CLOOOSONsV IGBT Snubber Capacitors for Power Electronics from A@lOVOX an ISO 9000 Company Low inductance to 12 nanoHenries High DV / DT Low ESR Low loss polypropylene dielectric UL 94 V-O flame retardant case and resin Terminals Direct mount to IGBT Unique dual in-line package (DIP) Radial wire lead Enhanced solderability (Mil-Std 202 F, Method 208 G) Why use Snubber Capacitors? With the evolution of power technology, new higher speed Insulated Gate Bipolar Transistors (IGBTs) make it possible for high power inverters to operate up to 20 kHz or more. IGBTs are replacing the slower Darlington transistors, simplifying circuit design and reducing end product cost. IGBT power modules are now being designed into AC and DC motor drive inverters, uninterruptible power systems, electric vehicles and alternative energy production systems. Power systems containing IGBTs must be designed so the transient voltage caused by the high di/dt that occurs at gate turn off is minimized. Left uncontrolled, this transient voltage can exceed the blocking voltage rating of the IGBT and cause it to fail. To reduce the transient voltage, either di/dt or the parasitic DC bus inductance of the power circuit must be reduced. This is best achieved by decoupling the parasitic bus inductance using a non-inductive wound film capacitor mounted as near as possible to the IGBT modules terminals. Snubber capacitors, constructed of polypropylene film dielectric and dual metallized film electrodes, are the optimal capacitor design for IGBT applications. While film/foil capacitors are often used because of their superior current carrying capability, they fail in a short circuit mode which may cause damage to the IGBT module. Aerovoxs snubber capaci- tors combine high current carrying capability with low inductance, low dielectric losses, and capacitance stabil- ity across a wide frequency range. They offer the self-healing property of metallized film (not failing in a short circuit mode) with the high peak current carrying capability (dv/dt) of film/foil construction. Aerovoxs snubber capaci- tors, manufactured with polypropylene film and dual metallized electrodes, available with direct IGBT module terminals, radial wire leads, or a unique printed circuit board dual in-line pin mount, provide the highest electrical performance of any snubber capacitors currently available. ArOvox 740 Belleville Avenue, New Bedford, MA 02745-6194 TEL (508) 994-9661 FAX (508) 999-1000IGBT SNUBBER CAPACITORS for Power Electronics General Description Dielectric: Polypropylene film with self-healing dual metallized electrodes. Enclosure: UL 94 V-O flame retardant rectangular plastic case and resin. Marking: Ink stamped with Aerovox, part number, capacitance value, nominal DC voitage, and date code, at a minimum. Terminals: Tinned copper, terminal sizes and styles are specified in outline drawings on page 4. Electrical Characteristics Capacitance: Values from 0.1 UF to 3 uF are available at +10% tolerance measured at 1 kHz, 25C. Voltage: Available at 1000 and 1600 VDC as standard ratings. (Consult factory for other ratings.) Temperature: -40 to +85C. From 85 to 105C derate DC voltage 1% /C, AC voltage 1.5% / C. Dissipation Factor: <0.1% at 1 kHz, 25C. Insulation Resistance: >100,000 megohms x uF at 100 VDC measured after 2 minutes. Equivalent Series Resistance: Refer to Tyoe RBPS ratings on page 3. Dielectric Strength: Capacitors will withstand 1.6 x rated voltage for a period of 60 seconds. Capacitance Change with Temperature: (-250 ppm + 100 ppm) / C. Equivalent Series Inductance (ESL): The value is determined by the terminal option selected and is measured at resonant frequency. Refer to table below. Part Numbering System Example: 1.0 uF 1,000 VDC + 10 % Direct Mounted, 22 to 31 mm centers RBPS 00105 91 K A7 BI [TOT Type Capacitance Code (see page 3) Voltage Code 91 = 1,000 VDC 96 = 1,600 VDC Tolerance Code (+10 %) Case Code (see page 3) Terminal Code (see page 3) 2 Aerovox An ISO 9000 Company Terminal) Maximum Terminal Description Style Inductance Radial Lead aL 30 Circuit Mounted, 2 pins per side 2P 15 Circuit Mounted, 3 pins per side 3P 15 Circuit Mounted, 4 pins per side 4P 15 Direct Mounted, 22 to 31 mm centers Bt 20 Direct Mounted, 39 to 48 mm centers B2 20 Ripple Current: The Maximum Rms current is the maximum current flowing through the capacitor at an ambient case temperature of 55C. This value changes with temperature as shown in the following diagram. RATED RMS CURRENT VERSUS TEMPERATURE 40 30 Po 20 | 10- ie ~~ Current (Amps - AMS} / 1 T T 7 +25 0 25 55 70 85 100 Ambient Temperature (C) 740 Belleville Avenue, New Bedford, MA 02745-6194 TEL (508) 994-9661 FAX (508) 999-1000Standard Ratings Test Specifications Accelerated Life: Test Conditions DC Temperature Applied Voltage Test Duration Performance Requirements Capacitance ESR Insulation Resistance Humidity: Test Conditions Temperature Applied Voltage Humidity Test Duration Performance Requirements Capacitance Insulation Resistance ESR Resistance to Solder Heat: Test Conditions Solder Temperature Test Duration Performance Requirements Capacitance 85C + 5.0C * 1.25 x rated DC voltage 1,000 hours Delta of < 5.0% @ < 125% of initial limit > 50% of initial limit 40C + 3.0C Zero voltage 93% + 5% RH 500 hours Delta of < 3.0% 410% of initial limit <125% of initial limit 260C + 5.0C 10 seconds + 1 second e Delta of < 2.0% Accelerated Pulse Handling Capability: Test Conditions A capacitor under test will be charged through an impedance of a magnitude greater than the discharging impedance. The capacitor under test will be charged to the rated DC voltage and discharged through an impedance capable of producing a minimum voltage gradient with time (DV/DT). The test will be performed in accordance with the requirements for the voltage gracient multiplier and charge and discharge cycles as listed below. Voltage Gradient Multiplier 6x 4x 2x Test Cycles 100 1000 1 million Example: An RBPS part rated 1.0 uF 1,000 VDC has a DV/DT rating of 600 volts per microsecond. This part would be capable of withstanding 100 cycles at a minimum of 3,600 volts/microsecond, 1,000 cycles at 2,400 volts/microsecond, or 1 million cycles at 1,200 volts/microsecond. Performance Criteria After Testing Capacitance ESR Aerovox * Delta < 3% Absolute value < 150% of original measured value An ISO 9000 Company Capacitance Cas DV / DT | seak Tn; | ESRMax | Terminal Code Max Amps| @100 kHz} Option(s} (uF) Code V/usec | Amps @55C | mOhms 410 | 00104 vo 1000 100 53 | 16 aL 15 | 00154, vo 1000 150 55 | 15 ab | 22 | 00224 Wo 1000 | 220 66 | 12 aL 27 | 00274 C7 -700 245 10.0) 12 oP. Bt 33 | 00334 C7 700 | 300 109 10 , 2PBI 39 | 003094) C7 700 | 310 15/9 2P, BI 47 | 00474] C7 700 | 375 122 8 2P, Bt 56 | 00564 B7 = 700:| = 450 140/ 8 2P.BI| 68 | 00684 B7 700 450 150 8 2PBI 75 | 00754 B7 700 525 150 8 2PB1 82 | 00824 A7 600 490 | 17.2 8 ~ 3P, Bt | 1.00 | 00105 A7 ~~ 600 | 600 1847 3P, BI 1.20 | 00125 A7 500 | 600 185 7 3P, Bt 150 | 00155 R4 500 | 750 | 217, 7 3PB1,B2 1.75 | 01754, R4 500 875 220 7 3P.B1,B2 | 200 | 00205! R4 450 | 900 225. 7 3P,B1,B2| 2200 | 00225 R5 450 | 990 | 260 7 4PBI,B2 250 | 00255 R5 400 | 1000 | 270. 7 4PBI,B2 3.00 | 00305. R5 400 | 1200 | 300 6 4P,81,B2 Capacitance Case DV / DT peak ims | ESR Max | Terminal Code Max Amps | @100 kHz] Option(s} (uF) Code V/usec | Amps @55C | mOhms 10 00104 | ~wo | 1200 | 120 57 | 16 aL | 645 ~~ .00154 | C7 ~+| 1000 150 89) 15 oP, Bt 22 00224 | C7 | 1000 ; 220 | 100. 12 2P, B1 27~=0274.| By | 6850 | (230 | 20,12 2P. BI 33 00334 B7 | 850 | 280 134 10 oP. BI | 39 00394 ATs | 850 '|- 330,160) 9 SRB 47 00474~=SfsAT.- 0.8 : 5.0 +1 py a _ 27 05 ay py a, 15 0.2p4 Pos pid? 01 ees Le) fet! o8 a se 5.4 21 6.05 *7 T 4 rr H MAX. . . MAX _. - T MAX. L H MAX | -L MAX. __ STYLE Bi DIMENSIONS IN MM L MAX. __.| SITYLF B2 CASES R4,R5 |o,-9,[<0.5 L T wax. -! STYLE 2b CASES VO,WO J iL MAX l T MAX. LL |o,- 9,|<0.4 STYLE 81 jb,-0, 10.6 DIMENSIONS IN MM CASES A7.B7.C? DIMENSIONS IN MM |a,-9,|<0.5 ney Oy EOS og, i Fp 43.5 40.5 or 41.5 MIN 26.5 MING) tty $05 | . | 15.7 0.15 7.2 +054 19 402 7 iin i t 0.8 rh 5.4 1 in = [ 6.05 Be? | Pree lr omyeir | H MAX. STYLE 2P CASES C7, B? Ja,- 0, 0.4 [b.-b,|c0.6 Lo. MAX. _| | T MAX. DIMENSIONS IN MM ey aa Ain H MAX. - L MAX, _.| DIMENSIONS IN MM T MAX. 10 0.1 5 a, STYLE 3P CASE A7, P=35 CASE R4, P=52 jaa, k0.4 [bb |k0.6 bye ps 20.5 | Hb, er Pm at. 0.8 oo LL STYLE 4P | , CASE RS L MAX. | T MAX. Ja,a,|<0.4 |b, b,|<0.6 DIMENSIONS IN MM Case Code T H L P vo 11.0 20.0 32.1 27.5 wo 13.0 22.0 . 321 27.5 c7 170 20 0200-42788 B? 22.1 30.1 42.7 35.0 A7 28.2 37.3 42.7 35.0 R4 29.2 41.2 58.5 52.0 / RS 46.0 : 36.0 58.7 52.0 Aerovox An ISO 9000 Company SNUBE/98 copyright Aerovox Inc. June 1998 Represented by: 740 Belleville Avenue, New Bedford, MA 02745-6194 TEL (508) 994-9661 FAX (508) 999-1000 printed in U.S.A.