412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M2 Catalog Numbering System . . . . . . . . . . . . . . . . M2 Terminals Features and Benefits . . . . . . . . . . . . . . . . . . . . . M3 Performance Requirements. . . . . . . . . . . . . . . . . M4 Ring Terminals . . . . . . . . . . . . . . . . . . . . . . . M5-M7 Multiple Stud Ring Terminals . . . . . . . . . . . . . M8-M9 Large Ring Terminals . . . . . . . . . . . . . . . . M10-M12 Fork Terminals . . . . . . . . . . . . . . . . . . . . . M13-M15 Locking Fork Terminals . . . . . . . . . . . . . . . M16-M17 Flanged Fork Terminals . . . . . . . . . . . . . . . M18-M19 Blade Terminals . . . . . . . . . . . . . . . . . . . . . . . . M20 Pin Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . M21 Disconnects Features and Benefits . . . . . . . . . . . . . . . . . . . . M22 Design Features . . . . . . . . . . . . . . . . . . . . . . . . M22 Performance Requirements. . . . . . . . . . . . . . . . M22 Female Disconnects . . . . . . . . . . . . . . . . . . . . 23-24 Male Disconnects . . . . . . . . . . . . . . . . . . . . . . . M25 Piggy Back Disconnects . . . . . . . . . . . . . . . . . . M26 Fully Insulated Female Disconnects . . . . . M27-M28 Fully Insulated Male Disconnects . . . . . . . . . . . M28 Insulated Female Flag Disconnects . . . . . . . . . . M29 Insulated Barrel Flag Female Disconnects. . . . . M29 Bullet Receptacles . . . . . . . . . . . . . . . . . . . . . . M30 Bullet Disconnects . . . . . . . . . . . . . . . . . . . . . . M31 Splices, Wire Joints and Quick Splices Features and Benefits . . . . . . . . . . . . . . . . . . . . M32 Butt Splices. . . . . . . . . . . . . . . . . . . . . . . . M33-M34 Wire Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . M34 Quick Splices . . . . . . . . . . . . . . . . . . . . . . . . . . M34 Installation Tools Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . M35-M37 Automated Tools . . . . . . . . . . . . . . . . . . . . M38-M39 Power Operated Tools. . . . . . . . . . . . . . . . M40-M41 Application Information Tool & Die Selection Chart . . . . . . . . . . . . . . . . M42 Strip Length Chart. . . . . . . . . . . . . . . . . . . . . . . M42 Stud Size Chart . . . . . . . . . . . . . . . . . . . . . . . . M43 Common Conductor Size Chart. . . . . . . . . . . . . M43 M 412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 2 Overview Crimp Terminals, Disconnects, and Splices Thomas & Betts is pleased to introduce Spec-Kon crimp terminals, disconnects, and splices. Ideal for OEM applications, the Spec-Kon line can be used anywhere a high number of terminations are required every day, such as the wiring harness, panelboard, telecommunications, and automotive industries. (R) (R) The Spec-Kon terminal offering includes: (R) * A broad selection of bulk-packaged loose piece terminals in non-insulated and insulated varieties, including male and female disconnects, rings, forks, pins, blades, butt splices, wire joints and bullet connectors. * Terminals on mylar tape for automated applications, including the new KT-2500 power tool for frequent, repeated crimps. * The ERG-2500 ergonomic hand tool, which crimps all sizes of insulated barrel-style Spec-Kon wire termination products. (R) Catalog Numbering System Example: KV18-6R-M Spec-Kon (R) M K V 18 6 R M Product Terminal and Insulation Wire Size Range Feature Size Terminal Type Box Quantity Thomas & Betts Spec-Kon Terminals (R) (Blank) Bare Non-Insulated (V) Vinyl Funnel Entry (N) Nylon Funnel Entry (VF) Vinyl Fully Insulated (NF) Nylon Fully Insulated (18) 22-16 AWG (14) 16-14 AWG (10) 12-10 AWG (8) 8 AWG (6) 6 AWG (4) 4 AWG (2) 2 AWG Bolt Hole: Ring and Fork Terminals Tab Width: (250 Series) Disconnects Pin Length: Pin Terminals Blade Length: Blade Terminals Diameter: Bullets M2 (R) Ring (MS) Multiple Stud Ring (F) Fork (LF) Locking Fork (FF) Flanged Fork (PT) Pin Terminal (BL) Blade Terminal (MD) Male Disconnect (FD) Female Disconnect (FFD) Female Flag Disconnect (PD) Piggy Back Disconnect (FB) Female Bullet (MB) Male Bullet (BS) Butt Splice (QS) Quick Splice (WJ) Wire Joint (Closed End) (BFD) Barrel Flag Disconnect (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. (C) = (CC) = (W) = (D) = (M) = (T) = 100 200 250 500 1,000 Mylar Tape* * Please contact Customer Service for pricing and availability. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 3 Terminals (R) Features and Benefits of Spec-Kon Terminals * Internal barrel serrations--During crimping, the wire will cold flow into serrations, giving lower resistance connections and improving tensile strength. * Size marking--Wire range is stamped on the tongue (metric and English) for easy access to the terminal size without drawings/packaging. * Electro tin plating--Provides excellent corrosion resistance, superior finish for better-looking installation. * Ergonomic hand tool--Ergonomically designed ERG-2500 completes a UL listed crimp while requiring substantially lower handle forces. * One tool for all insulated products--Thomas & Betts offers a single tool that crimps the entire range of standard insulated terminals, disconnects, and butt splices. Many competitors require 2 to 4 tools to cover the same range. * Color coding--Insulators are color coded for specific wire size (red=22-16AWG, blue=16-14AWG, yellow=12-10AWG). Red=8AWG, blue=6AWG. Electro tin plating Size marking Sleeved barrel Metal insulation sleeve Nylon Insulated Terminals * Sleeved barrel--Ensures barrel does not separate during crimping. * Molded insulators--Molded insulators ensure consistent shape and quality, shaped entry speeds installation and reduces wire hang up. * Metal insulation sleeve--Sleeve crimps wire insulation, providing high-vibration resistance and conductor strain relief. * Nylon material--Ideal for harsh environments. Provides excellent chemical, impact and abrasion resistance. * Ratings--UL Listed, cULus Listed, CSA, 600 V at 105C. Vinyl Insulated Terminals Color coded insulators Brazed seam Non-Insulated Terminals * Brazed seam--Ensures barrel does not separate during crimping. * Chamfered barrel entry--Smoothing the barrel entry edge facilitates wire insertion. * Ratings--UL Listed, cULus Listed, CSA, 2000 V. Chamfered barrel entry (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M3 (R) Molded insulators M Spec-Kon Internal barrel serrations * Brazed seam--Ensures barrel does not separate during crimping. * Molded funnel entry insulators--Funnel entry speeds installation and reduces wire hang up. Molded insulators ensure consistent shape and quality every time. * Insulation crimp--The insulator mouth is flared to speed installation and accommodate thicker insulated wires. Also, provides insulation support strain relief in high-vibration applications. * Vinyl material--Economical, moisture resistant and flame retardant (UL94V-0) * Ratings--UL Listed, cULus Listed, CSA, 600 V at 105C. 412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 4 Terminals (R) Design Features of Spec-Kon Terminals Rings Forks Provides the most secure and reliable connection available Fast and easy to install without removing the terminal block screw Multiple-Stud Rings Locking Forks Special tongue style that accommodates 3 stud sizes with one terminal Offers the secure connection of a ring terminal with the fast and easy installation of a fork terminal Pins Flanged Forks Standard insulation-style terminals for use on DINstyle/metric terminal blocks Turned-up toes provide secure connections in high-vibration applications Blades Standard insulation-style terminals for use on DINstyle/metric terminal blocks Performance Requirements Wire Size (AWG) Description Spec-Kon (R) M #22 #20 #18 #16 #14 #12 #10 #8 Test Current for Max. 50C Rise (Amps) 9 12 17 18 30 35 50 70 Min. Tensile Strength* (Lbs.) 8 13 20 30 50 70 80 90 #6 #4 #2 95 125 70 100 140 180 U.L. 486A (Terminals) * Pull-out force of the crimped terminal. Applicable Spec-Kon products meet or exceed the following test specifications: (R) * UL486A (Terminals) * CSA * UL486C (Splices) UL listed products are shown with the applicable logos in the product section. UL file #E9809 (Terminals). CSA file #LR4503 M4 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 5 Terminals (R) (R) Nylon Insulated Ring Terminals Catalog Number Wire Range Bolt Size (d2) Dimension W F L #6 .146 3.7 .260 6.6 .248 6.3 .803 20.4 #8 .169 4.3 .260 6.6 .248 6.3 .803 20.4 #10 .209 5.3 .315 8.0 .276 7.0 .858 21.8 1/4 .252 6.4 .457 11.6 .433 11.0 1.094 27.8 5/16 .331 8.4 .457 11.6 .433 11.0 1.094 27.8 KN14-6R-M #6 .146 3.7 .260 6.6 .248 6.3 .8.3 20.4 * Internal Barrel Serrations KN14-8R-M #8 .169 4.3 .260 6.6 .248 6.3 .803 20.4 * Funnel Entry KN14-10R-M 16-14 A.W.G. #10 .209 5.3 .335 8.5 .307 7.8 .898 22.8 KN14-14R-M 1.5-2.5 mm 1/4 .252 6.4 .472 12.0 .433 11.0 1.094 27.8 KN14-516R-M 5/16 .331 8.4 .472 12.0 .433 11.0 1.094 27.8 KN14-38R-M 3/8 .413 10.5 .535 13.6 .547 13.9 1.240 31.5 KN10-6R-D #6 .146 3.7 .283 7.2 .240 6.1 .894 22.7 KN10-8R-D #8 .169 4.3 .283 7.2 .240 6.1 .894 22.7 #10 .209 5.3 .374 9.5 .358 9.1 1.047 26.6 1/4 .252 6.4 .472 12.0 .413 10.5 1.164 29.5 5/16 .331 8.4 .591 15.0 .531 13.5 1.339 34.0 KN10-38R-D 3/8 .413 10.5 .591 15.0 .531 13.5 1.339 34.0 KN10-12R-D 1/2 .512 13.0 .756 19.2 .630 16.0 1.520 38.6 KN18-6R-M KN18-8R-M 22-16 A.W.G. KN18-10R-M 0.5-1.5 mm 2 KN18-14R-M * Metal Insulation Sleeve KN18-516R-M * Molded Insulator 2 KN10-10R-D 12-10 A.W.G. KN10-14R-D 4-6 mm KN10-516R-D 2 inch mm E D d1 T .433 11.0 .177 4.5 .067 1.7 .030 0.75 .433 11.0 .205 5.2 .091 2.3 .031 0.8 .512 13.0 .276 7.0 .134 3.4 .039 1.0 M Spec-Kon Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-6R-T UL File #E9809 CSA File #LR4503 (R) See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper Tools used with Nylon Insulated Ring Terminals ERG2500 KT-2500 For complete information regarding tools and the new Universal Applicator, see pages M35-M41. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M5 412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 6 Terminals (R) Vinyl Insulated Ring Terminals Catalog Number Wire Range Bolt Size (d2) * Brazed Seam * Internal Barrel Serrations L .803 20.4 KV18-8R-M #8 .169 4.3 .260 6.6 .248 6.3 .803 20.4 KV18-10R-M 22-16 A.W.G. #10 .209 5.3 .315 8.0 .276 7.0 .858 21.8 KV18-14R-M 0.5-1.5 mm 1/4 .252 6.4 .457 11.6 .433 11.0 1.094 27.8 KV18-516R-M 5/16 .331 8.4 .457 11.6 .433 11.0 1.094 27.8 KV18-38R-M 3/8 .413 10.5 .835 13.6 .547 13.9 1.240 31.5 KV14-6R-M #6 .146 3.7 .260 6.6 .248 6.3 .803 20.4 #8 .169 4.3 .260 6.6 .248 6.3 .803 20.4 16-14 A.W.G. #10 .209 5.3 .335 8.5 .307 7.8 .898 22.8 1.5-2.5 mm 1/4 .252 6.4 .472 12.0 .433 11.0 1.094 27.8 KV14-516R-M 5/16 .331 8.4 .472 12.0 .433 11.0 1.094 27.8 KV14-38R-M 3/8 .413 10.5 .535 13.6 .547 13.9 1.240 31.5 KV10-6R-D #6 .146 3.7 .283 7.2 .240 6.1 .894 22.7 KV10-8R-D #8 .169 4.3 .283 7.2 .240 6.1 .894 22.7 KV10-10R-D #10 .209 5.3 .374 9.5 .358 9.1 1.047 26.6 KV14-14R-M 2 KV10-14R-D 12-10 A.W.G. 1/4 .252 6.4 .472 12.0 .413 10.5 1.161 29.5 KV10-516R-D 4-6 mm 5/16 .331 8.4 .591 15.0 .531 13.5 1.339 34.0 KV10-38R-D 3/8 .413 10.5 .591 15.0 .531 13.5 1.339 34.0 KV10-12R-D 1/2 .512 13.0 .756 19.2 .630 16.0 1.520 38.6 2 (R) F .248 6.3 #6 KV14-10R-M Spec-Kon W .260 6.6 KV18-6R-M KV14-8R-M M Dimension .146 3.7 2 * Molded Funnel Entry Insulator (R) inch mm E D d1 T .433 11.0 .157 4.0 .067 1.7 .030 0.75 .433 11.0 .177 4.5 .091 2.3 .031 0.8 .512 13.0 .252 6.4 .134 3.4 .039 1.0 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-6R-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper Tools used with Vinyl Insulated Ring Terminals ERG2500 M6 KT-2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 7 Terminals (R) Non-Insulated Ring Terminals Catalog Number Wire Range Bolt Size (d2) W F L #6 .260 6.6 .248 6.3 .567 14.4 #8 .169 4.3 .260 6.6 .248 6.3 .567 14.4 #10 .209 5.3 .315 8.0 .276 7.0 .622 15.8 1/4 .252 6.4 .457 11.6 .433 11.0 .858 21.8 5/16 .331 8.4 .457 11.6 .433 11.0 .858 21.8 K18-8R-M K18-10R-M 0.5-1.5 mm 2 K18-14R-M * Chamfered Barrel K18-516R-M Dimension .146 3.7 K18-6R-M 22-16 A.W.G. (R) * Brazed Seam K14-6R-M #6 .146 3.7 .260 6.6 .248 6.3 .567 14.4 * Internal Barrel Serrations K14-8R-M #8 .169 4.3 .260 6.6 .248 6.3 .567 14.4 K14-10R-M 16-14 A.W.G. #10 .209 5.3 .335 8.5 .307 7.8 .661 16.8 K14-14R-M 1.5-2.5 mm 1/4 .252 6.4 .472 12.0 .433 11.0 .858 21.8 K14-516R-M 5/16 .331 8.4 .472 12.0 .433 11.0 .858 21.8 K14-38R-M 3/8 .413 10.5 .535 13.6 .547 13.9 1.004 25.5 K10-6R-M #6 .146 3.7 .283 7.2 .240 6.1 .618 15.7 K10-8R-M #8 .169 4.3 .283 7.2 .240 6.1 .618 15.7 #10 .209 5.3 .374 9.5 .358 9.1 .772 19.6 1/4 .252 6.4 .472 12.0 .413 10.5 .886 22.5 5/16 .331 8.4 .591 15.0 .531 13.5 1.063 27.0 K10-38R-M 3/8 .413 10.5 .591 15.0 .531 13.5 1.063 27.0 K10-12R-D 1/2 .512 13.0 .756 19.2 .630 16.0 1.244 31.6 2 K10-10R-M 12-10 A.W.G. K10-14R-M 4-6 mm 2 K10-516R-M inch mm E D d1 T .189 4.8 .134 3.4 .067 1.7 .030 0.75 .189 4.8 .161 4.1 .091 2.3 .031 0.8 .236 6.0 .220 5.6 .134 3.4 .039 1.0 M Spec-Kon Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: K18-6R-T UL File #E9809 CSA File #LR4503 (R) See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Terminal Material: Copper Tools used with Non-Insulated Ring Terminals ERG2002 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com KT-2500 M7 412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 8 Terminals (R) (R) Nylon Insulated Multiple Stud Ring Terminals Catalog Number * Single terminal for 6, 8, and 10 stud sizes * Molded Insulator * Metal Insulation Sleeve * Funnel Entry Wire Range Bolt Size Dimension inch mm W F L E D d1 T #6 - #10 .339 8.6 .311 7.9 .996 25.3 .433 11.0 .177 4.5 .067 1.7 .030 0.75 16-14 A.W.G. 1.5-2.5 mm #6 - #10 .339 8.6 .311 7.9 .996 25.3 .433 11.0 .205 5.2 .091 2.3 .031 0.8 12-10 A.W.G. 4-6 mm #6 - #10 .390 9.9 .350 8.9 1.154 29.3 .512 13.0 .276 7.0 .134 3.4 .039 1.0 KN18-610MS-M 22-16 A.W.G. 0.5-1.5 mm KN14-610MS-M KN10-610MS-D 2 2 2 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-610MS-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper (R) (R) Vinyl Insulated Multiple Stud Ring Terminals Catalog Number Spec-Kon (R) M * Single terminal for 6, 8, and 10 stud sizes * Molded Funnel Entry Insulator * Brazed Seam Wire Range W F L E D d1 T KV18-610MS-M 22-16 A.W.G. 0.5-1.5 mm #6 - #10 .339 8.6 .311 7.9 .996 25.3 .433 11.0 .157 4.0 .067 1.7 .030 0.75 KV14-610MS-M 16-14 A.W.G. 1.5-2.5 mm #6 - #10 .339 8.6 .311 7.9 .996 25.3 .433 11.0 .177 4.5 .091 2.3 .031 0.8 KV10-610MS-D 12-10 A.W.G. 4-6 mm #6 - #10 .390 9.9 .350 8.9 1.154 29.3 .512 13.0 .252 6.4 .134 3.4 .039 1.0 2 2 2 Dimension inch mm Bolt Size Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-610MS-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper Tools used with Nylon and Vinyl Insulated Multiple Stud Ring Terminals ERG2500 M8 KT-2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 9 Terminals (R) (R) Non-Insulated Multiple Stud Ring Terminals Catalog Number * Single terminal for 6, 8, and 10 stud sizes * Brazed Seam * Chamfered Barrel * Internal Barrel Serrations Wire Range W F L D d1 T K18-610MS-M 22-16 A.W.G. 0.5-1.5 mm #6 - #10 .339 8.6 .311 7.9 .768 19.5 .189 4.8 .134 3.4 .067 1.7 .030 0.75 K14-610MS-M 16-14 A.W.G. 1.5-2.5 mm #6 - #10 .339 8.6 .311 7.9 .768 19.5 .189 4.8 .161 4.1 .091 2.3 .031 0.8 K10-610MS-M 12-10 A.W.G. 4-6 mm #6 - #10 .390 9.9 .350 8.9 .886 22.5 .236 6.0 .220 5.6 .134 3.4 .039 1.0 2 2 2 Dimension inch mm Bolt Size E Box Quantity: (M)=1000 For Mylar Tape replace box quantity with (T). Example: K18-610MS-T UL File #E9809 CSA File #LR4503 Terminal Material: Copper See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Tools used with Non-Insulated Multiple Stud Ring Terminals ERG2002 KT-2500 M Spec-Kon (R) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M9 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 10 Terminals Nylon Insulated Large Ring Terminals Catalog Number Wire Range Bolt Size (d2) F L #8 KN8-10R-D #10 .209 5.3 .364 8.8 .429 10.9 1.232 31.3 1/4 .252 6.4 .472 12.0 .366 9.3 1.232 31.3 5/16 .331 8.4 .591 15.0 .543 13.8 1.469 37.3 KN8-38R-D 3/8 .413 10.5 .591 15.0 .543 13.8 1.469 37.3 KN8-12R-D 1/2 .512 13.0 .787 20.0 .591 15.0 1.614 41.0 KN6-10R-W #10 .209 5.3 .472 12.0 .524 13.3 1.606 40.8 1/4 .252 6.4 5/16 .331 8.4 .559 14.2 1.713 43.5 3/8 .413 10.5 .630 16.0 1/2 .512 13.0 .866 22.0 .780 19.8 2.047 52.0 8 A.W.G. 8 mm 2 * Internal Barrel Serrations W KN8-8R-D KN8-516R-D * Molded Funnel Entry Insulator Dimension .169 4.3 KN8-14R-D * Brazed Seam (R) KN6-14R-W KN6-516R-W KN6-38R-W 6 A.W.G. 14 mm 2 KN6-12R-W .315 8.0 .366 9.3 1.142 29.0 inch mm E D d1 T .630 16.0 .315 8.0 .177 4.5 .047 1.2 .846 21.5 .433 11.0 .228 5.8 .059 1.5 Box Quantity: (W)=250; (D)=500 For mylar tape, replace box quantity with (T). Example: KN8-8R-T. See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper #8 AWG on mylar tape is UL Listed. #6 AWG on mylar tape is UL Listed. UL File #E9809 CSA File #LR4503 Spec-Kon (R) M Tools used with Nylon Insulated Large Ring Terminals TBM6S For tooling information for nylon insulated large ring terminals, see page M37. KT-2500 M10 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 11 Terminals Non-Insulated Large Ring Terminals Catalog Number Wire Range Bolt Size (d2) W F L .315 8.0 .366 9.3 .846 21.5 K8-8R-D #8 K8-10R-D #10 .209 5.3 .346 8.8 .429 10.5 .937 23.8 8 A.W.G. 1/4 .252 6.4 .472 12.0 .366 9.3 .937 23.8 8 mm 5/16 .331 8.4 .591 15.0 .543 13.8 1.161 29.8 K8-38R-D 3/8 .413 10.5 .591 15.0 .543 13.8 1.161 29.8 K8-12R-D 1/2 .512 13.0 .787 20.0 .591 15.0 1.319 33.5 K6-10R-D #10 .209 5.3 .472 12.0 .524 13.3 1.173 29.8 1/4 .252 6.4 .472 12.0 .524 13.3 1.173 29.8 5/16 .331 8.4 .630 16.0 .559 14.2 1.280 32.5 3/8 .413 10.5 .630 16.0 .559 14.2 1.280 32.5 K6-12R-W 1/2 .512 13.0 .866 22.0 .780 19.8 1.614 41.0 K4-8R-W* #8 .169 4.3 .481 12.2 .594 15.1 1.307 33.2 K4-10R-W* #10 .209 5.3 .481 12.2 .594 15.1 .1.307 33.2 1/4 .252 6.4 .481 12.2 .594 15.1 1.299 33.0 5/16 .331 8.4 .650 16.5 .531 13.5 1.319 33.5 K4-38R-W* 3/8 .413 10.5 .650 16.5 .531 13.5 1.319 33.5 K4-12R-CC* 1/2 .512 13.0 .866 22.0 .776 19.7 1.661 42.5 K2-10R-CC* #10 .209 5.3 .602 15.3 .685 17.4 1.535 39.0 K8-516R-D 2 * Chamfered Barrel * Internal Barrel Serrations Dimension .169 4.3 K8-14R-D * Brazed Seam (R) K6-14R-D 6 A.W.G. K6-516R-D 14 mm 2 K6-38R-D 4 A.W.G. K4-14R-W* K4-516R-W* 22 mm 2 .602 15.3 .685 17.4 1.535 39.0 K2-516R-CC* 5/16 .331 8.4 .602 15.3 .685 17.4 1.535 39.0 K2-38R-CC* 38 mm 3/8 .413 10.5 .602 15.3 .685 17.4 1.535 39.0 1/2 .512 13.0 .866 22.0 .697 17.7 1.681 42.7 2 K2-12R-CC* Box Quantity: C=100; CC=200; (W)=250; (D)=500; D d1 T .337 8.5 .283 7.2 .177 4.5 .047 1.2 .413 10.5 .354 9.0 .228 5.85 .059 1.5 .472 12.0 .453 11.5 .303 7.7 .067 1.7 M .551 14.0 .524 13.3 .370 9.4 .071 1.8 (R) .252 6.4 E Tools used with Non-Insulated Large Ring Terminals For mylar tape, replace box quantity with (T). Example: K6-10R-T. See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Terminal Material: Copper UL File #E9809 *Pending UL Listing (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com TBM6S Spec-Kon 1/4 2 A.W.G. K2-14R-CC* inch mm KT-2500 For tooling information for nylon insulated large ring terminals, see page M37. M11 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 12 Terminals Vinyl Insulated Large Ring Terminals Catalog Number Wire Range Bolt Size (d2) (R) Dimension W F L KV8-8R-D #8 .169 4.3 .315 8.0 .366 9.3 1.16 29.5 KV8-10R-D #10 .209 5.3 .346 8.8 .429 10.9 1.25 31.8 KV8-14R-D 8 A.W.G. 1/4 .252 6.4 .472 12.0 .366 9.3 1.25 31.8 K8-516R-D 8 mm 5/16 .331 8.4 .591 15.0 .543 13.8 1.49 37.8 KV8-38R-D 3/8 .413 10.5 .591 15.0 .543 13.8 1.49 37.8 KV8-12R-D 1/2 * Brazed Seam KV6-10R-W #10 .512 13.0 .209 5.3 .787 20.0 .472 12.0 .591 15.0 .524 13.3 1.63 41.5 1.62 41.2 * Internal Barrel Serrations KV6-14R-W 1/4 .252 6.4 .472 12.0 .524 13.3 1.62 41.2 5/16 .331 8.4 .630 16.0 .571 14.5 1.75 44.5 3/8 .413 10.5 .630 16.0 .571 14.5 1.75 44.5 1/2 .512 13.0 .866 22.0 .780 19.8 2.09 53 KV6-516R-W 2 6 A.W.G. 14 mm 2 KV6-38R-W KV6-12R-W inch mm E D d1 T .650 16.5 .335 8.5 .177 4.5 .047 1.2 .886 22.5 .414 10.5 .222 5.65 .059 1.5 Box Quantity: (W)=250; (D)=500 For mylar tape, replace box quantity with (T). Example: KN8-8R-T. See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper #8 AWG on mylar tape is UL Listed. #6 AWG on mylar tape is UL Listed. UL File #E9809 CSA File #LR4503 Spec-Kon (R) M Tools used with Vinyl Insulated Large Ring Terminals TBM6S For tooling information for nylon insulated large ring terminals, see page M37. KT-2500 M12 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 13 Terminals (R) Nylon Insulated Fork Terminals Catalog Number Wire Range Bolt Size (d2) KN18-6F-M * Molded Insulator W F L #6 .252 6.4 .256 6.5 .866 22.0 KN18-8F-M 22-16 A.W.G. #8 .169 4.3 .252 6.4 .256 6.5 .866 22.0 KN18-10F-M 0.5-1.5 mm #10 .209 5.3 .319 8.1 .256 6.5 .866 22.0 KN18-14F-M 1/4 .252 6.4 .374 9.5 .256 6.5 .866 22.0 KN14-6F-M #6 .146 3.7 .236 6.0 .256 6.5 .866 22.0 * Funnel Entry E KN14-8F-M 16-14 A.W.G. #8 .169 4.3 .252 6.4 .256 6.5 .866 22.0 KN14-10F-M 1.5-2.5 mm #10 .209 5.3 .311 7.9 .256 6.5 .866 22.0 KN14-14F-M 1/4 .252 6.4 .366 9.3 .256 6.5 .866 22.0 KN10-6F-D #6 .146 3.7 .283 7.2 .295 7.5 .961 24.4 #8 .169 4.3 .327 8.3 .276 7.0 1.004 25.5 #10 .209 5.3 .354 9.0 .276 7.0 1.004 25.5 1/4 .252 6.4 .354 9.0 .276 7.0 1.004 25.5 5/16 .315 8.4 .551 14.0 .413 10.5 1.201 30.5 2 * Internal Barrel Serrations Dimension .146 3.7 2 * Metal Insulation Sleeve (R) KN10-8F-D KN10-10F-D KN10-14F-D 12-10 A.W.G. 4-6 mm KN10-516F-D 2 inch mm D d1 T .433 11.0 .177 4.5 .067 1.7 .030 0.75 .433 11.0 .205 5.2 .091 2.3 .031 0.8 .512 13.0 .276 7.0 .134 3.4 .039 1.0 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-6F-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper M Spec-Kon ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com (R) Tools used with Nylon Insulated Ring Terminals KT-2500 M13 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 14 Terminals (R) Vinyl Insulated Fork Terminals Catalog Number Wire Range KV18-6F-M Bolt Size (d2) W F #6 .252 6.4 .256 6.5 .866 22.0 L KV18-8F-M 22-16 A.W.G. #8 .169 4.3 .252 6.4 .256 6.5 .866 22.0 KV18-10F-M 0.5-1.5 mm #10 .209 5.3 .319 8.1 .256 6.5 .866 22.0 KV18-14F-M 1/4 .252 6.4 .374 9.5 .256 6.5 .866 22.0 KV14-6F-M #6 .146 3.7 .236 6.0 .256 6.5 .866 22.0 #8 .169 4.3 .252 6.4 .256 6.5 .866 22.0 #10 .209 5.3 .311 7.9 .256 6.5 .866 22.0 KV14-14F-M 1/4 .252 6.4 .366 9.3 .256 6.5 .866 22.0 KV10-6F-D #6 .146 3.7 .283 7.2 .295 7.5 .961 24.4 #8 .169 4.3 .327 8.3 .276 7.0 1.004 25.5 #10 .209 5.3 .354 9.0 .276 7.0 1.004 25.5 1/4 .252 6.4 .354 9.0 .276 7.0 1.004 25.5 5/16 .315 8.4 .551 14.0 .413 10.5 1.201 30.5 * Molded Funnel Entry Insulator KV14-8F-M KV14-10F-M 16-14 A.W.G. 1.5-2.5 mm 2 * Internal Barrel Serrations Dimension .146 3.7 2 * Brazed Seam (R) KV10-8F-D KV10-10F-D KV10-14F-D 12-10 A.W.G. 4-6 mm 2 KV10-516F-D inch mm E D d1 T .433 11.0 .157 4.0 .067 1.7 .030 0.75 .433 11.0 .177 4.5 .091 2.3 .031 0.8 .512 13.0 .252 6.4 .134 3.4 .039 1.0 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-6F-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper Spec-Kon (R) M Tools used with Vinyl Insulated Fork Terminals ERG2500 M14 KT-2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 15 Terminals (R) Non-Insulated Fork Terminals Catalog Number Wire Range Bolt Size (d2) Dimension W #6 K18-8F-M 22-16 A.W.G. .146 3.7 #8 .169 4.3 .252 6.4 K18-10F-M 0.5-1.5 mm #10 .209 5.3 .319 8.1 #6 .146 3.7 .236 6.0 #8 .169 4.3 .252 6.4 #10 .209 5.3 .319 8.1 #6 .146 3.7 .283 7.2 K18-6F-M 2 K14-6F-M * Chamfered Barrel (R) K14-8F-M * Brazed Seam K14-10F-M * Internal Barrel Serrations K10-6F-M 16-14 A.W.G. 1.5-2.5 mm 2 .252 6.4 K10-8F-M 12-10 A.W.G. #8 .169 4.3 .327 8.3 K10-10F-M 4-6 mm #10 .209 5.3 .354 9.0 1/4 .252 6.4 .354 9.0 2 K10-14F-M inch mm F L E D d1 T .256 6.5 .630 16.0 .189 4.8 .134 3.4 .067 1.7 .030 0.75 .256 6.5 .630 16.0 .189 4.8 .161 4.1 .091 2.3 .031 0.8 .295 7.5 .685 17.4 .276 7.0 .728 18.5 .236 6.0 .220 5.6 .134 3.4 .039 1.0 Box Quantity: (M)=1000 For Mylar Tape replace box quantity with (T). Example: K18-6F-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Terminal Material: Copper M Spec-Kon Tools used with Non-Insulated Fork Terminals (R) ERG2002 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com KT-2500 M15 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 16 Terminals (R) (R) Nylon Insulated Locking Fork Terminals Catalog Number Wire Range KN18-6LF-M KN18-8LF-M KN18-10LF-M * Metal Insulation Sleeve * Molded Insulator * Internal Barrel Serrations * Funnel Entry 22-16 A.W.G. 0.5-1.5 mm 2 KN14-6LF-M KN14-8LF-M KN14-10LF-M 16-14 A.W.G. 1.5-2.5 mm 2 KN10-6LF-D KN10-8LF-D KN10-10LF-D 12-10 A.W.G. 4-6 mm 2 Bolt Size (d2) Dimension W #6 .146 3.7 .252 6.4 #8 .169 4.3 .283 7.2 #10 .209 5.3 .319 8.1 #6 .146 3.7 .236 6.0 #8 .169 4.3 .283 7.2 #10 .209 5.3 .319 8.1 #6 .146 3.7 .327 8.3 #8 .169 4.3 .327 8.3 #10 .209 5.3 .354 9.0 inch mm F L E D d1 T .256 6.5 .866 22.0 .433 11.0 .177 4.5 .067 1.7 .030 0.75 .256 6.5 .866 22.0 .433 11.0 .205 5.2 .091 2.3 .031 0.8 .276 7.0 .992 25.2 .512 13.0 .276 7.0 .134 3.4 .039 1.0 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-6LF-T UL File #E9809, CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper (R) (R) Vinyl Insulated Locking Fork Terminals Catalog Number Wire Range KV18-6LF-M KV18-8LF-M M 22-16 A.W.G. 0.5-1.5 mm Bolt Size (d2) #6 .146 3.7 .252 6.4 #8 .169 4.3 .283 7.2 #10 .209 5.3 .319 8.1 #6 .146 3.7 .236 6.0 #8 .169 4.3 .283 7.2 #10 .209 5.3 .319 8.1 #6 .146 3.7 .327 8.3 #8 .169 4.3 .327 8.3 #10 .209 5.3 .354 9.0 2 inch mm F L E D d1 T .256 6.5 .866 22.0 .433 11.0 .157 4.0 .067 1.7 .030 0.75 .256 6.5 .866 22.0 .433 11.0 .177 4.5 .091 2.3 .031 0.8 .276 7.0 .992 25.2 .512 13.0 .252 6.4 .134 3.4 .039 1.0 Spec-Kon (R) KV18-10LF-M W Dimension KV14-6LF-M * Molded Funnel Entry Insulator * Internal Barrel Serrations KV14-8LF-M KV14-10LF-M 16-14 A.W.G. 1.5-2.5 mm 2 KV10-6LF-D KV10-8LF-D KV10-10LF-D 12-10 A.W.G. 4-6 mm 2 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-6LF-T UL File #E9809, CSA File #LR4503 Tools used with Nylon and Vinyl Insulated Locking Fork Terminals See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper M16 ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. KT-2500 www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 17 Terminals (R) Non-Insulated Locking Fork Terminals Catalog Number Wire Range Bolt Size (d2) Dimension W #6 K18-8LF-M 22-16 A.W.G. .146 3.7 #8 .169 4.3 .283 7.2 K18-10LF-M 0.5-1.5 mm #10 .209 5.3 .319 8.1 #6 .146 3.7 .236 6.0 #8 .169 4.3 .283 7.2 #10 .209 5.3 .319 8.1 #6 .146 3.7 .327 8.3 #8 .169 4.3 .327 8.3 #10 .209 5.3 .354 9.0 K18-6LF-M 2 K14-6LF-M * Chamfered Barrel K14-8LF-M * Brazed Seam K14-10LF-M 16-14 A.W.G. 1.5-2.5 mm 2 K10-6LF-M * Internal Barrel Serrations K10-8LF-M 12-10 A.W.G. 4-6 mm 2 K10-10LF-M (R) .252 6.4 inch mm F L E D d1 T .256 6.5 .630 16.0 .189 4.8 .134 3.4 .067 1.7 .030 0.75 .256 6.5 .630 16.0 .189 4.8 .161 4.1 .091 2.3 .031 0.8 .276 7.0 .717 18.2 .236 6.0 .220 5.6 .134 3.4 .039 1.0 Box Quantity: (M)=1000 For Mylar Tape replace box quantity with (T). Example: K18-6LF-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Terminal Material: Copper Tools used with Non-Insulated Locking Fork Terminals M Spec-Kon (R) ERG2002 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com KT-2500 M17 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 18 Terminals (R) Nylon Insulated Flanged Fork Terminals Catalog Number Wire Range KN18-6FF-M KN18-8FF-M KN18-10FF-M * Reduces Slippage in High Vibration Applications * Metal Insulation Sleeve * Molded Insulator * Internal Barrel Serrations * Funnel Entry 22-16 A.W.G. 0.5-1.5 mm 2 KN14-6FF-M KN14-8FF-M KN14-10FF-M 16-14 A.W.G. 1.5-2.5 mm 2 KN10-6FF-D KN10-8FF-D KN10-10FF-D 12-10 A.W.G. 4-6 mm 2 Bolt Size (d2) (R) Dimension W F L #6 .146 3.7 .335 8.5 .283 7.2 1.004 25.5 #8 .169 4.3 .335 8.5 .283 7.2 1.004 25.5 #10 .209 5.3 .335 8.5 .283 7.2 1.004 25.5 #6 .146 3.7 .335 8.5 .283 7.2 .945 24.0 #8 .169 4.3 .335 8.5 .283 7.2 .945 24.0 #10 .209 5.3 .335 8.5 .283 7.2 .945 24.0 #6 .146 3.7 .335 8.5 #8 .169 4.3 #10 .209 5.3 inch mm E D d1 A T .433 11.0 .177 4.5 .067 1.7 .059 1.5 .030 0.75 .433 11.0 .205 5.2 .091 2.3 .059 1.5 .031 0.8 .295 7.5 1.063 27.0 .335 8.5 .295 7.5 1.063 .512 27.0 13.0 .276 7.0 .134 3.4 .059 1.5 .039 1.0 .335 8.5 .295 7.5 1.063 27.0 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-6FF-T UL File #E9809, CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper (R) Vinyl Insulated Flanged Fork Terminals Catalog Number Wire Range KV18-6FF-M KV18-8FF-M M 0.5-1.5 mm 2 Spec-Kon KV14-6FF-M * Reduces Slippage in High Vibration Applications * Molded Funnel Entry Insulator * Brazed Seam * Internal Barrel Serrations KV14-8FF-M KV14-10FF-M 16-14 A.W.G. 1.5-2.5 mm 2 KV10-6FF-D KV10-8FF-D KV10-10FF-D 12-10 A.W.G. 4-6 mm 2 Dimension W F L #6 .146 3.7 .252 6.4 .201 5.1 .787 20.0 #8 .169 4.3 .335 8.5 .283 7.2 1.004 25.5 #10 .209 5.3 .335 8.5 .283 7.2 1.004 25.5 #6 .146 3.7 .335 8.5 .283 7.2 .945 24.0 #8 .169 4.3 .335 8.5 .283 7.2 .945 24.0 #10 .209 5.3 .335 8.5 .283 7.2 .945 24.0 #6 .146 3.7 .299 7.6 #8 .169 4.3 #10 .209 5.3 (R) KV18-10FF-M 22-16 A.W.G. Bolt Size (d2) (R) inch mm E D d1 A T .433 11.0 .157 4.0 .067 1.7 .059 1.5 .030 0.75 .433 11.0 .177 4.5 .091 2.3 .059 1.5 .031 0.8 .244 6.2 1.004 25.5 .299 7.6 .244 6.2 1.004 .512 25.5 13.0 .252 6.4 .134 3.4 .059 1.5 .039 1.0 .299 7.6 .244 6.2 1.004 25.5 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-6FF-T UL File #E9809, CSA File #LR4503 Tools used with Nylon and Vinyl Insulated Flanged Fork Terminals See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper M18 ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. KT-2500 www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 19 Terminals (R) Non-Insulated Flanged Fork Terminals Catalog Number K18-6FF-M K18-8FF-M Wire Range 22-16 A.W.G. 0.5-1.5 mm Bolt Size (d2) K14-6FF-M * Reduces Slippage in High Vibration Applications * Chamfered Barrel * Brazed Seam * Internal Barrel Serrations K14-8FF-M K14-10FF-M K10-6FF-M 16-14 A.W.G. 1.5-2.5 mm 2 12-10 A.W.G. K10-8FF-M 4-6 mm W F L #6 .335 8.5 .283 7.2 .768 19.5 #8 .169 4.3 .335 8.5 .283 7.2 .768 19.5 #10 .209 5.3 .335 8.5 .283 7.2 .768 19.5 #6 .146 3.7 .335 8.5 .283 7.2 .709 18.0 #8 .169 4.3 .335 8.5 .283 7.2 .709 18.0 #10 .209 5.3 .335 8.5 .283 7.2 .709 18.0 #6 .146 3.7 .335 8.5 .295 7.5 .787 20.0 #8 .169 4.3 .335 8.5 .295 7.5 .787 20.0 #10 .209 5.3 .335 8.5 .295 7.5 .787 20.0 2 K10-10FF-M Dimension .146 3.7 2 K18-10FF-M (R) inch mm E D d1 A T .189 4.8 .134 3.4 .067 1.7 .059 1.5 .030 0.75 .189 4.8 .161 4.1 .091 2.3 .059 1.5 .031 0.8 .236 6.0 .220 5.6 .134 3.4 .059 1.5 .039 1.0 Box Quantity: (M)=1000 For Mylar Tape replace box quantity with (T). Example: K18-6FF-T UL FIle #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Terminal Material: Copper Tools used with Non-Insulated Flanged Fork Terminals M Spec-Kon (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com (R) ERG2002 KT-2500 M19 412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 20 Terminals (R) Nylon Insulated Blade Terminals Catalog Number KN18-10BL-M Wire Range (R) Dimension 22-16 A.W.G. 0.5-1.5 mm W F L .091 2.3 .394 10.0 .819 20.8 .087 2.2 .709 18.0 1.134 28.8 .094 2.4 .394 10.0 .819 20.8 .087 2.2 .709 18.0 1.134 28.8 .110 2.8 .394 10.0 .906 23.0 2 KN18-18BL-M KN14-10BL-M * For Use in DIN-Style Blade Terminal Blocks * Metal Insulation Sleeve * Molded Insulator * Internal Barrel Serrations * Funnel Entry 16-14 A.W.G. 1.5-2.5 mm 2 KN14-18BL-M KN10-10BL-D 12-10 A.W.G. 4-6 mm 2 inch mm E D d1 T .433 11.0 .177 4.5 .067 1.7 .030 0.75 .433 11.0 .205 5.2 .091 2.3 .031 0.8 .512 .276 .134 .039 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-10BL-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper (R) Vinyl Insulated Blade Terminals Catalog Number KV18-10BL-M Wire Range (R) Dimension 22-16 A.W.G. 0.5-1.5 mm W F L .091 2.3 .394 10.0 .819 20.8 .087 2.2 .709 18.0 1.134 28.8 .094 2.4 .394 10.0 .819 20.8 .087 2.2 .709 18.0 1.134 28.8 .110 2.8 .394 10.0 .906 23.0 2 KV18-18BL-M Spec-Kon (R) M KV14-10BL-M 16-14 A.W.G. 1.5-2.5 mm 2 * For Use in DIN-Style Blade Terminal Blocks * Molded Funnel Entry Insulator * Brazed Seam * Internal Barrel Serrations KV14-18BL-M KV10-10BL-D 12-10 A.W.G. 4-6 mm 2 E inch mm D d1 T .433 11.0 .157 4.0 .067 1.7 .030 0.75 .433 11.0 .177 4.5 .091 2.3 .031 0.8 .512 13.0 .252 6.4 .134 3.4 .039 1.0 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-10BL-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper Tools used with Nylon and Vinyl Insulated Blade Terminals ERG2500 M20 KT-2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 21 Terminals (R) Nylon Insulated Pin Terminals Catalog Number * For Use in Pin-Style Terminal Blocks * Metal Insulation Sleeve * Molded Insulator * Internal Barrel Serrations * Funnel Entry (R) Dimension W F L E D d1 T KN18-12PT-M 22-16 A.W.G. 0.5-1.5 mm .075 1.9 .472 12.0 .898 22.8 .433 11.0 .177 4.5 .067 1.7 .030 0.75 KN14-12PT-M 16-14 A.W.G. 1.5-2.5 mm .075 1.9 .472 12.0 .898 22.8 .433 11.0 .205 5.2 .091 2.3 .031 0.8 KN10-14PT-D 12-10 A.W.G. 4-6 mm .110 2.8 .551 14.0 1.063 27.0 .512 13.0 .276 7.0 .134 3.4 .039 1.0 2 2 2 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-12PT-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper (R) Vinyl Insulated Pin Terminals Catalog Number Wire Range (R) Dimension inch mm W F L E D d1 T KV18-12PT-M 22-16 A.W.G. 0.5-2.5 mm .075 1.9 .472 12.0 .898 22.8 .433 11.0 .157 4.0 .067 1.7 .030 0.75 KV14-12PT-M 16-14 A.W.G. 1.5-2.5 mm .075 1.9 .472 12.0 .898 22.8 .433 11.0 .177 4.5 .091 2.3 .031 0.8 KV10-14PT-D 12-10 A.W.G. 4-6 mm .110 2.8 .551 14.0 1.063 27.0 .512 13.0 .252 6.4 .134 3.4 .039 1.0 2 2 2 M Spec-Kon Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-12PT-T UL File #E9809 CSA File #LR4503 (R) * For Use in Pin-Style Terminal Blocks * Molded Funnel Entry Insulator * Brazed Seams * Internal Barrel Serrations inch mm Wire Range See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Copper Tools used with Nylon and Vinyl Insulated Pin Terminals ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com KT-2500 M21 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 22 Disconnects Features and Benefits Nylon and Vinyl Disconnects * Sleeved barrel--Ensures barrel does not separate during crimping. * Funnel entry insulators--Funnel entry speeds installation and reduces Sleeved Metal insulation wire hang up. barrel sleeve * Partial and fully insulated--Offers a wide range of products to meet virtually any application * Metal insulation sleeve--Sleeve crimps wire insulation, providing high-vibration resistance and conductor strain relief. * Ratings--UL Listed, cULus Listed, CSA, 600 V at 105C for nylon and vinyl. (R) Design Features of Spec-Kon Disconnects Female Disconnect Fully Insulated Female Provides easy installation and removal from male tabs and auxiliary equipment Standard female tab with the safety and reliability of complete insulation Fully Insulated Male Male Disconnect Standard male tab with the safety and reliability of complete insulation Tab-style male disconnects are fast and reliable Bullet Disconnect and Receptacle Female Piggy Back Fast and reliable alternative to the tab style featuring a lower profile to reduce space requirements Provides the option for multiple circuits using one termination point Spec-Kon (R) M Performance Requirements #22 #20 #18 #16 #14 #12 #10 Applicable Spec-Kon products meet or exceed the following test specifications: Test Current for Max. 30C Rise (Amps) 3 4 7 10 15 20 24 * UL310 (Disconnects) Min. Tensile Strength* (Lbs.) 8 13 20 30 50 70 80 (R) Description Wire Size (AWG) U.L. 310 (Disconnects) * Pull-out force of the crimped terminal. * CSA UL listed products are shown with the applicable logos in the product section. UL file #E66716 (Disconnects). CSA file #LR4503 M22 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 23 Disconnects (R) Nylon Insulated Female Disconnects Catalog Number Wire Range Dimension W F L .110 x .020 .126 3.2 .256 6.5 .772 19.6 .110 x .032 .126 3.2 .256 6.5 .772 19.6 .187 x .020 .197 5.0 .252 6.4 .787 20.0 .187 x .032 .197 5.0 .252 6.4 .787 20.0 KN18-250FD-M .250 x .032 .260 6.6 .287 7.3 .846 21.5 KN14-110-20FD-M .110 x .020 .126 3.2 .252 6.4 .772 19.6 .110 x .032 .126 3.2 .252 6.4 .772 19.6 .187 x .020 .197 5.0 .256 6.5 .787 20.0 .187 x .032 .197 5.0 .256 6.5 .787 20.0 KN14-250FD-M .250 x .032 .260 6.6 .287 7.3 .846 21.5 KN10-110-20FD-D .110 x .020 .126 3.2 .343 8.7 .866 22.0 .110 x .032 .126 3.2 .343 8.7 .866 22.0 .187 x .020 .197 5.0 .256 6.5 .866 22.0 .187 x .032 .197 5.0 .256 6.5 .866 22.0 .250 x .032 .260 6.6 .287 7.3 .925 23.5 KN18-110-20FD-M KN18-110-32FD-M KN18-187-20FD-M 110 Tab Size Tab Size inch (R) 22-16 A.W.G. 0.5-1.5 mm 2 KN18-187-32FD-M KN14-110-32FD-M KN14-187-20FD-M 16-14 A.W.G. 1.5-2.5 mm 2 KN14-187-32FD-M 187 Tab Size KN10-110-32-FD-D KN10-187-20FD-D 12-10 A.W.G. 4-6 mm 2 KN10-187-32FD-D KN10-250FD-D 250 Tab Size inch mm B D T .012 0.3 .433 11.0 .157 4.0 .016 0.4 .012 0.3 .433 11.0 .197 5.0 .016 0.4 .512 13.0 .256 6.5 .016 0.4 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-110FD-T UL File #E66716 CSA File #LR4503 M See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Spec-Kon * For Use in Temporary Connections to Male Disconnects & Terminal Blocks Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass with Copper Sleeve (R) * Multiple Sizes for Range of Applications * Metal Insulation Sleeve * Molded Insulator Tools used with Nylon Insulated Female Disconnects * Internal Barrel Serrations * Funnel Entry ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com KT-2500 M23 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 24 Disconnects (R) Vinyl Insulated Female Disconnects Catalog Number Wire Range Dimension inch W F L .110 x .020 .126 3.2 .256 6.5 .728 19.0 .110 x .032 .126 3.2 .256 6.5 .728 19.0 .187 x .020 .197 5.0 .252 6.4 .764 19.4 .187 x .032 .197 5.0 .252 6.4 .764 19.4 KV18-250FD-M .250 x .032 .260 6.6 .287 7.3 .819 20.8 KV14-110-20FD-M .110 x .020 .126 3.2 .256 6.5 .748 19.0 .110 x .032 .126 3.2 .256 6.5 .748 19.0 .187 x .020 .197 5.0 .252 6.4 .764 19.4 .187 x .032 .197 5.0 .252 6.4 .764 19.4 KV14-250FD-M .250 x .032 .260 6.6 .287 7.3 .819 20.8 KV10-110-20FD-D .110 x .020 .126 3.2 .343 8.7 .866 22.0 .110 x .032 .126 3.2 .343 8.7 .866 22.0 .187 x .020 .197 5.0 .256 6.5 .866 22.0 .187 x .032 .197 5.0 .256 6.5 .866 22.0 .250 x .032 .260 6.6 .287 7.3 .917 23.3 KV18-110-20FD-M KV18-110-32-FD-M KV18-187-20FD-M 110 Tab Size Tab Size 22-16 A.W.G. 0.5-1.5 mm 2 KV18-187-32FD-M KV14-110-32FD-M KV14-187-20-FD-M 16-14 A.W.G. 1.5-2.5 mm 2 187 Tab Size KV14-187-32-FD-M KV10-110-32FD-D KV10-187-20FD-D 12-10 A.W.G. 4-6 mm 2 KV10-187-32FD-D 250 Tab Size KV10-250FD-D Spec-Kon (R) M (R) inch mm B D T .012 0.3 .413 10.5 .150 3.8 .016 0.4 .012 0.3 .413 10.5 .185 4.7 .016 0.4 .512 13.0 .244 6.2 .016 0.4 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-110FD-T UL FIle #E66716 CSA FIle #LR4503 * For Use in Temporary Connections to Male Disconnects & Terminal Blocks See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 300 Volts Max. Terminal Material: Brass with Copper Sleeve * Metal Insulation Sleeve * Easy Entry Copper Sleeve Tools used with Vinyl Insulated Female Disconnects ERG2500 M24 KT-2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 25 Disconnects (R) Nylon Insulated Male Disconnects Catalog Number * For Use with Female Disconnects * Metal Insulation Sleeve * Molded Insulator * Internal Barrel Serrations * Funnel Entry Wire Range Tab Size inch KN18-250MD-M 22-16 A.W.G. 0.5-1.5 mm KN14-250MD-M 16-14 A.W.G. 1.5-2.5 mm KN10-250MD-D 12-10 A.W.G. 4-6 mm 2 2 2 (R) inch mm Dimension W F L B D T .250 x .032 .250 6.35 .303 7.7 .866 22.0 .413 11.0 .150 4.0 .016 0.4 .250 x .032 .250 6.35 .303 7.7 .866 22.0 .433 11.0 .197 5.0 .016 0.4 .250 x .032 .250 6.35 .303 7.7 .945 24.0 .512 13.0 .256 6.5 .016 0.4 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KN18-250MD-T UL File #E66716 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass with Copper Sleeve (R) Vinyl Insulated Male Disconnects Catalog Number Tab Size inch KV18-250MD-M 22-16 A.W.G. 0.5-1.5 mm KV14-250MD-M 16-14 A.W.G. 1.5-2.5 mm 2 2 12-10 A.W.G. 4-6 mm 2 Dimension inch mm W F L B D T .250 x .032 .250 6.35 .303 7.7 .858 21.8 .413 10.5 .150 3.8 .016 0.4 .250 x .032 .250 6.35 .303 7.7 .858 21.8 .413 10.5 .185 4.7 .016 0.4 .250 x .032 .250 6.35 .303 7.7 .945 24.0 .512 13.0 .244 6.2 .016 0.4 (R) Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KV18-250MD-T UL File #E66716 CSA File #LR4503 * Metal Insulation Sleeve * Easy Entry Copper Sleeve See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 300 Volts Max. Terminal Material: Brass with Copper Sleeve Tools used with Nylon and Vinyl Insulated Male Disconnects ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M Spec-Kon KV10-250MD-D * For Use with Female Disconnects Wire Range (R) KT-2500 M25 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 26 Disconnects (R) Nylon Insulated Piggy Back Disconnects Catalog Number * Male and Female Tabs Combined * Additional conductors may be added to existing installations without changing blocks * Metal Insulation Sleeve * Molded Insulator Wire Range Tab Size inch (R) Dimension inch mm W W1 F F1 L D T .250 x .032 .260 6.6 .250 6.35 .315 8.0 .323 8.2 .906 23.0 .433 11.0 .157 4.0 .016 0.4 16-14A.W.G. 1.5-2.5 mm .250 x .032 .260 6.6 .250 6.35 .315 8.0 .323 8.2 .906 23.0 .433 11.0 .197 5.0 .016 0.4 12-10A.W.G. 4-6 mm .250 x .032 .260 6.6 .250 6.35 .315 8.0 .323 8.2 .945 24.0 .512 13.0 .256 6.5 .016 0.4 KN18-250PD-M 22-16 A.W.G. 0.5-1.5 mm KN14-250PD-M KN10-250PD-D 2 2 2 B Box Quantity: (D)=500; (M)=1000 UL File #E66716 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass with Copper Sleeve * Internal Barrel Serrations * Funnel Entry (R) Vinyl Insulated Piggy Back Disconnects Catalog Number Spec-Kon (R) M * Male and Female Tabs Combined * Additional conductors may be added to existing installations without changing blocks * Brazed Seam * Internal Barrel Serrations Wire Range Tab Size inch (R) Dimension inch mm W W1 F F1 L D T .250 x .032 .260 6.6 .250 6.35 .315 8.0 .323 8.2 .886 22.5 .413 10.5 .150 3.8 .016 0.4 16-14 A.W.G. 1.5-2.5 mm .250 x .032 .260 6.6 .250 6.35 .315 8.0 .323 8.2 .886 22.5 .413 10.5 .185 4.7 .016 0.4 12-10 A.W.G. 4-6 mm .250 x .032 .260 6.6 .250 6.35 .315 8.0 .323 8.2 .945 24.0 .512 13.0 .244 6.2 .016 0.4 KV18-250PD-M 22-16 A.W.G. 0.5-1.5 mm KV14-250PD-M KV10-250PD-D 2 2 2 B Box Quantity: (D)=500; (M)=1000 UL File #E66716 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 300 Volts Max. Terminal Material: Brass with Copper Sleeve * Funnel Entry Tools used with Nylon and Vinyl Insulated Piggy Back Disconnects ERG2500 M26 KT-2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 27 Disconnects (R) Nylon Fully Insulated Female Disconnects Catalog Number 110 Tab Size Wire Range Tab Size inch Dimension W F L .252 6.4 .756 19.2 KNF18-110-20FDM .110 x .020 .126 3.2 KNF18-110-32FDM .110 x .032 .126 3.2 .252 6.4 .756 19.2 .187 x .020 .197 5.0 .256 6.5 .795 20.2 .187 x .032 .197 5.0 .256 6.5 .795 20.2 .250 x .032 .260 6.6 .303 7.7 .846 21.5 .187 x .020 .197 5.0 .256 6.5 .795 20.2 .187 x .032 .197 5.0 .256 6.5 .795 20.2 .250 x .032 .260 6.6 .287 7.3 .846 21.5 .250 x .032 .260 6.6 .287 7.3 .953 24.2 KNF18-187-20FDM 22-16 A.W.G. 0.5-1.5 mm 2 KNF18-187-32FDM KNF18-250FD-D KNF14-187-20FDM KNF14-187-32FDM 16-14 A.W.G. 1.5-2.5 mm 2 KNF14-250FD-M 187 Tab Size 12-10 A.W.G. 4-6 mm KNF10-250FD-D 2 (R) inch mm B D T .012 0.3 .433 11.0 .157 4.0 .016 0.4 .433 11.0 .256 6.0 .016 0.4 .512 13.0 .256 6.5 .016 0.4 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KNF18-110-20FD-T UL File #E66716 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. 250 Tab Size Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass with Copper Sleeve * Fully Insulated * Metal Insulation Sleeve M Spec-Kon * Molded Insulator * Internal Barrel Serrations (R) * Funnel Entry Tools used with Nylon Fully Insulated Female Disconnects ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com KT-2500 M27 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 28 Disconnects (R) (R) Vinyl Fully Insulated Female Disconnects Catalog Number Wire Range Tab Size Dimension inch W F .110 x .020 .126 3.2 .256 6.5 .748 19.0 .110 x .032 .126 3.2 .256 6.5 .748 19.0 .187 x .020 .197 5.0 .252 6.4 .807 20.5 .187 x .032 .197 5.0 .252 6.4 .807 20.5 KVF18-250FD-M .250 x .032 .260 6.6 .287 7.3 .858 21.8 KVF14-110-20FDM .110 x .020 .126 3.2 .256 6.5 .748 19.0 .110 x .032 .126 3.2 .256 6.5 .748 19.0 .187 x .020 .197 5.0 .252 6.4 .796 20.2 .187 x .032 .197 5.0 .252 6.4 .796 20.2 .250 x .032 .260 6.6 .287 7.3 .874 22.2 .250 x .032 .260 6.6 .287 7.3 .953 24.2 KVF18-110-20FDM KVF18-110-32FDM 110 Tab Size KVF18-187-20FDM 22-16 A.W.G. 0.5-1.5 mm 2 KVF18-187-32FDM KVF14-110-32FDM 187 Tab Size KVF14-187-20FDM 16-14 A.W.G. 1.5-2.5 mm 2 KVF14-187-32FDM KVF14-250FD-M KVF10-250FD-D 250 Tab Size * Fully Insulated * Brazed Seam * Internal Barrel Serrations 2 B D T .012 0.3 .413 10.5 .150 3.8 .016 0.4 .012 0.3 .413 10.5 .185 4.7 .016 0.4 .492 12.5 .244 6.2 .016 0.4 Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KVF18-110-20FD-T UL File #E66716 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 300 Volts Max. Terminal Material: Brass with Copper Sleeve Tools used with Vinyl Fully Insulated Female Disconnects: ERG2500 and KT2500. * Funnel Entry (R) Spec-Kon (R) M 12-10 A.W.G. 4-6 mm L inch mm Nylon Fully Insulated Male Disconnects Catalog Number * Internal Barrel Serrations * Funnel Entry Dimension W F KNF18-250MD-D .250 6.35 .303 7.7 .976 24.0 KNF14-250MD-D 16-14 A.W.G. .250 x .032 1.5-2.5 mm .250 .303 .976 7.7 24.0 12-10 A.W.G. .250 x .032 4-6 mm .250 6.35 .303 7.7 KNF10-250MD-D * Molded Insulator Tab Size inch 22-16 A.W.G. 0.5-1.5 mm .250 x .032 * Fully Insulated * Metal Insulation Sleeve Wire Range (R) 2 2 2 L 1.016 25.8 inch mm B D .433 11.0 .157 4.0 .016 0.4 T .016 .433 .197 11.0 5.0 0.4 .512 13.0 .256 6.5 .016 0.4 Box Quantity: (D)=500 UL File #E66716 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass with Copper Sleeve Yellow Male Disconnect Not Shown. Tools used with Nylon Fully Insulated Male Disconnects: ERG2500 and KT2500. M28 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 29 Disconnects Nylon Fully Insulated Female Flag Disconnects Catalog Number Wire Range Tab Size inch KNF18-187-20FFD-M KNF18-187-32FFD-M * Fully Insulated 22-18 A.W.G. 0.5-1.5 mm Dimension W F L .187 x .020 .197 5.0 .276 7.0 .591 15.0 .187 x .032 .197 5.0 .276 7.0 .591 15.0 .250 x .032 .260 6.6 .299 7.6 .598 15.2 .187 x .020 .197 5.0 .276 7.0 .598 15.2 2 * Molded Funnel Entry Insulator KNF18-250FFD-M KNF14-187-20FFD-M * Internal Barrel Serrations KNF14-187-32FFD-M 16-14 A.W.G. .187 x .032 .197 5.0 .276 7.0 .598 15.2 KNF14-250FFD-M 1.5-2.5 mm .250 x .032 .260 6.6 .299 7.6 .598 15.2 2 inch mm d1 T .063 1.6 .016 0.4 .083 2.1 .016 0.4 Box Quantity: (W)=250; (D)=500; (M)=1000 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 300 Volts Max. Terminal Material: Brass Nylon Fully Insulated Barrel Flag Female Disconnects Catalog Number Wire Range KNF18-187-20BFD-D * Fully Insulated KNF18-187-32BFD-D * Internal Barrel Serrations L L 1 D T .187 x .020 .197 5.0 .244 6.2 .748 19.0 .555 14.1 .433 11.0 .137 3.5 .015 0.4 .187 x .032 .197 5.0 .244 6.2 .748 19.0 .555 14.1 .433 11.0 .137 3.5 .015 0.4 .250 x .032 .260 6.6 .307 7.8 .818 20.8 .653 16.6 .433 11.0 .157 4.0 .015 0.4 2 KNF18-250BFD-D W F inch mm B KNF14-250BFD-D 16-14 A.W.G. .250 x .032 .260 6.6 .307 7.8 .818 20.8 .653 16.6 .433 11.0 .177 4.5 .015 0.4 KNF10-250BFD-D 12-10 A.W.G. .250 x .032 .260 6.6 .307 7.8 .905 23.0 .697 17.7 .511 13.0 .248 6.3 .015 0.4 Box Quantity: (W)=250; (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KVF18-110-20FD-T Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass See pages in back of catalog for complete tool information. C L1 Tools used with Nylon Fully Insulated Female Flag Disconnects and Nylon Fully Insulated Barrell Flag Female Disconnects: ERG2500F (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M29 M (R) T W 0.5-1.5 mm Dimension inch Spec-Kon * Molded Funnel Entry Insulator 22-18 A.W.G. Tab Size (R) 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 30 Disconnects (R) Nylon Fully Insulated Bullet Receptacles * Fully Insulated * Metal Insulation Sleeve * Molded Insulator * Internal Barrel Serrations * Funnel Entry (R) Dimension inch mm Catalog Number Wire Range W F L B D T KNF18-4FB-M 22-16 A.W.G. 0.5-1.5 mm .153 3.9 .287 7.3 .992 25.2 .433 11.0 .157 4.0 .016 0.4 KNF14-4FB-M 16-14 A.W.G. 1.5-2.5 mm .153 3.9 .287 7.3 .992 25.2 .433 11.0 .197 5.0 .016 0.4 2 2 Box Quantity: (M)=1000 For Mylar Tape replace box quantity with (T). Example: KNF18-4FB-T UL File #E66716 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass with Copper Sleeve (R) Vinyl Fully Insulated Bullet Receptacles Catalog Number Dimension inch mm W F L B D T KVF18-4FB-M 22-16 A.W.G. 0.5-1.5 mm .153 3.9 .287 7.3 .917 23.3 .413 10.5 .150 3.8 .016 0.4 KVF14-4FB-M 16-14 A.W.G. 1.5-2.5 mm .153 3.9 .287 7.3 .917 23.3 .413 10.5 .185 4.7 .016 0.4 KVF10-5FB-D* 12-10 A.W.G. 4-6 mm .193 4.9 .276 7.0 .988 25.1 .492 12.5 .244 6.2 .018 0.45 2 2 2 Spec-Kon (R) M Wire Range (R) * Brazed Seam * Internal Barrel Serrations * Funnel Entry *Not UL listed Box Quantity: (D)=500; (M)=1000 For Mylar Tape replace box quantity with (T). Example: KVF18-4FB-T UL File #E66716 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 75C 300 Volts Max. Terminal Material: Brass with Copper Sleeve Tools used with Nylon and Vinyl Insulated Bullet Receptacles ERG2500 M30 KT-2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 31 Disconnects Nylon Fully Insulated Bullet Disconnects * Fully Insulated * Metal Insulation Sleeve * Molded Insulator * Internal Barrel Serrations Dimension inch mm Catalog Number Wire Range W F L B D T KNF18-4MB-D 22-16 A.W.G. 0.5-1.5 mm .157 4.0 .413 10.5 1.063 27.0 .394 10.0 .157 4.0 .016 0.4 KNF14-4MB-D 16-14 A.W.G. 1.5-2.5 mm .157 4.0 .413 10.5 1.063 27.0 .394 10.0 .177 4.5 .016 0.4 2 2 Box Quantity: (D)=500 For Mylar Tape replace box quantity with (T). Example: KNF18-4MB-T See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass with Copper Sleeve * Funnel Entry (R) Vinyl Insulated Bullet Disconnects Wire Range W F L B D T KV18-4MB-M 22-16 A.W.G. 0.5-1.5 mm .157 4.0 .413 10.5 9.25 23.5 .413 10.5 .150 3.8 .016 0.4 KV14-4MB-M 16-14 A.W.G. 1.5-2.5 mm .157 4.0 .413 10.5 9.25 23.5 .413 10.5 .185 4.7 .016 0.4 KV10-5MB-D 12-10 A.W.G. 4-6 mm .197 5.0 .335 8.5 .945 24.0 .512 13.0 .244 6.2 .016 0.4 2 2 2 Box Quantity: (D)=500 For Mylar Tape replace box quantity with (T). Example: KV18-4MB-T UL File #E66716 CSA File #LR4503 * Funnel Entry See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 75C 300 Volts Max. Terminal Material: Brass with Copper Sleeve Tools used with Nylon and Vinyl Insulated Bullet Disconnects ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M (R) * Internal Barrel Serrations Dimension inch mm Catalog Number Spec-Kon * Brazed Seam (R) KT-2500 M31 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 32 Splices, Wire Joints, and Quick Splices Features and Benefits Splices / Wire Joints / Quick Splices * Ideal for in-line splicing. * Butt Splices available in Nylon, Vinyl, and non-insulated types. * Vinyl Quick Splices are color-coded for wire ranges, and provide quick, easy in-line splicing and tapping. * Nylon wire joint provides long-lasting, durable connection and can accommodate multiple leads. Rated 300 V at 105C. * Available in 22-10 AWG. Design Features of Splices, Wire Joints and Quick Splices Butt Splice Quick Splices Ideal for in-line splicing applications Great for quick in-line splicing and tapping without stripping the wire insulation Wire Joints Provides terminating point for a group of wires running in one direction Performance Requirements (R) M Spec-Kon Wire Size (AWG) Description #22 #20 #18 #16 #14 #12 #10 #8 Test Current for Max. 50C Rise (Amps) 9 12 17 18 30 35 50 70 Min. Tensile Strength* (Lbs.) 8 13 20 30 50 70 80 90 #6 #4 #2 95 125 145 100 140 160 U.L. 486A (Terminals) * Pull-out force of the crimped terminal. Applicable Spec-Kon products meet or exceed the following test specifications: (R) * UL486A (Terminals) * CSA * UL486C (Splices) UL listed products are shown with the applicable logos in the product section. UL file #E9809 (Terminals). CSA file #LR4503 M32 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 33 Splices, Wire Joints, and Quick Splices (R) Nylon Insulated Butt Splice (R) Dimension inch mm Catalog Number Wire Range L D d1 KN18-BS-M 22-16 A.W.G. 0.5-1.5 mm 1.075 27.3 .126 3.2 .067 1.7 KN14-BS-M 16-14 A.W.G. 1.5-2.5 mm 1.075 27.3 .150 3.8 .091 2.3 KN10-BS-D 12-10 A.W.G 4-6 mm 1.110 28.2 .248 6.3 .134 3.4 2 2 2 * Internal Wire Stop * Brazed Seams (Yellow -Tubular) Box Quantity: (W)=250; (D)=500; (M)=1000 * Chamfered Funnel Entry See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. UL File #9809 CSA File #LR4503 Maximum Electrical Rating: 105C 600 Volts Max. Connector Material: Copper (R) Vinyl Insulated Butt Splice Dimension inch mm Catalog Number Wire Range L D d1 KV18-BS-M 22-16 A.W.G. 0.5-1.5 mm .986 24.6 .157 4.0 .067 1.7 KV14-BS-M 16-14 A.W.G. 1.5-2.5 mm .986 24.6 .177 4.5 .091 2.3 KV10-BS-D 12-10 A.W.G. 4-6 mm 1.024 26.0 2.48 6.3 1.34 3.4 2 2 2 M Spec-Kon * Expanded Entry (R) Box Quantity: (W)=250; (D)=500; (M)=1000 UL File #E9809 CSA File #LR4503 (R) * Brazed Seams (Yellow -Tubular) See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. * Internal Barrel Serrations Maximum Electrical Rating: 75C 600 Volts Max. Terminal Material: Copper Tool used with Nylon and Vinyl Insulated Butt Splice ERG2500 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M33 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 34 Splices, Wire Joints, and Quick Splices (R) Non-Insulated Butt Splice * Chamfered Barrel Entry * Seamless Barrel Construction * Wire Stop (R) Dimension inch mm Catalog Number Wire Range L D d1 T K18-BS-M 22-16 A.W.G. 0.5-1.5 mm .591 15.0 .130 3.3 .067 1.7 .031 0.8 K14-BS-M 16-14 A.W.G. 1.5-2.5 mm .591 15.0 .154 3.9 .091 2.3 .031 0.8 K10-BS-M 12-10 A.W.G. 4-6 mm .591 15.0 .213 5.4 .134 3.4 .039 1.0 2 2 2 Tool used with Non-Insulated Butt Splice Box Quantity: (M)=1000 UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Terminal Material: Copper Tubular ERG2002 (R) (R) Nylon Insulated Wire Joint Catalog Number Dimension inch mm Wire Range W F L D E T C KN18-WJ-M 22-16 A.W.G. 1.25 mm .209 5.3 .315 8.0 .827 21.0 .386 9.8 .276 7.0 .020 0.5 .091 2.3 KN14-WJ-M 16-14 A.W.G. 2 mm .236 6.0 .354 9.0 .827 21.0 .394 10.0 .276 7.0 .020 0.5 .122 3.1 KN10-WJ-D 12-10 A.W.G. 5.5 mm .299 7.6 .394 10.0 1.004 25.5 .492 12.5 .295 7.5 .028 0.7 .157 4.0 2 2 2 Box Quantity: (W)=250; (D)=500; (M)=1000 UL File #E66716 CSA File #LR4503 Tool used with Nylon Insulated Wire Joint See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. (R) M Spec-Kon Maximum Electrical Rating: 105C 300 Volts Max. Terminal Material: Copper Tube ERG2500WJ Vinyl Insulated Quick Splice Dimension inch mm Catalog Number Wire Range W L Color KV14-OOQS-D 22-18 A.W.G. 0.5-1.0 mm .787 20.0 1.063 27.0 red KV18-OOQS-D 18-14 A.W.G. .75-2.5 mm .787 20.0 1.063 27.0 blue KV10-OOQS* 12-10 A.W.G. 4-6 mm .807 20.5 1.358 34.5 yellow 2 2 2 Box Quantity: (W)=250; (D)=500; (M)=1000 * 200 piece quantity only. See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page M42. Maximum Electrical Rating: 105C 600 Volts Max. Terminal Material: Brass M34 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 35 Hand Tools (R) Comfort Crimp Terminal Tools ERG-2500, ERG-2500F, ERG-2002, ERG-2500WJ Ergonomic ratchet style hand tool used for installing insulated Spec-Kon terminals. Specially designed ergonomic handles distributes the crimping force evenly across the user's hands. Helps reduce the risk of Carpal Tunnel Syndrome, the cause of almost one of every two industrial injuries. Ratchet design greatly reduces handle forces over conventional hand tools and incorporates the Shure-Stake(R) mechanism which ensures full compression every time. Color coded die nests (insulated only) facilitates getting the right terminal in the right nest. (R) ERG2500 Catalog Number ERG2002 Terminal Style Wire Range ERG-2500 All Insulated Terminals, Splices, & Disconnects (except Flags) 22 - 10 AWG ERG-2002 All Non-Insulated Terminals, Splices, & Disconnects 22 - 10 AWG ERG-2500F Nylon Fully Insulated Female Flag Disconnects 22 - 14 AWG ERG-2500WJ Nylon Insulated Wire Joint 22 - 10 AWG * Contact Customer Service for availability of this product. Longer lead times may be required. Tool Gauging Requirements ERG2500WJ Catalog Number Wire Range 22 16 12 22 16 12 ERG-2500 ERG-2002 - 16 14 10 16 14 10 AWG AWG AWG AWG AWG AWG Gauging (inches) .080 .091 .119 .067 .089 .115 - ERG-2500F 22 - 14 AWG - ERG-2500WJ 22 - 10 AWG - .088 .099 .127 .062 .084 .110 M Spec-Kon (R) * Installs Non-Insulated Terminals, Disconnects, and Splices 22-10 AWG * Installs Nylon and Vinyl Insulated Terminals, Disconnects, and Splices 22-10 AWG * The force required to release the Shure-Stake(R) mechanism should * The force required to release the Shure-Stake(R) mechanism should be no less than 20 lbs. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. be no less than 15 lbs. www.tnb.com M35 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 36 Hand Tools Plier Type Tools WT111M and WT112M Economical plier type hand tool used for installing non-insulated and insulated Spec-Kon terminals. Range of sizes include 22 AWG through 10 AWG. Nose of the tool is equipped with wire cutters for convenience. (R) WT111M Catalog Number Description Std. Pkg Wt. each WT111M Non-Insulated Plier Tool with Cutter for 22-10 AWG 1 1 WT112M Insulated and Non-Insulated Plier Tool with Cutter for 22-10 AWG 1 1 WT112M 9-19/32" * These tools are designed with wire cutters for customer convenience. 1-1/4" 2-15/16" Wire Cutter Installs 22-14 terminals Installs 12-10 terminals * WT111M - Installs 22-10 AWG non-insulated Spec-Kon Terminals * Gauging for 22-14 AWG 0.027 - 0.053 in. * Gauging for 12-10 AWG 0.072 - 0.098 in. (R) M Spec-Kon (R) 9-19/32" Wire Cutter 2-15/16" 1-1/4" Crimping Nest for insulated terminals Crimping Nest for non-insulated terminals * WT112 M - Installs insulated and non-insulated Spec-Kon terminals, splices, disconnects, and wire joints 22-10 AWG * Gauging for insulated terminals .092 - .104 * Gauging for non-insulated terminals .044 - .056 (R) M36 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 37 Hand Tools Toggle Type Tools TBM6 and TBM6S Toggle type hand tool for installing large insulated and non-insulated Spec-Kon terminals. Terminal size ranges from #8 AWG through #2 AWG MCM. Interchangeable dies are ordered separately. The TBM6S features the Shure-Stake(R) mechanism which ensures full compression every time. (R) TBM6 Catalog Number Terminal Size For use with Spec-Kon (R) Std. Pkg Wt. each TBM6 8 - 2 AWG 1 9 TBM6S 8 - 2 AWG 1 9 Installing Dies TBM6S Nest Stationary Die Indentor Movable Die Terminal Size Gauging (inches) (R) Installing dies for non-insulated Spec-Kon terminals 11805 11802 8 - 6 AWG .157-.177 11806 11802 4 AWG .196-.216 11807 11802 2 AWG .224-.244 (R) Installing dies for insulated Spec-Kon terminals 11822 - 8 AWG .192 - .212 11823 - 6 AWG .244-.264 M Spec-Kon (R) * For use with non-insulated terminals Cat No. TBM6 and TBM6S (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com * For use with insulated terminals Cat No. TBM6 and TBM6S M37 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 38 Automated Tools NEW Universal Applicator The Universal Applicator from Thomas & Betts offers a unique opportunity to use the range of quality Spec-Kon tape-mounted terminals on your own machine. If you have the press already, there's no need for additional costly investments on your plant floor to convert to another terminal. Our applicator will handle the entire range of Mylar-tape fed terminals offered in the Spec-Kon product line, and allows you more flexibility on your production line. Fast and simple. If you have the press, we've got the applicator. (R) Spec-Kon Universal Applicator includes these prominent features: * Allows industry-standard presses to use Spec-Kon Terminal Products (AMP-compatible). * Includes stand-alone presses. * Also compatible with major brands of wire processing equipment. * One single part - no additional accessories needed (excluding dies). * Quick-change of tooling / dies in minutes - simply done with an Allen wrench. * Convenient Crimp Height adjustment for range of crimping force fine-tuning. * 22-10 AWG Range. * Crimps Insulated and Uninsulated Spec-Kon terminals. * Crimps Nylon and Vinyl insulation terminals. * All-metallic construction for years of use. * Creates UL Listed Crimps. * One year warranty, excluding dies. (R) (R) The new Spec-Kon Universal Applicator is designed for quick terminal conversions in plant equipment such as the Applitek press. M Catalog Number Std. Pkg Wt. each 1 17 lbs. Spec-Kon (R) Description KT2500UA Spec-Kon Universal Applicator (R) AMP is a registered trademark of Tyco Electronics Corporation Die Chart Catalog Number Description Wire Range KT-18Z Insulated Terminals, Disconnects, & Splices 22-16 AWG KT-14Z Insulated Terminals, Disconnects, & Splices 16-14 AWG KT-10Z Insulated Terminals, Disconnects, & Splices 12-10 AWG KTU-18Z Insulated Terminals, Disconnects, & Splices 22-16 AWG KTU-14Z Insulated Terminals, Disconnects, & Splices 16-14 AWG KTU-10Z Insulated Terminals, Disconnects, & Splices 12-10 AWG Dimensions: 7.5" x 5.75" x 4.25" Range: 22 AWG - 10 AWG Insulated and Noninsulated See instruction manual for complete maintenance, installation and operating characteristics for this tool. M38 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 39 Automated Tools NEW Bench Mounted Tool for Mylar Tape - KT-2500 Compact, pneumatically operated bench mounted tool for crimping insulated and non-insulated Spec-Kon terminals on mylar tape. Dies are color coded to match terminal insulation. Unit comes with fully guarded foot pedal and clear plastic safety guard over the die area for added safety. Unit incorporates the Shure-Stake(R) mechanism which ensures full compression every time. (R) Catalog Number KT-2500 with reel and foot switch Std. Pkg Description KT-2500 Bench Mounted Crimping Tool for Mylar Tape 1 Space Requirement: 30"w x 20"h x 20"d Weight: 55 lbs. Wire Range: 22-10 AWG Air Pressure: 90-125 psi input air supply Installing Dies Catalog Number Terminal Style Wire Range Gauging (inches) (R) Installing dies for insulated Spec-Kon terminals KT-18 Insulated Terminals & Disconnects 22-16 AWG .105 - .109 KT-14 Insulated Terminals & Disconnects 16-14 AWG .115 - .119 KT-10 Insulated Terminals & Disconnects 12-10 AWG .134 - .138 (R) Installing dies for non-insulated Spec-Kon terminals Non-Insulated Terminals 22-16 AWG .072 - .077 KTU-14 Non-Insulated Terminals 16-14 AWG .096 - .101 KTU-10 Non-Insulated Terminals 12-10 AWG .126 - .131 M Spec-Kon KTU-18 (R) Insulated Terminals (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com Non-Insulated Terminals M39 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 40 Power Operated Tools ERG3000 Battery Powered Tool Compact, portable, battery operated tool for crimping loose piece insulated and non-insulated Spec-Kon terminals. Dies are color coded to match terminal insulation. Multi-nested die used for non-insulated which reduces setup time. Unit incorporates the Shure-Stake(R) mechanism which ensures full compression every time. (R) Catalog Number Description Standard Components * Start button initiates crimping work cycle. * Safety catch protects fingers when changing die sets. * Compact tool head operates in tight spaces and weighs just 1.65 pounds to reduce fatigue. * Swivel head improves access to small spaces. * Control lever opens jaws for terminal installation and die change. * Interchangeable dies accommodate Spec-Kon terminals from 22-10 AWG. * Easy-to-see indicator lamps show when ERG 3000 is ready to operate or in a work cycle. * Portable base power unit houses the battery, hydraulic pump, fluid reservoir, and electronic control unit. * Durable, flexible 8.2 foot hose connects the tool head to the base power unit for extra reach. Wt. (lb.) Note: The part number ERG-3000 refers to a complete kit consisting of one ERG-3001,one ERG-3002, two ERG-3003, one ERG-3004, and one ERG-3005. ERG-3001 Base Unit 11.0 ERG-3002 Hose & Tool Head Assembly 3.5 ERG-3003 NiCd Battery 1.3 ERG-3004 15 min. Battery Charge 3.0 ERG-3005 Carrying Case 6.3 ERG-3006 AC Adapter 7.0 ERG-3007 Benchmount 1.0 ERG-3008 Switch 2.5 ERG-3000 Complete Kit (see note below) 26.4 Installing Dies Catalog Number Terminal Style Wire Range Gauging (inches) (R) Spec-Kon (R) M (R) Installing dies for insulated Spec-Kon terminals KT-18Y Insulated Terminals & Disconnects 22-16 AWG .105 - .109 KT-14Y Insulated Terminals & Disconnects 16-14 AWG .115 - .119 KT-10Y Insulated Terminals & Disconnects 12-10 AWG .134 - .138 22-16 AWG .072 - .077 16-14 AWG .096 - .101 12-10 AWG .126 - .131 (R) Installing dies for non-insulated Spec-Kon terminals KTU-2214Y KTU-10Y Non-Insulated Terminals (Two Nested Die Set) Non-Insulated Terminals Technical Data Base Unit Working pressure Power supply Work cycle Weight (with battery) Dimensions Temperature range M40 3625 psi NiCd Battery 12 V DC or AC/DC converter 110 V 60 Hz 1.5-3 seconds 11 lb. (without tool/hose pack) 13.77"L x 7.28" W x 5.12" D -4 to 122F Tool Head Assembly Press force Weight (tool only) Diameter of handle Length of handle Length of hose Battery Type Recharging time Number of recharges 3371 lbf 1.65 lb. 1.61 in. 8.86 in. 7.22 ft. NiCd 12 V, rechargeable 15 min. 1000 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 41 Power Operated Tools Bench Mounted Tool - 13500 Compact, pneumatically operated bench mounted tool for crimping loose piece insulated and non-insulated Spec-Kon terminals. Dies are color coded to match terminal insulation. Multi-nested die used for non-insulated which reduces setup time. Unit incorporates the Shure-Stake(R) mechanism which ensures full compression every time. (R) Catalog Number 13500 with foot switch Std. Pkg Description 13500 Bench Mounted Crimping Tool 1 Space Requirement: 8" X 12" Weight: 10-12 lbs. Wire Range: 8AWG - 2AWG Insulated & Uninsulated Terminals. Air Pressure: 85-100 psi Installing Dies Catalog Number Terminal Style Wire Range Gauging (inches) 22-16 AWG 16-14 AWG 12-10 AWG .105 - .109 .115 - .119 .134 - .138 22-16 AWG 16-14 AWG 12-10 AWG .072 - .077 .096 - .101 .126 - .131 (R) Installing dies for insulated Spec-Kon terminals KT-18X KT-14X KT-10X Insulated Terminals & Disconnects (R) Installing dies for non-insulated Spec-Kon terminals KTU-2210X* Non-Insulated Terminals (Three Nested Die Set) M Spec-Kon (R) * For use with non-insulated terminals Cat No. TBM6 and TBM6S (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com * For use with insulated terminals Cat No. TBM6 and TBM6S M41 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 42 Application Information Tool and Die Selection Chart (R) Spec-Kon Terminals Ergonomic Hand Tool WT112M ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y KN WT112M or KNF WT112M ERG-2500 N/A N/A N/A KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y TBM6 N/A KT-8 KT-6 N/A N/A N/A N/A N/A N/A N/A Nylon Terminal (22-10 AWG) Nylon Butt Splice Nylon Disconnect Nylon Terminal (8-6 AWG) Vinyl Terminal (22-10 AWG) KT-2500 Pneumatic Tool Die Part Numbers Erg-3000 Power Hand Tool Die Part Numbers Plier Tool 13500 Pneumatic Tool Die Part Numbers WT112M ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y Vinyl Butt Splice KV or WT112M KVF ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y Vinyl Disconnect WT112M ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y Non Insulated Terminal (22-10 AWG) WT111M ERG-2002 KTU-18 KTU-14 KTU-10 KTU2210X KTU2210X KTU2210X KTU-2214Y KTU-10Y KTU-2214Y KTU-10Y KTU-2214Y KTU-10Y WT111M ERG-2002 N/A N/A N/A KTU2210X KTU2210X KTU2210X KTU-2214Y KTU-10Y KTU-2214Y KTU-10Y KTU-2214Y KTU-10Y TBM6 N/A N/A N/A N/A KTU-8 KTU-6 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Non Insulated Butt Splice K Non Insulated Terminal (8-6 AWG) Wire Joints Flag Terminals KN WT112M ERG-2500WJ or KNF N/A ERG-2500F Strip Length Chart Description Spec-Kon (R) M Non-Insulated Terminals Vinyl Insulated Terminals Nylon Insulated Terminals Vinyl Insulated Disconnects Nylon Insulated Disconnects Vinyl Insulated Butt Splices Nylon Insulated Butt Splices Nylon Wire Joints M42 Terminal Series Wire Strip Length K18 K14 K10 K8 K6 K4 K2 KV18 KV14 KV10 KV8 KV6 KN18 KN14 KN10 KN8 KN6 KV18 KV14 KV10 KN18 KN14 KN10 KV18 KV14 KV10 KN18 KN14 KN10 K18 K14 K10 1/4" 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 1/4" 1/4" 5/16" 3/8" 7/16" 1/4" 1/4" 5/16" 3/8" 7/16" 1/4" 1/4" 5/16" 1/4" 1/4" 5/16" 5/16" 5/16" 5/16" 1/4" 1/4" 1/4" 9/32" 9/32" 11/32" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 43 Application Information Stud Size Chart Standard Stud Size U.S Common Conductor Size Chart Stud Diameter Inches mm #2 M2 .086 2.18 .090 2.29 2 #4 M2,5 .112 2.84 .118 3.00 4 #5 M3 .125 3.18 .127 3.23 5 #6 M3,5 .138 3.51 .146 3.71 6 #8 M4 .164 4.17 .173 4.39 8 #10 M5 .190 4.83 .198 5.03 10 1/4 M6 .250 6.35 .270 6.86 5/16 M8 .312 7.92 .330 8.38 3/8 M10 1/2 M12 .625 15.88 .750 19.05 .520 13.21 .650 16.51 .810 20.57 No. of Strands 22AWG 7 20AWG 10 18AWG 16 16AWG 26 14AWG 7 12AWG 7 10AWG 7 8AWG 7 6AWG 7 4AWG 7 2AWG 7 1AWG 19 1/10AWG 19 2/0AWG 19 3/0AWG 19 4/0AWG 19 250MCM 37 300MCM 37 350MCM 37 400MCM 37 500MCM 37 600MCM 61 750MCM 61 800MCM 61 1000MCM 61 14 56 38 12 58 34 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com Inches mm Inches mm Circl. Mil Area mm .0096 0.24 .0100 0.25 .0100 0.25 .0100 0.25 .0242 0.61 .0305 0.77 .0385 0.98 .0486 1.23 .0612 1.55 .0772 1.96 .0974 2.47 .0664 1.69 .0745 1.89 .0837 2.13 .0940 2.39 .1055 2.68 .0822 2.09 .0900 2.29 .0973 2.47 .1040 2.64 .1162 2.95 .0992 2.52 .1109 2.82 .1145 2.91 .1280 3.25 .028 0.74 .038 0.97 .048 1.22 .060 1.52 .073 1.85 .092 2.34 .116 2.95 .146 3.71 .184 4.67 .232 5.89 .292 7.42 .332 8.43 .373 9.47 .418 10.62 .470 11.94 .528 13.41 .575 14.61 .630 16.00 .681 17.29 .728 18.49 .813 20.65 .893 22.68 .998 25.35 1.031 26.19 1.152 29.26 640 0.74 1020 0.519 1620 0.823 2580 1.310 4110 2.080 6530 3.310 10,380 5.261 16,510 8.367 26,240 13.30 41,740 21.15 66,360 33.62 83,690 42.41 105,600 53.49 133,100 67.43 167,800 85.01 211,600 107.2 250,000 127 300,000 152 350,000 177 400,000 203 500,000 253 600,000 304 750,000 380 800,000 405 1,000,000 507 M43 M (R) 3/4 M18 .500 12.7 .385 9.78 Size Conductor Size Spec-Kon 5/8 M16 .375 9.53 Individual Strand Size Terminal Stud Size Hole Dia. Part No. Inches Designation mm