15 Amps/Series 5 For panel and cable mounting Beau 5400 connectors are designed for use in panel and cable mounting applications. They can be mated with all Beau 4400 and 5400 models, and are also interchangeable with Series 2400 or 400 type connectors. The 5400 connectors have a flange molded into the base which neatly conceals the panel cutout. The many important features of the 5400 series are described in the introduction to this catalog (see pages 2 thru 4.) All other data on this series is given starting on this page, through page 21. Electrical rating: Individual contacts are rated at 15 amps, 1750 volts rms. Current rating and voltage in excess of 250 volts ac or dc are rated according to the applicable specifi- cations for electrical equipment in which these connectors are used and with respect to operating temperatures. Typical applications for 5400 connectors are traffic control equipment, industrial machinery, heating and cooling equip- ment, signal systems, etc. Contact orientation The polarization arrangement numbers shown below are for sockets, as viewed from the wiring side. Plug numbering is the opposite. , Standard connectors O = polarizing position Pre-grounding connectors fcr greater safety Vernitron gives you the greater safety of U.L. recognized, CSA certified pre-grounding plug and socket connectors. The extra long grounding contact er.gages before any other active contacts are mated. With the longer pre-grounding contact, you will never have to cut any contacts to a shorter length to achieve a safer connection. No more costly, tir e-consuming hand cutting operations and you attain the lowest installed cost. The pre-grounding connectors are availabie in alarge variety of styles for chassis and cable mounting, with various types of mounting hardware, locking devices, etc. Compared to regular 5400 series connectors, the pre- grounding contact is an additional contact position, rather than taking the place of a standard contact. For sizes and dimensions, see pages 18-20. To order pre-grounding connectors, add aG to the catalog number; for example: F'G-5411-CCT or SG-5411-DB. Connector face flange =~ {Panel - thickness) ~ C-clips C-clips for fast panel mounting SCC C-clips. These exclusive C-clips make it possible to mount Beau connectors in Vath the time normally required. No holes to drill. No screws, bolts cor rivets to fasten. Just slide on a pair of C-clips and the connector is Secure. The clips seat into a groove and grip the body of the connector, parallel to the molded face flange. Panel thickness (dimension X) must be specified by the customer in thousanaths of an inch (or mm} when ordering. Available in 5404 throu gh 5416 (4 to 16 contacts). For sizes and dimensions, see pages 18-19. SCC-4 Tool. Hand tool for inserting C-clips. Makes job even quicker. One size tool handles 5404 through 5416 connectors. polarizing position current-carrying contacts 12 10 8 6 4 2 *e 4{/|Peo0 8 || ee 42 f/|e 08 6 4/20 8 6 4 ] O 1 1513 u9 7 75 3 4 n9 75 3 u9g 7 5 3 4 S@ 16@ = @14 O15 5404 5406 5408 5410 5412 5414, 5415, 5416 16Contacttails Vernitron offers the widest selection of contact tails all available off the shelf. To specify, add sub-number to catalog number; example: P2-5404. For solder hook contact tails (plugs only), no sub-number is needed. P Solder hook P Solder eye, large S; Solider eye, large 18 38) } 1 14 DIA 13.56) 13 x16" me (3,30 4,06) / i Boy t ag: 33 28 Al (8.38) way i | P, Quick connect P, Printed circuit Se Printed circuit : : 09 x 06 09x 04 205" x 032 12.29x 1.52) (2.29 x 1.02) 3 { (3.30) / ; I i 15 ~oO TTT (3.81) ol 1 | . 38 rn 33 18.38) j O 19.65} 25 ' | (6,35) tL } \ P2 Quick connect S; Solder eye and Ss Solder eye, extra large, quick connect and quick connect r : 09" Dia 16 DIA 18 032 Ooo 14.06) i ; / / / 187"x 032 250'x / ZL 032 a fo / } ee J _ J 33 Tr q 25 25" (6.35) 4 Specifications Current rating, individual contacts 15 amps Voltage rating, rms 1750 volts; 250 volts (UI. a) Standards U.L. recognized (File No. E34763) SA certified (File No. 22156) No. of contacts Standard series Pre-grounding _ 4to 16 5 to 13 (incl grounding contact) Plug contact material Brass, cadmium plated Plug contact dimensions 54"Lx .25"W x .06 thick (exposed contact (13,7x6,4x1,5mm) surface) Socket contact Phosphor bronze, cadmium plated. Double-wipe contact engages both sides of plug contacts Pre-grounding contact Up to 30 amps at rated rating voltages Pre-grounding contact material Heavy-duty plated brass Pre-grounding contact tail Mounted on an elevated barrier which results in additional creep distance between adjacent contacts Contact plating options (add dash number to catalog number) Base insulating material Backshell materials Backshell handles Hardware materials/ finishes Cable clamp, screws, latch and keeper, angle bracket, 63A lock Deep and shallow bracket, and metal backshells -03: .0003 (8m) silver -C4: .000015 (0,44.m) gold over .0002 (54m) nickel -05: = .00001" (0,34.m) rhodium over .0002 (5m) nickel High-grade phenolic, black Thermoplastic (standarc). Metal (option -M) Available for 5406 thru 5416. Consult factory Steel, bright nickel electroplated Steel, baked black wrinkle enamel finish ever zinc chromate plating Figures in parenthesis are millimeters Pre-grounding connectors = polarizing position = combination pre-grounding/polarizing position 5405 UL. rated at 250V, ac or de, max between ad:acent contacts. U.L. will consider higher voltages depending upon arrangement of live contacts and applicable requirements for equipment in which it is used mr em ee a meee ee wee ee eee ee 12.10 8 8 6 4 2 12.10 8 6 4 12.10 8 6 4 2 1169 67 75 3 1 1 9 7 3 19 7 5 3 4 mE mee oe ee _ _ a | Eo ee 5407 5409 5411 541315 Amps/Series 5400 Panel mounting styles Mounting Connector dimension Plug and Socket Pre-grounding hardware drawings No. of Cat. No. No. of Cat. No. Dimensions: inches (mm) Contacts | (P- or S-) | Contacts |(PG- or SG-) AB . Fig. D 4 5404 5 5405 Angle Bracket 6 5406 7 5407 a cat 8 5408 9 5409 A BT Angle Bracket Tapped (6-32) | jt 10 5410 "1 5411 12 5412 13 5413 LAB Less Angle Bracket ae 14 5414 ~ ~ (26. ) 15 5415 _ _ | , 16 5416 = : 043" 175" DIA. (4,45) (1,09) r-74 1 V [he 4 LT, Woo 4.00", Plug: .56 (14,3) (25,4) Socket: .53 (13,5) Fig. E 4 5404 5 5405 6 5406 7 5407 ft 8 5408 9 5409 1.43 10 5410 11 5411 (28,6) 12 5412 13 5413 ag 14 5414 _ _ Lt + 15 5415 _ .09 16 5416 _ _ r 4 (2,38) 4 1 t | ' eee eee | S Low ad io x __.| Plug: .56" (14,3) .00 Socket: .53" (13,5) " (25,4) Specify panel thickness when ordering. S B shatow Brack Fig. F 4 5404 5 5405 jow Bracket co 4 6 5406 7 5407 rr v 4 8 5408 9 5409 1.38 10 5410 11 5411 (34,9)| , 12 5412 13 5413 , | bX. 190 14 5414 _ tu (4,83) 15 5415 _ a 16 5416 patra 1 __ 09" Lt (2,38) 7 Luu 777} Plug: .56 (14,3) Socket: 53 (13,5) D B 4 5404 5 5405 Deep Bracket 6 5406 7 5407 8 5408 9 5409 10 5410 1 5411 _.490" 12 5412 13 5413 (4,83) 14 5414 _ , 15 5415 _ _ 16 5416 _ _ 4 7 .032" 1.34 Laas 1.38" ~ (34,9) 18Panel mounting dimensions Connactor dimensions gested Cat. No. | Panel dimension (sug (P- or S-) | drawings (suggested) T v w x A C in, mm] inn mm | in, mm |{ ing mm | in. mm | in. oimm Dimensions: inches (mm) 1.13 28,6{ 2.02 51,2] 1.23 31,4]1.00 25,4 | 1.594 40,51 1.015 25,8; 5404 | Fig J 1.56 39,7| 2.45 62,3) 1.67 42,511.44 36,5 | 2.031 51.6| 1.453 36,9] 5406 2.00 50,8! 2.99 73.4] 2.11 536]1.68 47,6 | 2.468 62,7}1.891 480| 5408 2.44 61,9| 3.33 845 12.55 64.7 | 2.31 58,7 | 2.906 73,812,328 591| 5410 2.88 73,013.77 95,6] 2.98 75,8|2.75 69,9 | 3.344 84,9|2.766 70,3] 5412 Ae 2.88 73,0| 3.77 95,6 | 2.98 7582.75 69,9} 3.344 8491]2.766 70,3) 5414 2.88 73,0| 3.77 95,6 | 2.98 75,8] 2.75 69,9 |3.344 849] 2.766 70,3| 5415 + 2.88 73,0| 3.77 95,6] 2.98 75,8|2.75 69,9 | 3.344 849|2766 70,3| 5416 org f (25,8) 187" ! (4,75) Le _.| 1.13 286, ~ | ~~|100 254] | 1.015 25,8] 5404 | Fig K 1.56 337, ~ | |144 365/ 11.453 36,9 5406 2.00 508] | ~ 1/188 47,6| | 1.891 48.0] 5408 244 649} ~ |] 1]231 587] }|2928 591] 5410 2.88 730} | 1275 699| |2.766 70,3] 5412 2.88 730| ~ ~ |] 1]275 699| |2.766 70,3| 5414 2.88 730) ~ -~ | ~ [275 699] {2.766 70,3] 5415 i 2.88 730| | ~ ~~ 12.75 699] |2.766 70,3] 5416 4.015" (25,8) ~ | 1.92 488] 116 29,4| | 1.500 38,1/ 1.250 31,8] 5404 | Fiat ~ 1236 59914159 405] | 1.937 49,211,687 42,8] 5406 ~ |280 71,0] 2.03 516| | 2.375 60,3/2.125 540] 5408 ~ 1323 822) 2.47 627| | 2.812 71,4] 2.562 65,1] 5410 ~ | 367 933|291 738! | 3.250 926/3.000 762] 5412 _ | 367 933/291 738| | 3.250 82,6]3.000 76,2] 5414 A ~ | 367 933]291 738] | 3.250 82,6|3.000 76,2} 5415 + ~ | 367 9331291 738) | 3.250 82,6}3.000 76,2] 5416 1 ise" f 8 (29 4) .187" i (4,75) |. --_ |219 556] 1.38 349) | 1.750 44,5} 1.497 36,5] 5404 | Fig M ~ | 263 66,741.81 460] | 2.187 55,5| 1.875 47,6] 5406 ~ 13.06 778] 2.25 5721 | 2625 66,7/2.312 587} 5408 ~ - |350 889/269 683} | 3.062 77,8]2.750 699] 5410 |394 100 |3.13 794] | 3.500 98,9|3.187 80,9] 5412 At ~ 1/394 100/343 794] | 3.500 889/3.187 80,9] 5414 ~ -~ |394 100) 3.13 794] | 3.500 889) 3.187 909) 5415 ~ 4394 1001313 794] | 3.500 889/3.187 80,9] 5416 1 4a7" (36.5) .187" (4,75) 1915 Amps/Series 5400 Cable mounting styles Mounting Plug and Socket Pre-grounding Connector dimensions Connector dimension hardware No. of | Cat. No. | No. of | Cat. No. OF T drawings Contacts |(P- or 8-)}|Contacts|(PG-or$G-)} In. omm | in. mm_ | Dimensions: inches (mm) FHE 4 5404 5 5405 | 44 11,1] 1.23 31,4} Fig J Flared Hole End 6 5406 7 5407 | 44 11,1. | 1.67 42,5 8 5408 9 5409 | 56 1432.11 53,6 F 10 5410 a} 5411 56 14,3}2.55 64,7 ate 12 5412 13 5413 | .63 15,9 / 298 75,8 (29,0) 14 5414 _ 63 15,9 | 2.98 75,8 15 5415 _ 63 15,9} 2.98 75,8 16 5416 63 15,9} 2.98 75,8 a | | : LO 1.88" (47,6) Le iy Se is Ao 5 L. T - FHT 4 5404 5 5405 | 44 11,1] 1.23 31,4 | Fla K Flared Hole Top 6 5406 7 5407 | .44 11,1 | 1.67 42,5 8 5408 9 5409 56 14,3] 2.11 53,6 D 10 5410 11 5411 56 14,3| 2.55 64,7 ; 2 | 542 | 13 | 5413 | 63 159 }298 75.8 { 1.14" 14 5414 _ 63 15,9] 2.98 75,8 Fea0 15 5415 63 15,912.98 75,8 ~ at 16 5416 63 15,9] 2.98 75,8 yy 1.88" (47,6) e | rt aed bobo 4 Loos a 4 5404 5 5405 | .44 11,1] 1.23 31,4 6 5406 7 5407 | .44 14,1] 1.67 42,5 8 5408 9 5409 | 56 143/ 2.11 53,6 10 5410 11 5411 56 14,3) 2.55 64,7 12 5412 13 5413 | .63 15,9] 2.98 75,8 14 5414 63 15,9] 2.98 75,8 15 5415 _ 63 15,9] 2.98 75,8 16 5416 _ 63 15,9] 2.98 75,8 4 5404 5 5405 | .44 11,111.23 31,4 6 5406 7 5407 | .44 44,1] 1.67 42,5 8 5408 9 5409 | 56 143] 2.11 53,6 10 5410 1 5411 56 14,3| 2.55 64,7 12 5412 13 5413 {| 63 15,912.98 75,8 14 5414 63 15,9] 2.98 75,8 15 5415 ~ 63 15,9] 2.98 75,8 16 5416 63 15,9] 2.98 75,8 ~ 20 For non-standard hole sizes, consult factory.Cable mounting hardware With Keeper -5406-CCT-K With Latch P-5406-CCT-L Backshells Thermoplastic (standard). These molded thermoplastic backshells, exclusively from Vernitron, provide greater dielec- tric strength and greater safety than metal backshells. They are also highly resilient, non-denting, non-rusting, acid resistant. U.L. recognized. CSA certified. Color, black. Metal (option -M). Available upon request. Made of zinc plated steel, chromate dipped and painted with baked black wrinkle enamel finish. Furnished with insulating paper liners. SUL. recognized, CSA certified. Latch (-L) and Keeper (-K) For connecting two cable-mounted connectors. Plug and socket can be equipped with either a latch (-L) or keeper (-K). Cable clamps Strain relief cable clamps, used with round cable. For top mounting (-CCT} or end mounting (-CCE). For connector Clamp opening diam, in. (mm) Clamp size min max Cat. No. STANDARD CLAMP SIZES 5404 thru 5406 .38 (9,7) 72 (18,3) 36" 5408 thru5416 .38 (9,7) 84" (21,3) 36A* CLAMP OPTIONS - 5404 thru 5416 45 (11,4) 91" (23,1) 78 5404 thru 5416 for .38 (9,7) .72 (18,3) 47 CCE mating DB m, Order number not required. This clamp size automatically furnished when ordering CCTor -CCE. 63A Panel lock and stud For locking a cable-mounted connector to a panel- mounted connector. In panel mounting applications, the 63A lock mounts with the sarne screw used to secure the bracket. The stud is built into the backshell; to order, add dash number to connector catalog number {two types available; see table below). Panel locks are ordered separately: Catalog No. 63A :also specify panel mounting style SB or DB). Mounting Connector Stud hardware sizes Cat. No. SB Shallow bracket 5404 thru5416 -634-SB DB Deep bracket 5404 thru5416 -634-DB 21