, 72817-x03LF AND 72817-x04LF (mated pair of connectors). 2.3.2 Reference environment According to IEC 68-1 clause 5.3.1 Table 2: Temperature Rel. humidity Atmospheric pressure 15-35C 25% - 75% 86-106kPa 2.3.3 Climate category Table 3: Storage Range of uses Max. temperature Min. temperature Max. temperature Min. temperature 2.3.4 Electrical 2.3.4.1 Creepage and clearance distances 50C -40C 70C -40C Minimum creepage and clearance distance between contacts 0,4mm. 2.3.4.2 Voltage proof Initial voltage proof 1000 V r.m.s (contact/contact). Voltage proof 1000 V r.m.s sinus min. after damp heat steady state test. Conditions: IEC 512-2,Test 4a,"Voltage Proof". Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 34 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.3.4.3 Current carrying capacity Current carrying capacity temperature 0,3 A Ambient 70C Maximum increase in temperature 10C at 0,3A, in all contacts. Conditions: IEC 512-3,Test 5b Arrangement according to figure 16 in clause 2.4.2 2.3.4.4 Contact resistance Initial contact resistance according to table 4. Contact resistance max increase 10m after heat aging. Table 4: Arrangement contact/contact contact/contact contact/contact contact/contact Row a b c d Resistance 25 m. max 35 m. max 40 m max 45 m max Conditions: IEC 512-2 Arrangement according to figure 17 in clause 2.4.3 2.3.4.5 Insulation resistance Initial insulation resistance 5000 Mminimum. Insulation resistance 1000 M minimum, after damp heat steady state test. Conditions: IEC 512-2,Test 3a,'insulation resistance" Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 35 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.3.5 Mechanical 2.3.5.1 Mechanical operations Number of operations: 200 minimum. Conditions: IEC 512-5, test 9a Standard atmospheric conditions Frequency of operations: 100 cycles/h Speed of operation: 10 mm/s maximum Rest 30s unmated 2.3.5.2 Contact retention in insert Force to be applied: 10N Conditions :IEC 512-8 test 15a Standard atmospheric conditions The maximum axial displacement after the force has been removed shall not exceed 0,1 mm. Min. 10 readings per connector Fully equipped connectors Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 36 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.4 Testing 2.4.1 General The connector shall undergo the testing schedule described in IEC Standards. This is a type testing and an approval will be the result. The manufacturing process and/or the vendors internal specification may not be changed after type testing and approval without permission from design responsible. 2.4.2 Current carrying capacity For conditions see clause 2.3.4.3 4 X6 board connector connected to PCB, 4 x 6 board connector connected to 4 x 6 cable connector. Arrangement for measurement according to fig 16. fig.16 2.4.3 Contact resistance For conditions see clause 2.3.4.4 Arrangement for measurement according to fig 17. fig.17 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 37 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.5 2.5.1 Packing Packing for transport If the connector consist of two or more pieces, they shall be packed together. Packing shall be made with ESD protection so that: a. no damage or deformation of the terminals will occur b. no particles or parts from the packing will enter into the contacts cavities and no gases or acids from packing materials will harm the housing or the contact elements c. the connectors can be removed without problems from the packing without touching the terminals or deforming them The packing shall be marked with product number, manufacturer code (given from Ericsson) and packing date. Recommended packing connector placed 360204-001LF according to fig.18 fig.18 Refer EUR-14-010 for packaging details. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 38 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 2.6 Product number 2.6.1 Product identification fig.19 a) b) c) d) product number, factory code, manufacturing year and week. 2.6.2 Cover identification 72815-001LF Shield cover marked with product number and company logo. 2.7 References IEC 68-1 Environmental testing, Part 1: General and guidance. IEC 512 Electromechanical components for electronic equipment; basic testing procedures and measuring methods. GS-20- 049 Application Specification. EUR-14-010 Packaging Specification. IEC 609 50 Safety of information technology equipment. UL-94V0 Standard for safety of information Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 39 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3. PART C-3 X 24 SIGNAL 3.1 General 3.1.1 General information The specification is valid for the Lead Free/RoHS compatible products This document is describing a metric connector module for signal transmission use at printed circuit board (PCB). Basic grid is 0,5 mm, with contact pins at a 2-mm grid. Connection to the PCB is realized with solder connections in Plated - through holes. The connector module has 4 rows with up to 6 individual contact pins per row. The 3 module connector shall be used with external shields and PCB cover according to fig.1 fig.1 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 40 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF E AUTHORIZED BY DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED Table 1: Pos. 1 2 Product Name Shield cover Without ground springs Connector solder Connector PIP Contact strip 3 Product Number 10022805-x01LF 10051941-x01LF 10009609-002LF 1 1 72800-211LF 3 -- 72850-211LF -- 3 72815-001LF 5 5 3.1.2 Ratings and characteristics Rated voltage Current rating at 70C Insulation resistance PCB thickness 130V r.m.s sinus (contact/contact) min. 0,3A min. 5000M min. 1,4 mm -2,4 mm 3.1.3 Performance level Performance Level XXXXX-1xxLF Telcordia Co XXXXX-XxxLF Customer Special Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 41 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.2 Dimensions and material 3.2.1 Connector dimensions 3.2.1.1 72800LF(solder) fig.2 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 42 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.2.1.2 72850LF(PIP) fig.3 3.2.1.3 Wafer dimensions fig.4 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 43 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.2.2 Material 3.2.2.1 Housing Material: Liquid Crystal Polymer (Natural coloured LCP). Weight: 0,9g/piece. 3.2.2.2 Wafer Material: Liquid Crystal Polymer (Natural coloured LCP). Weight: 0,2g/piece. 3.2.2.3 Shield cover without ground springs (3 module) Material: Zinc alloy. Weight: 21g/piece. 3.2.2.4 Contact strip See customer-drawing 72815LF. 3.2.2.5 Contact element Material: Bronze. Total weight of connector is 2 g/piece. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 44 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.2.3 Housing dimensions 3.2.3.1 Outline dimensions (solder) Fig.5 Outline dimensions (PIP) fig.6 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 45 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.2.4 Contact dimensions and surface coating 3.2.4.1 Contact surface The contact surface is specified in figure 7. The specified values must be fulfilled at the whole specified area. Contact dimensions Hard gold over Nickel fig.7 3.2.4.2 Terminals 3.2.4.2.1 Surface coating Surface coating: a) Ni 0,3 -0/+1,7 m. b) Pure Sn fig.8 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 46 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.2.4.3 Shield Cover 3.2.4.3.1 Shield cover for 3 module (see customer drawing 10009609-002LF) fig.9 3.2.5 Mounting information 3.2.5.1 Assembly, metal cover and contact strips on PCB fig.10 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 47 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.2.5.2 Recommended hole pattern for 10022805-x01LF & 10051941-x01LF fig.11 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 48 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.2.5.3 Board area (with cover and contact strips) fig.12 3.2.5.4 Recommended plug-in unit front panel opening fig.13 3.2.6 Product safety Housing and wafer: Flammability class UL94-V0. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 49 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.3 Characteristics 3.3.1 General All characteristics refer to 10022805-x01LF and 10051941-x01LF (with cover and contact strips) and 10013881-201LF. (mated pair of connectors). 3.3.2 Reference environment According to IEC 68-1 clause 5.3.1 Table 2: Temperature Rel.humidity Atmospheric pressure 3.3.3 Climate category Table 3: Storage Range of uses 3.3.4 15-35C 25%-75% 86-106kPa Max. temperature Min. temperature Max. temperature Min. temperature 50C -40C 70C -40C Electrical 3.3.4.1 Creepage and clearance distances Minimum creepage and clearance distance between contacts 0,4mm. 3.3.4.2 Voltage proof Initial voltage proof 1000 V r.m.s (contact/contact). Voltage proof 1000 V r.m.s sinus min. after damp heat steady state test. Conditions: IEC 512-2, Test 4a,"Voltage Proof". Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 50 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.3.4.3 Current carrying capacity Current carrying capacity temperature 0,3 A Ambiant 70C Maximum increase in temperature 10C at 0,3A, in all contacts. Conditions: IEC 512-3, Test 5b Arrangement according to figure 14 in clause 3.4.2 3.3.4.4 Contact resistance Initial contact resistance according to table 4. Contact resistance max increase 10m after heat aging. Table 4: Arrangement contact/contact contact/contact contact/contact contact/contact Row a b c d Resistance 25 m. max 35 m. max 40 m max 45 m max Conditions: IEC 512-2 Arrangement according to figure 15 in clause 3.4.3 3.3.4.5 Insulation resistance Initial insulation resistance 5000 M minimum. Insulation resistance 1000 M minimum, after damp heat steady state test. Conditions: IEC 512-2, Test 3a,'insulation resistance" Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 51 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.3.5 3.3.5.1 Mechanical Mechanical operations Number of operations: 200 minimum. Conditions: IEC 512-5, test 9a Standard atmospheric conditions Frequency of operations: 100 cycles/h Speed of operation: 10 mm/s maximum Rest 30s unmated 3.3.5.2 Contact retention in insert Force to be applied: 10N Conditions: IEC 512-8 test 15a Standard atmospheric conditions The maximum axial displacement after the force has been removed shall not exceed 0,1 mm. Min. 10 readings per connector Fully equipped connectors Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 52 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.4 3.4.1 Testing General The connector shall undergo the testing schedule described in IEC Standards. This is a type testing and an approval will be the result. The manufacturing process and/or the vendors internal specification may not be changed after type testing and approval without permission from design responsible. 3.4.2 Current carrying capacity For conditions see clause 3.3.4.3 3 x24 board connector connected to PCB, 3 x 24 board connector connected to 3 x 24 cable connector. Arrangement for measurement according to fig 14. fig.14 3.4.3 Contact resistance For conditions see clause 3.3.4.4 Arrangement for measurement according to fig 15. fig.15 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 53 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.5 3.5.1 Packing Packing for transport If the connector consist of two or more pieces, they shall be packed together. Packing shall be made with ESD protection so that: a no damage or deformation of the terminals will occur b no particles or parts from the packing will enter into the contacts cavities and no gases or acids from packing materials will harm the housing or the contact elements c the connectors can be removed without problems from the packing without touching the terminals or deforming them The packing shall be marked with product number, manufacturer code (given from Ericsson) and packing date. Recommended packing: for STB connector (10022805LF) Recommended packing: for PIP connector (10051941-x01LF) Refer EUR-14-010 for packaging details. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 54 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 3.6 Product number 3.6.1 Product identification fig.17 e) f) g) h) product number, factory code, manufacturing year and week. 3.6.2 Cover identification 72815-001LF Shield cover marked with product number and company logo. 3.7 References IEC 68-1 Environmental testing, Part 1: General and guidance. IEC 512 Electromechanical components for electronic equipment; basic testing procedures and measuring methods. GS-20- 049 Application Specification. EUR-14-010 Packaging Specification. IEC 609 50 Safety of information technology equipment. UL-94V0 Standard for safety of information Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 55 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF E AUTHORIZED BY DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4. PART D- POWER 4.1 4.1.1 General General information The specification is valid for the Lead Free/RoHS compatible products. This document is describing a metric connector module for power transmission use at printed circuit board (PCB). Basic grid is 0,5 mm, with contact pins at a 2-mm grid. Connection to the PCB is realized with solder connections in plated-through holes. The connector shall be used with external shields according to fig. 1. fig.1 1 2 Copyright 52088-x01LF 72860-x03LF 72860-x02LF Pos 72860-x01LF Table 1 Product Name Product Number Shield cover 72808-001LF 1 1 1 1 72814-202LF 1 `' `' `' 72814-203LF `' 1 `' `' 72814-204LF 1 `' 1 `' Connector 2 Connector 72814-205LF `' 1 `' 1 3 Group spring 72811-001LF 1 1 1 1 4 Contact strip 72815-001LF 5 5 5 5 FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 56 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.1.2 Ratings and characteristics Table 2 Rated voltage Current rating Insulation resistance Printed board thickness 4.1.3 130V r.m.s sinus (contact/contact) min. As per 3.4.3 5000M min. 1,8 mm -2,4 mm Performance level Performance Level XXXXX-1xxLF Telcordia Co XXXXX-XxxLF Customer Special 4.2 Dimensions and material 4.2.1 Connector dimensions fig.2 Table 3 Product Number Length(L) 72846-x02LF 2.2 72846-x03LF 2.7 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 57 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.2.2 Material 4.2.2.1 Housing Material: Liquid Crystal Polymer (Natural coloured LCP). Flammability class UL94V-0. Weight: 1,1g/piece. 4.2.2.2 Shield cover Material: Zinc alloy. Weight: 10,5g/piece. 4.2.2.3 Ground spring Material: Bronze. Weight: 0,1 g/piece. 4.2.2.4 Earth pin Material: Bronze. 4.2.2.5 Power pin Material: Bronze. 4.2.2.6 Screen plate Material: Bronze. 4.2.2.7 Copper wire Material: Tinned copper wire. 4.2.2.8 Filter Consists of: 1) The Power filter card (filter and a capacitor blank) 2) The Front Plate 3) The Mounting Plate 4.2.2.9 Contact strip Material: Stainless Steel Total weight of connector 72814 is 3,6 g. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 58 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.2.3 Housing dimensions 4.2.3.1 Outline dimensions fig.3 4.2.3.2 Application related dimensions fig.4 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 59 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.2.4 Contact dimensions and surface coating 4.2.4.1 Contact surface The contact surface is specified in figure 5. The specified values must be fulfilled at the whole-specified area. 4.2.4.1.1 Surface coating Surface coating: a) Hard gold b) Ni 1,27 m min. fig.5 4.2.4.1.2 Contact dimensions fig.6 4.2.4.1.3 Shield dimension fig.7 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 60 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.2.4.2 Terminals 4.2.4.2.1 Surface coating for power- and earth pin. fig.8 4.2.4.2.2 Surface coating for further power pin fig.9 4.2.4.2.3 Surface coating, shield fig.10 According to fig 8,9 & 10 a) Ni 2 +3- 0 m. b) Pure Sn 90/10, 8,0 +/- 2 m (min 2% Pb). Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 61 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.2.4.3 Shield cover (See 72808-001LF) fig.11 4.2.4.4 Ground spring (72811-101LF) fig.12 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 62 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.2.5 Mounting information 4.2.5.1 Assembly with metal cover and contact strip on PCB fig.13 4.2.5.2 Recommended hole pattern fig.14 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 63 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.2.5.3 Board area (with cover and contact strips) fig.15 4.2.5.4 Recommended plug-in unit front panel opening fig.16 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 64 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.2.5.5 Mounting mode fig.17 4.2.5.6 Application tools See GS-20-049 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 65 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.3 Characteristics 4.3.1 General All characteristics refer to 72846(Board Connector) and 72824-x01LF(cable connector) (Mated pair of connectors). 4.3.2 Reference environment According to IEC 68-1 clause 5.3.1. Table 4: Temperature Rel. humidity Atmospheric pressure 4.3.3 15-35C 25% 75% 86-106kPa Climate category Table 5: storage Range of uses Max temperature Min temperature Max temperature Min temperature 4.3.4 Electrical 4.3.4.1 Creepage and clearance distances 50C -40C 70C -40C Minimum creepage and clearance distance between contacts 1,5mm. 4.3.4.2 Voltage proof Initial voltage proof 1000 V r.m.s (contact/contact). Voltage proof 1000 V r.m.s sinus min. after damp heat steady state test. Conditions: ETX 1056-104 clause 4.3.2. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 66 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.3.4.3 Current carrying capacity Maximum temperature rise measurements acc. to IEC 512-3,test 5a. Arrangement according to figure 18 in clause 4.4.2. 4.3.4.4 Current closing capacity Approximately 1000A in 30 operations according to test described in clause 4.4.6.1. The connector shall perform current carrying capacity and contact resistance after conditions as specified. Discolouring and damage of some of the contacts are allowed provided that the connector have redundant contact points. 4.3.4.5 Contact resistance The increase of the contact resistance must not be more than 5 m after heat ageing. The total contact resistance after heat ageing must not exceed 10 m. Conditions: ETX 1056-104 clause 4.2.1. Arrangement according to fig.19 in clause 4.4.3. 4.3.4.6 Insulation resistance Initial insulation resistance 5000M minimum. Insulation resistance 1000 M minimum, after damp heat steady state test. Conditions: ETX 1056-104 clause 4.3.1. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 67 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.3.4.7 Filter There are two types of filters. One is used in connectors intended for a -48 Vdc power system with 10 A distribution fuses, the other in connectors for a -48 Vdc power system with 15 A distribution fuses. Connector type I Continuos A(DC) I max A(DC) C min pF Rated Voltage At 85C V(DC) Test Voltage At 25C V(DC) 10 10 1750 250 500 10 15 3000 250 500 72814-x02LF, 72814-x03LF 72814-x04LF, 72814-x05LF 4.3.5 4.3.5.1 Mechanical Mechanical operations Number of operations: 200 minimum. Conditions: IEC 512-5, test 9a. Standard atmospheric conditions. Frequency of operations: 100 cycles/h. Speed of operation: 10 mm/s maximum. Rest 30s unmated. 4.3.5.2 Contact retention in insert Force to be applied: 15N. Conditions: IEC 512-8 test 15a. Standard atmospheric conditions. The maximum axial displacement after the force has been removed shall not exceed 0,1 mm. Min. 2 readings per connector. Fully equipped connectors. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 68 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.3.5.3 Insertion and withdrawal forces Total insertion/withdrawal force: n x10 N max (n=number of contacts involved). Conditions: IEC 512-7, test 13b. Rate of engagement and separation: 2 mm/s maximum. 4.3.5.4 Contact spring force, EMC shield 4.3.5.4.1 Contact force Initial contact spring force 3 N min. Contact spring force 3 N min., after 3 mechanical operations. Contact spring force 2,4 N min., after heat ageing. Conditions: ETX 1056-104 clause 4.6.2. According to fig.20 in clause 4.4.4. 4.3.5.4.2 Contact spring force, off centre Initial contact spring force 2,35 N min. Contact spring force 2,35 N min., after 3 mechanical operations. Contact spring force 1,90 N min., after heat ageing. Conditions: ETX 1056-104 clause 4.6.3. According to fig.21 in clause 4.4.5. 4.3.6 Product safety Requirements according to IEC 60 950 and UL 1950. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 69 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.4 Testing 4.4.1 General The connector shall undergo the testing schedule described in ETX 1056-104. This is a type testing and an approval will be the result. The manufacturing process and/or the vendors internal specification may not be changed after type testing and approval without permission from design responsible. 4.4.2 Current carrying capacity For conditions see clause 4.3.4.3. 72846 is soldered to PCB. Arrangement for measurement according to fig.18. fig.18 4.4.3 Contact resistance For conditions see clause 4.3.4.4. Arrangement for measurement according to fig19. fig.19 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 70 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.4.4 Contact spring force For conditions see clause 4.3.5.4.1. Arrangement for measuring according to fig.20. fig.20 4.4.5 Contact force, off center For conditions see clause 4.3.5.4.2. Arrangement for measuring according to fig. 21. fig.21 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 71 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.4.6 Current closing capacity 4.4.6.1 Connection 3 connectors to be mated 30 cycles (test circuit acc. to fig.22). Visual inspection of all connectors: Mixed flowing gas corrosion test acc. to IEC 600 68-2-60, test Ke, method 4,4 gases. Measuring of contact resistance of all samples (dry circuit,20mV,100mA) Measuring of current carrying capacity all samples. Test circuit for simulation of current transient with connection during load (capacitance charging). fig.22 4.4.6.2 Connect position 3 connectors,50 times. Visual inspection of all connectors. Corrosion test (21 days, gas mixture). Continue measuring with 1 connector. Measuring of contact resistance see clause 4.4.6.1. Measuring of current carrying capacity see clause 4.4.6.1. Test circuit for simulation of current transient with short-cut. fig.23 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 72 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.5 Packing 4.5.1 Packing for transport If the connector consist of two or more pieces, they shall be packed together. Packing shall be made with ESD protection so that: a. no damage or deformation of the terminals will occur b. no particles or parts from the packing will enter into the contacts cavities and no gases or acids from packing materials will harm the housing or the contact elements c. the connectors can be removed without problems from the packing without touching the terminals or deforming them. The packing shall be marked with product number, manufacturer code and packing date. Recommended packing: connector placed in tube 360204-001 according to fig.24. fig.24 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE REVISION 73 of 74 Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF E AUTHORIZED BY DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 4.6 Product number 4.6.1 Product identification fig.25 a) product number. b) factory code. c) manufacturing year. d) manufacturing week. Shield cover marked with product number and company logo. 4.7 References IEC 68-1 Environmental testing, Part 1: General and guidance. IEC 60068-2-60 Flowing mixed gas corrosion test: Test KE. IEC 512 Electromechanical components for electronic equipment; basic testing procedures and measuring methods. IEC 60 950 Safety of information technology equipment. ETX 1056-104 Type testing program and demands for electrical connectors. UL 1950 Standard for safety of information technology equipment, 3rd edition. GS-20-049 Application Specification GS-12-308 Product Specification (72864-201) cable connector. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-12-307 PRODUCT SPECIFICATION TITLE PAGE Metral Sofix(R) P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF, 10022805-x01LF,10051941-x01LF & 72846-x0xLF REVISION 74 of 74 AUTHORIZED BY E DATE J.TARON 2009/01/15 CLASSIFICATION UNRESTRICTED 5. Document Revision Record REV PAGE DESCRIPTION EC # DATE A ALL NEW DOCUMENT LS05-0014 05-01-2005 B ALL NEW LOGO LS06-0109 04-07-2006 C ALL UPDATE DOCUMENT FOR LF PN ADDED LS07-0045 15-02-2007 D All NEW FRAME LS07-0129 2007/06/08 E ALL ADD PERFORMANCE LEVELS LS09-0018 2009/01/15 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:E STATUS:Released Printed: Nov 28, 2010. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI / Amphenol: 10022805-201LF 52088-201LF 52088-203LF 72830-201LF 72845-201LF 72850-702LF