2151529-2 - TE Connectivity / AMP

A1

REVISIONS

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

00779

OF

SCALE SHEET REV

NAME

SIZE CAGE CODE DRAWING NO

DIMENSIONS: TOLERANCES UNLESS

OTHERWISE SPECIFIED:

DWN

CHK

APVD

MATERIAL FINISH

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

P LTR DATE APVD

DWNDESCRIPTION

LOC DIST

5

67

8 34 2 1

D

B

A

B

CC

D

RELEASED FOR PUBLICATION

CCOPYRIGHT

THIS DRAWING IS UNPUBLISHED.

AMP 4805 REV 31MAR2000

RESTRICTED TO

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

1

2

4

6

7

8

9

10

11

12

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

2151529

HOFFNER 20OCT2011

T.ELBIN 21OCT2011

1:2 1 4 C

-

- -

mm

-

0.5

0.13

0.013

0.0001

-

A 66

Ocean Side Feed

Applicator

-

20

- -

20

1ORIGINAL

20OCT2011

GH TE

ARELEASED

15MAR2012

GH GB

BECR-13-012621

09AUG2013

YY UG

CECR-14-006398

30APR2014

XZ TE

ITEM

NO

DESCRIPTIONPART NO

-1-2-5-6-7-77

1

-

1

1-456402-7

CRIMPER, WIRE PREMIUM

1-456402-7

1111

1

2

..

1

ITEM_2

-

----

-

3

-

1

1-2119582-1

CRIMPER, INSULATION F PREMIUM

1-2119582-1

1111

1

4

-

1

2-238011-2

BLOCK, CRIMPER SPACER

2-238011-2

1111

1

-

5

-

1

2119757-8

DEPRESSOR, SHEAR

2119757-8

1111

1

-

6

..

1

ITEM_6

-

----

-

7

..

1

ITEM_7

-

----

-

8

-

1

4-1633128-3

ANVIL, COMBINATION .055

4-1633128-3

1111

1

9

-

1

462006-6

FLOATING SHEAR, FRONT

462006-6

1111

1

-

10

-

1

2119805-1

SHEAR HOLDER, FRONT

2119805-1

1111

1

-

11

-

1

1-356885-4

STOP, SHEAR

1-356885-4

1111

1

-

12

-

1

SIMP_3-22280-3

SPRING, COMPRESSION

3-22280-3

1111

1

-

13

-

1

2119806

INSERT, SHEAR

2119806-1

1111

1

-

19

-

1

2119533

STRIPPER, SIDE FEED

2119533-1

1111

1

-

20

-

1

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

1111

1

-

21

-

1

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

1111

1

-

23

-

1

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

1111

1

-

24

-

1

1320928-2

STRIP GUIDE

1320928-2

1111

1

-

25

-

1

240792-1

DRAG, TERMINAL

240792-1

1111

1

-

26

-

1

356835-1

LEVER, DRAG RELEASE

356835-1

1111

1

-

27

-

2

22283-1

SPRING, COMPRESSION

22283-1

2222

2

-

28

-

1

1-455888-0

SPACER, CRIMPER

1-455888-0

1111

1

-

29

-

1

2119959-3

ASSEMBLY, STRIP GUIDE

2119959-3

1111

1

-

30

-

1

1320908-3

SPACER, STRIP GUIDE

1320908-3

1111

1

-

32

-

1

2161328

HEX HEAD, FLANGED, M5 x 8mm LONG

2161328-1

1111

1

-

33

-

2

2079383-5

SCR, BHSC, RoHS (M4 X 20)

2079383-5

2222

2

-

34

-

1

1752356-1

SUPPORT, TERMINAL

1752356-1

1111

1

-

35

-

1

2119092-1

BOLT, ADJUSTMENT

2119092-1

111-

1

-

37

-

1

2119085

FA HEAD, ATLANTIC STYLE

2119085-1

1111

1

-

38

-

1

2119644-1

RAM WASHER, PRECISION

2119644-1

1111

1

-

39

-

1

2119957-1

APPLICATOR SHIM PACK

2119957-1

111-

1

-

40

-

1

2119645

DISC, NUMBERED FA WIRE ADJUSTMENT

2119645-1

111-

1

-

41

-

1

2079383-7

SCR, BHSC, RoHS (M8 X 25)

2079383-7

1111

1

-

44

-

1

2119370

RAM, AMP STYLE, SIDE FEED

2119370-1

111-

1

-

46

-

1

2119656-9

APPLICATOR BASIC ASSEMBLY, SF

2119656-9

1111

1

-

47

-

1

2119653

FEED CAM, POST FEED

2119653-1

1---

-

48

-

1

2119652

FEED CAM, PRE FEED

2119652-1

1---

-

49

-

3

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

21--

-

50

-

1

1-1752354-8

STANDOFF,HOLD-DOWN

1-1752354-8

1111

1

-

51

-

1

1901681-1

HOLDDOWN, TERMINAL

1901681-1

1111

1

-

52

-

1

1-5018030-0

NUT, HEX, REG, RoHS, M3.5

1-5018030-0

1111

1

-

54

-

4

2168400-1

SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

4444

4

-

56

-

1

1338685-1

PAWL, FEED

1338685-1

11--

-

59

-

1

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

5-18022-5

11--

-

60

-

1

2079383-4

SCR, BHSC, RoHS (M4 X 8)

2079383-4

1111

1

-

61

-

2

2-18032-5

SCR, SET, FLT POINT M5 X 20.0

2-18032-5

2222

2

-

62

-

3

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

992763-5

333-

3

-

63

-

1

2119793

LIMITER, ADJUSTMENT BOLT

2119793-1

111-

1

-

66

-

2

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

2222

2

-

67

-

1

2119740-1

TAG,IDENTIFICATION

2119740-1

11--

1

-

70

-

1

2119791-9

DEPRESSOR, WIRE

2119791-9

1111

1

-

71

-

1

2119956-1

DOCUMENTATION PACKAGE

2119956-1

1111

1

-

82

-

1

455888-5

SPACER, CRIMPER

455888-5

1111

1

-

95

-

4

2168083-1

SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

4444

4

-

96

-

1

1-690438-0

FRONT STRIP GUIDE

1-690438-0

1111

1

-

117

-

1

2119944-1

FEED FINGER ASSEMBLY,SF

2119944-1

--REFREF

-

119

-

1

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

1111

1

-

133

..

1

1633743-1

SERVO FEED LATCH ASM

1633743-1

--11

-

135

-

1

1901689_EMPTY_OCEAN_SF

MEMORY CHIP, PROGRAMMED

SEE NOTE 4

--REFREF

-

136

-

1

2119799

HOLDER,FEED FINGER, AF

2119799-1

-1--

-

137

-

1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

-1--

-

163

-

1

240638

SPRING, FEED FINGER

240638-1

-1--

-

164

-

1

COUNTER_994970

COUNTER, MAGNETIC

994970-2

REFREFREFREF

REF

-

166

-

1

994969-1_GATD

MAGNET, RARE EARTH HIGH ENERGY

994969-1

1111

1

-

172

-

2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

-2--

-

174

-

1

1901680-2

GUIDE PIN,HOLDDOWN

1901680-2

1111

1

-

175

-

1

1752353-2

GUIDE PIN,HOLDDOWN

1752353-2

1111

1

-

176

-

1

8-22280-7_SIMP

SPRING, COMPRESSION

8-22280-7

1111

1

-

177

-

1

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

1111

1

-

198

..

1

1901094-3

SPACER, FEEDER

1901094-3

--11

-

213

-

1

2119740-2

TAG,IDENTIFICATION

2119740-2

--11

-

238

-

1

2063440-1

AIR FEED MODULE

2063440-1

-1--

-

239

-

1

2119580-1

MECHANICAL FEED ASSEMBLY

2119580-1

1---

-

ITEM

NO

DESCRIPTIONPART NO

-1-2-5-6-7-77

240

-

2

2168400-6

SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

--22

-

241

-

1

7-18023-7

SCR, SKT HD CAP M3 X 4.0

7-18023-7

1111

1

-

242

-

1

2119083

RETAINER, INSULATION DIAL

2119083-1

1111

1

-

243

-

1

2079764

WASHER, WAVE SPRING, CREST-TO-CREST

2079764-1

1111

1

-

244

-

1

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

2119082-9

1111

1

-

245

-

1

2119758

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758-1

---1

-

246

-

1

1-22279-3_SIMP

SPRING, COMPRESSION

1-22279-3

111-

1

-

247

-

1

2119798-1

DETENT PIN

2119798-1

111-

1

-

248

-

1

2119641-1

FEED CAM, AIR FEED

2119641-1

-1--

-

249

-

1

2079988_GATD

BUSHING, LCH5-12, MISUMI

2079988-1

-1--

-

250

-

1

2119640-1

PUSH ROD, AIR FEED

2119640-1

-1--

-

252

-

1

8-21084-0_GATD

O-RING, .676 ID, .070 DIA. MAT.

8-21084-0

111-

1

-

260

-

1

2119957-2

APPLICATOR SHIM PACK

2119957-2

---1

-

267

-

1

1633782-2

FENCE

1633782-2

1111

1

-

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER REVISION DESCRIPTION FEED TYPE

APPLICATOR STYLE CONVERSION CHART

CONVERT TO PART NUMBERS REQUIRED

2151529 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL

PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1

SERVO LATCH PLATE 2119951-1 - 8- 2151529 -5 1901094-3 - 2168400-6 (QUANTITY 2)

SMART APPLICATOR 2161326-1 - 8- 2151529 -4 - - -

2151529 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC

MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -

SERVO LATCH PLATE 2119951-1 - 8- 2151529 -5 1901094-3 - 2168400-6 (QUANTITY 2)

SMART APPLICATOR 2161326-1 - 8- 2151529 -4 - - -

2151529 -5 C FINE CRIMP HEIGHT ADJUST SERVO

LATCH PLATE

MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -

PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1

2151529 -6 C NON-CRIMP HEIGHT ADJUST SERVO

LATCH PLATE

- - - - - - -

2151529 -7 C FINE CRIMP HEIGHT ADJUST NONE - - - - - - -

7- 2151529 -7 C CRIMP TOOLING KIT - - - - - - - -

TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION

TERMINAL NAME:

UNIVERSAL MATE-N-LOK

WIRE STRIP LENGTH INSULATION DIAMETER RANGE

3.68-4.44 mm [.145-.175 IN]

n

0.81-1.45 mm [.032-.057 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-1010 - -

- - -

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

794042-1

C1__DWG_PN_1_1

350924-2

C1__DWG_PN_2_1

350925-1

C1__DWG_PN_3_1

350925-6

C1__DWG_PN_4_1

350924-1

C1__DWG_PN_1_2

350924-6

C1__DWG_PN_2_2

350925-2

C1__DWG_PN_3_2

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

26 AWG

W1__DWG_WGAUGE_1

0.76+/-0.05 [.030+/-.002]

W1__DWG_CRIMP_HT_1

28 OR 30 AWG

W1__DWG_WGAUGE_2

0.71+/-0.05 [.028+/-.002]

W1__DWG_CRIMP_HT_2

APPLICATOR DATA

CRIMP SIZE TYPE

WIRE 1.40 mm [.055] F

INSUL 2.29 mm [.090] F

APPLICATOR INSTRUCTIONS

408-10389

CRIMP HEIGHT

REFERENCE SETTING

9.6 W1__FA_SETTING_1

9.8 W1__FA_SETTING_2

SET UP GAUGE

2119599-1

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4 & 4 of 4)

RECOMMENDED SPARE PARTS

GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151529 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151529 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151529 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151529 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.

GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

CUT TO LENGTH AT ASSEMBLY.

THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH

THIN WALL (FLR) INSULATION.

THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH

THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &

APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS

LISTED IN THE APPLICATION SPECIFICATION.

INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL

INSULATION RANGE IS #- # [# - # IN.]

INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN

RELEVANT APPLICATION SPECIFICATION.

FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

1

4

412

1

9

6

A1

REVISIONS

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

00779

OF

SCALE SHEET REV

NAME

SIZE CAGE CODE DRAWING NO

DIMENSIONS: TOLERANCES UNLESS

OTHERWISE SPECIFIED:

DWN

CHK

APVD

MATERIAL FINISH

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

P LTR DATE APVD

DWNDESCRIPTION

LOC DIST

5

67

8 34 2 1

D

B

A

B

CC

D

RELEASED FOR PUBLICATION

CCOPYRIGHT

THIS DRAWING IS UNPUBLISHED.

AMP 4805 REV 31MAR2000

RESTRICTED TO

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

2151529

HOFFNER 20OCT2011

T.ELBIN 21OCT2011

1:2 2 4 C

-

- -

mm

-

0.5

0.13

0.013

0.0001

-

A 66

Ocean Side Feed

Applicator

-

20

- -

20

-SEE SHEET 1

-

- -

14.95

0.589[ ]

2.54 0.51

0.100 0.020[ ]

10.00

[0.039]

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4 & 4 of 4)

4

35

40

37

9

174

51

52

24

38

242

33

60

41

54

21

28

82

30

19

34

67

32

243

175

244

46 10

241

11

70

50

63

3

44

247

13

12

177

5

66

62

246

176

245

213

1

8

20

166

29

252

39

260

54

164

A

119

267

95

96

95

25 61

27

26 23

50 REF

44

245

REF

34

8

REF

29 30 REF

REF

HOLDDOWN SET-UP

TERMINAL SUPPORT LOCATION

FEED TRACK POSITION

GUIDE BY INSULATION BARREL

ITEM 30 LOCATED AT

FRONT HOLES

47

49

FEED TYPE

48

49 49

248

239

250

249

238

136

137

163

172

135

240 133

198

117 REF

CAM POSITIONS

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

59

56

59

56

11

2

8

2

7

6

2

10

1

11

MECHANICAL

POST FEED

30mm STROKE

40mm STROKE

MECHANICAL

PRE FEED

30mm STROKE

40mm STROKE

AIR FEED

30mm STROKE

40mm STROKE

MECHANICAL

A

PNEUMATIC

A

4

2

SERVO

LATCH PLATE

A

SERVO FEEDER

NOT INCLUDED

6

A1

REVISIONS

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

00779

OF

SCALE SHEET REV

NAME

SIZE CAGE CODE DRAWING NO

DIMENSIONS: TOLERANCES UNLESS

OTHERWISE SPECIFIED:

DWN

CHK

APVD

MATERIAL FINISH

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

P LTR DATE APVD

DWNDESCRIPTION

LOC DIST

5

67

8 34 2 1

D

B

A

B

CC

D

RELEASED FOR PUBLICATION

CCOPYRIGHT

THIS DRAWING IS UNPUBLISHED.

AMP 4805 REV 31MAR2000

RESTRICTED TO

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

6

7

8

9

10

11

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

2151529

HOFFNER 20OCT2011

T.ELBIN 21OCT2011

1:2 3 4 C

-

- -

mm

-

0.5

0.13

0.013

0.0001

-

A 66

Ocean Side Feed

Applicator

-

20

- -

20

-SEE SHEET 1

-

- -

SET UP GAUGE

2119599-1

APPLICATOR DATA

CRIMP SIZE TYPE

WIRE 1.40 mm [.055] F

INSUL 2.29 mm [.090] F

APPLICATOR INSTRUCTIONS

408-10389

TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION

TERMINAL NAME:

UNIVERSAL MATE-N-LOK

WIRE STRIP LENGTH INSULATION DIAMETER RANGE

3.68-4.44 mm [.145-.175 IN]

n

0.81-1.45 mm [.032-.057 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-1010 - -

- - -

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

794042-1

C1__DWG_PN_1_1

350924-2

C1__DWG_PN_2_1

350925-1

C1__DWG_PN_3_1

350925-6

C1__DWG_PN_4_1

350924-1

C1__DWG_PN_1_2

350924-6

C1__DWG_PN_2_2

350925-2

C1__DWG_PN_3_2

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

26 AWG

W1__DWG_WGAUGE_1

0.76+/-0.05 [.030+/-.002]

W1__DWG_CRIMP_HT_1

28 OR 30 AWG

W1__DWG_WGAUGE_2

0.71+/-0.05 [.028+/-.002]

W1__DWG_CRIMP_HT_2

CRIMP HEIGHT

REFERENCE SETTING

9.6 W1__FA_SETTING_1

9.8 W1__FA_SETTING_2

PACIFIC VERSION

Shown on sheets 3 of 4 & 4 of 4

(Atlantic version shown on sheets 1 of 4 & 2 of 4)

ITEM

NO

DESCRIPTIONPART NO

-21-22-25-27-77

1

-

1

1-456402-7

CRIMPER, WIRE PREMIUM

1-456402-7

111

1

2

..

1

ITEM_2

-

---

-

3

-

1

1-2119582-1

CRIMPER, INSULATION F PREMIUM

1-2119582-1

111

1

4

-

1

2-238011-2

BLOCK, CRIMPER SPACER

2-238011-2

111

1

-

5

-

1

2119757-8

DEPRESSOR, SHEAR

2119757-8

111

1

-

6

..

1

ITEM_6

-

---

-

7

..

1

ITEM_7

-

---

-

8

-

1

4-1633128-3

ANVIL, COMBINATION .055

4-1633128-3

111

1

9

-

1

462006-6

FLOATING SHEAR, FRONT

462006-6

111

1

-

10

-

1

2119805-1

SHEAR HOLDER, FRONT

2119805-1

111

1

-

11

-

1

1-356885-4

STOP, SHEAR

1-356885-4

111

1

-

12

-

1

SIMP_3-22280-3

SPRING, COMPRESSION

3-22280-3

111

1

-

13

-

1

2119806

INSERT, SHEAR

2119806-1

111

1

-

19

-

1

2119533

STRIPPER, SIDE FEED

2119533-1

111

1

-

20

-

1

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

111

1

-

21

-

1

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

111

1

-

23

-

1

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

111

1

-

24

-

1

1320928-2

STRIP GUIDE

1320928-2

111

1

-

25

-

1

240792-1

DRAG, TERMINAL

240792-1

111

1

-

26

-

1

356835-1

LEVER, DRAG RELEASE

356835-1

111

1

-

27

-

2

22283-1

SPRING, COMPRESSION

22283-1

222

2

-

28

-

1

1-455888-0

SPACER, CRIMPER

1-455888-0

111

1

-

29

-

1

2119959-3

ASSEMBLY, STRIP GUIDE

2119959-3

111

1

-

30

-

1

1320908-3

SPACER, STRIP GUIDE

1320908-3

111

1

-

32

-

1

2161328

HEX HEAD, FLANGED, M5 x 8mm LONG

2161328-1

111

1

-

33

-

2

2079383-5

SCR, BHSC, RoHS (M4 X 20)

2079383-5

222

2

-

34

-

1

1752356-1

SUPPORT, TERMINAL

1752356-1

111

1

-

38

-

1

2119644-1

RAM WASHER, PRECISION

2119644-1

111

1

-

39

-

1

2119957-1

APPLICATOR SHIM PACK

2119957-1

111

1

-

40

-

1

2119645

DISC, NUMBERED FA WIRE ADJUSTMENT

2119645-1

111

1

-

41

-

1

2079383-7

SCR, BHSC, RoHS (M8 X 25)

2079383-7

111

1

-

48

-

1

2119652

FEED CAM, PRE FEED

2119652-1

1--

-

49

-

3

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

21-

-

50

-

1

1-1752354-8

STANDOFF,HOLD-DOWN

1-1752354-8

111

1

-

51

-

1

1901681-1

HOLDDOWN, TERMINAL

1901681-1

111

1

-

52

-

1

1-5018030-0

NUT, HEX, REG, RoHS, M3.5

1-5018030-0

111

1

-

56

-

1

1338685-1

PAWL, FEED

1338685-1

11-

-

59

-

1

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

5-18022-5

11-

-

61

-

2

2-18032-5

SCR, SET, FLT POINT M5 X 20.0

2-18032-5

222

2

-

62

-

3

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

992763-5

333

3

-

63

-

1

2119793

LIMITER, ADJUSTMENT BOLT

2119793-1

111

1

-

66

-

2

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

222

2

-

67

-

1

2119740-1

TAG,IDENTIFICATION

2119740-1

11-

1

-

70

-

1

2119791-9

DEPRESSOR, WIRE

2119791-9

111

1

-

71

-

1

2119956-1

DOCUMENTATION PACKAGE

2119956-1

111

1

-

82

-

1

455888-5

SPACER, CRIMPER

455888-5

111

1

-

95

-

4

2168083-1

SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

444

4

-

96

-

1

1-690438-0

FRONT STRIP GUIDE

1-690438-0

111

1

-

117

-

1

2119944-1

FEED FINGER ASSEMBLY,SF

2119944-1

--REF

-

119

-

1

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

111

1

-

133

..

1

1633743-1

SERVO FEED LATCH ASM

1633743-1

--1

-

135

-

1

1901689_EMPTY_OCEAN_SF

MEMORY CHIP, PROGRAMMED

SEE NOTE 4

--REF

-

136

-

1

2119799

HOLDER,FEED FINGER, AF

2119799-1

-1-

-

137

-

1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

-1-

-

139

-

1

2119092-2

BOLT, ADJUSTMENT

2119092-2

111

1

-

140

-

1

2119650

RAM, ASIAN STYLE, SIDE FEED

2119650-1

111

1

-

141

-

1

1-2119656-0

APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

111

1

-

142

-

1

2119653-2

FEED CAM, POST FEED

2119653-2

1--

-

143

-

4

2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

444

4

-

144

-

1

2079383-8

SCR, BHSC, RoHS (M4 X 16)

2079383-8

111

1

-

145

-

1

2119798-2

DETENT PIN

2119798-2

111

1

-

151

-

1

2119641-2

FEED CAM, AIR FEED

2119641-2

-1-

-

152

-

1

8-21084-1_GATD

O-RING, .801 ID, .070 DIA. MAT.

8-21084-1

111

1

-

163

-

1

240638

SPRING, FEED FINGER

240638-1

-1-

-

164

-

1

COUNTER_994970

COUNTER, MAGNETIC

994970-2

REFREFREF

REF

-

166

-

1

994969-1_GATD

MAGNET, RARE EARTH HIGH ENERGY

994969-1

111

1

-

172

-

2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

-2-

-

174

-

1

1901680-2

GUIDE PIN,HOLDDOWN

1901680-2

111

1

-

175

-

1

1752353-2

GUIDE PIN,HOLDDOWN

1752353-2

111

1

-

176

-

1

8-22280-7_SIMP

SPRING, COMPRESSION

8-22280-7

111

1

-

177

-

1

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

111

1

-

198

..

1

1901094-3

SPACER, FEEDER

1901094-3

--1

-

213

-

1

2119740-2

TAG,IDENTIFICATION

2119740-2

--1

-

ITEM

NO

DESCRIPTIONPART NO

-21-22-25-27-77

238

-

1

2063440-1

AIR FEED MODULE

2063440-1

-1-

-

239

-

1

2119580-1

MECHANICAL FEED ASSEMBLY

2119580-1

1--

-

240

-

2

2168400-6

SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

--2

-

241

-

1

7-18023-7

SCR, SKT HD CAP M3 X 4.0

7-18023-7

111

1

-

242

-

1

2119083

RETAINER, INSULATION DIAL

2119083-1

111

1

-

243

-

1

2079764

WASHER, WAVE SPRING, CREST-TO-CREST

2079764-1

111

1

-

244

-

1

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

2119082-9

111

1

-

246

-

1

1-22279-3_SIMP

SPRING, COMPRESSION

1-22279-3

111

1

-

249

-

1

2079988_GATD

BUSHING, LCH5-12, MISUMI

2079988-1

-1-

-

250

-

1

2119640-1

PUSH ROD, AIR FEED

2119640-1

-1-

-

251

-

1

2119782

FINE ADJUST HEAD ASM, PACIFIC STYLE

2119782-1

111

1

-

267

-

1

1633782-2

FENCE

1633782-2

111

1

-

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER REVISION DESCRIPTION FEED TYPE

APPLICATOR STYLE CONVERSION CHART

CONVERT TO PART NUMBERS REQUIRED

2- 2151529 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL

PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1

SERVO LATCH PLATE 2119951-1 - 8- 2151529 -5 1901094-3 - 2168400-6 (QUANTITY 2)

SMART APPLICATOR 2161326-1 - 8- 2151529 -4 - - -

2- 2151529 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC

MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -

SERVO LATCH PLATE 2119951-1 - 8- 2151529 -5 1901094-3 - 2168400-6 (QUANTITY 2)

SMART APPLICATOR 2161326-1 - 8- 2151529 -4 - - -

2- 2151529 -5 C FINE CRIMP HEIGHT ADJUST SERVO

LATCH PLATE

MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -

PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1

2- 2151529 -7 C FINE CRIMP HEIGHT ADJUST NONE - - - - - - -

7- 2151529 -7 C CRIMP TOOLING KIT - - - - - - - -

RECOMMENDED SPARE PARTS

GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151529 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151529 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151529 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.

GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.

MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

CUT TO LENGTH AT ASSEMBLY.

THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH

THIN WALL (FLR) INSULATION.

THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH

THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &

APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS

LISTED IN THE APPLICATION SPECIFICATION.

INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL

INSULATION RANGE IS #- # [# - # IN.]

INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN

RELEVANT APPLICATION SPECIFICATION.

FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

1

2

4

1

9

1

4

6

A1

REVISIONS

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

00779

OF

SCALE SHEET REV

NAME

SIZE CAGE CODE DRAWING NO

DIMENSIONS: TOLERANCES UNLESS

OTHERWISE SPECIFIED:

DWN

CHK

APVD

MATERIAL FINISH

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

P LTR DATE APVD

DWNDESCRIPTION

LOC DIST

5

67

8 34 2 1

D

B

A

B

CC

D

RELEASED FOR PUBLICATION

CCOPYRIGHT

THIS DRAWING IS UNPUBLISHED.

AMP 4805 REV 31MAR2000

RESTRICTED TO

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

2151529

HOFFNER 20OCT2011

T.ELBIN 21OCT2011

1:2 4 4 C

-

- -

mm

-

0.5

0.13

0.013

0.0001

-

A 66

Ocean Side Feed

Applicator

-

20

- -

20

-SEE SHEET 1

-

- -

2.54 0.51

0.100 0.020[ ]

14.95

0.589[ ]

10.00

[0.039]

PACIFIC VERSION

Shown on sheets 3 of 4 & 4 of 4

(Atlantic version shown on sheets 1 of 4 & 2 of 4)

142

49

FEED TYPE

48

49

151

239

250

249

238

136

137

163

172

135

240 133

198

117 REF

CAM POSITIONS

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

1

3

4

5

8

9

10 11

12

13

19

20

21

24

28

29

30

32

33

34

139

38

39

40

41

140

141

50

51

52

143 144

62

63

66

67

70

82

166

174

175

176

177

213

241

242

243

244

246

145

251

152

143

164

A

119

267

95

96

95

25

27

61 26 23

FEED TRACK POSITION

GUIDE BY INSULATION BARREL

ITEM 30 LOCATED AT

FRONT HOLES

29

30

REF

HOLDDOWN SET-UP

REF

50

140

REF

TERMINAL SUPPORT LOCATION

34

8

56

59

56

MECHANICAL

A

PNEUMATIC

A

4

2

SERVO

LATCH PLATE

A

SERVO FEEDER

NOT INCLUDED

MECHANICAL

POST FEED

30mm STROKE

MECHANICAL

PRE FEED

30mm STROKE 30mm STROKE

AIR FEED

6

7

8

2

62

11

10

1

11

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

TE Connectivity:

2151529-2