tyca Product Specification 108-5410 Electronics BY i Rts 27JAN.'06 Rev.G AMP Power DBL Lock Connector FYTI*WNI--FTNUyy- ARDY 1. pre Wasp (eheas| OL Scope : 1.1 A & 1.1 Contents ARB, VT NDR PT NOY + 1A FOB MER, MRA, DAREOLESREAHEL TWA, AREA CHB 1 OO CHS. 2. BARS DAP BUSS ILABLB P CHE T SEACH AL BO-MEBMTS, F-AMB LH EEOC R RMAC RAMBLE CRASS BR ABLES USO MICR-BRECERL BAB EE SLUG ATSIE, This specification covers the requirements for product performance, test methods and quality assurance provisions of AMP Power DBL Lock Connector. Applicable product description and part numbers are as shown in Appendix 1. 2. Applicable Documents : The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP #it% 2.1 AMP Specifications : A. 109-5000 : ARIE OAL A. 109-5000 Test Specification, General Requirements B. 114-5175: Fy (tai FA LAS for test Methods C. 501-5146 : ARR ES B. 114-5175 ~ Application Specification 501-5169 : ARRAS Ee C. 501-5146 Test Report : 501-5169 Test Report : 2.2 POPE ARS 2.2 Commercial Standards and Specifications : A. MIL-STD-202 BTeaMMORRAE A. MIL-STD-202 Rev. G 1 of 20tyca / electronies Product Specification 108-5410 3. FY BEE E 3. Requirements : 3.1 amet Cie 3.1 Design and Construction : 2 fn (hay 4 RIC RLE SR, ee, METI RH THIBSIVTWSLE, 3.2 A. tt Bh Ye aYRIp AT + ave) (EBAA7) TPOAEAL PMBBHMGS (TPH 0.8 pm LS) B. aus 3.96 mm Ey PIP AOYY TRO ey TAD 6.5mm Py PRP NIV 6/6 +4arY (UL 94 V-0) hover PAY FY7A : 600 VL C. FF NaI h 3.96 mm Evy, 6.5mm Pvt 6/6 F4aY (W7ARBIL) UL 94 V-0 RIV RY TAY FIA 2 175~250 V D. FP Ny PET : 3.96 mm, 6.5 mm, 7.92 mm, 13mm CwSt 6/6 FAaY (WP APRIL) UL 94 V-0 boyy TAY F yA :175~250 V BT ava): GHEBZACS TPHo*ttLiF(O.8 wm Lb) SIP PDL ST Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 A oO Materials : . Rec Contact, Tab Contact (Crimp Type) Pre-Tin High Conductivity Copper Alloy (Tin PL 0.8 um min.) Housing Cap Hsg 6.5 mm Pitch Plug Hsg 6/6 Nylon (UL 94 V-0) Tracking Index : 600 V min. 3.96 mm Pitch Plug Hsg & . DBL Lock Plate : 3.96 mm Pitch, 6.5 mm Pitch 6/6 Nylon (Glass Filled) UL 94 V-0 Tracking Index 175V~250 V HDR Assy : 3.96 mm, 6.5 mm, 7.92 mm, 13 mm Pitch HDR Hgg : 6/6 Nylon (Glass Filled) UL 94 V-0 Tracking Index : 175~250 V Tab Cont : High Conductivity Copper Alloy Tin PL (Tin PL 0.8 2 m min.) Rev. G 2 of 20108-5410 tape | Bectronies Product Specification 3.3 7E #8 3.3 Ratings : A. JERSE 300 VAC (3,96 mm Ey W-W, 6.5mm A. Voltage Rating : 300 VAC (3.96 mm Pitch 7.92 mm, 13mm Evs W-B) 50 VAC (3.96 mm LK W-B) jE RS Bit Fig.2 BAR 8 FYE SRR -30C~105T (BL EO EBRITIS, A te Bieick DCEUCAIBE LAGE ty) BULTER 1 mV,1 pA DLE 8 FAT UY EER tUE 1.6 mm BPAY AAR :1.25+0.05 VS FIL) 1.4040.05 (FY INT IX) 2.20+0.05 (84 F EY VIN) mo TRE MARA : 3.4 PERE BRE CAR IE Rant Fig.3 (CRE SNC E AY, RA, BUM EEAY PEEL BSE IC GET SLIME CVSLL, RIT BUICRATES ALA ERY Sh F CATDNSLE, W-W, 6.5 mm Pitch, 7.92 mm Pitch 13 mm Pitch W-B) 50 VAC (3.96 mm Pitch W-B) B. Current Rating See Fig, 2 C. Temperature Rating : -30C to 105C (Include temperature rising by energized current) dD. Minimum Rating ImV, 1 LA Minimum E. Applicable P.C.B Thickness : 1.6 mm Diameter of Thehole : For Tine :1.250.05 (Punched Hole) 1.40 + 0.05 (Drilled Hole) For Boss : & Drilled Hole) 2,200.05 (Punched Hole 3.4 Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig.3. All tests shall be performed in the room temperature unless otherwise specified. Bifiz Unit: A avea7h Ve. av eehb 2177915-O Ve + aye 2 177914-0 Contact BD + aye :177917-1 BPD av#7) :177916-1 Rec. Contact : 177915-O Rec. Contact : 177914-D Tab Contact : 177917-1 Tab Contact : 177916-1 BRITA Vire Size AWG #16 AWG #18 AWG #20 AWG #22 AWG #24 AWG #26 PEEL Pos. 12 10 8 7 5 4 3 3 9 7 6 4 3 2 4 9 7 6 4 3 2 6 8 6 5 3 2 2 8 8 6 5 3 2 2 9 8 6 5 3 2 2 10 7 5 4 2 2 2 12 7 5 4 2 2 2 Fig. 2 Rev. G 3 of 20tycoa / Electronics Product Specification 108-5410 3.5 PEF Aes BEL HED BN 3.5 Test Requirements and Procedures Summary : as 3.5.1 No. TAsRIA A HU th OTERS Examination of Product Test Items UME #2 aig AMP ER RS Meets requirements of product drawing and Requirements | 114-5175 OM BARFICARLTVSIEL, | AMP Specification (114-5175) ARR IS HEREC ES Re BRZEX | After test, no corrosion influence performance. ze, PARRA TE Bich) AATF ORE LRIEZXIET | Visual inspection Procedures | HBeRATS, No physical damage & & AY PE BE Electrical Requirements ae 3.5.2 No. aASRIA A Re wha(alL sv) Termination Resistance (Low Level) Test Items Rise 10mQ LEAF (eA) 10 mQ Max. (Initial) Requirements | 20mQ LAF (#88) 20 mQ Max. (Final) PARRA IE POLY FP (THAI ETRE Lica 87h | Subject mated contacts assembled in housing to Procedures | @PARBASEE 20mV LIF, PARR SEH 10mA LL | 20mV Max. open circuit at 10mA. Take the FORE CHIEFS, resistance of the wire only away from {2L, BROIL. measurement Fig. 8 23H8, Fig. 8. AMP #44 109-5311-1 AMP Spec. 109-5311-1 Inge 3.5.3 No. PAGRIE A RET Insulation Resistance Test Items Rte 1000 MQ LAE (#088) 1000 MQ Min, (Initial) Requirements | 500MQ LAE (HA) 500 MQ Min. (Final) AER AE 500 V DC Flan, Impressed voltage 500 V DC. Procedures | 2RIFRALTEKGE CBHEIL YAR | Test between adjacent circuits and between the OAV EIRLEADYY FOAROR CAE, | surface of housing and contact of mated MIL-STD-202, FAERIE 302 ZRF B connectors. AMP #i#% 109-5302 AMP Spec. 109-5302 MIL-STD-202, Method 302 Condition B Fig. 3 (<) (To be Continued) Rev. G 4 of 20tyca / Electronics Product Specification ae 3.5.4 No. RSRIA A it ee Dielectric withstanding Voltage Test Items SUE MMB, IF yy adtN\ EVIE, | No creeping discharge nor flashover shall occur. Requirements | (HAR USH) Current leakage : 5 mA Max. Y7 Bie SmA LF ARAIE | ARIAL CHE AL 27h IO | 2.2 KVAC for 1 minute. Procedures AVRIL ANIY YF OWAO HM CAE, Test between adjacent circuits and between the 2.2kVAC 1 IFN. surface of housing and contact of mated connectors. as 3.5.5 No. PAgRIA A im fe ES Temperature Rising Test Items BSE WE BAIR BL CBE LAI 30C LA} 30 Max. under loaded specified current. Requirements | F BRERA i SIC LAB LAE HY FETAL, BIE | Measure temperature rising by energized Procedures tk, ZS OMA O Be S itrev Se fE Cl | current. FEVS. MOY YT, Shc aL 27h | Subject measurement must do at the place of no 48S Lib tT 5, MB i347 FO HS | influence from convection of air. And contacts RABE SICH CHETS, assembled in housing all of circuits. The Fig. 2,8 BAR thermocouple attach to the contact of center AMP #148 109-5310 circuit number. Fig. 2,8 AMP Spec. 109-5310 Be bR BO PE BE) Mechanical Requirements Tae 3.5.6 No. PAGRIA A He SN (JAR) Vibration (Low Frequency) Test Items RUSE HM 1 nsec. SL AAR SHS IBSZE | No electrical discontinuity greater than] yu Requirements | U7, sec. shall occur. 20mQLAF GR) 20 mQ Max. (Final) BARRA IE ME LEAARZAIZ 1.52mm OER, | Subject mated connectors to 10-55-10 Hz Procedures 10-55-10Hz (2 ##4> 1 PAIN OBIS CIAL traversed in 1 minute at 1.52mm amplitude 2 oO St8 5 | Hees BAT 4 = FHT 2 BF | hours each of 3 mutually perpendicular planes. Mtoe SzE, 100 mA applied. Fig. 9 100 mA 438%. Fig. 9 2F8 AMP Spec. 109-5201 AMP #8# 109-5201 MIL-STD-202, SRERIE 201A MIL-STD-202, Method 201A Fig. 3 @e<) (To be Continued) Rev. G 5 of 20 108-5410tyca / Flectronics Product Specification 108-5410 as 3.5.7 No. mARRIE A @e Shock Test Items UAE @HIcCLKO lu sec. KL ASPIBGELIBe | No electrical discontinuity greater than Requirements | UZ@s7&, lu sec. shall occur. 20mQ LAF GH) 20 mQ Max. (Final) ARIE | Relea Ke7*# (50 G) Mated Conn. (50 G) Procedures | @f#2-S7--2yeR se TERE Waveform : Halfsign Curve Fepehy 11 msec. Duration : 11 m sec. gee He X, Y, Z BRIE ATIC | Number of Drops : 3 drops each to normal 3 laa. 4 #t18(Bl | and reversed directions of X, Y and Z axes, AMP #4# 109-5208 Fig. 9 BAe totally 18 drops MIL-STD-202, #ABRYE 213 4AfF A AMP Spec. 109-5208 See Fig. 9 MIL-STD~-202, Method 213 Condition A Tae 3.5.8 No. ASR A aKa TART Connector Mating/Unmating Force Test Items UME 1) BmoweG Requirements Normal Type High-Pressure P-VMEAT | PAP YY Type FAT Mating | (6.86 *Pos.) | (9.8% Pos.) N fHAD | 6.86N(0.7kg) | 9.8 N (1.0kg) Force N Max. | Max. LAF DLE (0.7 * Pos.) kg 514k | 1.47N(0.15kg) | 1.96 N (0.2kg) Max. (1.0 Pos) kg DAE DLE Max. Unmating | (1.47 Pos.) | (1.96 Pos.) (2) 2 RRL LOBES Force N Min. NMin. AH MOM AD x Et (0.15 Pos.) DLE kg Min. (0.2 X Pos.) kgMin. Sk BROS X He ph FABRA TE DU YF (ZAVAIIbR AIA A BRERR E | Operation Speed : 100 mm/min. Procedures 100 mm/4) CHA SRITEBTSHAZEZE. | Measure the force required to mate/unmate BAIL LI Oy 7 RIT ORV TBS, | connectors. However, It is measure without HSG Lock Tas 3.5.9 No. PAgRIA A aye see Contact Insertion Force Test Items tS 6.86 N (0.7 kef) LAF 6.86 N (0.7 kgf) Max.per contact Requirements | 1 3y7524720 PRA IE BVPI ANIV YT (CEB TAZOICBT | Measure the force required to insert contact Procedures | SH2XBMETSIL, into housing. AMP #148 109-5211 AMP Spec. 109-5211 Fig. 3 G<) (To be Continued) Rev. G 6 of 20Lt p20 | Electronics Product Specification 108-5410 Tae 3.5.10 No. PARRIA IVR IMRT Contact Retention Force Test Items FS 41.16 N (4.2 kef) LAE 41.16 N (4.2 kef) Min. Requirements BR AIE BRICESLEAYIVbENIL YZ CHG | Apply an axial pull-off load to crimped wire. Procedures | JAA, ARE HAI 100mm/49-C8]9E9, | Use the wire of AWG #16 or AWG #18 RIT ORO i Be A ETSOL, HEIL, | Operation Speed : 100 mm / min. AWG #18 5L<tk AWG #16 OSB | AMP Spec. 109-5210 eR AOI, ae 3.5.11 No. PARRA A IVS Tb BASED Contact Mate/Unmating Force Test Items BLS (EB JF Iv PAP VY Normal Type | High-Pressure Type Requirements BAD BAT HhAD | 6.86N(700g) 9.8 N(1000g) | Mate | 6.86N(700g) 9.8N(1000g)Max. LF DLE Max. (1Ist~25th) GAEI~25 fel) | Glel~25 (al) (1st~25th) SIRF | 0.34 N(35 g) 0.58 N (60 g) Unmating |0.34N(35g)Min. | 0.58N (60g)Min. DEGGIE) Ly EGUIIE) (Ist) (1st) 0.25 N (25 g) 0.39 N (40 g) 0.25N(25g)Min. 0.39N(40g)Min. LAE(25 [Al) DA_E(25 [Al) (25th) (25th) BARR ITE Fig. 10 (CMLEL KY VEHAL CHS | Measured by gage tab (Fig. 10) and operation Procedures | 100 mm O3REE CHIE speed 100 mm/min AMP #448 109-5206 AMP Spec. 109-5206 ae 3.5.12 No. PABRTA A FEsS BB 5 | sea Crimp Tensile Strength Test Items FUME BRU AA S| ARSR BE (LL) Wire Size Crimp Tensil (min.) Requirements | mm? | (AWG) N (kef) mm? | (AWG) N (kgf) 0.14 26 19.6 (2) 0.14 26 19.6 (2) 0.22 24 29.4 (3) 0.22 24 29.4 (3) 0.31 22 49.0 (5) 0.31 22 49.0 (5) 0.51 20 58.8 (6) 0.51 20 58.8 (6) 0.87 18 68.6 (7) 0.87 18 68.6 (7) 1.27 16 78.4 (8) 1.27 16 78.4 (8) PARR ATE FES LEAL 27 be eR ICEL, HF | Apply an axial pull-off load to crimped wire of Procedures SEAS SRC, iM. tAL2a | contact secured on the tester, YN BIL RY BR & , ES BAR ( BS | Operation Speed : 100 mm/min. Tom) O Hina tLATEATITL THE IEALTE | Subject take insulation barrel away. ATIF BB EL TH ARS, AMP Spec. 109-5205 R/S IE 100mm/4> AMP #44 109-5205 Fig. 3 G<) (To be Continued) Rev. G 7 of 20tyco | Electronics Product Specification 108-5410 Ta 3.5.13 No. aAgRIA A MAE GROIKLBR) Durability (Repeated Mate/Unmating) Test Items SUE 20 mQ Requirements P-VNMEAF | PAP EVI Normal Type High-Pressure BAL Type HAT] |6.86N x BREA 1 9.8N x HEEL, | Mating |(6.86 X Pos.)N Max. (9.8 Pos.)N Max. (0.7kfx BREA F) | (..Okg x RELL F) (0.7 X Pos.)kg Max. |(1.0* Pos.)kg Max. BRA |1.47NX MELE |1.96N Xx MERLE | Unmat [1.47 Pos.)N Min. |(1.96 * Pos.)N Min. (0.15kg x #8 3k DL) 0.2ke x HBL) | ing (0.15 X Pos.)kg Min, }(0.2 X Pos.)kg Min. +) PARR ATE FRR 25 fl No. of Cycles : 25 cycles Procedures ae 3.5.14 No. 7aRA A POV YF SAMEERA Housing Panal Retention Force Test Items RSE 98.0 N (10 kef) PLE 98.0 N (10 kgf) Min. Requirements PBR TE AMP BS@EBICHE SNES -U | Measure panel retention force using panel of Procedures | FRIRTIEO A RVE HALT SRL URE | nominal cut-out dimensions as specified in the AEM ETANL, AMP Customer drawing. (Use 0.8 mm THK (0.8 mm ESHA <6. 1B FR BR) Steel Panel) AMP #148 109-5214 AMP Spec. 109-5214 TR 3.5.15 No. PASRIA A DIYS + Wy THRE Housing Locking Strength Test Items Bus (a 34.3 N (3.5 kef) Ph (2~4 $i) 34.3 N (3.5 kgf) Min. (2~4 Pos.) Requirements | 44.1 N (4.5. kgf) LAE (6, 8, 9,10, 12 #%) 44.1 N (4.5 kef) Min. (6, 8, 9, 10,12 Pos.) ARATE AAD IO Ay 7 iB AE eR EGE RE 100 mm/ | Measure connector locking strength. Procedures | CHIE Operation Speed : 100 mm/min. AMP #2% 109-5210 AMP Spec. 109-5210 Ins 3.5.16 No. w.ERIE A RAMEE Post Retention Force Test Items RUSE 9.8 N (1.0 kgf) DAE 9.8 N (1.0 kgf) Min. Requirements BAaR ATE SF FEY TF VORAPEILACTE PERRI | Measure post retention force. Procedures | 2 100mm/4) Oi8 LECH NICPRLAR A | Operation Speed : 100 mm/min ORGAY AE fR(ERRRE : 100 mm/49 Fig. 3 Gt<) (To be Continued) Rev. G 8 of 20tyca / Electronics Product Specification 108-5410 Se te BY ME a Environmental Requirements Ine 3.5.17 No. PSRIA A aE Thermal Shock Test Items Rue 20 mQ LIF G&H) 20 mQ Max. (Final) Requirements PARR ATE RELEARIZFIET Mated connector Procedures | -55C/30 47, 85C/30 4 -55C/30 min., 85C /30 min. THe 1 UAAVEL 25 BAZAN, Making this a cycle, repeat 25 cycles. AMP #24 109-5103 44 A AMP Spec. 109-5103 Condition A MIL-STD-202 sAGRYE 107-1 2R{F A-1 | MIL-STD-202 Method 107-1 (ALL AIEISEAREE 3 RRIEITO. Condition A-1 The measurement is held after being left indoor for 3 hours. Ine 3.5.18 No. PASAIA A BREVIS Humidity-Temperature Cycling Test Items BUHE MBA 2.2 kVAC1 4B GHA) Dielectric withstanding voltage 2.2 kV AC 1 Requirements (U7 Bit 5 | minute. mA LAP) Insulation resistance (final) 500MQ Min. MARES 500MQ LE GEA) Termination resistance 20 mQ Max. (Final) ROEHL 20 mQ LIF GHA) PARR AIE =| PRA LEA RIP 25~65C, Mated connector, 25~65C, Procedures 80~98 %R.H &E-10T 80~98 % R. H. 10 cycles BIG GEe 10 VAP EHTS Cold shock 10C(not ) performed AMP #i#8 109-5106 AMP Spec. 109-5106 MIL-STD-202, #ASRYE 106 28fF D MIL-STD-202, Method 106 Condition D {EL MIEILSARS 3 RRR TTS. The measurement is held after being left indoor for 3 hours. ae 3.5.19 No. PASRIA A Ha 7K MS Be Salt Spray Test Items BUA E 20mQ LAF (eH) 20mQ Max. (Final) Requirements | MEREICROE TARE BRET L, No corrosion influence performance PARRA IE RE LEARIFH SAIWOHAKMSZEIT 48 | Subject mated connectors to 51% salt Procedures FAST IeL, concentration for 48 hours : MIL-STD-202, sASRHE 101 48 B | MIL-STD-202, Method 101 Condition B BY FE VLE OER DE AKVEL TC, Bik CA | The measurement is held after remove the salt SRE IT 9, and dry up at indoor. Fig. 3 GSt<) (To be Continued) Rev. G 9 of 20Ctyea | lectronios Product Specification 108-5410 ne 3.5.20 No. AGS IA A mA Heat Aging Test Items UME 20mQ LAF G&A) 20mQ Max. (Final) Requirements ARE | RE LEAKRIFS 105427 Mated Conn. 105+2C Procedures | AiR] 96 HERIAG FTL, Duration :96 hr AMP #248 109-5104-3 4k A AMP Spec. 109-5104-3 Condition A (AL AUEILEARIB 3 FRRIEICITIZE, | The Measurement is held after being left indoor for 3 hours. TA 3.5.21 No. PARRIA A mee Resistance to Cold Test Items RUSE 20mQ LAF (HA) 20 mQ Max. (Final) Requirements PARR ATE RELEART FB 30CH2C, Mated connector Procedures | 96 RRfIXG7L, -30T 2, 96 hours AMP #848 109-5108-3 4A(# D AMP Spec. 109-5108-3 Condition D as 3.5.22 No. ARRIBA A wie{b AS H,S Test Items Buse 20mQ LAF (HA) 20mQ Max. (Final) Requirements | MAGIC tT ARR B7eATL, No corrosion influence performance PRR AIE ME LEARIZSS 341 ppm Mated connector Procedures | 40%2C, 96 RERA 3+1 ppm, 4042 96 hours Tae 3.5.23 No. PARRIA A M7 YEAST PE NH, Gas Test Items euis e 20mQ LAF (eH) 20mQ Max. (Final) Requirements | PEREICH2E TSR ReREZL, No corrosion influence performance PARR ATIE TRE LEARIRR 3% FXECAT AI | Mated conn. is put into atmosphere that rated Procedures | 25 ml/] OBA CFY7FICANLO | 25 mi/] of 3% NH, for Thr. FSRin 7 ASRS BE TS, Ta 3.5.24 No. SL ERIa A PLATE ETT TE Solderability Test Items FUSE 90% LW keaavTV ark, Wet Solder Coverage : Requirements 90 % Min. BBA TE tA IRE > 23045 Solder Temperature : 230 + 5 Procedures ATR :3+0.5 Immersion Duration : 3 + 0.5 seconds MIL-STD-202, @AERIE 208 MIL-STD-202 Method 208 Fig. 3 Gt<) (To be Continued) Rev. G 10 of 20CLyea | Hectronics Product Specification 108-5410 Tae 3.5.25 No. PARRA A PLATE TAPE Resistance to Soldering Heat Test Items WE BAERS DO PRAYTA BE ECZAOIE, No physical damage shall occur. Requirements PER ATE PUY RERICRO IT CHRTS, Test connector on PCB. Procedures (LATE 260+5C Solder Temperature : 2605C AAUTEIRIS RR =61040.5 AMP #2# 109-5204 at B {(ALFISAL OBE 350410C, 340.5 fb \OCMIRTS (BL A7 Mica TF ESIC SABMDE7gV4RITTS, MIL-STD-202, 2&4 210 Immersion Duration : 100.5 sec. AMP Spec. 109-5204 MIL-STD-202 Condition B Fig. 3 G& 0) (End) * HOCL SM : BGhILea, Be, BI, Bln. a7, EASORERELL, crack and discoloration. * Product must be without rust, corrosion transformation, Rev. G 11 of 20LLjea | tlectronics Product Specification 108-5410 3.6 Boone ce aR an SAB 3.6 Product Qualification Test Sequence BERT ILS Test Group mA BR IR A Test or Examination 1 2] 3 ]4 [5 [6]778 [9 vA SR WA Fe Test Sequence (a) R in ORE aOR Confirmation of Product 13 | 14] 14 | 1 | 1,3] 1,4 | 1,7 | 1,7 | 1,4 Mekhi (@-L-~</-) | Termination Resistance 2,4, | 3,6 | 2,5 (Low Level) 6 it SE Dielectric withstanding 3 Voltage MBA Insulation Resistance 2 ie L# Temperature Rising 2 Hee) CBA) Vibration (Low Frequency) 5 ee Physical Shock 3 ARDS AT Connector Mating Force 2 AATF SRA Connector Unmating Force 4 aVaT REY Contact Insertion Force 2 ave hMoeAA Contact Mating Force 9 aLVAIbSNERA Contact Unmating Force 3 FEAS BB 5 | aa BE Crimp Tensile strength 2 MATE GER0IRLARER) | Durability 5 (Repeated Mating/Unmating) POV YT AMER | Housing Panel Retention 2 Force DOV YT Oy 7 ABE Housing Locking Strength 3 RANEREA Post Retention Force SLATER IT PE Solderability Wit? Eo 7 PE NH, RETAILS Humidity-Temperature Cycling Fie {LAK H,S PLATE BAPE Resistance to Soldering Heat See Thermal Shock 3 Ha 7K Rs Se Salt Spray mA Resistance to Cold aAVeIMRER Contact Retention Force 5 mE Heat Asing (a) HMA OR FIA RIBRE ART, (a) Numbers indicate the sequence in which the tests are performed. Fig. 5(1/2) Rev. G 12 of 20Layo | Etectronies Product Specification 108-5410 BERT VS Test Group RUA A Test or Examination 10 | 11 | 12 [ 13 [ 14 [ 15 | 16 [ 17 [ 18 aA SR I FF Test Sequence (a) BR fn Hao tR Confirmation of Product 14 | 1,4 | 1,4 | 1,4 | 1,4 | 1,4 | 1,3 | 1,3 | 1,3 eT (a---</L) =| Termination Resistance 2,5 2,5 | 2,5 | 2,5 | 2,5 | 2,5 (Low Level) ht Bs FE Dielectric withstanding 7 Voltage ARR Insulation Resistance 6 Wee LF Temperature Rising teen (RAW) Vibration (Low Frequency) fae Physical Shock aR SHAT Connector Mating Force ARIF RERA Connector Unmating Force ave MESH Contact Insertion Force aVaIMoAD Contact Mating Force ave IbhaRD Contact Unmating Force EAS BRS | asi BE Crimp Tensile strength MAME (ROIRL HER) | Durability (Repeated Mating/Unmating) IIL YT ARANAREEA | Housing Panel Retention Force DIV YF ay 758 FE Housing Locking Strength AMEE) Post Retention Force 2 PLATE TITRE Solderability 2 MFVvERT te NH, 3 mae Humidity-Temperature 3 Cycling Bie LE 7K 8 H.S 3 PLATE TAPE Resistance to Soldering Heat 2 Shey Thermal Shock WE Salt Spray 3 mee Resistance to Cold 3 ave7 MRR Contact Retention Force mt SE Heat Asing 3 (a) MADRS ILRRIRRE RT, (a) Numbers indicate the sequence in which the tests are performed. Fig. 5(2/2) Rev. G 13 of 20tyca / Flectronics Product Specification 108-5410 4, on RAE SRE 4, Quality Assurance Provisions : 4.1 PARR ARE 4.1 Test Conditions : KEITHRIE DV BA. PICT RRREODL CHEER RATIODOLETS, Unless otherwise specified, all the test shall be performed in any combination of the following test conditions. im 15~35C Temperature : 15~35C PEt iit EE 45~75 % Relative Humidity : 45~75 % SFE 86.6~106.6 Kpa Atmospheric Pressure : 86.6~106.6 Kpa Fig. 6 4.2 FAGR 4,2 Tests : 4.2.1 BE 4.2.1 Test Specimens : PERE RABR IC FA SESS 4 LE LOWE Sle BRLEDOD CHS, EREBIYPINIPT ET + 78 D- + FP ray + ayve7pOR BRE 114-5175 diz HEOVYT Fig. 7 ICR TEREESLEEMORE CHS Ze, 4.2.2 (FRR PERERAERL CAV SEB PRIL, Fig. 7 (CORT RIT CITID DEFS, The test specimens to be employed for the tests shall be conforming to the requirements specified in the applicable product drawings. The crimped contacts shall be prepared in accordance with the requirements of applicable application Specification, 114-5175, Crimping of AMP Power Double Lock Contacts on the wires specified in Fig. 7 of this specification. 4.2.2 Applicable Wires : The wires to be used for crimping the samples for performance testing shall be conforming to the requirements specified in Fig. 7. at 3 Brim fa(mm) Seite (mm) Sa MARR TSE (mm) Calculated AWG Diameter of a Number of Insulation Outer Cross-sectional Conductor (mm) Conductors Diameter (mm) Area(mm*) 0.14 26 0.16 7 1.30 0.22 24 0.16 11 1.5 0.31 22 0.18 12 2.0 0.51 20 0.18 20 2.6 0.76 18 0.18 30 2.8 1.27 16 0.18 50 3.1 Fig. 7 Rev. G 14 of 20t4yea | Flectronies Product Specification 108-5410 Wire-to-Wire Termination Type : DOGYDT 76mm / Housing 75 mm (a a 7 ee Q-LALB SIG 7 Thermination Resistance (Low Level) HEART UE RET RACE Thermocouple attached here Thermocouple attached here ee Power source *k UE (EA>> 150mm OB RIRTUAESI<ok, * Take the resistance of 150 mm wire only away SR BRE Wire-to-Board Termination Type : Ub ayagh Receptacle Contact aie TIF INE YT Power 75mm a x Ping Housing Source ; O-LAVS ai I Termination \ Resistance N/A \ : (Low Level) (4) TY | BHR x P.C.B. yp nate PEI / Tab Header Assembly tt a ~a PAH THE / Thermocouple attached bere * FRIE(E D5 75mm OB MET Sa<ce, * Take the resistance of 75 mm wire only away Fig. 8 #GHREL (@-L 1) EE ES Fig. 8 Termination Resistance (Low Level) and Temperature Rising Vs. Current Measuring Methods Rev. G 15 of 20CUypC2a | Fectronies Product Specification 108-5410 ze Ler Secured a , 15 am - lO : Wire | Ly FA He 75 Od Secured \ a | | Git P.CB ES ff = = Raheny HA LL / SADA VLE ee | vey / TIT TTT TIT TTT TITUS UCT aH? PIA NZ Connector Miunting Table Rab Benes Vibration Table Bensewee Wire-to-Wire Termination type Wire-to-Board Termination type Fig. 9 (RRR) MEN GRo7aZI IRAE Fig. 9 Connector Mounting Methods of Low Frequency Vibration and Physical Shock Tests Rev. G 16 of 20LA fC209 | Electronics Product Specification 108-5410 An eR 1.540.02 See Datail oS AN ~ +t ; - } __ Tr ww 0.5 0.002 See Datail ' 'B" Sf a val Le - 1.3 ae Eg B" a Datail A Datail "B" Fig. 10 3V 27h ASR ERTL Fig. 10 Gage Design for Contact Meting/Unmating Force Tests Rev. G 17 of 20tyco / Flectronics Product Specification 108-5410 AY im & i =F Pos. No. Name Remarks (J-177915-0 Ye + aya AWG #20~#16 Li Joveae{Ty C1-177914-O Receptacle Contact AWG #26~#22 2: NAP Ly ee C)-177917-O BP + ay AWG #20~#16 ~1 : Normal Type (1)-177916-O Tab Contact AWG #26~#22 -2 : High Pressure Type Fig. 11 BAR Pot fi . om pS as . 4, ? ? 9, 1 , See Fig. 11 PIF NOVI 3.96 Pitch 5 3 6 8 0 OS. : Plug Housing - = Fig. 15 2R8 6.5 mm Bot 3, 4, 6, 8,12 ie See Fig. 15 Pitch meen Pos, 3.96 ad oo Pitch Fig. 11 BFR eT + NOVY mm ve See Fig. 11 Cap Housing 8 08 2, 3, 4, 6, 8, 10, 12 fi Free-Hanging Type Pos. 2S ERT 2,3,4,6,9,10,12 & Panel Mount Type Pos. Fig. 12 288 5 CoF |, iB See Fig. 12 FP NAIvITF Ub 3.96 Pitch 2,3, 4,5 Pos. ALi] SE Double Lock Plate mm oF 1g. Z> WA Y 9 See Fig. 17 69mm Bitch [BE Bos. i BAR Fig. 18 396 ? |o 346,812 ie See Fig. 13 ; ; Pitch Pos. : Nyt FE TY = - Fig. 14 BR Header Assembly 7.92 PYF lo ti See Fig. 14 Pitch Pos. mm Fig. 16 SI 65 7F Jagesio See Fig. 15 Pitch Pos. mm Fig. 16 BAR Cy F > iB See Fig. 16 13mm Pitch Pos. PtH 1 Appendix 1 Rev. G 18 of 20tyca / Electronics Product Spe cification 108-5410 3.96 mm Ev 3.96 mm Pitch Sa PE Bay ove escriptions | 777 +207 Cap Housing fi = fe Plug Housing Om VATE! Remarks Pos. Free-Hanging Type | Panel Mount Type ] (-316768-O [1-316769-D 1 Wes Single Row Type 2 C-177898-O O-179463-1 C1-177906-O 3 O-177899-( 1-179464-O O-177907-0 4 (1-316501-O C-316502-O0 4 C-177900-O O-179465-(1 C-177908-O 2 WF Double Row Type 6 O-177901-0] 1-179466-O 1-177909-O 8 (1-177902-0 O-179467-(] 9 (J-177903-O O-177911-O0 3 W747 | Triple Row Type 10 0-177904-0 LJ-1903150-O (J-177912-0 2 W247 | Double Row Type 12 (1-177905-0 1-1903720-O C-177913-O 3 W247 | Triple Row Type Fig. 11 3.96 mm Ey F 3.96 mm Pitch BY he EP Descriptions PP MayIT Vb Pos. Double Lock Plate I (1-316770-O 2 (1-177918-0 3 C-177919-O 4 1-177920-0 5 L-177921-O Fig. 12 Rev. G 19 of 20tyca / Electronics Product Specification 108-5410 3.96 mm Ex 3.96 mm Pitch Wine escriptions wy + FEV TY (= ABEL Header Assembly Remarks Pos. 2 C-179838-O 1 Wet? Single Row Type 3 O-179839-0 1 We? Single Row Type 4 1-179840-O 2 eS Double Row Type 6 F-179841-O 2 WAT Double Row Type 8 C-917845-L 2 WSS Double Row Type 12 1-179843-O 3 eS Triple Row Type Fig. 13 7.92 mm Ex 7.92 mm Pitch A he ER escriptions Nye KEYS ii ARB Header Assembly Remarks Pos. 2 1-179844-0 1 We? | Single Row Type Fig. 14 6.5 mm Ey 6.5 mm Pitch HU TLS PR escriptions |} w+ FRY TY PIF NUYS fg + tee Header Assembly Plug Housing Remarks Pos. 3 LJ-179846-O (J-179938- 3 . n Ao 179847-0) 717992920) 1 WF47 Single Row Type 4 1-179848-1 O-179861-O 6 M-179849-O [J-179862-0 8 (~1827197-C (1-1827196-D 2 BAHT Double Row Type 12 [1-917353-O C1-917354-O Fig. 15 13 mm Ey F 13 mm Pitch Be ne PR escriptions AP FEY TY fa AE Header Assembly Remarks Pos. 2 O-917745-0 1 Wa4S | Single Row Type Fig. 16 6.5mm Ey 6.5 mm Pitch ae ae PP Descriptions FP VavIT Yh Pos. Double Lock Plate 2 O-316061-O 3 -316062-O) 4 C-316063-O) 6 (-353891-C) Fig. 17 Rev. G 20 of 20