1
®
FN7102.7
EL7566
Monolithic 6A DC/DC Step-Down
Regulator
The EL7566 is a full-feature synchronous step-down regul ator
capable of up to 6A and 96% efficiency. The device operates
from 3V to 6V input supply (VIN). With internal CMOS power
FETs, the device can operate at up to 100% duty ra tio,
allowing for an output volt age ra nge of 0.8V to nearly VIN. An
adjustable switchi ng frequency up to 1MHz enables the use of
small components, the reby reducing boa rd area consu mption
to under 0.72sq-in on one side of a PCB. The EL756 6
operates in const an t frequency PW M mode, making external
synchronization possible. A sof t-start feature is integrated in
the EL7566 to limit in-rush currents and all ow for a smooth
voltage ramp from zero to regul ation. Other st art-up features
are integrated to add fle xibility for syn chronizing many
supplies in multiple configurations. The EL7566 also offers a
voltage margining cap ability that shift s the output voltage ±5 %
for validation of system card performance and reliabil ity during
manufacturing tests. A junction temperature i ndicator
conveniently monitors the silicon die temp erature, saving time
in thermal characterization.
An easy-to-use simulation tool is available for download and
can be used to modify design parameters such as switching
frequency, voltage ripple, ambient temperature, as well as
view schematics waveforms, efficiency graphs, and
complete BOM with Gerber layout.
Features
Integrated MOSFETs
6A continuous output current
Up to 96% efficiency
Multiple supply start-up tracking
Built-in ±5% voltage margining
3V to 6V input voltage
0.72 in2 footprint with components on one side of PCB
Adjustable switching frequency to 1MHz
Oscillator synchronization possible
100% duty ratio
Junction temperature indicator
Over-temperature protection
Internal soft-start
Variable output voltage down to 0.8V
Power-good indicator
28 Ld HTSSOP package
Pb-free plus anneal available (RoHS compliant)
Applications
Point-of -re gu l a ti on po w e r sup pl i es
FPGA Core and I/O supplies
DSP, CPU Core, and IO supplies
Logic/Bus supplies
Portable equipment
Related Documentation
Technical Brief 415 - Using the EL7566 Demo Board
Easy-to-use applications software simulation tool available
at www.intersil.com/dc-dc
Data Sheet
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774 |Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright © Intersil Americas Inc. 2004, 2006. All Rights Reserved.
All other trademarks mentioned are the property of their respective owners.
May 8, 2006
2FN7102.7
May 8, 2006
Typical Application Diagram
Ordering Information
PART NUMBER PART MARKING TAPE & REEL TEMP RANGE (°C) PACKAGE PKG. DWG. #
EL7566DRE 7566DRE - 0 to 85 28 Ld HTSSOP MDP0048
EL7566DRE-T7 7566DRE 7” 0 to 85 28 Ld HTSSOP MDP0048
EL7566DRE-T13 7566DRE 13” 0 to 85 28 Ld HTSSOP MDP0048
EL7566DREZ (Note) 7566DREZ - 0 to 85 28 Ld HTSSOP (Pb-free) MDP0048
EL7566DREZ-T7 (Note) 7566DREZ 7” 0 to 85 28 Ld HTSSOP (Pb-free) MDP0048
EL7566DREZ-T13 (Note) 7566DREZ 13” 0 to 85 28 Ld HTSSOP (Pb-free) MDP0048
EL7566AIREZ (Note) 7566AIREZ -40 to 85 28 Ld HTSSOP (Pb-free) MDP0048
EL7566AIREZ-T7 (Note) 7566AIREZ 7” -40 to 85 28 Ld HTSSOP (Pb-free) MDP0048
EL7566AIREZ-T13 (Note) 7566AIREZ 13” -40 to 85 28 Ld HTSSOP (Pb-free) MDP0048
NOTE: Intersil Pb-free plus anneal products employ special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate
termination finish, which are RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL
classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
8200pF
0.047µF
2.7µH
150µF
VOUT
(2.5V, 6A) 100µF
VIN
(3V TO
6V)
0.22µF
270pF
COMP
VREF
FB
VO
VTJ
TM
SEL
LX
LX
LX
LX
LX
LX
NC
SGND
COSC
STN
STP
EN
PG
VDD
VIN
VIN
VIN
PGND
PGND
PGND
NC
1
2
3
4
28
27
26
25
5
6
7
24
23
22
821
9
10
20
19
11
12
13
18
17
16
14 15
R2
R1
10K
10K
21.5K
CCRC
EL7566
3FN7102.7
May 8, 2006
IMPORTANT NOTE: All parameters having Min/Max specifications are guaranteed. Typ values are for information purposes only. Unless otherwise noted, all tests are
at the specified temperature and are pulsed tests, therefore: TJ = TC = TA
Absolute Maximum Ratings (TA = 25°C)
VIN, VDD to SGND. . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +6.5V
VX to PGND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VIN +0.3V
SGND to PGND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +0.3V
COMP, VREF, FB, VO, VTJ, TM,
SEL, PG, EN, STP, STN, COSC to SGND . . . . . -0.3V to VDD +0.3V
Storage Temperature. . . . . . . . . . . . . . . . . . . . . . . .-65°C to +150°C
Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+125°C
Operating Ambient Temperature DRE. . . . . . . . . . . . . 0°C to +85°C
Operating Ambient Temperatute AIRE . . . . . . . . . . .-40°C to +85°C
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
DC Electrical Specifications VDD = VIN = 3.3V, TA = TJ = 25°C, COSC = 390pF, Unless Otherwise Specified
PARAMETER DESCRIPTION CONDITIONS MIN TYP MAX UNIT
VIN Input Voltage Range 3 6 V
VREF Reference Accuracy 1.24 1.26 1.28 V
VREFTC Reference Temperature Coefficient 50 ppm/°C
VREFLOAD Reference Load Regulation 0 < IREF < 50µA -1 %
VRAMP Oscillator Ramp Amplitude 1.15 V
IOSC_CHG Oscillator Charge Current 0.1V < VOSC < 1.25V 200 µA
IOSC_DIS Oscillator Discharge Current 0.1V < VOSC < 1.25V 8 mA
IVDD VDD Supply Current VEN = 1 (L disconnecte d) 2 2.7 5 mA
IVDD_OFF VDD Standby Current EN = 0 1 1.5 mA
VDD_OFF VDD for Shutdown 2.4 2.65 V
VDD_ON VDD for Startup 2.6 2.95 V
TOT Over-temperature Threshold 135 °C
THYS Over-temperature Hysteresis 20 °C
ILEAK Internal FET Leakage Current EN = 0, LX = 6V (low FET), LX = 0V (high FET) 10 µA
ILMAX Peak Current Limit 7.8 A
RDSON1 PMOS On Resistance 29 50 mΩ
RDSONTC2 NMOS On Resistance 25 mΩ
RDSONTC RDSON Tempco 0.2 mΩ/°C
ISTP STP Pin Input Pull-down Current VSTP = VIN/2 -4 2.5 µA
ISTN STN Pin Input Pull-up Current VSTN = VIN/2 2.5 4 µA
VPGP Positive Power Good Threshold With respect to target output voltage 6 14 %
VPGN Negative Power Good Threshold With respect to target output voltage -14 -6 %
VPG_HI Power Good Drive High IPG = 1mA 2.6 V
VPG_LO Power Good Drive Low IPG = -1mA 0.5 V
VOVP Output Overvoltage Protection 10 %
VFB Output Initial Accuracy ILOAD = 0A 0.79 0.8 0.81 V
VFB_LINE Output Line Regulation VIN = 3.3V, ΔVIN = 10%, ILOAD = 0A 0.2 0.5 %
GMEA Error Amplifier Transconductance VCC = 0.65V 85 125 165 µs
VFB_TC Output Temperature Stability 0°C < TA < 85°C, ILOAD = 3A ±1 %
FSSwitching Frequency 300 370 440 kHz
IFB Feedback Input Pull-up Current VFB = 0V 100 200 nA
EL7566
4FN7102.7
May 8, 2006
VEN_HI EN Input High Threshold 2.6 V
VEN_LO EN Input Low Threshold 1V
IEN Enable Pull-up Current VEN = 0 -4 -2.5 µA
TM, SEL_HI Input High Level 2.6 V
TM, SEL_LO Input Low Level 1V
DC Electrical Specifications VDD = VIN = 3.3V, TA = TJ = 25°C, COSC = 390pF, Unless Otherwise Specified (Continued)
PARAMETER DESCRIPTION CONDITIONS MIN TYP MAX UNIT
Pin Descriptions
PIN NUMBER PIN NAME PIN FUNCTION
1 COMP Error amplifier output; place loop compensation components here
2 V REF Bandgap reference bypass capacitor; typically 0.022µF to 0.047µF to SGND
3 FB V oltage feedback input; connected to external resistor divider between VOUT and SGND for adjustable
output; also used for speed-up capacitor connection
4 VO Output sense for fixed output option. This pin can be open for EL7566
5 VTJ Junction temperature monitor output
6 TM Stress test enable; allows ±5% output movement; connect to SGND if function is not used
7 SEL Positive or negative stress select; see text
8, 9, 10, 11, 12, 13 LX Inductor drive pin; high current output whose average voltage equals the regulator output voltage
14, 15 NC Not used
16, 17, 18 PGND Ground return of the regulator; connected to the source of the low-side synchronous NMOS Power FET
19, 20, 21 VIN Power supply input of the regulator; connected to the drain of the high-side PMOS Power FET
22 VDD Control circuit positive supply; connected to VIN through an internal 20Ω resistor
23 PG Power-good window comparator output; logic 1 when regulator output is within ±10% of target output
voltage
24 EN Chip enable, active high; a 2.5µA internal pull-up current enables the device if the pin is left open; a
capacitor can be added at this pin to delay the start of a converter
25 STP Auxilliary supply tracking positive input; tied to regulator output to synchronize start-up with a second
supply; leave open for standalone operation; 2µA internal pull-up current
26 STN Auxiliary supply tracking negative input; connect to output of a second supply to synchronize start-up;
leave open for standalone operation; 2µA internal pull-up current
27 COSC Oscillator timing capacitor (see performance curves)
28 SGND Control circuit negative supply or signal ground
EL7566
5FN7102.7
May 8, 2006
Block Diagram
DRIVERS
PWM
CONTROLLER
POWER
TRACKING
CURRENT
SENSE
VOLTAGE
REFERENCE OSCILLATOR
2.2nF
STP
STN
SGND
POWER
POWER
FET
FET
390pF0.047µF
2.7µH VOUT
(2.5V, 6A)
150µF
VREF COSC
PGND
VTJ
FB
EN
-
+PG
VREF
VIN
VIN
VDD
100µF
VO
R1
VDD
TM
SEL
20Ω
EA
COMP
0.22µF
VDD
R2
RC
CC
JUNCTION
TEMPERATURE
EL7566
6FN7102.7
May 8, 2006
Typical Performance Curves
VIN = VD = 5V, VO = 2.5V, IO = 6A, fS = 500kHz, L = 2 . 7µH, CIN = 100µF, COUT = 150µF, TA = 25°C unless otherw ise noted.
FIGURE 1. EFFICIENCY (VIN = 5V) FIGURE 2. EFFICIENCY (VIN = 3.3V)
FIGURE 3. VREF vs TEMPERATURE FIGURE 4. VTJ vs TEMPERATURE
FIGURE 5. VEN_HI & VEN_LOW vs VDD FIGURE 6. FS vs COSC
100
95
90
85
80
75
70
65
60012 4563
EFFICIENCY (%)
IO (A)
VO=3.3V
VO=0.8V
VO=2.5V
VO=1.8V
VO=1V
VO=1.2V
100
95
90
85
80
75
70
65
60012 4563
EFFICIENCY (%)
IO (A)
VO=0.8V
VO=2.5V
VO=1.2V
VO=1V
VO=1.8V
1.265
1.255
1.25
1.24
1.245050100150
VREF
JUNCTION TEMPERATURE (°C)
1.26 VDD=3.3V
VDD=5V
1.6
1.4
1.1
1
0050100150
VTJ
JUNCTION TEMPERATURE (°C)
1.5
VDD=3.3V
VDD=5V
1.2
1.3
4
2
1.5
13456
VDD (V)
3.5
VEN_HI
VEN_LOW
2.5
3
3.5 4.5 5.5
1200
500
200
0
100 300 500 700
FS (kHz)
COSC (pF)
1000
VDD=3.3V
VDD=5V
600
800
200 400 600
EL7566
7FN7102.7
May 8, 2006
FIGURE 7. FS vs LOAD CURRENT FIGURE 8. LOAD REGULATIONS
FIGURE 9. HTSSOP THERMAL RESIST ANCE vs PCB AREA
(NO AIR FLOW) FIGURE 10. P ACKAGE POWER DISSIPA TION vs AMBIENT
TEMPERATURE
FIGURE 11. PACKAGE POWER DISSIPATION vs AMBIENT TEMPERATURE
Typical Performance Curves
VIN = VD = 5V, VO = 2.5V, IO = 6A, fS = 500kHz, L = 2 . 7µH, CIN = 100µF, COUT = 150µF, TA = 25°C unless otherw ise noted. (Continued)
526
508
506
5040246
SWITCHING FREQUENCY
IO (A)
520
VIN=3.3V
VIN=5V
512
516
135
524
518
510
514
522
0.1
-0.25
-0.3
-0.350246
(%)
IO (A)
0
-0.15
135
-0.05
-0.2
-0.1
0.05
50
45
40
35
30
25 123456789
PCB AREA (in2)
θJA (°C/W)
CONDITION:
28-Pin HTSSOP THERMAL PAD
SOLDERED TO 2-LAYER PCB
WITH 0.039" THICKNESS AND
1 OZ. COPPER ON BOTH SIDES
JEDEC JESD51-7 HIGH EFFECTIVE THERMAL
CONDUCTIVITY TEST BOARD
3.5
2.5
2.0
1.0
0.5
00 25 50 75 100 150
AMBIENT TEMPERATURE (°C)
ALLOWABLE POWER DISSIPATION (W)
12585
1.5
θ
JA
=30°C/W
HTSSOP28
3.0
1.00
0.90
0.30
00 255075100 150
AMBIENT TEMPERATURE (°C)
ALLOWABLE POWER DISSIPATION (W)
85
θJA=110°C/W
HTSSOP28
0.70
0.20
0.50
125
JEDEC JESD51-3 LOW EFFECTIVE THERMAL
CONDUCTIVITY TEST BOARD
0.10
0.40
0.60
0.80
EL7566
8FN7102.7
May 8, 2006
Waveforms
VIN = VD = 5V, VO = 2.5V, IO = 6A, fS = 500kHz, L = 2 . 7µH, CIN = 100µF, COUT = 150µF, TA = 25°C unless otherw ise noted.
FIGURE 12. START-UP FIGURE 13. STEADY-STATE OPERATION
FIGURE 14. SHUT-DOWN FIGURE 15. TRANSIENT RESPONSE
FIGURE 16. VOLTAGE MARGINING FIGURE 17. OVERVOLTAGE SHUT-DOWN
VIN (5V/DIV)
IIN (2A/DIV)
VO (2V/DIV)
PG
0.5ms/DIV
ΔVIN (200mV/DIV)
IL (2A/DIV)
VLX (5V/DIV)
ΔVO (50mV/DIV)
1µs/DIV
VEN
IIN (2A/DIV)
VO (2V/DIV)
50µs/DIV
4.5A
IO
ΔVO (100mV/DIV)
1.5A
100µs/DIV
TM
SEL
ΔVO (200mV/DIV)
1ms/DIV
PG
VO (2V/dIv)
VLX (5V/DIV)
0.5ms/DIV
EL7566
9FN7102.7
May 8, 2006
Detailed Description
The EL7566 is a 6A capable buck regulator operating from
an input voltage range of 3V to 6V. The duty cycle can be
adjusted from 0% to 100% allowing for a wide rang e of
programmable output voltages. Patented on-chip
resistorless current-sensing enables current mode control
for excellent step load response. Overcu rrent, Overvoltage,
input Undervoltage, and thermal protection is integrated
along with soft-start and power-up sequencing features to
produce an overall robust power solution for general
purpose applications.
EL7566DRE vs. EL7566AIRE
The EL7566AIRE includes the following feature changes
from the EL7566DRE:
Up to 6A Current Sinking Cap ability
Expanded Temperature Range: -40oC to 85oC
No Overvoltage Protection
Start-Up
The EL7566 employs a digital soft-start feature to suppress
the in-rush current needed to charge the output capacitance
and smoothly ramp the output voltage to regulation (See
Figure 12). The normal start-up process begins when the
input voltage reaches the rising POR threshold (~2.8V) and
EN pin is transitioned HIGH by an internal 2.5µA current
source. The output voltage is then digitally ramped to
regulation over a 2ms period. The 2ms soft st art-up time can
be extended if needed by configuring the STP and STN pins.
(refer to Full Start-Up Control section).
If the input voltage is ramped slowly, soft-start may be
initiated before the input supply has reached regulation. The
lower input voltage will have increased current demand
during start-up and may risk an overcurrent event. To
prevent such an event from occurring, a capacitor can be
placed from the EN pin to GND to program a delay between
when the rising POR threshold for VIN is met and when soft-
start begins. The programmable delay time, TD, is governed
by Equation 1.
where:
•C
EN is the capacitance at EN pin
•V
EN_HI is the EN input high level (function of VDD voltage,
see Figure 5)
•I
EN is the EN pin pull-up current, nominal 2.5µA
Steady-State Operation
Under all steady-state conditions the converter will operate
in fixed frequency continuous-conduction mode. For fast
transient response and ease of controllability, a peak
current-mode control method is employed. The inductor
current is sensed from the upper PMOS. This current signal
serves as the ramp to the PWM comparator and is compared
against the difference signal generated by the
transconductance error amplifier. Slope compensation for
the ramp is used to allow for 100% duty cycle operation (see
Figure 20). The pulse-width modulated square wave output
of the PWM comparator is amplified and serves as the gate
drive signals for the switching power FETs.
100% DUTY RATIO
EL7566 uses CMOS as internal synchronous power
switches. The upper and lower switches are PMOS and
NMOS respectively. The upp er PMOS saves the need for a
boot capacitor normally seen in NMOS/NMOS half-bridges.
FIGURE 18. ADJUSTABLE START-UP FIGURE 19. TRACKING START-UP
Waveforms
VIN = VD = 5V, VO = 2.5V, IO = 6A, fS = 500kHz, L = 2 . 7µH, CIN = 100µF, COUT = 150µF, TA = 25°C unless otherw ise noted. (Continued)
VIN (5V/DIV)
IIN (2A/DIV)
VO (2V/DIV)
PG
5ms/DIV
VIN (5V/DIV)
VO1=2.5V
VO2=1.8V
5ms/DIV
TDCEN
VEN_HI
IEN
--------------------
×=
EL7566
10 FN7102.7
May 8, 2006
It also allows 100% turn-on of the upper PMOS switch,
achieving VO close to VIN. Th e maximum achievable VO is:
Where RL is the DC resistance on the inductor and RDSON1
is the PMOS on-resistance, nomi nally 30mΩ at room
temperature wi th a temperature coefficient of 0.2mΩ/°C.
OUTPUT VOLTAGE SELECTION
The output voltage can be as high as the input voltage minus
the PMOS and inductor voltage drops (as seen previously in
Equation 2). Referring to the Ty pical Application Circuit on
page 2, use R1 and R2 to set the output voltage according to
the following formula:
Some standard values of R1 and R2 are listed in Table 1.
It is important that the series combination of R1 and R2 is
large enough as to not draw excessive current from the
output.
VOLTAGE MARGINING
The EL7566 has built-in 5% load stress test (commonly
called voltage margining) function. Combination s of TM and
SEL set the margins shown in Table 2. When this function is
not used, both pins should be connected to SGND, either
directly or through a 10kΩ resister. Figure 16 shows this
feature.
SWITCHING FREQUENCY
The regulator has a programmable switching frequency of
200kHz to 1MHz. The switching frequency is generated by a
relaxation comparator and adjusted by a capacitor from the
OSC pin to GND (COSC). The triangle waveform has 95%
duty ratio and runs from 0.2V to 1.2V. Refer to the curve in
Figure 6 for the appropriate value of COSC for the desired
frequency. If external synchronization is desired, the circuit
in Figure 21 can be used.
Always choose the converter self-switching frequency 20%
lower than the sync frequency to accommodate compon ent
variations.
Protection Features
The EL7566 features a wide range of protective measures to
prevent the persistence of damaging system conditions.
These features are overvolta g e, overcurrent, Power-On-
Reset (POR), and Thermal Shutdown protection.
OVERVOLTAGE PROTECTION (OVP)
The EL7566 monitors the output voltage and will shut down
if it exceeds 110% of the set regulation point. T his is
accomplished by comparing the reference to the FB pin
voltage. If an overvoltage condition is met, the controller will
turn the high-side switch off, the low-side switch on, and pull
PGOOD low . The converter will not latch off and will proceed
with a soft-start as soon as the fault condition is cleared.
OVERCURRENT PROTECTION (OCP)
The current information for PWM ramp generation is also
used for overcurrent protection. The measured current is
compared against a preset Overcurrent threshold (~7-10A).
If the output current exceeds the threshold, the output will
shut down by turning off the high-side switch and turning the
low-side switch on. This event, like OVP, will not latch the
converter off. A soft-start will be initiated when the fault is
cleared.
POWER-ON RESET (POR)
To ensure proper regulator operation, a power-on reset
feature monitors the input voltage. When adequate input
voltage is achieved (VDD > 2.8V), the converter is allowed to
soft-st art. However, if VDD falls below 2.5V, the regulator will
shut down in the same manner as OVP or OCP.
THERMAL PROTECTION AND JUNCTION
TEMPERATURE INDICATOR
An internal temperature sensor continuously monitors the
junction temperature. If the junction temperature exceeds
135°C, the regulator is in a fault condition and will shut
down. When the temperature falls back below 110°C, the
regulator goes through the soft-start procedure again.
TABLE 1.
VO (V) R1 (kΩ)R
2 (kΩ)
0.8 2 Open
12.4910
1.2 4.99 10
1.5 10 11.5
1.8 12.7 10.2
2.5 21.5 10
3.3 36 11.5
TABLE 2.
CONDITION TM SEL VO
Normal 0 X Nominal
High Margin 1 1 Nominal + 5%
Low Margin 1 0 Nominal - 5%
VOVIN RLRDSON1
+()IO
×=
VO0.8 1 R1
R2
-------
+
⎝⎠
⎜⎟
⎛⎞
×=
EL7566 COSC
100pF
EXTERNAL SYNC
SOURCE
FIGURE 20. EXTERNAL SYNC CIRCUIT
EL7566
11 FN7102.7
May 8, 2006
The VTJ pin reports a voltage proportional to the junction
temperature. Equation 3 illustrates th e relationship and can
be used to accurately evaluate thermal design po ints.
Full Start-Up Control
The EL7566 offers full start-up control. The core of this
control is a start-up comparator in front of the main PWM
controller. The STP and STN are the inputs to the
comparator, whose HI output forces the PWM comparator to
skip switching cycles. The user can choose any of the
following control confi gurations:
ADJUSTABLE SOFT-START
In this configuration, the ramp-up time is adjustable to any
time longer than the building soft-start time of 2ms. The
approximate ramp-up time, TST, is:
CASCADE START-UP
In this configuration, EN pin of Regulator 2 is connected to
the PG pin of Regulator 1 (Figure 22). VO2 will only start
after VO1 is good.
LINEAR START-UP
In the linear start-up tracking configuration, the regulator with
lower output voltage, VO2, tracks the one with higher output
voltage, VO1.
OFFSET START-UP
Compared with the cascade start-up, this configuration
allows Regulator 2 to begin the start-up process when VO1
reaches a particular value of VREF*(1+RB/RA) before PG
goes HI, where VREF is the regulator reference voltage.
VREF=1.26.
Component Selection
INPUT CAPACITOR
The main functions of the input capacitor(s) are to maintain
the input voltage steady and to filter out the pulse current
passing through the upper switch. The root-mean-square
value of this current is:
for a wide range of VIN and VO.
For long-term reliability , the input capacitor or combination of
capacitors must have the current rating higher than IIN,RMS.
Use X5R or X7R type ceramic capacitors, or SPCAP or
POSCAP types of Polymer capacitors for their high current
handling capability.
TJ75 1.2 VTJ
0.00384
------------------------
+=
TST RC VO
VIN
---------
⎝⎠
⎜⎟
⎛⎞
=
VIN
STP
VO
-
+
STN 0.1µF
200K
VO
TST
R
C
EL7566
FIGURE 21. ADJUSTABLE START-UP
EL7566
VIN
EL7566
EN PG
VO2
VO1
VO2
VO1
FIGURE 22. CASCADE START-UP
VIN
STP
VO1
-
+
STN C
R
-
+
VIN
VO2
VO1
VO2
EL7566 EL7566
FIGURE 23. LINEAR START-UP TRACKING
VIN
VO1
-
+
VIN
VO2
VREF RB
RA
VO1
VO2
VREF(1+RB/RA)
EL7566 EL7566
FIGURE 24. OFFSET START-UP TRACKING
IIN,RMS
VOVIN VO
()×
VIN
----------------------------------------------- IO1/2× I(O)=
EL7566
12 FN7102.7
May 8, 2006
INDUCTOR
The NMOS positive current limit is set at about 8A. For
optimal operation, the peak-to-peak inductor current ripp le
ΔIL should be less than 1A. The following equation gives the
inductance value:
The peak current the inductor sees is:
When inductor is chosen, it must be rated to handle the peak
current and the average current of IO.
OUTPUT CAPACITOR
Output voltage ripple and transie nt response are the
predominant factors when choo sing the output capacitor.
Initially, output capacitance should be sized with an ESR to
satisfy the output ripple ΔVO requirement:
When a step load change, ΔIO, is applied to the converter,
the initial voltage drop can be approximated by ESR*ΔIO.
The output voltage will continue to drop until the control loop
begins to correct the output voltage error. Increasing the
output capacitance will lessen the impact of load steps on
output voltage. Increasing loop bandwidth will also reduce
output voltage deviation under step load conditions. Some
experimentation with converter bandwidth and output
filtering will be necessary to generate a good transient
response (Reference Figure 15).
As with the input capacitor, it is recommended to use X5R or
X7R type of ceramic capacitors. SPCAP or POSCAP type
Polymer capacitors can also be used for the low ESR and
high capacitance requirements of these converters.
Generally , the AC current rating of the output capacitor is not
a concern because the RMS current is only 1/8 of ΔIL.
LOOP COMPENSATION
Current-mode control in system forces the inductor current
to be proportional to the error signal. This has the advantage
of eliminating the double pole response of the output filter,
and reducing complexity in the overall loop compensation. A
simple Type 1 compensator is adequate to generate a
stable, high-bandwidth converter . The compensation resister
is decided by:
where:
•GM
PWM is the transconductance of the PWM comparator ,
GMPWM = 120S
ESR is the ESR of the output capacitor
•C
OUT is output capacitance
•GM
EA is the transconductance of the error amplifier,
GMEA = 120µS
•F
C is the intended crossover frequency of the loop. For
best performance, set this value to about one-tenth of the
switching frequency.
Once RC is chosen, CC is decided by:
Design Example
A 5V to 2.5V converter with a 6A load requirement.
1. Choose the input capacitor
The input capacitor or combination of capacitors has to be
able to take about 1/2 of the output current, e.g., 3A.
Panasonic EEFUD0J101XR is rated at 3.3A, 6.3V, meeting
the above criteria.
2. Choose the inductor. Set the converter switching
frequency at 500kHz:
ΔIL = 1A yields 2.3µH. Leave some margin and choose
L = 2.7µH. Coilcraft's DO3316P-272HC has the required
current rating.
3. Choose the output capacitor
L = 2.7µH yields about 1A inductor ripple current. If 25mV of
ripple is desired, COUT's ESR needs to be less than 25mΩ.
Panasonic's EEFUD0G151XR 150µF has an ESR of 12mΩ
and is rated at 4V.
ESR is not the only factor deciding the output capacitance.
As discussed earlier, output voltage droops less with more
capacitance when converter is in load transient. Multiple
iterations may be needed before final components are
chosen.
4. Loop compensation
50kHz is the intended crossover freque ncy. With the
conditions RC and CC are calculated as:
RC = 10.5kΩ and CC = 8900pF, round to standard value of
8200pF.
LVIN
(VO)VO
×
VIN ΔILFS
××
--------------------------------------------
=
ILPK IO
ΔIL
2
--------
+=
ΔVOΔILESR×=
RC
IO
VFB
------------ FC2πESR(ROUT)COUT
×+×××
GMPWM GMEA
×
-------------------------------------------------------------------------------------------------
×=
ROUT
VO
IO
--------
=
CC1.5 COUT
ROUT
RC
----------------
××=
LVIN
(VO)VO
×
VIN ΔILFS
××
--------------------------------------------
=
EL7566
13 FN7102.7
May 8, 2006
For convenience, Table 3 lists the compensation values for
frequently used output voltages.
Thermal Management
The EL7566 is packaged in a thermally-efficient HTSSOP-28
package, which utilizes the exposed thermal pad at the
bottom to spread heat through PCB metal.
Therefore:
1. The thermal pad must be soldered to the PCB.
2. Maximize the PCB area.
3. If a multiple layer PCB is used, thermal vias (13 to 25 mil)
must be placed underneath the thermal pad to connect to
ground plane(s). Do not place thermal reliefs on the vias.
Figure 25 shows a typical connection.
The thermal resistance for this package is as low as 26°C/W
for 2 layer PCB of 0.39" thickness (See Figure 9). The actual
junction temperature can be measured at VTJ pin.
The thermal performance of the IC is heavily dependent on
the layout of the PCB. The user should exercise care during
the design phase to ensure the IC will operate within the
recommended environmental conditions.
Layout Considerations
The layout is very important for the converter to function
properly. Follow these tips for best performance:
1. Separate the Power Ground ( ) and Signal Ground ( );
connect them only at one point right at the SGND pin
2. Place the input capacitor(s) as close to VIN and PGND
pins as possible
3. Make as small as possible the loop from LX pins to L to
CO to PGND pins
4. Place R1 and R2 pins as close to the FB pin as possible
5. Maximize the copper area around the PGND pins; do not
place thermal relief around them
6. Thermal pad should be soldered to PCB. Place several
via holes under the chip to the ground plane to help heat
dissipation
The demo board is a good example of layout based on this
outline. Please refer to the EL7566 Application Brief.
TABLE 3. COMPENSATION VALUES
VO (V) RC (kΩ)C
C (pF)
3.3 13.7 8200
2.5 10.5 8200
1.8 7.68 8200
1.5 6.49 8200
1.2 5.23 8200
1 4.42 8200
0.8 3.57 8200
GROUND PLANE
CONNECTION
COMPONENT SIDE
CONNECTION
FIGURE 25. PCB LAYOUT - 28-PIN HTSSOP PACKAGE
EL7566
14
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FN7102.7
May 8, 2006
EL7566
Package Outline Drawing
NOTE: The package drawing shown here may not be the latest version. To check the latest revision, please refer to the Intersil website at
http://www.intersil.com/design/packages/index.asp