NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
1 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
SHIELDED RIGHT ANGLE BOARD CONNECTOR
72860 LF (STB), 52088 LF (PIP) 2X4 SIGNAL
72844 LF (STB), 72858 LF (PIP) 4X6 SIGNAL
10022805-x01LF, 10051941-x01LF 3X24 SIGNAL
72846 LF (STB) POWER
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
2 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
SUMMARY
1. PART A
2X4 SIGNAL
1.1 General ..........................................................................…. 6
1.1.1. General information .......................................................... 6
1.1.2. Ratings and characteristics ............................................…. 7
1.1.3 Performance level……………………………………….. 7
1.2. Dimensions and material ................................................. 8
1.2.1. Connector dimensions ..................................................…... 8
1.2.2. Material ...........................................................................… 9
1.2.3. Housing dimensions .......................................................…. 10
1.2.4. Contact dimensions and surface coating.................... ..… 12
1.2.5. Mounting information ...................................................…. 15
1.3. Characteristics ..............................................................… 18
1.3.1. General ..........................................................................….. 18
1.3.2. Reference environment ..................................................…. 18
1.3.3. Climate category ..........................................................….. 18
1.3.4. Electrical ........................................................................…. 18
1.3.5. Mechanical ....................................................................…. 20
1.3.6 Product safety.................................................................…. 20
1.4. Testing ...........................................................................…. 21
1.4.1. General ...........................................................................… 21
1.4.2. Current carrying capacity ................................................... 21
1.4.3. Contact resistance ..........................................................… 22
1.5. Packing ..........................................................................….. 23
1.5.1. Packing for transport ......................................................…. 23
1.6. Product number ............................................................…. 24
1.6.1. Connector identification ...................................................… 24
1.6.2. Cover identification ......................................................….... 24
1.7. References ....................................................................…. 25
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
3 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
2. PART B
4X6 SIGNAL
2.1 General............................................................................ 26
2.1.1. General information ......................................................... 26
2.1.2. Ratings and characteristics ............................................… 27
2.1.3 Performance level………………………………………… 27
2.2. Dimensions and material ................................................ 27
2.2.1. Connector dimensions ..................................................…. 27
2.2.2. Material............................................................................. 28
2.2.3. Housing dimensions ......................................................... 29
2.2.4. Contact dimensions and surface coating.......................... 30
2.2.5. Mounting information ................................................... .... 33
2.2.6. Product safety ………………………………………………. 35
2.3. Characteristics..............................................................… 36
2.3.1. General........................................................................... 36
2.3.2. Reference environment................................................... 36
2.3.3. Climate category..........................................................…. 36
2.3.4. Electrical .......................................................................… 36
2.3.5. Mechanical………………………………………………… …. 38
2.4. Testing ...........................................................................…. 39
2.4.1. General............................................................................. 39
2.4.2. Current carrying capacity................................................. 39
2.4.3. Contact resistance ............................................................ 39
2.5. Packing..........................................................................….. 40
2.5.1. Packing for transport........................................................ 40
2.6. Product number ............................................................…. 41
2.6.1. Product identification ......................................................… 41
2.6.2. Cover Identification…………………………………………… 41
2.7. References ....................................................................… 41
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
4 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
3. PART C
3X24 SIGNAL
3.1 General............................................................................ 42
3.1.1. General information .......................................................... 42
3.1.2. Ratings and characteristics ............................................… 43
3.1.3 Performance level………………………………………. 43
3.2. Dimensions and material ................................................ 44
3.2.1. Connector dimensions ..................................................…. 44
3.2.2. Material............................................................................. 46
3.2.3. Housing dimensions ......................................................... 47
3.2.4. Contact dimensions and surface coating.......................... 48
3.2.5. Mounting information ....................................................... 49
3.2.6. Product safety ………………………………………… ……. 51
3.3. Characteristics ..............................................................… 52
3.3.1. General............................................................................ 52
3.3.2. Reference environment.................................................... 52
3.3.3. Climate category..................................................... ....…. 52
3.3.4. Electrical ........................................................................… 52
3.3.5. Mechanical……………………………………………… …… 54
3.4. Testing...........................................................................…. 55
3.4.1. General............................................................................. 55
3.4.2. Current carrying capacity.................................................. 55
3.4.3. Contact resistance ............................................................ 55
3.5. Packing ..........................................................................….. 56
3.5.1. Packing for transport.......................................................... 56
3.6. Product number ............................................................…. 57
3.6.1. Product identification ......................................................… 57
3.6.2. Cover identification ……………………………………… ….. 57
3.7. References....................................................................… 57
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
5 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
4. PART D
POWER
4.1 General ....................................................... ..................... 58
4.1.1. General information .......................................................... 58
4.1.2. Ratings and characteristics ............................................… 59
4.1.3 Performance level……………………………………….. …... 59
4.2. Dimensions and material................................................ 59
4.2.1. Connector dimensions ..................................................…. 59
4.2.2. Material............................................................................. 60
4.2.3. Housing dimensions ......................................................... 61
4.2.4. Contact dimensions and surface coating.......................... 62
4.2.5. Mounting information............................................ ........... 64
4.3. Characteristics ....................................................... .......… 68
4.3.1. General................................................................. ........... 68
4.3.2. Reference environment .......................................... .......... 68
4.3.3. Climate category ................................................... .......… 68
4.3.4. Electrical ........................................................................… 68
4.3.5. Mechanical……………………………………………… ……. 70
4.3.6. Product safety…………………………………………… …… 71
4.4. Testing ........................................................................... …. 72
4.4.1. General............................................................................. 72
4.4.2. Current carrying capacity.................................................. 72
4.4.3. Contact resistance ....................................................... .... 72
4.4.4. Contact spring force……………………………………… … . 73
4.4.5. Contact force, off-centre………………………………… …. 73
4.4.6. Current closing capacity…………………………………. 74
4.5. Packing..........................................................................….. 75
4.5.1. Packing for transport........................................................ 75
4.6. Product number ............................................................…. 76
4.6.1. Product identification ......................................................… 76
4.7. References ....................................................................… 76
5 Document Revision Information …………………….. 77
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
6 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1. PART A-2x4 SIGNAL
1.1 General
1.1.1 General information
The specification is valid for the Lead Free/RoHS compatible products.
This document is describing a metric connector module for
signal transmission use at printed circuit board (PCB).
Basic grid is 0,5 mm, with contact pins at a 2-mm grid.
Connection to the PCB is realised with solder connections
in plated-through holes.
The connector module has 2 rows with up to 4 individual
contact pins per row.
The connector shall be used with external shields and
PCB cover according to fig.1
fig.1
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
7 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
Table 1
Pos Product Name Product
Number
72860-x01LF
72860-x02LF
72860-x03LF
52088-x01LF
52088-x02LF
52088-x03LF
1
Shield cover with
Ground spring
(pitch 17.5 mm)
72857-001LF 1 1 1 1 1 1
72830-x01LF 1 -- -- -- -- --
72830-x02LF -- 1 -- -- -- --
Connector, solder
72830-x03LF -- -- 1 -- -- --
52089-201LF -- -- -- 1 -- --
52089-202LF -- -- -- -- 1 --
2
Connector, PIP
52089-203LF -- -- -- -- -- 1
3 Contact strip 72815-001LF 2 2 2 2 2 2
Mating IDC
Connector 72861-201LF
Mating high
Speed link 53389-001LF
1.1.2 Ratings and characteristics
Table 2:
Rated Voltage
130 V r.m.s sinus (contact/contact) min.
Current rating at 70°C 0.3 A min.
Insulation resistance 5000M min.
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
8 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.1.3 Performance level:
1.2 Dimensions and material
1.2.1 Connector dimensions (solder)
fig.2
Connector dimensions (PIP)
Fig.3
Performance Level
XXXXX-1xxLF Telcordia Co
XXXXX-XxxLF Customer Special
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
9 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.2.2 Material
1.2.2.1 Housing
Material: Liquid Crystal Polymer (Natural coloured LCP).
Flammability class UL94V-0.
Weight: 0,6 g/piece.
1.2.2.2 Shield cover
Material: Zinc alloy
Weight: 7,0 g/piece (for 17,5 mm pitch).
1.2.2.3 Ground spring
Material: Bronze.
Weight: 0,1 g/piece.
1.2.2.4
Contact strip
For the details refer the customer drawing-72815
1.2.2.5 Contact element
Material: Bronze.
Total weight of connector is 0,9 g/piece.
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
10 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.2.3 Housing dimensions
1.2.3.1 Outline dimensions (solder)
fig.4
Outline dimensions (PIP)
Fig.5
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
11 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.2.4 Contact dimensions and surface coating
1.2.4.1 Contact surface
The contact surface is specified in figure 6. The specified values must
be fulfilled at the whole specified area.
1.2.4.1.1 Contact dimensions
L 5 5.75
fig.6
Hard gold :
over Nickel
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NUMBER
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TYPE
PRODUCT SPECIFICATION
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12 of 74 E
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Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.2.4.2 Terminals
1.2.4.2.1 Surface coating
fig.7
Surface coating:
a) Ni 0,3 -0/+1,7µ m.
b) Pure Sn
1.2.4.3 Shield cover
1.2.4.3.1 Shield cover,17,5 mm pitch (see customer drawing 72857-x01LF)
fig.8
1.2.4.4 Ground spring
fig.9
72757-102LF 72757-101LF
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NUMBER
GS-12-307
TYPE
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TITLE PAGE REVISION
13 of 74 E
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Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.2.5 Mounting information
No mating by cable connector without PCB cover mounted.
1.2.5.1 Assembly with metal cover and contact strips on PCB
Product
72857-x01LF
Dim. A
21.0
Dim. B
17.5
72860 SHOWN HERE
fig.10
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NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
14 of 74 E
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.2.5.2 Application tools
See GS-20-049.
1.2.5.3 Recommended hole pattern for 72860LF & 52088LF
17,5 mm pitch incl. PIP version
Information about termination on cable connector in generic product spec.
fig.11
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NUMBER
GS-12-307
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PRODUCT SPECIFICATION
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15 of 74 E
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Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.2.5.4 Recommended plug-in unit front panel opening
fig.12
Product
72860LF & 52088LF
Dim. A
17.5
Dim. B
8.75
Dim. C
17.5
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NUMBER
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TYPE
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16 of 74 E
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.3 Characteristics
1.3.1 General
All characteristics refer to 72860LF& 52088LF (with cover and contact strips)
and,72862-x01LF,72864LF and 10008166-x01LF (mated pair of connectors).
1.3.2 Reference environment
According to IEC 68-1 clause 5.3.1.
Table 3
Temperature 15°-35°C
Rel. humidity 25% - 75%
Atmospherie pressure 86-106kPa
1.3.3 Climate Category
Table 4:
Storage Max. temperature 50°C
Min. temperature -40°C
Range of uses Max. temperature 70°C
Min. temperature -40°C
1.3.4 Electrical
1.3.4.1 Creepage and clearance distances
Minimum creepage and clearance distance between contacts 0,4mm.
1.3.4.2 Voltage proof
Initial voltage proof 1000 V r.m.s (contact/contact).
Voltage proof 1000 V r.m.s sinus min. after damp heat steady state
test.
Conditions: IEC 512-2,Test 4a, ‘Voltage Proof ’.
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NUMBER
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PRODUCT SPECIFICATION
TITLE PAGE REVISION
17 of 74 E
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Form E-3334
Rev F
GS-01-001
1.3.4.3 Current carrying capacity
Current carrying capacity Ambient temperature
0,3 70°C
Maximum increase in temperature 10°C at 0,3A, in all contacts.
Conditions:
IEC 512-3,Test 5b
Arrangement according to figure 13 in clause 1.4.2.
1.3.4.4 Contact resistance
Initial contact resistance according to Table 5.
Contact resistance max. increase 10 m after heat ageing.
arrangement row resistance
Contact/contact a 25 mmax
Contact/contact b 35 mmax
Conditions:
IEC 512-2.
Arrangement according to figure 14 in clause 1.4.3.
1.3.4.5 Insulation resistance
Initial insulation resistance 5000 M minimum.
Insulation resistance 1000 M minimum, after damp heat
steady state test.
Conditions:
IEC 512-2,Test 3a, ‘insulation resistance’
1.3.4.6 Transfer impedance-EMC
Zt max. 50 m from 0,3 MHz to 100 MHz (harnesses).
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
1.3.4.7 Signal transmission
Maximum reflections resulting from the female-male
(2x4 signal cable-2x4 signal board) connector pair are less
than 3% at 3ns rise time.
Worst case cross talk for one connector pair and four periodic
differential signals at 3 ns rise time:
NEXT: 3% (-30dB) cross-mounted, 6% (-24dB) vertically mounted.
FEXT: 1% (-40dB) cross-mounted, 1% (-40dB) vertically mounted.
1.3.5 Mechanical
1.3.5.1 Mechanical operations
Number of operations: 200 minimum.
Conditions:
IEC 512-5, test 9a.
Standard atmospheric conditions.
Frequency of operations: 100 cycles/h.
Speed of operation: 10 mm/s maximum.
Rest 30s unmated.
1.3.5.2 Contact retention in insert
Force to be applied: 10N
Conditions:
IEC 512-8 test 15a.
Standard atmospheric conditions.
The maximum axial displacement after the force has been removed
shall not exceed 0,1 mm.
Min. 10 readings per connector.
Fully equipped connectors.
1.3.6 Product safety
Requirement according to IEC 950 and UL 1950.
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NUMBER
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Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
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Form E-3334
Rev F
GS-01-001
1.4 Testing
1.4.1 General
The connector shall undergo the testing schedule described in
IEC standards. This is a type testing and an approval will be the
result. The manufacturing process and/or the vendors internal
specification may not be changed after type testing and approval
without permission from design responsible.
1.4.2 Current carrying capacity
For conditions see clause 1.3.4.3.
2x4 signal board connector connected to PCB, 2x4 signal board connector
connected to 2x 4 signal cable connector.
Arrangement for measurement according to fig. 13.
fig.13
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NUMBER
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PRODUCT SPECIFICATION
TITLE PAGE REVISION
20 of 74 E
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Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.4.3 Contact resistance
For conditions see clause 1.3.4.4.
Arrangement for measurement according to fig. 14.
fig.14
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Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.5 Packing
1.5.1 Packing for transport
If the connector consist of two or more pieces, they shall be packed
together. Packing shall be made with ESD protection so that:
a no damage or deformation of the terminals will occur
b no particles or parts from the packing will enter into the contacts
cavities and no gases or acids from packing materials will
harm the housing or the contact elements
c the connectors can be removed without problems from the
packing without touching the terminals or deforming them
The packing shall be marked with product number, manufacturer Code and packing date.
fig.15
Refer packaging spec EUR-14-010 for packaging details.
Recommended packing connector placed in tube 360205-001LF
according to fig.15
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NUMBER
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TYPE
PRODUCT SPECIFICATION
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22 of 74 E
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Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.6. Product Number
1.6.1 Connector identification
fig.16
a) product number
b) factory code
c) manufacturing year
d) manufacturing week
1.6.2 Cover identification
53229-001LF
Shield cover marked with product number and company logo.
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NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
23 of 74 E
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
1.7 References
IEC 68-1 Environmental testing, Part 1:
General and guidance.
IEC 512 Electromechanical components for
electronic equipment; basic testing
procedures and measuring methods.
GS-20- 049 Application Specification.
IEC 609 50 Safety of information technology equipment.
UL 1950 Standard for safety of information
technology equipment, 3rd edition.
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NUMBER
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TYPE
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TITLE PAGE REVISION
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
2.PART B-4x6 SIGNAL
2.1 General
2.1.1 General information
The specification is valid for the Lead Free/RoHS compatible products.
This document is describing a metric connector module
for signal transmission use at printed circuit board (PCB).
Basic grid is 0,5 mm, with contact pins at a 2-mm grid.
Connection to the PCB is realized with solder connections in
plated- through holes.
The connector module has 4 rows with up to 6 individual
contact pins per row.
The 1 module connector shall be used with external shields and PCB cover
according to fig.1
fig.1
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NUMBER
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
2.1.2 Ratings and characteristics
Rated voltage 130V r.m.s sinus(contact/contact)min.
Current rating at 70 °C 0,3A min.
Insulatoin resistance 5000 M min.
PCB thickness 1,4 mm -2,4 mm
2.1.3 Performance level
2.2 Dimensions and material
2.2.1 Connector dimensions
2.2.1.1 72800LF(solder)
fig.2
Performance Level
XXXXX-1xxLF Telcordia Co
XXXXX-XxxLF Customer Special
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NUMBER
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
2.2.1.2 72850LF(PIP)
fig.3
2.2.1.3 Wafer dimensions
fig.4
2.2.2. Material
2.2.2.1 Housing
Material: Liquid Crystal Polymer (Natural coloured LCP).
Weight: 0,9 g/piece.
2.2.2.2 Wafer
Material: Liquid Crystal Polymer (Natural coloured LCP).
Weight: 0,2 g/piece.
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TYPE
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
2.2.2.3 Shield cover (1 module)
Material: Zinc alloy.
Weight: 10,5 g/piece.
2.2.2.4 Ground spring (1 module)
Material: Bronze.
Weight: 0,1 g/piece.
2.2.2.5 Contact strip
See customer-drawing 72815LF.
2.2.2.6 Contact element
Material: Bronze.
Total weight of connector is 2 g/piece.
2.2.3 Housing dimensions
2.2.3.1 Outline dimensions (solder)
fig 5
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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Rev F
GS-01-001
2.2.3.2 Outline dimensions (PIP)
fig.6
2.2.4 Contact dimensions and surface coating
2.2.4.1 Contact surface
The contact surface is specified in figure 7. The specified values must
be fulfilled at the whole specified area.
Contact dimensions
fig.7
Hard gold
over Nickel
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
2.2.4.2 Terminals
2.2.4.2.1 Surface coating
fig.8
2.2.4.3 Shield Cover
2.2.4.3.1 Shield cover,1 module(see customer drawing 72808LF)
fig.9
2.2.4.4 Ground spring (See customer drawing 72811LF)
fig.10
Surface coating:
a
)
Ni 0
,
3 -
0/+1 7
µ
m.
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Form E-3334
Rev F
GS-01-001
2.2.5. Mounting information
2.2.5.1 Assembly, metal cover and contact strips on PCB
fig.11
2.2.5.2 Recommended hole pattern for 72844LF(STB)
fig.12
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Form E-3334
Rev F
GS-01-001
2.2.5.3 Recommended hole pattern for 72858LF(PIP)
fig.13
2.2.5.4 Board area (with cover and contact strips)
fig.14
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Copyright FCI
Form E-3334
Rev F
GS-01-001
2.2.5.5 Recommended plug-in unit front panel opening
fig.15
2.2.6 Product safety
Housing and wafer: Flammability class UL94-V0.
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Copyright FCI
Form E-3334
Rev F
GS-01-001
2.3 Characteristics
2.3.1 General
All characteristics refer to 72844LF, 72858LF (with cover and contact strips) and
HM1C16D2J110EBLF, 72817-x03LF AND 72817-x04LF (mated pair of connectors).
2.3.2 Reference environment
According to IEC 68-1 clause 5.3.1
Table 2:
Temperature 15°-35°C
Rel. humidity 25% - 75%
Atmospheric pressure 86-106kPa
2.3.3 Climate category
Table 3:
Storage Max. temperature 50°C
Min. temperature -40°C
Range of uses Max. temperature 70°C
Min. temperature -40°C
2.3.4 Electrical
2.3.4.1 Creepage and clearance distances
Minimum creepage and clearance distance between contacts 0,4mm.
2.3.4.2 Voltage proof
Initial voltage proof 1000 V r.m.s (contact/contact).
Voltage proof 1000 V r.m.s sinus min. after damp heat steady state
test.
Conditions: IEC 512-2,Test 4a,”Voltage Proof”.
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
2.3.4.3 Current carrying capacity
Current carrying capacity temperature Ambient
0,3 A 70°C
Maximum increase in temperature 10°C at 0,3A, in all contacts.
Conditions: IEC 512-3,Test 5b
Arrangement according to figure 16 in clause 2.4.2
2.3.4.4 Contact resistance
Initial contact resistance according to table 4.
Contact resistance max increase 10m after heat aging.
Table 4:
Arrangement Row Resistance
contact/contact a
25 mΩ. max
contact/contact b
35 mΩ. max
contact/contact c
40 mmax
contact/contact d
45 mmax
Conditions: IEC 512-2
Arrangement according to figure 17 in clause 2.4.3
2.3.4.5 Insulation resistance
Initial insulation resistance 5000 Mminimum.
Insulation resistance 1000 M minimum, after damp heat
steady state test.
Conditions: IEC 512-2,Test 3a,’insulation resistance”
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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Rev F
GS-01-001
2.3.5 Mechanical
2.3.5.1 Mechanical operations
Number of operations: 200 minimum.
Conditions: IEC 512-5, test 9a
Standard atmospheric conditions
Frequency of operations: 100 cycles/h
Speed of operation: 10 mm/s maximum
Rest 30s unmated
2.3.5.2 Contact retention in insert
Force to be applied: 10N
Conditions :IEC 512-8 test 15a
Standard atmospheric conditions
The maximum axial displacement after the force has been removed
shall not exceed 0,1 mm.
Min. 10 readings per connector
Fully equipped connectors
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Form E-3334
Rev F
GS-01-001
2.4 Testing
2.4.1 General
The connector shall undergo the testing schedule described in
IEC Standards. This is a type testing and an approval will be the
result. The manufacturing process and/or the vendors internal
specification may not be changed after type testing and approval
without permission from design responsible.
2.4.2 Current carrying capacity
For conditions see clause 2.3.4.3
4 X6 board connector connected to PCB, 4 x 6 board connector connected to 4 x 6 cable
connector.
Arrangement for measurement according to fig 16.
fig.16
2.4.3 Contact resistance
For conditions see clause 2.3.4.4
Arrangement for measurement according to fig 17.
fig.17
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Form E-3334
Rev F
GS-01-001
2.5 Packing
2.5.1 Packing for transport
If the connector consist of two or more pieces, they shall be packed
together. Packing shall be made with ESD protection so that:
a. no damage or deformation of the terminals will occur
b. no particles or parts from the packing will enter into the contacts
cavities and no gases or acids from packing materials will
harm the housing or the contact elements
c. the connectors can be removed without problems from the
packing without touching the terminals or deforming them
The packing shall be marked with product number, manufacturer
code (given from Ericsson) and packing date.
fig.18
Refer EUR-14-010 for packaging details.
Recommended packing connector placed 360204-001LF
according to fig.18
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
2.6 Product number
2.6.1 Product identification
fig.19
a) product number,
b) factory code,
c) manufacturing year and
d) week.
2.6.2 Cover identification
72815-001LF
Shield cover marked with product number and company logo.
2.7 References
IEC 68-1 Environmental testing, Part 1:
General and guidance.
IEC 512 Electromechanical components for
electronic equipment; basic testing
procedures and measuring methods.
GS-20- 049 Application Specification.
EUR-14-010 Packaging Specification.
IEC 609 50 Safety of information technology equipment.
UL-94V0 Standard for safety of information
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Form E-3334
Rev F
GS-01-001
3. PART C-3 X 24 SIGNAL
3.1 General
3.1.1 General information
The specification is valid for the Lead Free/RoHS compatible products
This document is describing a metric connector module
for signal transmission use at printed circuit board (PCB).
Basic grid is 0,5 mm, with contact pins at a 2-mm grid.
Connection to the PCB is realized with solder connections in
Plated - through holes.
The connector module has 4 rows with up to 6 individual
contact pins per row.
The 3 module connector shall be used with external shields and PCB cover
according to fig.1
fig.1
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NUMBER
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
Table 1:
3.1.2 Ratings and characteristics
3.1.3 Performance level
Pos. Product Name Product Number 10022805-x01LF 10051941-x01LF
1
Shield cover
Without ground
springs
10009609-002LF 1 1
Connector
solder 72800-211LF 3 --
2 Connector
PIP 72850-211LF -- 3
3 Contact
strip 72815-001LF 5 5
Rated voltage 130V r.m.s sinus (contact/contact) min.
Current rating at 70°C 0,3A min.
Insulation resistance 5000M min.
PCB thickness 1,4 mm -2,4 mm
Performance Level
XXXXX-1xxLF Telcordia Co
XXXXX-XxxLF Customer Special
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NUMBER
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
3.2 Dimensions and material
3.2.1 Connector dimensions
3.2.1.1 72800LF(solder)
fig.2
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
3.2.1.2 72850LF(PIP)
fig.3
3.2.1.3 Wafer dimensions
fig.4
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
3.2.2 Material
3.2.2.1 Housing
Material: Liquid Crystal Polymer (Natural coloured LCP).
Weight: 0,9g/piece.
3.2.2.2 Wafer
Material: Liquid Crystal Polymer (Natural coloured LCP).
Weight: 0,2g/piece.
3.2.2.3 Shield cover without ground springs (3 module)
Material: Zinc alloy.
Weight: 21g/piece.
3.2.2.4 Contact strip
See customer-drawing 72815LF.
3.2.2.5 Contact element
Material: Bronze.
Total weight of connector is 2 g/piece.
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NUMBER
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
3.2.3 Housing dimensions
3.2.3.1 Outline dimensions (solder)
Fig.5
Outline dimensions (PIP)
fig.6
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Form E-3334
Rev F
GS-01-001
3.2.4 Contact dimensions and surface coating
3.2.4.1 Contact surface
The contact surface is specified in figure 7. The specified values must
be fulfilled at the whole specified area.
Contact dimensions
fig.7
3.2.4.2 Terminals
3.2.4.2.1 Surface coating
fig.8
Surface coating:
a) Ni 0,3 -0/+1,7µ m.
b
)
Pure Sn
Hard gold
over Nickel
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NUMBER
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Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
3.2.4.3 Shield Cover
3.2.4.3.1 Shield cover for 3 module (see customer drawing 10009609-002LF)
fig.9
3.2.5 Mounting information
3.2.5.1 Assembly, metal cover and contact strips on PCB
fig.10
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
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Form E-3334
Rev F
GS-01-001
3.2.5.2 Recommended hole pattern for 10022805-x01LF & 10051941-x01LF
fig.11
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
3.2.5.3 Board area (with cover and contact strips)
fig.12
3.2.5.4 Recommended plug-in unit front panel opening
fig.13
3.2.6 Product safety
Housing and wafer: Flammability class UL94-V0.
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NUMBER
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TYPE
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
3.3 Characteristics
3.3.1 General
All characteristics refer to 10022805-x01LF and 10051941-x01LF (with cover and contact
strips) and
10013881-201LF. (mated pair of connectors).
3.3.2 Reference environment
According to IEC 68-1 clause 5.3.1
Table 2:
Temperature 15°-35°C
Rel.humidity 25%-75%
Atmospheric pressure 86-106kPa
3.3.3 Climate category
Table 3:
Storage Max. temperature 50°C
Min. temperature -40°C
Range of uses Max. temperature 70°C
Min. temperature -40°C
3.3.4 Electrical
3.3.4.1 Creepage and clearance distances
Minimum creepage and clearance distance between contacts 0,4mm.
3.3.4.2 Voltage proof
Initial voltage proof 1000 V r.m.s (contact/contact).
Voltage proof 1000 V r.m.s sinus min. after damp heat steady state
test.
Conditions: IEC 512-2, Test 4a,”Voltage Proof”.
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NUMBER
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TYPE
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TITLE PAGE REVISION
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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Rev F
GS-01-001
3.3.4.3 Current carrying capacity
Current carrying capacity temperature Ambiant
0,3 A 70°C
Maximum increase in temperature 10°C at 0,3A, in all contacts.
Conditions: IEC 512-3, Test 5b
Arrangement according to figure 14 in clause 3.4.2
3.3.4.4 Contact resistance
Initial contact resistance according to table 4.
Contact resistance max increase 10m after heat aging.
Table 4:
Arrangement Row Resistance
contact/contact a
25 mΩ. max
contact/contact b
35 mΩ. max
contact/contact c
40 mmax
contact/contact d
45 mmax
Conditions: IEC 512-2
Arrangement according to figure 15 in clause 3.4.3
3.3.4.5 Insulation resistance
Initial insulation resistance 5000 M minimum.
Insulation resistance 1000 M minimum, after damp heat
steady state test.
Conditions: IEC 512-2, Test 3a,’insulation resistance”
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GS-01-001
3.3.5 Mechanical
3.3.5.1 Mechanical operations
Number of operations: 200 minimum.
Conditions: IEC 512-5, test 9a
Standard atmospheric conditions
Frequency of operations: 100 cycles/h
Speed of operation: 10 mm/s maximum
Rest 30s unmated
3.3.5.2 Contact retention in insert
Force to be applied: 10N
Conditions: IEC 512-8 test 15a
Standard atmospheric conditions
The maximum axial displacement after the force has been removed
shall not exceed 0,1 mm.
Min. 10 readings per connector
Fully equipped connectors
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GS-01-001
3.4 Testing
3.4.1 General
The connector shall undergo the testing schedule described in
IEC Standards. This is a type testing and an approval will be the
result. The manufacturing process and/or the vendors internal
specification may not be changed after type testing and approval
without permission from design responsible.
3.4.2 Current carrying capacity
For conditions see clause 3.3.4.3
3 x24 board connector connected to PCB, 3 x 24 board connector connected to 3 x 24 cable
connector.
Arrangement for measurement according to fig 14.
fig.14
3.4.3 Contact resistance
For conditions see clause 3.3.4.4
Arrangement for measurement according to fig 15.
fig.15
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
3.5 Packing
3.5.1 Packing for transport
If the connector consist of two or more pieces, they shall be packed
together. Packing shall be made with ESD protection so that:
a no damage or deformation of the terminals will occur
b no particles or parts from the packing will enter into the contacts
cavities and no gases or acids from packing materials will
harm the housing or the contact elements
c the connectors can be removed without problems from the
packing without touching the terminals or deforming them
The packing shall be marked with product number, manufacturer
code (given from Ericsson) and packing date.
Recommended packing: for STB connector (10022805LF)
Recommended packing: for PIP connector (10051941-x01LF)
Refer EUR-14-010 for packaging details.
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
3.6 Product number
3.6.1 Product identification
fig.17
e) product number,
f) factory code,
g) manufacturing year and
h) week.
3.6.2 Cover identification
72815-001LF
Shield cover marked with product number and company logo.
3.7 References
IEC 68-1 Environmental testing, Part 1:
General and guidance.
IEC 512 Electromechanical components for
electronic equipment; basic testing
procedures and measuring methods.
GS-20- 049 Application Specification.
EUR-14-010 Packaging Specification.
IEC 609 50 Safety of information technology equipment.
UL-94V0 Standard for safety of information
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
4. PART D- POWER
4.1 General
4.1.1 General information
The specification is valid for the Lead Free/RoHS compatible products.
This document is describing a metric connector module for power transmission use at
printed circuit board (PCB). Basic grid is 0,5 mm, with contact pins at a 2-mm grid.
Connection to the PCB is realized with solder connections in plated-through holes. The
connector shall be used with external shields according to fig. 1.
fig.1
Table 1
Pos Product Name Product
Number
72860-x01LF
72860-x02LF
72860-x03LF
52088-x01LF
1 Shield cover 72808-001LF 1 1 1 1
72814-202LF 1 ‘’ ‘’ ‘’
72814-203LF ‘’ 1 ‘’ ‘’
2 Connector
72814-204LF 1 ‘’ 1 ‘’
2 Connector 72814-205LF ‘’ 1 ‘’ 1
3 Group spring 72811-001LF 1 1 1 1
4 Contact strip 72815-001LF 5 5 5 5
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
4.1.2 Ratings and characteristics
Table 2
Rated voltage 130V r.m.s sinus (contact/contact) min.
Current rating As per 3.4.3
Insulation resistance 5000M min.
Printed board thickness 1,8 mm -2,4 mm
4.1.3 Performance level
4.2 Dimensions and material
4.2.1 Connector dimensions
fig.2
Table 3
Performance Level
XXXXX-1xxLF Telcordia Co
XXXXX-XxxLF Customer Special
Product Number Length(L)
72846-x02LF 2.2
72846-x03LF 2.7
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
4.2.2 Material
4.2.2.1 Housing
Material: Liquid Crystal Polymer (Natural coloured LCP).
Flammability class UL94V-0.
Weight: 1,1g/piece.
4.2.2.2 Shield cover
Material: Zinc alloy.
Weight: 10,5g/piece.
4.2.2.3 Ground spring
Material: Bronze.
Weight: 0,1 g/piece.
4.2.2.4 Earth pin
Material: Bronze.
4.2.2.5 Power pin
Material: Bronze.
4.2.2.6 Screen plate
Material: Bronze.
4.2.2.7 Copper wire
Material: Tinned copper wire.
4.2.2.8 Filter
Consists of: 1) The Power filter card (filter and a capacitor blank)
2) The Front Plate
3) The Mounting Plate
4.2.2.9 Contact strip
Material: Stainless Steel
Total weight of connector 72814 is 3,6 g.
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GS-01-001
4.2.3 Housing dimensions
4.2.3.1 Outline dimensions
fig.3
4.2.3.2 Application related dimensions
fig.4
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
4.2.4 Contact dimensions and surface coating
4.2.4.1 Contact surface
The contact surface is specified in figure 5. The specified values must be
fulfilled at the whole-specified area.
4.2.4.1.1 Surface coating
Surface coating:
a) Hard gold
b) Ni 1,27 µm min.
fig.5
4.2.4.1.2 Contact dimensions
fig.6
4.2.4.1.3 Shield dimension
fig.7
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
4.2.4.2 Terminals
4.2.4.2.1 Surface coating for power- and earth pin.
fig.8
4.2.4.2.2 Surface coating for further power pin
fig.9
4.2.4.2.3 Surface coating, shield
fig.10
According to fig 8,9 & 10
a) Ni 2 +3- 0 µm.
b) Pure Sn 90/10, 8,0 +/- 2 µm (min 2% Pb).
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
4.2.4.3 Shield cover (See 72808-001LF)
fig.11
4.2.4.4 Ground spring (72811-101LF)
fig.12
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
4.2.5 Mounting information
4.2.5.1 Assembly with metal cover and contact strip on PCB
fig.13
4.2.5.2 Recommended hole pattern
fig.14
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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Rev F
GS-01-001
4.2.5.3 Board area (with cover and contact strips)
fig.15
4.2.5.4 Recommended plug-in unit front panel opening
fig.16
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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Rev F
GS-01-001
4.2.5.5 Mounting mode
fig.17
4.2.5.6 Application tools
See GS-20-049
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GS-01-001
4.3 Characteristics
4.3.1 General
All characteristics refer to 72846(Board Connector) and 72824-x01LF(cable connector)
(Mated pair of connectors).
4.3.2 Reference environment
According to IEC 68-1 clause 5.3.1.
Table 4:
Temperature 15°-35°C
Rel. humidity 25% 75%
Atmospheric pressure 86-106kPa
4.3.3 Climate category
Table 5:
storage Max temperature 50°C
Min temperature -40°C
Range of uses Max temperature 70°C
Min temperature -40°C
4.3.4 Electrical
4.3.4.1 Creepage and clearance distances
Minimum creepage and clearance distance between contacts 1,5mm.
4.3.4.2 Voltage proof
Initial voltage proof 1000 V r.m.s (contact/contact).
Voltage proof 1000 V r.m.s sinus min. after damp heat steady state test.
Conditions:
ETX 1056-104 clause 4.3.2.
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GS-01-001
4.3.4.3 Current carrying capacity
Maximum temperature rise measurements acc. to IEC 512-3,test 5a.
Arrangement according to figure 18 in clause 4.4.2.
4.3.4.4 Current closing capacity
Approximately 1000A in 30 operations according to test described
in clause 4.4.6.1.
The connector shall perform current carrying capacity and contact
resistance after conditions as specified. Discolouring and damage of
some of the contacts are allowed provided that the connector have
redundant contact points.
4.3.4.5 Contact resistance
The increase of the contact resistance must not be more than 5 m
after heat ageing. The total contact resistance after heat ageing must
not exceed 10 m.
Conditions:
ETX 1056-104 clause 4.2.1.
Arrangement according to fig.19 in clause 4.4.3.
4.3.4.6 Insulation resistance
Initial insulation resistance 5000M minimum.
Insulation resistance 1000 M minimum, after damp heat
steady state test.
Conditions:
ETX 1056-104 clause 4.3.1.
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GS-01-001
4.3.4.7 Filter
There are two types of filters. One is used in connectors intended for
a -48 Vdc power system with 10 A distribution fuses, the other in
connectors for a -48 Vdc power system with 15 A distribution fuses.
Connector
type
I Continuos
A(DC)
I max
A(DC)
C min
p F
Rated Voltage
At 85°C V(DC)
Test Voltage
At 25°C V(DC)
72814-x02LF,
72814-x03LF 10 10 1750 250 500
72814-x04LF,
72814-x05LF 10 15 3000 250 500
4.3.5 Mechanical
4.3.5.1 Mechanical operations
Number of operations: 200 minimum.
Conditions:
IEC 512-5, test 9a.
Standard atmospheric conditions.
Frequency of operations: 100 cycles/h.
Speed of operation: 10 mm/s maximum.
Rest 30s unmated.
4.3.5.2 Contact retention in insert
Force to be applied: 15N.
Conditions:
IEC 512-8 test 15a.
Standard atmospheric conditions.
The maximum axial displacement after the force has been removed shall not
exceed 0,1 mm.
Min. 2 readings per connector.
Fully equipped connectors.
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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GS-01-001
4.3.5.3 Insertion and withdrawal forces
Total insertion/withdrawal force: n x10 N max
(n=number of contacts involved).
Conditions: IEC 512-7, test 13b.
Rate of engagement and separation: 2 mm/s maximum.
4.3.5.4 Contact spring force, EMC shield
4.3.5.4.1 Contact force
Initial contact spring force 3 N min.
Contact spring force 3 N min., after 3 mechanical operations.
Contact spring force 2,4 N min., after heat ageing.
Conditions: ETX 1056-104 clause 4.6.2.
According to fig.20 in clause 4.4.4.
4.3.5.4.2 Contact spring force, off centre
Initial contact spring force 2,35 N min.
Contact spring force 2,35 N min., after 3 mechanical operations.
Contact spring force 1,90 N min., after heat ageing.
Conditions: ETX 1056-104 clause 4.6.3.
According to fig.21 in clause 4.4.5.
4.3.6 Product safety
Requirements according to IEC 60 950 and UL 1950.
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P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
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Rev F
GS-01-001
4.4 Testing
4.4.1 General
The connector shall undergo the testing schedule described in
ETX 1056-104. This is a type testing and an approval will be the
result. The manufacturing process and/or the vendors internal
specification may not be changed after type testing and approval
without permission from design responsible.
4.4.2 Current carrying capacity
For conditions see clause 4.3.4.3.
72846 is soldered to PCB.
Arrangement for measurement according to fig.18.
fig.18
4.4.3 Contact resistance
For conditions see clause 4.3.4.4.
Arrangement for measurement according to fig19.
fig.19
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GS-01-001
4.4.4 Contact spring force
For conditions see clause 4.3.5.4.1.
Arrangement for measuring according to fig.20.
fig.20
4.4.5 Contact force, off center
For conditions see clause 4.3.5.4.2.
Arrangement for measuring according to fig. 21.
fig.21
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GS-01-001
4.4.6 Current closing capacity
4.4.6.1 Connection
3 connectors to be mated 30 cycles (test circuit acc. to fig.22).
Visual inspection of all connectors:
Mixed flowing gas corrosion test acc. to IEC 600 68-2-60, test Ke,
method 4,4 gases.
Measuring of contact resistance of all samples
(dry circuit,20mV,100mA)
Measuring of current carrying capacity all samples.
Test circuit for simulation of current transient with connection
during load (capacitance charging).
fig.22
4.4.6.2 Connect position
3 connectors,50 times.
Visual inspection of all connectors.
Corrosion test (21 days, gas mixture).
Continue measuring with 1 connector.
Measuring of contact resistance see clause 4.4.6.1.
Measuring of current carrying capacity see clause 4.4.6.1.
Test circuit for simulation of current transient with short-cut.
fig.23
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10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
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Rev F
GS-01-001
4.5 Packing
4.5.1 Packing for transport
If the connector consist of two or more pieces, they shall be packed
together. Packing shall be made with ESD protection so that:
a. no damage or deformation of the terminals will occur
b. no particles or parts from the packing will enter into the contacts
cavities and no gases or acids from packing materials will
harm the housing or the contact elements
c. the connectors can be removed without problems from the
packing without touching the terminals or deforming them.
The packing shall be marked with product number, manufacturer code
and packing date.
Recommended packing: connector placed in tube
360204-001 according to fig.24.
fig.24
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
73 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
4.6 Product number
4.6.1 Product identification
fig.25
a) product number.
b) factory code.
c) manufacturing year.
d) manufacturing week.
Shield cover marked with product number and company logo.
4.7 References
IEC 68-1 Environmental testing, Part 1: General and
guidance.
IEC 60068-2-60 Flowing mixed gas corrosion test: Test KE.
IEC 512 Electromechanical components for electronic
equipment; basic testing procedures and
measuring methods.
IEC 60 950 Safety of information technology equipment.
ETX 1056-104 Type testing program and demands for
electrical connectors.
UL 1950 Standard for safety of information technology
equipment, 3rd edition.
GS-20-049 Application Specification
GS-12-308 Product Specification (72864-201) cable connector.
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-307
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
74 of 74 E
AUTHORIZED BY DATE
Metral Sofi
P/N : 72860-x0xLF,52088-xxxLF,72844-x0xLF,72858-x0xLF,
10022805-x01LF,10051941-x01LF & 72846-x0xLF J.TARON 2009/01/15
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
5. Document Revision Record
REV PAGE DESCRIPTION EC # DATE
A ALL NEW DOCUMENT LS05-0014 05-01-2005
B ALL NEW LOGO LS06-0109 04-07-2006
C ALL UPDATE DOCUMENT FOR LF PN ADDED LS07-0045 15-02-2007
D All NEW FRAME LS07-0129 2007/06/08
E ALL ADD PERFORMANCE LEVELS LS09-0018 2009/01/15
PDM: Rev:E Released .STATUS: Printed: Nov 28, 2010
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
FCI / Amphenol:
10022805-201LF 52088-201LF 52088-203LF 72830-201LF 72845-201LF 72850-702LF