SONG CHUAN 896 Features Mini ISO high power automotive relay 30A/50A. High temperature endurance up to 125 degree C. Optional SPNC, SPNO, SPDT, DPNO contact configurations. Optional to be equipped with protection diode or resistor. Both available PCB terminal and quick connect terminal versions. Available for plain cover type, skirted cover flanged cover, and weather proof versions. Tinned terminal is available on request. Comply with RoHS-Directive 2002/95/EC, and ELVDirective 2000/53/EC. Type List Terminal Contact style form 1A (SPNO) Socket terminal 1C (SPDT) 2A (DPNO) 1A (SPNO) PCB terminal 1C (SPDT) 2A (DPNO) Terminal Contact style form 1A (SPNO) Socket terminal 1C (SPDT) 2A (DPNO) Enclosure style Dust cover Flux tight Sealed type washable 896-1AH-D 896-1AH-C 896-1AH-S 896H-1AH-D 896H-1AH-C 896H-1AH-S 896-1CH-D 896-1CH-C 896-1CH-S 896H-1CH-D 896H-1CH-C 896H-1CH-S 896-2AH-D 896-2AH-C 896-2AH-S 896H-2AH-D 896H-2AH-C 896H-2AH-S 896P-1AH-D 896P-1AH-C 896P-1AH-S 896HP-1AH-D 896HP-1AH-C 896HP-1AH-S 896P-1CH-D 896P-1CH-C 896P-1CH-S 896HP-1CH-D 896HP-1CH-C 896HP-1CH-S 896P-2AH-D 896P-2AH-C 896P-2AH-S 896HP-2AH-D 896HP-2AH-C 896HP-2AH-S Enclosure style Flanged cover ( dust cover) Flanged cover (flux tight) 896-1AH-D1 896-1AH-C1 896H-1AH-D1 896H-1AH-C1 896-1CH-D1 896-1CH-C1 896H-1CH-D1 896H-1CH-C1 896-2AH-D1 896-2AH-C1 896H-2AH-D1 896H-2AH-C1 297 896 SONG CHUAN Terminal Contact style form Enclosure style 1A (SPNO) 1C (SPDT) Socket terminal 2A (DPNO) Terminal Contact Designation style form (provided with) Socket terminal 1C (SPDT) Resistor Steel bracket ( dust cover) Steel bracket (flux tight) 896-1AH-D1S 896-1AH-C1S 896H-1AH-D1S 896H-1AH-C1S 896-1CH-D1S 896-1CH-C1S 896H-1CH-D1S 896H-1CH-C1S 896-2AH-D1S 896-2AH-C1S 896H-2AH-D1S 896H-2AH-C1S Enclosure style Steel bracket Steel bracket ( dust cover with shroud) ( dust cover with weather proof) 896H-1CH-D1SF-R1 896H-1CH-D1SW-R1 Ordering Information 896 1 P 3 1. 896 2. Blank -- Standard type H -- High power type 3. Blank -- Socket terminal P -- PCB terminal 4. 1AH 1BH 1CH 2AH 5. 298 H 2 D C S C1 D1 S1 - 1CH 4 - C 5 - -- Basic series designation -- Single pole normally open, contact material AgSnO -- Single pole normally closed, contact material AgSnO -- Single pole double throw, contact material AgSnO -- Double pole double make, contact material AgSnO -- Dust cover -- Flux tight -- Sealed type washable -- Flanged cover (flux tight) -- Flanged cover (dust cover) -- Flanged cover (sealed type washable) R1 6 - T 7 001 8 D1S C1S S1S -- Steel bracket (dust cover) -- Steel bracket (flux tight) -- Steel bracket (sealed type washable) D1SF -- Steel bracket (dust cover with shroud) D1SW -- Steel bracket (dust cover with weather proof) 6. Blank -- Standard type R1 -- Coil parallel with resistor 1/2W for 12V 68024V 2700 7. Blank -- Standard type T -- Special requirement for Tin plated terminal 8. Blank -- Standard type 001 -- Coil parallel with diode IN4007 the positive pole+on # 85 terminal 002 -- Coil parallel with diode IN4007 the negative pole-on # 85 terminal 896 SONG CHUAN Contact Rating Type 896 1A 896 1B Resistive load 40A 14VDC 40A 14VDC Type Resistive load 896 1C 896 2A NO : 40A 14VDC 2x15A 14VDC NC : 30A 14VDC 896H 1A 896H 1B 896H 1C 896H 2A 50A 14VDC 40A 14VDC NO : 50A 14VDC, 20A 28VDC 2x30A 14VDC 20A 28VDC 15A 28VDC NC : 30A 14VDC, 15A 28VDC 2x10A 28VDC Coil Rating(DC) Rated Rated current Coil resistance Max. continuous voltage p10 % at 23C p10 % at 23C Voltage at 85C Pick up Drop out Power consumption voltage(Max) voltage(Min) at rated at 23C at 23C voltage (1) (V) (mA) (7) 12 133 90 120 % of 65 % of 10 % of 24 66.7 360 rated rated rated voltage voltage voltage approx. 1.6W Notes(1) Without switching the load. Specification Contact material AgSnO alloy Contact voltage drop (1) Typ. 50mV at 10A Insulation resistance (1) 20M7 Min. (DC 500V) Operate time (1) 20ms Max. Release time (1) 20ms Max. Dielectric strength (1) Vibration resistance Shock resistance Between open contact : AC 500V , 50/60Hz 1 min. Between contact and coil : AC 500V , 50/60Hz 1 min. Operating extremes 1055Hz , amplitude 2mm Operating extremes 10G Damage limits 100G Mechanical Life expectancy Electrical Temperature range Weight Operating 10,000,000 operations (frequency 18,000 operations/hr) 100,000 operations (frequency 1,200 operations/hr) -40+125C (no freezing) Approx. 40 g Note(1) initial value 299 896 SONG CHUAN Outline Dimensions 17.9 (0.705) 8 (0.315) 8.4 16.8 (0.661) CL (0.248) 2 (0.079) 25.8 (0.331) 11 (0.433) (1.016) 25 (0.984) 0.8 25.8 (1.016) (0.031) 896,896H (C,D,S) 8.4 6.3 4.5 (0.177) (0.331) 17.9 (0.705) 8 (0.315) 16.8 (0.661) 25.8 8.4 11 (0.433) (0.331) 25 (0.984) (1.016) 10 (0.394) 0.8 25.8 (1.016) (0.031) 896,896H (C1,D1,S1) (0.248) 2 (0.078) CL 5.5 (0.217) 6.3 4.5 (0.177) 5.5 8.4 (0.331) (0.217) 896,896H (C1S,D1S,S1S) 17.9 (0.705) 8 (0.315) (0.661) CL 2 (0.078) 25.8 (1.016) 16.8 8.4 (0.433) (0.984) (0.331) 11 25 0.8 10 (0.394) (0.031) 25.8 (1.016) 4.2 6.3 (0.248) (0.165) 4.5 (0.177) 5.5 8.4 (0.331) (0.217) 2.1 2.5 (0.083) 2 (0.079) 3.2 (0.126) 8.4 (0.331) 17.9 (0.705) 8 CL (0.098) 300 (0.315) 8.4 16.8 (0.661) 25.8 (1.016) (0.331) 25 (0.984) 0.8 25.8 (1.016) (0.031) 896P,896HP (C,D,S) 896 SONG CHUAN 896H (D1SW) 36 45.5 (1.417) (1.791) 12.5 22.5 (0.453) 19.5 (0.661) (0.768) 17.9 (0.705) 8.4 (0.331) 2 6.3 9 (0.079) 32.8 (1.291) 36 (0.248) 25.8 (1.016) 0.8 (1.417) (0.031) 8 (0.315) (0.886) 16.8 6.8 11.5 (0.354) (1.291) (0.268) 9 32.8 14.5 (0.571) (0.492) (0.354) (0.258) 25.8 (0.177) 11 (0.433) (1.016) 8.4 2.05 4.5 6.55 (0.081) 18 (0.709) (0.331) 896H (D1SF) 28.5 31.5 22.5 19.5 6 (0.236) (0.768) 16.8 (0.661) 25.8 17.9 8.4 4.5 (0.331) (0.177) 11 (0.705) 8.4 (1.122) 28.5 (0.079) 6.3 1.35 (0.053) (0.258) (0.248) 25.8 6.55 18 (0.709) 2 (0.031) 0.8 (1.016) 31.5 (1.240) 9 (0.354) (0.331) 8 (0.886) (1.457) (0.315) (0.177) 4 (1.240) (1.122) (0.157) 4.5 37 (0.433) (1.016) Wiring Diagram BOTTOM VIEW 1A 85 86 30 2A 86 85 87 86 85 1C 1B R1 87 87 30 85 87 87 86 30 001 87 30 002 85 (-) 85 (+) 85 86 (+) 86 (-) 86 301 896 SONG CHUAN 16.8 PC Board Layout (0.661) BOTTOM VIEW 8.4 (0.331) 1.4 2.6 (0.102) 2.6 (0.102) 8 (0.315) 8.4 (0.331) 17.9 (0.705) (0.055) Engineering Data Safe breaking,arc extinguished (normally open contact)for resistive loads(896H) 10 7 10 6 Life expectancy(896H) Number of operations 60 50 0W 70 40 30 20 20 0W 0W 10 Switching voltage(VDC) 75 70 15 2A 10 1A 1B 5 10 1 2 3 10 20 30 50 0 Switching current(A) 5 10 20 30 40 50 14VDC resistive load/Switching current(A) 10 Ambient temperature vs coil voltage for continuous duty Life expectancy(896H) 7 Max.allowable ambient temperature Number of operations 10 6 1A 10 2A 5 0 1B 130 120 A 110 100 B 90 80 C 70 D 60 50 40 E 30 20 10 70 80 90 100 110 120 0 28 10 5 15 20 25 140 150 160 A:0A B:25A C:30A D:40A E:50A Contact load(resistive) Maximum mean coil temperature=155 Operate time/Release time 26 24 Operate time 22 max 20 avg 18 16 14 12 min 10 8 6 4 Release time max 3 2 70 avg min 80 90 100 110 120 130 140 150 % of Nominal coil voltage (at 23) 302 130 Applied coil voltage (% of rated nominal) 28VDC resistive load/Switching current(A) Time (ms) 140 -------- All specifications subject to change. Please contact Song Chuan for update. --------