AHF2800 Series
Hybrid - High Reliability
DC/DC Converters
DESCRIPTION
The AHF Series of DC/DC converters feature
single or dual outputs over the full military
temperature range. No derating in output power is
required, making them suitable for use in rugged
military applications. The low profile, small outline
package is ideally suited to the tight board space
requirements of many industrial and aerospace
applications. Designed for nominal 28VDC inputs,
this family of converters will meet the
requirements of MIL-STD-704D. The basic circuit
utilizes a pulse width modulated, feed-forward
topology at a nominal switching frequency of 550
KHz. Input to output isolation is achieved through
the use of transformers in the forward and
feedback circuits.
The proprietary magnetic feedback circuit provides
for an extremely wide bandwidth control loop with
a high phase margin. The closed loop frequency
response of this converter family extends to
approximately 50 kHz, resulting in superior line
and load transient characteristics. This feedback
method is also inherently temperature and
radiation insensitive. This gives the AHF Series an
important advantage over converters that
incorporate opto-couplers in their design.
These converters are manufactured in a facility
certified to MIL-PRF-38534. All processes used to
manufacture these converters have been qualified
to enable Lambda Advanced Analog to deliver
compliant devices. Four screening grades are
available to satisfy a wide range of requirements.
The CH grade converters are fully compliant to
MIL-PRF-38534 class H. The HB grade
converters are processed to full MIL-PRF-38534
screening but do not have class H element
evaluation as required by MIL-PRF-38534. Two
grades are fully tested and operate over the full
military temperature range without derating of
output power. Industrial and commercial grades
are also available. Variations in electrical,
mechanical and screening can be accommodated.
Extensive computer simulation using complex
modeling enables rapid design modification to be
provided. Contact Lambda Advanced Analog with
specific requirements.
FEATURES
16 - 40 VDC input range
(28 VDC nominal)
Single and dual outputs
12 watts output power
22.8 W/in3 power density
Low input/output noise
(50 mA/60 mV p-p max. respectively)
Indefinite short circuit and overload
protection
Wideband control loop for superior
transient characteristics
No derating for -55°C to +125°C
operation
Constant switching frequency
(550 kHz nominal)
2
SPECIFICATIONS AHF2812S
ABSOLUTE MAXIMUM RATINGS
Input Voltage -0.5V to 50V
Soldering Temperature 300°C for 10 seconds
Case Temperature Operating-55°C to +125°C
Storage -65°C to +135°C
TABLE II. Electrical Performance Characteristics
Test Symbol Conditions
-55°C TC +125°C
VIN = 28 V dc ±5%, CL = 0 unless
otherwise specified
Group A
subgroups Device
types Limits Unit
Min Max
Output voltage VOUT IOUT = 0 1 01 11.88 12.12 V
2,3 11.76 12.24
Output current 1/IOUT VIN = 16, 28, and 40 V dc, 1,2,3 01 1000 mA
Output ripple voltage 2/VRIP VIN = 16, 28, and 40 V dc,
B.W. = 20 Hz to 2 MHz 1,2,3 01 60 mV p-p
Line
regulation VRLINE VIN = 16, 28, and 40 V dc,
IOUT = 0,500, and 1000 mA 1,2,3 01 50 mV
Load
regulation VRLOAD VIN = 16, 28, and 40 V dc,
IOUT = 0, 500, and 1000 mA 1,2,3 01 50 mV
Input current IIN IOUT = 0, inhibit (pin 1)
tied to input return (pin 7) 1,2,3 01 12 mA
IOUT = 0,
inhibit (pin 1) = open 50
Input ripple current 2/IRIP IOUT = 1000 mA,
B.W. = 20 Hz to 2 MHz 1,2,3 01 50 mA p-p
Efficiency EFF IOUT = 1000 mA, 1 01 78 %
2,3 75
Isolation ISO Input to output or any pin
to case (except pin 6) at 500
V dc, TC = +25°C
1 01 100 M
Capacitive load 3/ 4/CLNo effect on dc performance,
TC = +25°C4 01 200 µF
Power dissipation
load fault PDOverload 5/1 01 6 W
Short circuit 1,2,3 01 2
Switching frequency FSIOUT = 1000 mA 4,5,6 01 500 600 kHz
See footnotes at end of table.
3
AHF2812S
TABLE II. Electrical Performance Characteristics - Continued
Test Symbol Conditions
-55°C TC +125°C
VIN = 28 V dc ±5%, CL = 0 unless
otherwise specified
Group A
Subgroups Device
types Limits Unit
Min Max
Output response to step
transient load changes 6/VOTLOAD 500 mA to/from 1000 mA 4 01 -300 +300 mV pk
5,6 -450 +450
0 mA to/from 500 mA 4-500 +500
5,6 -750 +750
Recovery time, step
transient load changes
6/ 7/
TTLOAD 500 mA to/from 1000 mA 4,5,6 01 100 µs
0 mA to 500 mA 4,5,6 01 1500
500 mA to 0 mA 4,5,6 10 ms
Output response to
transient step line changes VOTLINE Input step 16 V to/from
40 V dc, IOUT = 1000 mA 4/ 8/4,5,6 01 1500 mV pk
Recovery time transient
step line changes TTLINE Input step 16 V to/from 40 V dc
IOUT = 1000 mA 4/ 7/ 8/4,5,6 01 800 µs
Turn on overshoot VTonOS IOUT = 0 and 1000 mA 4,5,6 01 600 mV pk
Turn on delay TonDIOUT = 0 and 1000 mA 9/4,5,6 01 20 ms
Load fault recovery 4/ 9/TrLF 4,5,6 01 20 ms
Weight 35 grams
Notes:
1/ Parameter guaranteed by line and load regulation tests.
2/ Bandwidth guaranteed by design. Tested for 20 kHz to 2 MHz.
3/ Capacitive load may be any value from 0 to the maximum limit without compromising dc performance. A capacitive load in excess of the maximum
limit will not disturb loop stability but may interfere with the operation of the load fault detection circuitry, appearing as a short circuit during turn-on.
4/ Parameter shall be tested as part of design characterization and after design or process changes. Thereafter, parameters shall be guaranteed to the
limits specified in Table II.
5/ An overload is that condition with a load in excess of the rated load but less than that necessary to trigger the short circuit protection and is the
condition of maximum power dissipation.
6/ Load step transition time between 2 and 10 microseconds.
7/ Recovery time is measured from the initiation of the transient to where VOUT has returned to within ±1 percent of VOUT at 50 percent load.
8/ Input step transition time between 2 and 10 microseconds.
9/ Turn-on delay time measurement is for either a step application of power at the input or the removal of a ground signal from the inhibit pin (pin 1)
while power is applied to the input is unlimited.
4
SPECIFICATIONS AHF2815S
ABSOLUTE MAXIMUM RATINGS
Input Voltage -0.5V to 50V
Soldering Temperature 300°C for 10 seconds
Case Temperature Operating-55°C to +125°C
Storage -65°C to +135°C
TABLE III. Electrical Performance Characteristics
Test Symbol Conditions
-55°C TC +125°C
VIN = 28 V dc ±5%, CL = 0 unless
otherwise specified
Group A
subgroups Device
types Limits Unit
Min Max
Output voltage VOUT IOUT = 0 1All 14.85 15.15 V
2,3 14.70 15.30
Output current 1/IOUT VIN = 18, 28, and 40 V dc, 1,2,3 All 2000 mA
Output ripple voltage 2/VRIP VIN = 18, 28, and 40 V dc,
B.W. = 20 Hz to 2 MHz 1,2,3 All 50 mV p-p
Line
regulation VRLINE VIN = 18, 28, and 40 V dc,
IOUT = 0, 1000, and 2000 mA 1All ±35 mV
2,3 ±75
Load
regulation VRLOAD VIN = 18, 28, and 40 V dc,
IOUT = 0, 1000, and 2000 mA 1,2,3 All ±150 mV
Input current IIN IOUT = 0, inhibit (pin 2)
tied to input return (pin 10) 1,2,3 All 18 mA
IOUT = 0, inhibit (pin 2) = open 50
Input ripple current 2/IRIP IOUT = 2000 mA,
B.W. = 20 Hz to 2 MHz 1,2,3 All 20 mA p-p
Efficiency EFF IOUT = 2000 mA, 1All 80 %
2,3 77
Isolation ISO Input to output or any pin
to case (except pin 7) at 500
V dc, TC = +25°C
1All 100 M
Capacitive load 3/ 4/CLNo effect on dc performance,
TC = +25°C4All 200 µF
Power dissipation
load fault PDOverload 5/1All 12 W
Short circuit 1,2,3 All 9
Switching frequency FSIOUT = 2000 mA 4,5,6 01, 04 250 300 kHz
02, 05 250 270
03, 06 275 300
See footnotes at end of table.
5
AHF2815S
TABLE III. Electrical Performance Characteristics - Continued
Test Symbol Conditions
-55°C TC +125°C
VIN = 28 V dc ±5%, CL = 0 unless
otherwise specified
Group A
Subgroups Device
types Limits Unit
Min Max
Output response to step
transient load changes 6/VOTLOA
D
1000 mA to/from 2000 mA 4,5,6 All -800 +800 mV pk
0 mA to/from 1000 mA 4,5,6 -1000 +750
Recovery time, step
transient load changes
6/ 7/
TTLOAD 1000 mA to/from 2000 mA 4All 100 µs
5,6 200
0 mA to/from 1000 mA 4All 5 ms
5,6 10
Output response to
transient step line changes VOTLINE Input step 18 V to/from
40 V dc, IOUT = 2000 mA 4/ 8/4,5,6 04
05
06
-1000 +1000 mV pk
Recovery time transient
step line changes TTLINE Input step 18 V to/from 40 V dc
IOUT = 2000 mA 4/ 7/ 8/4,5,6 04
05
06
500 µs
Turn on overshoot VTonOS IOUT = 0 and 2000 mA 4,5,6 All 750 mV pk
Turn on delay TonDIOUT = 0 and 2000 mA 9/4,5,6 All 12 ms
Load fault recovery 4/ 9/TrLF 4,5,6 All 12 ms
Weight 38 grams
Notes:
1/ Parameter guaranteed by line and load regulation tests.
2/ Bandwidth guaranteed by design. Tested for 20 kHz to 2 MHz.
3/ Capacitive load may be any value from 0 to the maximum limit without compromising dc performance. A capacitive load in excess of the
maximum
limit will not disturb loop stability but may interfere with the operation of the load fault detection circuitry, appearing as a short circuit during turn-
on.
4/ Parameter shall be tested as part of design characterization and after design or process changes. Thereafter, parameters shall be guaranteed to the
limits specified in Table III.
5/An overload is that condition with a load in excess of the rated load but less than that necessary to trigger the short circuit protection and is the
condition of maximum power dissipation.
6/ Load step transition time between 2 and 10 microseconds.
7/ Recovery time is measured from the initiation of the transient to where VOUT has returned to within ±1 percent of VOUT at 50 percent load.
8/ Input step transition time between 2 and 10 microseconds.
9/ Turn-on delay time measurement is for either a step application of power at the input or the removal of a ground signal from the inhibit pin (pin 2)
while power is applied to the input.
6
SPECIFICATIONS AHF2812D
ABSOLUTE MAXIMUM RATINGS
Input Voltage -0.5V to 50V
Soldering Temperature 300°C for 10 seconds
Case Temperature Operating-55°C to +125°C
Storage -65°C to +135°C
TABLE V. Electrical Performance Characteristics.
Test Symbol Conditions
-55°C TC +125°C
VIN = 28 V dc ±5%, CL = 0 unless
otherwise specified
Group A
subgroups Device
types Limits Unit
Min Max
Output voltage VOUT IOUT = 0 1 01 ±11.88 ±12.12 V
2,3 ±11.76 ±12.24
Output current 1/ 2/IOUT VIN = 16, 28, and 40 V dc,
each output 1,2,3 01 100 900 mA
Output ripple voltage 3/VRIP VIN = 16, 28, and 40 V dc,
B.W. = 20 Hz to 2 MHz 1,2,3 01 60 mV p-p
Line
regulation 4/VRLINE VIN = 16, 28, and 40 V dc,
IOUT = 0, 500, and 1000 mA 1,2,3 01 30 mV
Load
regulation 4/VRLOAD VIN = 16, 28, and 40 V dc,
IOUT = 0, 500, and 1000 mA 1,2,3 01 30 mV
Cross
regulation 5/VRCROS 10 percent to 90 percent
load change 1,2,3 01 3.0 %
Input current IIN IOUT = 0, inhibit (pin 1) tied to input
return (pin 7) 1,2,3 01 12 mA
IOUT = 0,
inhibit (pin 1) = open 60
Input ripple current 3/ 4/IRIP IOUT = 1000 mA,
B.W. = 20 Hz to 2 MHz 1,2,3 01 50 mA p-p
Efficiency 4/EFF IOUT = 1000 mA,
TC = +25°C1,3 01 77 %
2 74
Isolation ISO Input to output or any pin
to case (except pin 6) at
500 V dc, TC = +25°C
1 01 100 M
Capacitive load 6/ 7/CLNo effect on dc performance, TC =
+25°C, total for both outputs 4 01 200 µF
Power dissipation
load fault PDOverload, TC = +25°C 8/1,2,3 01 6 W
Short circuit, TC = +25°C3
See footnotes at end of table.
7
AHF2812D
TABLE V. Electrical performance characteristics - Continued.
Test Symbol Conditions
-55°C TC +125°C
VIN = 28 V dc ±5%, CL = 0 unless
otherwise specified
Group A
Subgroups Device
types Limits Unit
Min Max
Switching frequency 4/FSIOUT = 1000 mA 4,5,6 01 500 600 kHz
Output response to step
transient load changes 4/ 9/VOTLOAD 500 mA to/from 1000 mA 4,5,6 01 -200 +200 mV pk
0 mA to/from 500 mA 4,5,6 01 -800 +800
Recovery time, step transient
load changes 4/ 9/ 10/TTLOAD 500 mA to/from 1000 mA 4,5,6 01 70 µs
0 mA to/from 500 mA 4,5,6 01 1000
Output response transient step
line changes 4/ 7/ 11/VOTLINE Input step from/to 16 to 40 V dc,
IOUT = 1000 mA 4,5,6 01 -750 +750 mV pk
Recovery time transient step
line changes 4/ 7/ 10/ 11/TTLINE Input step from/to 16 to
40 V dc,
IOUT = 1000 mA
4,5,6 01 1200 µs
Turn on overshoot 4/VTonOS IOUT = 0 and 1000 mA 4,5,6 01 600 mV pk
Turn on delay 4 12/TonDIOUT = 0 and 1000 mA 4,5,6 01 25 ms
Load fault recovery 7/TrLF 4,5,6 01 25 ms
Weight 38 grams
Notes:
1/ Parameter guaranteed by line load, and cross regulation tests.
2/ Up to 90 percent of full power is available from either output provided the total output does not exceed 12 W.
3/ Bandwidth guaranteed by design. Tested for 20 kHz to 2 MHz.
4/ Load current split equally between +VOUT and -VOUT.
5/ 1.2 watt load on output under test, 1.2 watt to 10.8 watt load change on other output.
6/ Capacitive load may be any value from 0 to the maximum limit without compromising dc performance. A capacitive load in excess of the maximum
limit will not disturb loop stability but may interfere with the operation of the load fault detection circuitry, appearing as a short circuit during turn on.
7/ Parameter shall be tested as part of design characterization and after design or process changes. Thereafter, parameters shall be guaranteed to the
limits specified inTable V.
8/ An overload is that condition with a load in excess of the rated load but less than that necessary to trigger the short circuit protection and is the
condition of maximum power dissipation.
9/ Load step transition time between 2 and 10 microseconds.
10/ Recovery time is measured from the initiation of the transient to where VOUT has returned to within ±1 percent of VOUT at 50 percent load.
11/ Input step transition time between 2 and 10 microseconds.
12/ Turn-on delay time measurement is for either a step application of power at the input or the removal of a ground signal from the inhibit pin (pin 1)
while power is applied to the input.
8
SPECIFICATIONS AHF2815D
ABSOLUTE MAXIMUM RATINGS
Input Voltage -0.5V to 50V
Soldering Temperature 300°C for 10 seconds
Case Temperature Operating-55°C to +125°C
Storage -65°C to +135°C
TABLE VI. Electrical Performance Characteristics
Test Symbol Conditions
-55°C TC +125°C
VIN = 28 V dc ±5%, CL = 0 unless
otherwise specified
Group A
subgroups Device
types Limits Unit
Min Max
Output voltage VOUT IOUT = 0 1 01 ±14.85 ±15.15 V
2,3 ±14.70 ±15.30
Output current 1/ 2/IOUT VIN = 16, 28, and 40 V dc, each output 1,2,3 01 80 720 mA
Output ripple 3/
voltage VRIP VIN = 16, 28, and 40 V dc,
B.W. = 20 Hz to 2 MHz 1,2,3 01 60 mV p-p
Line
regulation 4/VRLINE VIN = 16, 28, and 40 V dc,
IOUT = 0, 400, and 800 mA 1,2,3 01 35 mV
Load
regulation 4/VRLOAD VIN = 16, 28, and 40 V dc,
IOUT = 0, 400, and 800 mA 1,2,3 01 35 mV
Cross
regulation 5/VRCROS 10 percent to 90 percent
load change each output 1,2,3 01 3.0 %
Input current IIN IOUT = 0, inhibit (pin 1) tied to input
return (pin 7) 1,2,3 01 12 mA
IOUT = 0,
inhibit (pin 1) = open 55
Input ripple current 3/ 4/IRIP IOUT = 800 mA, B.W. = 20 Hz to 2 MHz 1,2,3 01 50 mA p-p
Efficiency 4/EFF IOUT = 800 mA 1,3 01 78 %
2 75
Isolation ISO Input to output or any pin
to case (except pin 6) at
500 V dc, TC = +25°C
1 01 100 M
Capacitive load 6/ 7/CLNo effect on dc performance,
TC = +25°C, total for both outputs 4 01 200 µF
Power dissipation
load fault PDOverload 8/1,2,3 01 6W
Short circuit 2.5
Switching frequency 4/FSIOUT = 800 mA 4,5,6 01 500 600 kHz
Output response to step
transient load changes 4/
9/
VOTLOAD 400 mA to/from 800 mA 4,5,6 01 -200 +200 mV pk
0 mA to/from 400 mA 4,5,6 01 -800 +800
See footnotes at end of table.
9
AHF2815D
TABLE VI. Electrical Performance Characteristics - Continued.
Test Symbol Conditions
-55°C TC +125°C
VIN = 28 V dc ±5%, CL = 0 unless
otherwise specified
Group A
Subgroups Device
types Limits Unit
Min Max
Recovery time, step
transient load changes 4/
9/ 10/
TTLOAD 400 mA to/from 800 mA 4,5,6 01 70 µs
0 mA to/from 400 mA 4,5,6 01 500
Output response transient
step line changes 4/ 7/
11/
VOTLINE Input step from/to 16 to 40 V dc,
IOUT = 800 mA 4,5,6 01 -750 +750 mV pk
Recovery time transient
step line changes 4/ 7/
10/ 11/
TTLINE Input step from/to 16 to
40 V dc, IOUT = 800 mA 4,5,6 01 1200 µs
Turn on overshoot 4/VTonOS IOUT = 0 and 800 mA 4,5,6 01 750 mV pk
Turn on delay 4/ 12/TonDIOUT = 0 and 800 mA 4,5,6 01 25 ms
Load fault recovery 7/TrLF 4,5,6 01 25 ms
Weight 38 grams
Notes:
1/ Parameter guaranteed by line load, and cross regulation tests.
2/ Up to 90 percent of full power is available from either output provided the total output does not exceed 12 W.
3/ Bandwidth guaranteed by design. Tested for 20 kHz to 2 MHz.
4/ Load current split equally between +VOUT and -VOUT.
5/ 1.2 watt load on output under test, 1.2 watt to 10.8 watt load change on other output.
6/ Capacitive load may be any value from 0 to the maximum limit without compromising dc performance. A capacitive load in excess of the maximum
limit will not disturb loop stability but may interfere with the operation of the load fault detection circuitry, appearing as a short circuit during turn-on.
7/ Parameter shall be tested as part of design characterization and after design or process changes. Thereafter, parameters shall be guaranteed to the limits
specified in Table VI.
8/ An overload is that condition with a load in excess of the rated load but less than that necessary to trigger the short circuit protection and is the condition
of maximum power dissipation.
9/ Load step transition time between 2 and 10 microseconds.
10/ Recovery time is measured from the initiation of the transient to where VOUT has returned to within ±1 percent of VOUT at 50 percent load.
11/ Input step transition time between 2 and 10 microseconds.
12/ Turn-on delay time measurement is for either a step application of power at the input or the removal of a ground signal from the inhibit pin (pin 1) while
power is applied to the input.
10
BLOCK DIAGRAM (Single Output)
APPLICATION INFORMATION
Inhibit Function
Connecting the inhibit input (Pin 1) to input
common (Pin 7) will cause the converter to shut
down. It is recommended that the inhibit pin be
driven by an open collector device capable of
sinking at least 400 µA of current. The open
circuit voltage of the inhibit input is 11.5 ±1 VDC.
ERROR
AMP
& REF
3
OUTPUT
FILTER 4
CONTROLLER
7
6
INPUT
FILTER
1
Case
Ground
8
11
Thermal Management
Assuming that there is no forced air flow, the
package termperature rise above ambient ( T) may
be calculated using the following expression:
T 80 A -0.7 p 0. 85 ( °C)
where A = the effective surface area in square
inches (including heat sink if used;) P = power
dissipation in watts.
The total surface area of the AHF package is 4.9
square inches. If a worse case full load efficiency of
78% is assumed, then the case temperature rise
can be calculated as follows:
P = POUT [ 1 - 1] = 12 [ 1 - 1] = 3.4 W
T = 80 (4.9)-0.7 (3.4)0.85 = 74°C
Hence, if TAMBIENT = +25°C, the DC/DC converter
case temperature will be approximately 100°C if no
heat sink or air flow is provided.
To calculate the heat sink area required to maintain
a specific case temperature rise, the above equa-
tion may be manipulated as follows:
A HEAT SINK = [ T ] -1.43 - A PKG
80P 0.85
As an example, if a maximum case temperature
rise of 50°C above ambient is desired, then the
required effective heat sink area is:
A HEAT SINK = [ 50 ] -1.43 -4.9 = 3.75 in.2
80 (3.4) 0.85
EFF .78
STANDARDIZED MILITARY DRAWING
CROSS REFERENCE
Model Drawing Number
AHF2805S/CH SMD #5962-91600
AHF2812S/CH SMD #5962-94568
AHF2815S/CH SMD #5962-94563
AHF2812D/CH SMD #5962-92111
AHF2815D/CH SMD #5962-92351
PART NUMBER
AHF 28 xx x F/ x
Model
Input Voltage
Output Voltage
05— 5 VDC
12—12 VDC
15—15 VDC
S—Single
D—Dual
Available Screening Levels and Process Variations for AHF Series
Screening (see table)
Omit for -20°C to +85°C
ES -55°C to +125°C
HB— -55°C to +125°C
CH— Class H complaint
See table for standard
Mlitary drawing number
Package Option
Omit For Standard
F-Flange
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egnaRerutarepmeTC°58+ot02-C°521+otC°55-C°521+otC°55-C°521+otC°55-
noitaulavEtnemelE 43583-FRP-LIM
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12
MECHANICAL OUTLINE
PIN DESIGNATION
AHF2805S
AHF2812S
AHF2815S
Pin 1Inhibit input Pin 8Positive input
Pin 2N/C
Pin 3Output common Pin 7Input common
Pin 4Positive output
Pin 5N/C Pin 6Case ground
AHF2805D
AHF2812D
AHF2815D
Pin 1Inhibit input Pin 8Positive input
Pin 2Positive output
Pin 3Output common Pin 7Input common
Pin 4Negative output
Pin 5N/C Pin 6Case Ground
1
3
5
8
7
6
4
2
TOP
VIEW
1.450
(36.83)
1.105
(28.07)
0.905
(22.99)
0.705
(17.91)
0.505
(12.83)
0.205
(5.21)
1.120
(28.45)
0.800
(20.32)
0.09 R Typ
(2.29)
0.03 DIA. 8 Pins
(0.76)
0.330
(8.38)
MAX
0.26
(6.60)
1
2
3
4
5
8
7
6
Tolerances: .xx = ±0.010, .xxx = ±0.005
13
NOTES
MIL-PRF-38534
Certified
2270 Martin Avenue
Santa Clara CA 95050-2781
(408) 988-4930 FAX (408) 988-2702
9847
©Lambda Advanced Analog
The information in this data sheet has been carefully checked and is believed to be accurate, however,
no responsibility is assumed for possible errors. The specifications are subject to change without notice.
NOTES