. Product Specification 1008-78126 tyco | fectonics/ ANP Woe PS tise ahs 8SEP 00 Rev.O BATTERY UNIT CONNECTOR FS3 AvyFY-DowraKRyAs FS3 EEL) 8AD UII BAER 1. Scape This specification applies to the Battery Unit Connector FS3 which is used for connection between portable electronic equipment and rechargeable battery. 2. Relevant Standards The standards below are applicable as part of this specification. MIL-STD-1344A: Test Methods for Electrical Connectors 3. Types Type Cat. No. BU Gonnector FS3 Series Socket A ssy S900 sk tok BU Gonnector FS3 Series Header A ssy S900 Kak 4. Material Socket Assy Housing: Thermoplastic Contact: Gopper Alloy, 0.1um MIN. Gold over Nicket Plate (Contact Area) Header Assy Base: Thermoplastic Post: Gopper Alloy, 0.1m MIN. Gold over Nicket Plate (Contact Area) S43 LLAhOLVA PU PRABA (T219-8535 MABE BAR 3-5-8) 1 of 13 Tyco Electronics AMP K.E. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) CORB ORMOBRRESH, SESSA Spt<CeSl), This document is subject to change. Call local AMF for the latest revision. Copyright 2000 by Tyco Electronics AMP E.K. All rights reserved. *: FRR Trademark Released per EC FJO0-1437-00tyco / Electronies jAMP Product Specification 108-78126 5. Shape and Dimensions As per drawings [tem DWG No BU Connector FS3 Series Socket A ssy E3900: BU Connector FS3 Series Header A ssy ES900% 6. Ratings Rated Current: 1A/Pos (All position operating) 4.5A/Pos (Single position operating) Rated Voltage: 125V (AC - DG) Operating Temperature: 40C ~ 105C (Including temperature rises from current) Rev. O 2 of 13tyco / Electronics ANF Product Specification 108-78126 No. Title Test Procedures Performance 7.1 Electr ical Per formance 7.1.4 Gontact Measure the contact resistance between mated connectors as per| Initial: 20mQ Max Resistance MIL-STD-1344A. After Test: 40m9 Max Measuring Method 4 terminal method Open Gircuit Voltage DG 20mY Max. Test Gurrent 10mA nna ee re R=(| VpV, |) /21 arcu a & vontac R: Gontact Resistance Resistance 7.1.2 Dielectric Charge 250V AG for one minute to between adjacent contacts. No shorting or other damages Withstanding Voltage 7.1.3 Insulation Measure when charging 250V DG for one minute to between adjacent 1O00OM@ Min. Resistance contacts Rev. O 3 of 13tYCO | Electonics ANP Product Specification 108-78126 No. Title Test Procedures Performance 7.2 Mechanical Per formance 7.2.1 Mating/Unmating | Measure the force of mating and unmating between connectors at 25mm Initial Force per minute speed. Mating Force: 3. 9N/Pos Max. Unmating Force: 0. 1N/Pos Min. 7.2.2 Mating/Unmating | Measure the contact resistance after making 2,000 times of mating 40m9 Max. Endurance and unmating cycle at a speed of 200mm per minute. (Socket) 7.2.3 | Mating/Unmating | Measure the contact resistance after making 10,000 times ofmating = = = 40m Max. Endurance and unmating cycle at a speed of 200mm per minute. (Header) (Socket is changed per 2,000 times. ) 7.3 Environmental Performance 7.3.1 Heat Measure the contact resistance of mated connector after 96 hours 40m9 Max. Resistance in heat chamber at 105C. (Sample is kept at roomtemperature for a hour before measure. ) Rev. O 4 of 13tyca / Electronics / AMINIF> Product Specification 108-78126 No. Title Test Procedures Performance 7.3.2 Moisture Measure the contact resistance and insulation resistance of mated Gontact Resistance: 40m92 Max. Resistance connector after exposed 96 hours in temperature humidity chamber] Insulation Resistance: 100M Min. at 95%RH, 40C. (Sample is kept at roomtemperature for a hour before measure. } Step Temperature Duration 1 -55 +9 30 minutes 2 65 72 30 minutes Cycle 10 Rev. O 5 of 13tyco / Electronics ANF Product Specification 108-78126 No. Title Test Procedures Performance 7.4 Process Gompatibil ity 7.4.4 Solderability | Put solder tail section of conector to salder bath 340.5 second| The solder tail shall be covered with new solder at 230+5C temperature. over a minimum of 80% (without shearing side) 7.4.2 Resistance to |The test shall be performed to the following conditions. There shall be no evidence of deformation, change Soldering Heat of color or damage which could effect the function of the connector. Shielding Plate 1. Omm thick glass Fiber reinforced epoxy resin Molten Solder 260+5C Temperature Immersion Time in 340.5 Sec Solder Rev. O 6 of 13tyco / Electronics | AMIE? Product Specification 4108-78126 8. Packaging and Label | ing As per Packaging Specification Old DWG No. E3100032 (Socket Assy) and Old DWG No. E3100033 (Header Assy). Rev. O 7 of 13tyco / Electronics / AIM Product Specification 108-78126 1. A A Ahh, HRRETRSC BHA OL ORMSICAU ONS TU AiyvyhIRgs FSCOUTHET 3. 4 ets LAF ORB EATHEO-RE LCR 4. MIL-STD-13444: URDVSEORRAR HALLS AGEL, UTORRE Bint LCM ENS. & BUI 47 SFS3L YU AYV + bAssy BUA AF SFS3L Y ANy YAssy Mm Vrubassy aoeUd: Ray EE CEE IVa b: HER. Sy TILER hEH 320.1 um MIN. HEARED) AyFAssy AA > RAR EE Pete mAb : HSS. Cy TIP Hoz 0.1 um MIN (AB 9) WAKROT HE Rmi( 4. Z BU A SFS3 AV 4+ bAssy BUD RO BFS3Y Any FAssy ERE 1A/#8 (SHER. ARES CUT OWS) 4. OA/*h (HME BR. BRR CUT Ome) ESE 125V (AC - DG) Fae ee 40C~105C GHEIRLKSRELAESLE) Rev. O 8 of 13tyca / Electronics / AMINIF> Product Specification 108-78126 a5 Tm 6B mR A te BE 7.1 |B ante Re 7.1.1 | FRARIE i Yory KeEAy#ERSL, MIL-STD-1344A #ERHI02 TICHOHe. (OM: 000 (tt:t:t~C<<ii:~S Om LEE PORE CEMA Y BATCHES S. aaa : 40m 2 LAF iB FE Fa3K 4 tin FK ERE DC20mV LIF EER 10mA PEAKE HEM st R=(|V;Ve |) /21 7.1.2 it BSE SHEBIL49 bMBIC PF HEORAECBESMDL, REORREE |0 SAULOJV-ORUBBIRIEBS. BRORWUCEL, ad . EAD BE AG250V Fai 50Hz EN DOB fel 1 i 7.1.3 [ee | SUEILS 7 MIX FEORECHREMSRETS, |: OM: 1OONQ ELE | ATE BSE DC250V FN on BF Ral 1 aha Rev. O 9 of 13tyca / Flectronics /ABIMI Product Specification 108-78126 a i UWB m BR A EK 7.2 He RATE BE 7.2.1 | @Siika Yorvb envy F#26nmn/HORS C. MRL. TOROBADA. th) DHE KACHET 4. aA 3. 9N/E > (0. 4kef (EM) EE RADA 0. IN/E > (0. Olkef/E LY) LE 7.2.2 | wMtAt | vey heEAve200m/HPORST, 200MMIRLMBRES| = 40OmQ LE (Vary bk) L\, RRRORAEMEAET 4. 7.2.3 | wREtAt | Yew KEAy S4200m/PORE TS. 10, 000M U7yhe200) 40OmQ LE (Ay F) Bt 3eH8) FRUIR LST. RRBORMEMEAET S. 7.3 eis Att aE 7.3.1 | WtBatt Yoybienve-AREL. FHRERICBRERL. RRRORMEH 40m 2 LATE eHIET S. im & 105C fel 96 Befel fl, BIE. SR PIO RRRMBLEBIIATS. Rev. O 10 of 13tyca / Flectronics /ABIMI Product Specification 108-78126 as 1 6B m RA tt BE 7.3.2 Tet ae He Yoeybinvt-BikG Ll. FIRERICREL. RRBORMEBH fEARIEI : 40mQ LAF RURRRE EEF 4. im & 40C im 95%RH ee il 96 Bfey fa. RISES, SPIO RRB LEBITAS. 7.3.3 | mee | Vo yhENYS-SRSL, FREERGIRBL. MOR 40mQ iF | fiL=RES 4. Fe BA in ECC) Rr fH (4) | 55 0 30 3 +3 2 85 0 30 tf 7 LER 10 11 of 13 Rev. Otyco / Electronics / AIM Product Specification 1038-78126 a5 | m RD Ow tt BE 7.4 Sania tt 7.4.1) (kAteE ttt mASVEATRE IS yOAILBIBL, PRORHIOTISATETITE SISA TET IT RAO FOR LIAS Fa F7 T TL, (LATERM ES TERT 4. VRTBpNnTHS OL. GEL, BETIS < .) (EAs Te ia RE 23045C 4 Gia 340.5 Rb 7.4.2) (cA TM RAtE | Sm FISA TET ERIC (t=1. 0mm) SITL, PacRAlO Ct HIL MRC RES SALIVA RE CC. RD O. MRROWMMERRT SO. SATE 260+5C AT 340. 5 Fb Rev. O 12 0f 13tyco / Electronics / AIM Product Specification 108-78126 8. HARURR WA HeILBS < . IRR MBs : 63100032 (Yay KASS'Y) 63100033 (Av #ASS'Y) Rev. O 13 of 13