Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M2
Catalog Numbering System . . . . . . . . . . . . . . . . M2
Terminals
Features and Benefits. . . . . . . . . . . . . . . . . . . . . M3
Performance Requirements. . . . . . . . . . . . . . . . . M4
Ring Terminals . . . . . . . . . . . . . . . . . . . . . . . M5-M7
Multiple Stud Ring Terminals . . . . . . . . . . . . . M8-M9
Large Ring Terminals . . . . . . . . . . . . . . . . M10-M12
Fork Terminals . . . . . . . . . . . . . . . . . . . . . M13-M15
Locking Fork Terminals . . . . . . . . . . . . . . . M16-M17
Flanged Fork Terminals. . . . . . . . . . . . . . . M18-M19
Blade Terminals . . . . . . . . . . . . . . . . . . . . . . . . M20
Pin Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . M21
Disconnects
Features and Benefits . . . . . . . . . . . . . . . . . . . . M22
Design Features . . . . . . . . . . . . . . . . . . . . . . . . M22
Performance Requirements. . . . . . . . . . . . . . . . M22
Female Disconnects . . . . . . . . . . . . . . . . . . . . 23-24
Male Disconnects . . . . . . . . . . . . . . . . . . . . . . . M25
Piggy Back Disconnects . . . . . . . . . . . . . . . . . . M26
Fully Insulated Female Disconnects . . . . . M27-M28
Fully Insulated Male Disconnects . . . . . . . . . . . M28
Insulated Female Flag Disconnects. . . . . . . . . . M29
Insulated Barrel Flag Female Disconnects. . . . . M29
Bullet Receptacles . . . . . . . . . . . . . . . . . . . . . . M30
Bullet Disconnects . . . . . . . . . . . . . . . . . . . . . . M31
Splices, Wire Joints and Quick Splices
Features and Benefits . . . . . . . . . . . . . . . . . . . . M32
Butt Splices. . . . . . . . . . . . . . . . . . . . . . . . M33-M34
Wire Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . M34
Quick Splices . . . . . . . . . . . . . . . . . . . . . . . . . . M34
Installation Tools
Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . M35-M37
Automated Tools . . . . . . . . . . . . . . . . . . . . M38-M39
Power Operated Tools. . . . . . . . . . . . . . . . M40-M41
Application Information
Tool & Die Selection Chart . . . . . . . . . . . . . . . . M42
Strip Length Chart. . . . . . . . . . . . . . . . . . . . . . . M42
Stud Size Chart . . . . . . . . . . . . . . . . . . . . . . . . M43
Common Conductor Size Chart. . . . . . . . . . . . . M43
M
412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 1
Overview
Crimp Terminals, Disconnects, and Splices
Catalog Numbering System
Thomas & Betts is pleased to introduce Spec-Kon®crimp
terminals, disconnects, and splices. Ideal for OEM applications,
the Spec-Kon®line can be used anywhere a high number of
terminations are required every day, such as the wiring harness,
panelboard, telecommunications, and automotive industries.
The Spec-Kon®terminal offering includes:
• A broad selection of bulk-packaged loose piece terminals in non-insulated
and insulated varieties, including male and female disconnects, rings,
forks, pins, blades, butt splices, wire joints and bullet connectors.
• Terminals on mylar tape for automated applications, including the new
KT-2500 power tool for frequent, repeated crimps.
• The ERG-2500 ergonomic hand tool, which crimps all sizes of insulated
barrel-style Spec-Kon®wire termination products.
Example: KV18-6R-M
KV186 R M
Product Terminal and Insulation Wire Size Range Feature Size Terminal Type Box Quantity
Thomas & Betts
Spec-Kon®
Terminals
(Blank) Bare Non-Insulated
(V) Vinyl Funnel Entry
(N) Nylon Funnel Entry
(VF) Vinyl Fully Insulated
(NF) Nylon Fully Insulated
(18) 22-16 AWG
(14) 16-14 AWG
(10) 12-10 AWG
(8) 8 AWG
(6) 6 AWG
(4) 4 AWG
(2) 2 AWG
Bolt Hole:
Ring and Fork
Terminals
Tab Width:
(250 Series)
Disconnects
Pin Length:
Pin Terminals
Blade Length:
Blade Terminals
Diameter:
Bullets
(R) Ring
(MS) Multiple Stud Ring
(F) Fork
(LF) Locking Fork
(FF) Flanged Fork
(PT) Pin Terminal
(BL) Blade Terminal
(MD) Male Disconnect
(FD) Female Disconnect
(FFD) Female Flag Disconnect
(PD) Piggy Back Disconnect
(FB) Female Bullet
(MB) Male Bullet
(BS) Butt Splice
(QS) Quick Splice
(WJ) Wire Joint (Closed End)
(BFD) Barrel Flag Disconnect
(C) = 100
(CC) = 200
(W) = 250
(D) = 500
(M) = 1,000
(T) = Mylar
Tape*
* Please contact
Customer Service
for pricing and
availability.
M2 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 2
Terminals
Features and Benefits of Spec-Kon®Terminals
Internal barrel serrations—During crimping, the wire will cold flow into
serrations, giving lower resistance connections and improving tensile strength.
Size marking—Wire range is stamped on the tongue (metric and English) for
easy access to the terminal size without drawings/packaging.
Electro tin plating—Provides excellent corrosion resistance, superior finish for
better-looking installation.
Ergonomic hand tool—Ergonomically designed ERG-2500 completes a UL
listed crimp while requiring substantially lower handle forces.
One tool for all insulated products—Thomas & Betts offers a single tool that
crimps the entire range of standard insulated terminals, disconnects, and butt
splices. Many competitors require 2 to 4 tools to cover the same range.
Color coding—Insulators are color coded for specific wire size
(red=22-16AWG, blue=16-14AWG, yellow=12-10AWG). Red=8AWG,
blue=6AWG.
Nylon Insulated Terminals
Sleeved barrel—Ensures barrel does not separate during crimping.
Molded insulators—Molded insulators ensure consistent shape and quality,
shaped entry speeds installation and reduces wire hang up.
Metal insulation sleeve—Sleeve crimps wire insulation, providing
high-vibration resistance and conductor strain relief.
Nylon material—Ideal for harsh environments. Provides excellent chemical,
impact and abrasion resistance.
Ratings—UL Listed, cULus Listed, CSA, 600 V at 105ºC.
Vinyl Insulated Terminals
Brazed seam—Ensures barrel does not separate during crimping.
Molded funnel entry insulators—Funnel entry speeds installation and reduces
wire hang up. Molded insulators ensure consistent shape and quality every
time.
Insulation crimp—The insulator mouth is flared to speed installation and
accommodate thicker insulated wires. Also, provides insulation support strain
relief in high-vibration applications.
Vinyl material—Economical, moisture resistant and flame retardant (UL94V-0)
Ratings—UL Listed, cULus Listed, CSA, 600 V at 105ºC.
Non-Insulated Terminals
Brazed seam—Ensures barrel does not separate during crimping.
Chamfered barrel entry—Smoothing the barrel entry edge facilitates wire
insertion.
Ratings—UL Listed, cULus Listed, CSA, 2000 V.
Electro tin plating Sleeved barrel
Size marking Metal insulation
sleeve
Color coded
insulators
Internal barrel
serrations
Molded
insulators
Brazed seam
Chamfered barrel entry
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M3
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 3
Terminals
Pins
Standard insulation-style
terminals for use on DIN-
style/metric terminal blocks
Blades
Standard insulation-style
terminals for use on DIN-
style/metric terminal blocks
Rings
Provides the most secure and
reliable connection available
Multiple-Stud Rings
Special tongue style that
accommodates 3 stud sizes
with one terminal
Forks
Fast and easy to install without
removing the terminal block
screw
Locking Forks
Offers the secure connection of
a ring terminal with the fast and
easy installation of a fork terminal
Flanged Forks
Turned-up toes provide secure
connections in high-vibration
applications
Design Features of Spec-Kon®Terminals
Performance Requirements
Description
U.L. 486A (Terminals)
Test Current for Max. 50˚C Rise (Amps)
Min. Tensile Strength*(Lbs.)
9 12 17 18 30 35 50 70 95 125 70
8 13 20 30 50 70 80 90 100 140 180
#22 #20 #18 #16 #14 #12 #10 #8 #6 #4 #2
Wire Size (AWG)
Applicable Spec-Kon®products meet or exceed the following
test specifications:
• UL486A (Terminals)
• CSA
• UL486C (Splices)
UL listed products are shown with the applicable logos in the product section.
UL file #E9809 (Terminals).
CSA file #LR4503
* Pull-out force of the crimped terminal.
M4 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 4
Terminals
KN18-6R-M #6 .146 .260 .248 .803
3.7 6.6 6.3 20.4
KN18-8R-M #8 .169 .260 .248 .803
4.3 6.6 6.3 20.4
KN18-10R-M #10 .209 .315 .276 .858
5.3 8.0 7.0 21.8
KN18-14R-M 1/4 .252 .457 .433 1.094
6.4 11.6 11.0 27.8
KN18-516R-M 5/16 .331 .457 .433 1.094
8.4 11.6 11.0 27.8
KN14-6R-M #6 .146 .260 .248 .8.3
3.7 6.6 6.3 20.4
Nylon Insulated Ring Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2) WF L EDd1T
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
inch
mm
.433 .177 .067 .030
11.0 4.5 1.7 0.75
.433 .205 .091 .031
11.0 5.2 2.3 0.8
.512 .276 .134 .039
13.0 7.0 3.4 1.0
KN14-8R-M #8 .169 .260 .248 .803
4.3 6.6 6.3 20.4
KN14-10R-M #10 .209 .335 .307 .898
5.3 8.5 7.8 22.8
KN14-14R-M 1/4 .252 .472 .433 1.094
6.4 12.0 11.0 27.8
KN14-516R-M 5/16 .331 .472 .433 1.094
8.4 12.0 11.0 27.8
KN14-38R-M 3/8 .413 .535 .547 1.240
10.5 13.6 13.9 31.5
KN10-6R-D #6 .146 .283 .240 .894
3.7 7.2 6.1 22.7
KN10-8R-D #8 .169 .283 .240 .894
4.3 7.2 6.1 22.7
KN10-10R-D #10 .209 .374 .358 1.047
5.3 9.5 9.1 26.6
KN10-14R-D 1/4 .252 .472 .413 1.164
6.4 12.0 10.5 29.5
KN10-516R-D 5/16 .331 .591 .531 1.339
8.4 15.0 13.5 34.0
KN10-38R-D 3/8 .413 .591 .531 1.339
10.5 15.0 13.5 34.0
KN10-12R-D 1/2 .512 .756 .630 1.520
13.0 19.2 16.0 38.6
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-6R-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
®
®
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M5
For complete information regarding tools and the new Universal Applicator, see pages M35-M41.
ERG2500
Tools used with Nylon Insulated Ring Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 5
Catalog Wire Bolt Dimension
Number Range Size (d2)
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
KV18-6R-M #6 .146 .260 .248 .803
3.7 6.6 6.3 20.4
KV18-8R-M #8 .169 .260 .248 .803
4.3 6.6 6.3 20.4
KV18-10R-M #10 .209 .315 .276 .858
5.3 8.0 7.0 21.8
KV18-14R-M 1/4 .252 .457 .433 1.094
6.4 11.6 11.0 27.8
KV18-516R-M 5/16 .331 .457 .433 1.094
8.4 11.6 11.0 27.8
KV18-38R-M 3/8 .413 .835 .547 1.240
10.5 13.6 13.9 31.5
KV14-6R-M #6 .146 .260 .248 .803
3.7 6.6 6.3 20.4
KV14-8R-M #8 .169 .260 .248 .803
4.3 6.6 6.3 20.4
KV14-10R-M #10 .209 .335 .307 .898
5.3 8.5 7.8 22.8
KV14-14R-M 1/4 .252 .472 .433 1.094
6.4 12.0 11.0 27.8
KV14-516R-M 5/16 .331 .472 .433 1.094
8.4 12.0 11.0 27.8
KV14-38R-M 3/8 .413 .535 .547 1.240
10.5 13.6 13.9 31.5
KV10-6R-D #6 .146 .283 .240 .894
3.7 7.2 6.1 22.7
KV10-8R-D #8 .169 .283 .240 .894
4.3 7.2 6.1 22.7
KV10-10R-D #10 .209 .374 .358 1.047
5.3 9.5 9.1 26.6
KV10-14R-D 1/4 .252 .472 .413 1.161
6.4 12.0 10.5 29.5
KV10-516R-D 5/16 .331 .591 .531 1.339
8.4 15.0 13.5 34.0
KV10-38R-D 3/8 .413 .591 .531 1.339
10.5 15.0 13.5 34.0
KV10-12R-D 1/2 .512 .756 .630 1.520
13.0 19.2 16.0 38.6
.433 .157 .067 .030
11.0 4.0 1.7 0.75
.433 .177 .091 .031
11.0 4.5 2.3 0.8
.512 .252 .134 .039
13.0 6.4 3.4 1.0
Terminals
• Molded Funnel Entry Insulator
• Brazed Seam
• Internal Barrel Serrations
Vinyl Insulated Ring Terminals
WF L EDd1T
inch
mm
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KV18-6R-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
®
®
M6 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
ERG2500
Tools used with Vinyl Insulated Ring Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 6
Terminals
K18-6R-M #6 .146 .260 .248 .567
3.7 6.6 6.3 14.4
K18-8R-M #8 .169 .260 .248 .567
4.3 6.6 6.3 14.4
K18-10R-M #10 .209 .315 .276 .622
5.3 8.0 7.0 15.8
K18-14R-M 1/4 .252 .457 .433 .858
6.4 11.6 11.0 21.8
K18-516R-M 5/16 .331 .457 .433 .858
8.4 11.6 11.0 21.8
K14-6R-M #6 .146 .260 .248 .567
3.7 6.6 6.3 14.4
Non-Insulated Ring Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2) WF L EDd1T
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
inch
mm
.189 .134 .067 .030
4.8 3.4 1.7 0.75
.189 .161 .091 .031
4.8 4.1 2.3 0.8
.236 .220 .134 .039
6.0 5.6 3.4 1.0
K14-8R-M #8 .169 .260 .248 .567
4.3 6.6 6.3 14.4
K14-10R-M #10 .209 .335 .307 .661
5.3 8.5 7.8 16.8
K14-14R-M 1/4 .252 .472 .433 .858
6.4 12.0 11.0 21.8
K14-516R-M 5/16 .331 .472 .433 .858
8.4 12.0 11.0 21.8
K14-38R-M 3/8 .413 .535 .547 1.004
10.5 13.6 13.9 25.5
K10-6R-M #6 .146 .283 .240 .618
3.7 7.2 6.1 15.7
K10-8R-M #8 .169 .283 .240 .618
4.3 7.2 6.1 15.7
K10-10R-M #10 .209 .374 .358 .772
5.3 9.5 9.1 19.6
K10-14R-M 1/4 .252 .472 .413 .886
6.4 12.0 10.5 22.5
K10-516R-M 5/16 .331 .591 .531 1.063
8.4 15.0 13.5 27.0
K10-38R-M 3/8 .413 .591 .531 1.063
10.5 15.0 13.5 27.0
K10-12R-D 1/2 .512 .756 .630 1.244
13.0 19.2 16.0 31.6
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: K18-6R-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Terminal Material: Copper
• Chamfered Barrel
• Brazed Seam
• Internal Barrel Serrations
®
®
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M7
ERG2002
Tools used with Non-Insulated Ring Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 7
Terminals
Nylon Insulated Multiple Stud Ring Terminals
Catalog Wire Bolt Dimension
Number Range Size
KN18-610MS-M #6 - #10
KN14-610MS-M #6 - #10
KN10-610MS-D #6 - #10
.339 .311 .996 .433 .177 .067 .030
8.6 7.9 25.3 11.0 4.5 1.7 0.75
.339 .311 .996 .433 .205 .091 .031
8.6 7.9 25.3 11.0 5.2 2.3 0.8
.390 .350 1.154 .512 .276 .134 .039
9.9 8.9 29.3 13.0 7.0 3.4 1.0
inch
mm
WFLE Dd1T
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-610MS-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KV18-610MS-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• Single terminal for 6, 8,
and 10 stud sizes
• Molded Insulator
• Metal Insulation Sleeve
• Funnel Entry
• Single terminal for 6, 8,
and 10 stud sizes
• Molded Funnel Entry Insulator
• Brazed Seam
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
Vinyl Insulated Multiple Stud Ring Terminals
Catalog Wire Bolt Dimension
Number Range Size
KV18-610MS-M #6 - #10
KV14-610MS-M #6 - #10
KV10-610MS-D #6 - #10
inch
mm
WFLE Dd1T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
.339 .311 .996 .433 .157 .067 .030
8.6 7.9 25.3 11.0 4.0 1.7 0.75
.339 .311 .996 .433 .177 .091 .031
8.6 7.9 25.3 11.0 4.5 2.3 0.8
.390 .350 1.154 .512 .252 .134 .039
9.9 8.9 29.3 13.0 6.4 3.4 1.0
®
®
®
®
M8 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
ERG2500
Tools used with Nylon and Vinyl Insulated Multiple
Stud Ring Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:40 AM Page 8
Terminals
Box Quantity: (M)=1000
For Mylar Tape replace box quantity with (T). Example: K18-610MS-T
UL File #E9809
CSA File #LR4503
Terminal Material: Copper
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
• Single terminal for 6, 8,
and 10 stud sizes
• Brazed Seam
• Chamfered Barrel
• Internal Barrel Serrations
Non-Insulated Multiple Stud Ring Terminals
Catalog Wire Bolt Dimension
Number Range Size
K18-610MS-M #6 - #10
K14-610MS-M #6 - #10
K10-610MS-M #6 - #10
inch
mm
WFLE Dd1T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
.339 .311 .768 .189 .134 .067 .030
8.6 7.9 19.5 4.8 3.4 1.7 0.75
.339 .311 .768 .189 .161 .091 .031
8.6 7.9 19.5 4.8 4.1 2.3 0.8
.390 .350 .886 .236 .220 .134 .039
9.9 8.9 22.5 6.0 5.6 3.4 1.0
®
®
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M9
ERG2002
Tools used with Non-Insulated Multiple Stud Ring Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 9
Terminals
Nylon Insulated Large Ring Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2)
KN8-8R-D #8 .169 .315 .366 1.142
4.3 8.0 9.3 29.0
KN8-10R-D #10 .209 .364 .429 1.232
5.3 8.8 10.9 31.3
KN8-14R-D 1/4 .252 .472 .366 1.232
6.4 12.0 9.3 31.3
KN8-516R-D 5/16 .331 .591 .543 1.469
8.4 15.0 13.8 37.3
KN8-38R-D 3/8 .413 .591 .543 1.469
10.5 15.0 13.8 37.3
KN8-12R-D 1/2 .512 .787 .591 1.614
13.0 20.0 15.0 41.0
KN6-10R-W #10 .209
5.3
KN6-14R-W 1/4 .252
6.4
KN6-516R-W 5/16 .331
8.4
KN6-38R-W 3/8 .413
10.5
KN6-12R-W 1/2 .512 .866 .780 2.047
13.0 22.0 19.8 52.0
inch
mm
8
A.W.G.
8
mm2
6
A.W.G.
14
mm2
.472 .524 1.606
12.0 13.3 40.8
.630 .315 .177 .047
16.0 8.0 4.5 1.2
.846 .433 .228 .059
21.5 11.0 5.8 1.5
.630 .559 1.713
16.0 14.2 43.5
WFLEDd1T
Box Quantity: (W)=250; (D)=500
For mylar tape, replace box quantity with (T). Example: KN8-8R-T.
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
#8 AWG on mylar tape is UL Listed.
#6 AWG on mylar tape is UL Listed.
UL File #E9809
CSA File #LR4503
• Brazed Seam
• Molded Funnel Entry Insulator
• Internal Barrel Serrations
TBM6S
For tooling information for nylon insulated
large ring terminals, see page M37.
®
M10 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Tools used with Nylon Insulated Large Ring Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 10
Terminals
K8-516R-D 5/16 .331 .591 .543 1.161
8.4 15.0 13.8 29.8
K8-38R-D 3/8 .413 .591 .543 1.161
10.5 15.0 13.8 29.8
K8-12R-D 1/2 .512 .787 .591 1.319
13.0 20.0 15.0 33.5
Non-Insulated Large Ring Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2) WF L EDd1T
inch
mm
K6-10R-D #10 .209 .472 .524 1.173
5.3 12.0 13.3 29.8
K6-14R-D 1/4 .252 .472 .524 1.173
6.4 12.0 13.3 29.8
K6-516R-D 5/16 .331 .630 .559 1.280
8.4 16.0 14.2 32.5
K6-38R-D 3/8 .413 .630 .559 1.280
10.5 16.0 14.2 32.5
K6-12R-W 1/2 .512 .866 .780 1.614
13.0 22.0 19.8 41.0
.337 .283 .177 .047
8.5 7.2 4.5 1.2
.413 .354 .228 .059
10.5 9.0 5.85 1.5
6
A.W.G.
14
mm2
8
A.W.G.
8
mm2
K8-8R-D #8 .169 .315 .366 .846
4.3 8.0 9.3 21.5
K8-10R-D #10 .209 .346 .429 .937
5.3 8.8 10.5 23.8
K8-14R-D 1/4 .252 .472 .366 .937
6.4 12.0 9.3 23.8
Box Quantity: C=100; CC=200; (W)=250;
(D)=500;
For mylar tape, replace box quantity with
(T). Example: K6-10R-T.
See pages in back of catalog for complete
tool information.
Tool and Die Selection Chart on page M42.
Terminal Material: Copper
UL File #E9809
*Pending UL Listing
• Brazed Seam
• Chamfered Barrel
• Internal Barrel Serrations
®
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M11
K4-8R-W* #8 .169 .481 .594 1.307
4.3 12.2 15.1 33.2
K4-10R-W* #10 .209 .481 .594 .1.307
5.3 12.2 15.1 33.2
K4-14R-W* 1/4 .252 .481 .594 1.299
6.4 12.2 15.1 33.0
K4-516R-W* 5/16 .331 .650 .531 1.319
8.4 16.5 13.5 33.5
K4-38R-W* 3/8 .413 .650 .531 1.319
10.5 16.5 13.5 33.5
K4-12R-CC* 1/2 .512 .866 .776 1.661
13.0 22.0 19.7 42.5
K2-10R-CC* #10 .209 .602 .685 1.535
5.3 15.3 17.4 39.0
K2-14R-CC* 1/4 .252 .602 .685 1.535
6.4 15.3 17.4 39.0
K2-516R-CC* 5/16 .331 .602 .685 1.535 .551 .524 .370 .071
8.4 15.3 17.4 39.0 14.0 13.3 9.4 1.8
K2-38R-CC* 3/8 .413 .602 .685 1.535
10.5 15.3 17.4 39.0
K2-12R-CC* 1/2 .512 .866 .697 1.681
13.0 22.0 17.7 42.7
.472 .453 .303 .067
12.0 11.5 7.7 1.7
4
A.W.G.
22
mm2
2
A.W.G.
38
mm2
TBM6S
For tooling information for nylon insulated large ring
terminals, see page M37.
Tools used with Non-Insulated
Large Ring Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 11
K8-516R-D 5/16 .331 .591 .543 1.49
8.4 15.0 13.8 37.8
KV8-38R-D 3/8 .413 .591 .543 1.49
10.5 15.0 13.8 37.8
KV8-12R-D 1/2 .512 .787 .591 1.63
13.0 20.0 15.0 41.5
Vinyl Insulated Large Ring Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2) WF L EDd1T
inch
mm
KV6-10R-W #10 .209 .472 .524 1.62
5.3 12.0 13.3 41.2
KV6-14R-W 1/4 .252 .472 .524 1.62
6.4 12.0 13.3 41.2
KV6-516R-W 5/16 .331 .630 .571 1.75
8.4 16.0 14.5 44.5
KV6-38R-W 3/8 .413 .630 .571 1.75
10.5 16.0 14.5 44.5
KV6-12R-W 1/2 .512 .866 .780 2.09
13.0 22.0 19.8 53
.886 .414 .222 .059
22.5 10.5 5.65 1.5
6
A.W.G.
14
mm2
KV8-8R-D #8 .169 .315 .366 1.16
4.3 8.0 9.3 29.5
KV8-10R-D #10 .209 .346 .429 1.25
5.3 8.8 10.9 31.8
KV8-14R-D 1/4 .252 .472 .366 1.25
6.4 12.0 9.3 31.8
®
TBM6S
For tooling information for nylon insulated
large ring terminals, see page M37.
Tools used with Vinyl Insulated Large Ring Terminals
KT-2500
• Brazed Seam
• Internal Barrel Serrations
Box Quantity: (W)=250; (D)=500
For mylar tape, replace box quantity with (T). Example: KN8-8R-T.
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
#8 AWG on mylar tape is UL Listed.
#6 AWG on mylar tape is UL Listed.
UL File #E9809
CSA File #LR4503
.650 .335 .177 .047
16.5 8.5 4.5 1.2
8
A.W.G.
8
mm2
Terminals
M12 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 12
Nylon Insulated Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2)
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
KN18-6F-M #6 .146 .252 .256 .866
3.7 6.4 6.5 22.0
KN18-8F-M #8 .169 .252 .256 .866
4.3 6.4 6.5 22.0
KN18-10F-M #10 .209 .319 .256 .866
.433 .177 .067 .030
5.3 8.1 6.5 22.0
11.0 4.5 1.7 0.75
KN18-14F-M 1/4 .252 .374 .256 .866
6.4 9.5 6.5 22.0
KN14-6F-M #6 .146 .236 .256 .866
3.7 6.0 6.5 22.0
KN14-8F-M #8 .169 .252 .256 .866
4.3 6.4 6.5 22.0
KN14-10F-M #10 .209 .311 .256 .866
.433 .205 .091 .031
5.3 7.9 6.5 22.0
11.0 5.2 2.3 0.8
KN14-14F-M 1/4 .252 .366 .256 .866
6.4 9.3 6.5 22.0
KN10-6F-D #6 .146 .283 .295 .961
3.7 7.2 7.5 24.4
KN10-8F-D #8 .169 .327 .276 1.004
4.3 8.3 7.0 25.5
KN10-10F-D #10 .209 .354 .276 1.004
.512 .276 .134 .039
5.3 9.0 7.0 25.5
13.0 7.0 3.4 1.0
KN10-14F-D 1/4 .252 .354 .276 1.004
6.4 9.0 7.0 25.5
KN10-516F-D 5/16 .315 .551 .413 1.201
8.4 14.0 10.5 30.5
inch
mm
WFLE Dd1T
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-6F-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
®
®
Tools used with Nylon Insulated Ring Terminals
ERG2500 KT-2500
Terminals
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M13
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 13
Terminals
Vinyl Insulated Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2)
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
KV18-6F-M #6 .146 .252 .256 .866
3.7 6.4 6.5 22.0
KV18-8F-M #8 .169 .252 .256 .866
4.3 6.4 6.5 22.0
KV18-10F-M #10 .209 .319 .256 .866
.433 .157 .067 .030
5.3 8.1 6.5 22.0
11.0 4.0 1.7 0.75
KV18-14F-M 1/4 .252 .374 .256 .866
6.4 9.5 6.5 22.0
KV14-6F-M #6 .146 .236 .256 .866
3.7 6.0 6.5 22.0
KV14-8F-M #8 .169 .252 .256 .866
4.3 6.4 6.5 22.0
KV14-10F-M #10 .209 .311 .256 .866
.433 .177 .091 .031
5.3 7.9 6.5 22.0
11.0 4.5 2.3 0.8
KV14-14F-M 1/4 .252 .366 .256 .866
6.4 9.3 6.5 22.0
KV10-6F-D #6 .146 .283 .295 .961
3.7 7.2 7.5 24.4
KV10-8F-D #8 .169 .327 .276 1.004
4.3 8.3 7.0 25.5
KV10-10F-D #10 .209 .354 .276 1.004
.512 .252 .134 .039
5.3 9.0 7.0 25.5
13.0 6.4 3.4 1.0
KV10-14F-D 1/4 .252 .354 .276 1.004
6.4 9.0 7.0 25.5
KV10-516F-D 5/16 .315 .551 .413 1.201
8.4 14.0 10.5 30.5
inch
mm
WFLE Dd1T
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KV18-6F-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• Molded Funnel Entry Insulator
• Brazed Seam
• Internal Barrel Serrations
®
®
M14 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Tools used with Vinyl Insulated Fork Terminals
ERG2500 KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 14
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M15
Terminals
K14-6F-M #6 .146 .236
3.7 6.0
K14-8F-M #8 .169 .252
4.3 6.4
K14-10F-M #10 .209 .319
5.3 8.1
Non-Insulated Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2) WF L EDd1T
22-16
A.W.G.
0.5-1.5
mm2
inch
mm
K18-6F-M #6 .146 .252
3.7 6.4
K18-8F-M #8 .169 .252
4.3 6.4
K18-10F-M #10 .209 .319
5.3 8.1
K10-6F-M #6 .146 .283 .295 .685
3.7 7.2 7.5 17.4
K10-8F-M #8 .169 .327
4.3 8.3
K10-10F-M #10 .209 .354
5.3 9.0
K10-14F-M 1/4 .252 .354
6.4 9.0
16-14
A.W.G.
1.5-2.5
mm2
.256 .630 .189 .134 .067 .030
6.5 16.0 4.8 3.4 1.7 0.75
.256 .630 .189 .161 .091 .031
6.5 16.0 4.8 4.1 2.3 0.8
.276 .728 .236 .220 .134 .039
7.0 18.5 6.0 5.6 3.4 1.0
12-10
A.W.G.
4-6
mm2
Box Quantity: (M)=1000
For Mylar Tape replace box quantity with (T). Example: K18-6F-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Terminal Material: Copper
• Chamfered Barrel
• Brazed Seam
• Internal Barrel Serrations
®
®
Tools used with Non-Insulated Fork Terminals
ERG2002 KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 15
Terminals
Nylon Insulated Locking Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2)
KN18-6LF-M #6 .146 .252
3.7 6.4
KN18-8LF-M #8 .169 .283
4.3 7.2
KN18-10LF-M #10 .209 .319
5.3 8.1
KN14-6LF-M #6 .146 .236
3.7 6.0
KN14-8LF-M #8 .169 .283
4.3 7.2
KN14-10LF-M #10 .209 .319
5.3 8.1
KN10-6LF-D #6 .146 .327
3.7 8.3
KN10-8LF-D #8 .169 .327
4.3 8.3
KN10-10LF-D #10 .209 .354
5.3 9.0
.256 .866 .433 .177 .067 .030
6.5 22.0 11.0 4.5 1.7 0.75
.256 .866 .433 .205 .091 .031
6.5 22.0 11.0 5.2 2.3 0.8
.276 .992 .512 .276 .134 .039
7.0 25.2 13.0 7.0 3.4 1.0
inch
mm
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
WF L E Dd1T
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-6LF-T
UL File #E9809, CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
Vinyl Insulated Locking Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2)
KV18-6LF-M #6 .146 .252
3.7 6.4
KV18-8LF-M #8 .169 .283
4.3 7.2
KV18-10LF-M #10 .209 .319
5.3 8.1
KV14-6LF-M #6 .146 .236
3.7 6.0
KV14-8LF-M #8 .169 .283
4.3 7.2
KV14-10LF-M #10 .209 .319
5.3 8.1
KV10-6LF-D #6 .146 .327
3.7 8.3
KV10-8LF-D #8 .169 .327
4.3 8.3
KV10-10LF-D #10 .209 .354
5.3 9.0
.256 .866 .433 .157 .067 .030
6.5 22.0 11.0 4.0 1.7 0.75
.256 .866 .433 .177 .091 .031
6.5 22.0 11.0 4.5 2.3 0.8
.276 .992 .512 .252 .134 .039
7.0 25.2 13.0 6.4 3.4 1.0
inch
mm
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
WFLE Dd1T
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T).
Example: KV18-6LF-T
UL File #E9809, CSA File #LR4503
See pages in back of catalog for complete tool
information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• Molded Funnel Entry Insulator
• Internal Barrel Serrations
®
®
®
®
M16 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
ERG2500
Tools used with Nylon and Vinyl
Insulated Locking Fork Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 16
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M17
Terminals
K14-6LF-M #6 .146 .236
3.7 6.0
K14-8LF-M #8 .169 .283
4.3 7.2
K14-10LF-M #10 .209 .319
5.3 8.1
Non-Insulated Locking Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2) WF L EDd1T
22-16
A.W.G.
0.5-1.5
mm2
inch
mm
K18-6LF-M #6 .146 .252
3.7 6.4
K18-8LF-M #8 .169 .283
4.3 7.2
K18-10LF-M #10 .209 .319
5.3 8.1
K10-6LF-M #6 .146 .327
3.7 8.3
K10-8LF-M #8 .169 .327
4.3 8.3
K10-10LF-M #10 .209 .354
5.3 9.0
16-14
A.W.G.
1.5-2.5
mm2
.256 .630 .189 .134 .067 .030
6.5 16.0 4.8 3.4 1.7 0.75
.256 .630 .189 .161 .091 .031
6.5 16.0 4.8 4.1 2.3 0.8
.276 .717 .236 .220 .134 .039
7.0 18.2 6.0 5.6 3.4 1.0
12-10
A.W.G.
4-6
mm2
Box Quantity: (M)=1000
For Mylar Tape replace box quantity with (T). Example: K18-6LF-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Terminal Material: Copper
• Chamfered Barrel
• Brazed Seam
• Internal Barrel Serrations
®
®
Tools used with Non-Insulated Locking Fork Terminals
ERG2002 KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 17
Terminals
Nylon Insulated Flanged Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2)
KN18-6FF-M #6 .146 .335 .283 1.004
3.7 8.5 7.2 25.5
KN18-8FF-M #8 .169 .335 .283 1.004
4.3 8.5 7.2 25.5
KN18-10FF-M #10 .209 .335 .283 1.004
5.3 8.5 7.2 25.5
KN14-6FF-M #6 .146 .335 .283 .945
3.7 8.5 7.2 24.0
KN14-8FF-M #8 .169 .335 .283 .945
4.3 8.5 7.2 24.0
KN14-10FF-M #10 .209 .335 .283 .945
5.3 8.5 7.2 24.0
KN10-6FF-D #6 .146 .335 .295 1.063
3.7 8.5 7.5 27.0
KN10-8FF-D #8 .169 .335 .295 1.063
4.3 8.5 7.5 27.0
KN10-10FF-D #10 .209 .335 .295 1.063
5.3 8.5 7.5 27.0
.433 .177 .067 .059 .030
11.0 4.5 1.7 1.5 0.75
inch
mm
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
WFL EDd1A T
.433 .205 .091 .059 .031
11.0 5.2 2.3 1.5 0.8
.512 .276 .134 .059 .039
13.0 7.0 3.4 1.5 1.0
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-6FF-T
UL File #E9809, CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• Reduces Slippage in High
Vibration Applications
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
Vinyl Insulated Flanged Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2)
KV18-6FF-M #6 .146 .252 .201 .787
3.7 6.4 5.1 20.0
KV18-8FF-M #8 .169 .335 .283 1.004
4.3 8.5 7.2 25.5
KV18-10FF-M #10 .209 .335 .283 1.004
5.3 8.5 7.2 25.5
KV14-6FF-M #6 .146 .335 .283 .945
3.7 8.5 7.2 24.0
KV14-8FF-M #8 .169 .335 .283 .945
4.3 8.5 7.2 24.0
KV14-10FF-M #10 .209 .335 .283 .945
5.3 8.5 7.2 24.0
KV10-6FF-D #6 .146 .299 .244 1.004
3.7 7.6 6.2 25.5
KV10-8FF-D #8 .169 .299 .244 1.004
4.3 7.6 6.2 25.5
KV10-10FF-D #10 .209 .299 .244 1.004
5.3 7.6 6.2 25.5
.433 .157 .067 .059 .030
11.0 4.0 1.7 1.5 0.75
inch
mm
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
WFL EDd1A T
.433 .177 .091 .059 .031
11.0 4.5 2.3 1.5 0.8
.512 .252 .134 .059 .039
13.0 6.4 3.4 1.5 1.0
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T).
Example: KV18-6FF-T
UL File #E9809, CSA File #LR4503
See pages in back of catalog for complete tool
information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• Reduces Slippage in High
Vibration Applications
• Molded Funnel Entry Insulator
• Brazed Seam
• Internal Barrel Serrations
®
®
®
®
M18 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
ERG2500
Tools used with Nylon and Vinyl
Insulated Flanged Fork Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 18
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M19
Terminals
Box Quantity: (M)=1000
For Mylar Tape replace box quantity with (T). Example: K18-6FF-T
UL FIle #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Terminal Material: Copper
• Reduces Slippage in High
Vibration Applications
• Chamfered Barrel
• Brazed Seam
• Internal Barrel Serrations
Non-Insulated Flanged Fork Terminals
Catalog Wire Bolt Dimension
Number Range Size (d2)
K18-6FF-M #6 .146 .335 .283 .768
3.7 8.5 7.2 19.5
K18-8FF-M #8 .169 .335 .283 .768
4.3 8.5 7.2 19.5
K18-10FF-M #10 .209 .335 .283 .768
5.3 8.5 7.2 19.5
K14-6FF-M #6 .146 .335 .283 .709
3.7 8.5 7.2 18.0
K14-8FF-M #8 .169 .335 .283 .709
4.3 8.5 7.2 18.0
K14-10FF-M #10 .209 .335 .283 .709
5.3 8.5 7.2 18.0
K10-6FF-M #6 .146 .335 .295 .787
3.7 8.5 7.5 20.0
K10-8FF-M #8 .169 .335 .295 .787
4.3 8.5 7.5 20.0
K10-10FF-M #10 .209 .335 .295 .787
5.3 8.5 7.5 20.0
.189 .134 .067 .059 .030
4.8 3.4 1.7 1.5 0.75
inch
mm
22-16
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
1.5-2.5
mm2
12-10
A.W.G.
4-6
mm2
WFL EDd1A T
.189 .161 .091 .059 .031
4.8 4.1 2.3 1.5 0.8
.236 .220 .134 .059 .039
6.0 5.6 3.4 1.5 1.0
®
®
Tools used with Non-Insulated Flanged Fork Terminals
ERG2002 KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 19
Terminals
Nylon Insulated Blade Terminals
Catalog Wire Dimension
Number Range
KN18-10BL-M .091 .394 .819
2.3 10.0 20.8
KN18-18BL-M .087 .709 1.134
2.2 18.0 28.8
KN14-10BL-M .094 .394 .819
2.4 10.0 20.8
KN14-18BL-M .087 .709 1.134
2.2 18.0 28.8
KN10-10BL-D .110 .394 .906 .512 .276 .134 .039
2.8 10.0 23.0
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
.433 .177 .067 .030
11.0 4.5 1.7 0.75
.433 .205 .091 .031
11.0 5.2 2.3 0.8
inch
mm
WFLED d1T
Vinyl Insulated Blade Terminals
Catalog Wire Dimension
Number Range
KV18-10BL-M .091 .394 .819
2.3 10.0 20.8
KV18-18BL-M .087 .709 1.134
2.2 18.0 28.8
KV14-10BL-M .094 .394 .819
2.4 10.0 20.8
KV14-18BL-M .087 .709 1.134
2.2 18.0 28.8
KV10-10BL-D .110 .394 .906
2.8 10.0 23.0
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
.433 .157 .067 .030
11.0 4.0 1.7 0.75
.433 .177 .091 .031
11.0 4.5 2.3 0.8
.512 .252 .134 .039
13.0 6.4 3.4 1.0
inch
mm
WFLED d1T
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-10BL-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KV18-10BL-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• For Use in DIN-Style Blade
Terminal Blocks
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
• For Use in DIN-Style Blade
Terminal Blocks
• Molded Funnel Entry Insulator
• Brazed Seam
• Internal Barrel Serrations
®
®
®
®
M20 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
ERG2500
Tools used with Nylon and Vinyl Insulated Blade Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:41 AM Page 20
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M21
Terminals
Nylon Insulated Pin Terminals
Catalog Wire Dimension
Number Range
KN18-12PT-M .075 .472 .898
1.9 12.0 22.8
KN14-12PT-M .075 .472 .898
1.9 12.0 22.8
KN10-14PT-D .110 .551 1.063
2.8 14.0 27.0
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
.433 .177 .067 .030
11.0 4.5 1.7 0.75
.433 .205 .091 .031
11.0 5.2 2.3 0.8
.512 .276 .134 .039
13.0 7.0 3.4 1.0
inch
mm
WFLE D d1T
Vinyl Insulated Pin Terminals
Catalog Wire Dimension
Number Range
KV18-12PT-M .075 .472 .898
1.9 12.0 22.8
KV14-12PT-M .075 .472 .898
1.9 12.0 22.8
KV10-14PT-D .110 .551 1.063
2.8 14.0 27.0
22-16 A.W.G.
0.5-2.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
.433 .157 .067 .030
11.0 4.0 1.7 0.75
.433 .177 .091 .031
11.0 4.5 2.3 0.8
.512 .252 .134 .039
13.0 6.4 3.4 1.0
inch
mm
WFLED d1T
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-12PT-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KV18-12PT-T
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Copper
• For Use in Pin-Style
Terminal Blocks
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
• For Use in Pin-Style
Terminal Blocks
• Molded Funnel Entry Insulator
• Brazed Seams
• Internal Barrel Serrations
®
®
®
®
ERG2500
Tools used with Nylon and Vinyl Insulated Pin Terminals
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 21
Disconnects
Nylon and Vinyl Disconnects
Sleeved barrel—Ensures barrel does not separate during crimping.
Funnel entry insulators—Funnel entry speeds installation and reduces
wire hang up.
Partial and fully insulated—Offers
a wide range of products to meet
virtually any application
Metal insulation sleeve—Sleeve crimps wire insulation,
providing high-vibration resistance and conductor strain relief.
Ratings—UL Listed, cULus Listed, CSA, 600 V at 105ºC for nylon and
vinyl.
Features and Benefits
Female Disconnect
Provides easy installation and
removal from male tabs and
auxiliary equipment
Male Disconnect
Tab-style male disconnects
are fast and reliable
Female Piggy Back
Provides the option for
multiple circuits using one
termination point
Design Features of Spec-Kon®Disconnects
Fully Insulated Female
Standard female tab with the safety
and reliability of complete insulation
Fully Insulated Male
Standard male tab with the safety
and reliability of complete insulation
Bullet Disconnect
and Receptacle
Fast and reliable alternative
to the tab style featuring a
lower profile to reduce space
requirements
Performance Requirements
Description
U.L. 310 (Disconnects)
Test Current for Max. 30˚C Rise (Amps)
Min. Tensile Strength*(Lbs.)
34710152024
8 132030507080
#22 #20 #18 #16 #14 #12 #10
Wire Size (AWG) Applicable Spec-Kon®
products meet or exceed the
following test specifications:
• UL310 (Disconnects)
• CSA
UL listed products are shown with the
applicable logos in the product section.
UL file #E66716 (Disconnects).
CSA file #LR4503
* Pull-out force of the crimped terminal.
Sleeved
barrel Metal insulation
sleeve
M22 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 22
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M23
Disconnects
Nylon Insulated Female Disconnects
Catalog Wire Tab Dimension
Number Range Size
inch
mm
WF LBD T
16-14
A.W.G.
1.5-2.5
mm2
22-16
A.W.G.
0.5-1.5
mm2
12-10
A.W.G.
4-6
mm2
KN18-110-20FD-M .110 x .020 .126 .256 .772
3.2 6.5 19.6
KN18-110-32FD-M .110 x .032 .126 .256 .772
3.2 6.5 19.6
KN18-187-20FD-M .187 x .020 .197 .252 .787 .433 .157
5.0 6.4 20.0 11.0 4.0
KN18-187-32FD-M .187 x .032 .197 .252 .787
5.0 6.4 20.0
KN18-250FD-M .250 x .032 .260 .287 .846
6.6 7.3 21.5
KN14-110-20FD-M .110 x .020 .126 .252 .772
3.2 6.4 19.6
KN14-110-32FD-M .110 x .032 .126 .252 .772
3.2 6.4 19.6
KN14-187-20FD-M .187 x .020 .197 .256 .787 .433 .197
5.0 6.5 20.0 11.0 5.0
KN14-187-32FD-M .187 x .032 .197 .256 .787 .016
5.0 6.5 20.0 0.4
KN14-250FD-M .250 x .032 .260 .287 .846
6.6 7.3 21.5
KN10-110-20FD-D .110 x .020 .126 .343 .866
3.2 8.7 22.0
KN10-110-32-FD-D .110 x .032 .126 .343 .866
3.2 8.7 22.0
KN10-187-20FD-D .187 x .020 .197 .256 .866 .512 .256 .016
5.0 6.5 22.0 13.0 6.5 0.4
KN10-187-32FD-D .187 x .032 .197 .256 .866
5.0 6.5 22.0
KN10-250FD-D .250 x .032 .260 .287 .925
6.6 7.3 23.5
.012
0.3
.016
0.4
.012
0.3
110 Tab Size
187 Tab Size
250 Tab Size
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-110FD-T
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass with Copper Sleeve
• For Use in Temporary
Connections to Male Disconnects
& Terminal Blocks
• Multiple Sizes for Range
of Applications
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
inch
®
®
ERG2500
Tools used with Nylon Insulated Female Disconnects
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 23
Disconnects
Vinyl Insulated Female Disconnects
Catalog Wire Tab Dimension
Number Range Size
inch
mm
WF LBD T
16-14
A.W.G.
1.5-2.5
mm2
22-16
A.W.G.
0.5-1.5
mm2
12-10
A.W.G.
4-6
mm2
.012
0.3
.012
0.3
110 Tab Size
187 Tab Size
250 Tab Size
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KV18-110FD-T
UL FIle #E66716
CSA FIle #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 300 Volts Max.
Terminal Material: Brass with Copper Sleeve
• For Use in Temporary
Connections to Male
Disconnects & Terminal Blocks
• Metal Insulation Sleeve
• Easy Entry Copper Sleeve
KV18-110-20FD-M .110 x .020 .126 .256 .728
3.2 6.5 19.0
KV18-110-32-FD-M .110 x .032 .126 .256 .728
3.2 6.5 19.0
KV18-187-20FD-M .187 x .020 .197 .252 .764 .413 .150
5.0 6.4 19.4 10.5 3.8
KV18-187-32FD-M .187 x .032 .197 .252 .764 .016
5.0 6.4 19.4 0.4
KV18-250FD-M .250 x .032 .260 .287 .819
6.6 7.3 20.8
KV14-110-20FD-M .110 x .020 .126 .256 .748
3.2 6.5 19.0
KV14-110-32FD-M .110 x .032 .126 .256 .748
3.2 6.5 19.0
KV14-187-20-FD-M .187 x .020 .197 .252 .764 .413 .185
5.0 6.4 19.4 10.5 4.7
KV14-187-32-FD-M .187 x .032 .197 .252 .764 .016
5.0 6.4 19.4 0.4
KV14-250FD-M .250 x .032 .260 .287 .819
6.6 7.3 20.8
KV10-110-20FD-D .110 x .020 .126 .343 .866
3.2 8.7 22.0
KV10-110-32FD-D .110 x .032 .126 .343 .866
3.2 8.7 22.0
KV10-187-20FD-D .187 x .020 .197 .256 .866 .512 .244 .016
5.0 6.5 22.0 13.0 6.2 0.4
KV10-187-32FD-D .187 x .032 .197 .256 .866
5.0 6.5 22.0
KV10-250FD-D .250 x .032 .260 .287 .917
6.6 7.3 23.3
inch
M24 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
®
®
ERG2500
Tools used with Vinyl Insulated Female Disconnects
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 24
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M25
Disconnects
Nylon Insulated Male Disconnects
Catalog Wire Tab Dimension
Number Range Size
.413 .150 .016
11.0 4.0 0.4
.433 .197 .016
11.0 5.0 0.4
.512 .256 .016
13.0 6.5 0.4
inch
mm
WF L B D T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
Vinyl Insulated Male Disconnects
Catalog Wire Tab Dimension
Number Range Size
KV18-250MD-M .250 x .032 .250 .303 .858
6.35 7.7 21.8
KV14-250MD-M .250 x .032 .250 .303 .858
6.35 7.7 21.8
KV10-250MD-D .250 x .032 .250 .303 .945
6.35 7.7 24.0
.413 .150 .016
10.5 3.8 0.4
.413 .185 .016
10.5 4.7 0.4
.512 .244 .016
13.0 6.2 0.4
inch
mm
WF L B D T
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KN18-250MD-T
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass with Copper Sleeve
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KV18-250MD-T
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 300 Volts Max.
Terminal Material: Brass with Copper Sleeve
• For Use with Female Disconnects
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
• For Use with Female Disconnects
• Metal Insulation Sleeve
• Easy Entry Copper Sleeve
KN18-250MD-M .250 x .032 .250 .303 .866
6.35 7.7 22.0
KN14-250MD-M .250 x .032 .250 .303 .866
6.35 7.7 22.0
KN10-250MD-D .250 x .032 .250 .303 .945
6.35 7.7 24.0
12-10 A.W.G.
4-6 mm2
16-14 A.W.G.
1.5-2.5 mm2
22-16 A.W.G.
0.5-1.5 mm2
inch
inch
®
®
®
®
ERG2500
Tools used with Nylon and Vinyl Insulated Male Disconnects
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 25
Disconnects
Nylon Insulated Piggy Back Disconnects
Catalog Wire Tab Dimension
Number Range Size
KN18-250PD-M .250 x .032 .260 .250 .315 .323 .906 .433 .157 .016
6.6 6.35 8.0 8.2 23.0 11.0 4.0 0.4
KN14-250PD-M .250 x .032 .260 .250 .315 .323 .906 .433 .197 .016
6.6 6.35 8.0 8.2 23.0 11.0 5.0 0.4
KN10-250PD-D .250 x .032 .260 .250 .315 .323 .945 .512 .256 .016
6.6 6.35 8.0 8.2 24.0 13.0 6.5 0.4
inch
mm
WW1 F F1 L B D T
22-16 A.W.G.
0.5-1.5 mm2
16-14A.W.G.
1.5-2.5 mm2
12-10A.W.G.
4-6 mm2
Vinyl Insulated Piggy Back Disconnects
Catalog Wire Tab Dimension
Number Range Size
KV18-250PD-M .250 x .032 .260 .250 .315 .323 .886 .413 .150 .016
6.6 6.35 8.0 8.2 22.5 10.5 3.8 0.4
KV14-250PD-M .250 x .032 .260 .250 .315 .323 .886 .413 .185 .016
6.6 6.35 8.0 8.2 22.5 10.5 4.7 0.4
KV10-250PD-D .250 x .032 .260 .250 .315 .323 .945 .512 .244 .016
6.6 6.35 8.0 8.2 24.0 13.0 6.2 0.4
inch
mm
WW1 F F1 L B D T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
Box Quantity: (D)=500; (M)=1000
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool
information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass with Copper Sleeve
Box Quantity: (D)=500; (M)=1000
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool
information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 300 Volts Max.
Terminal Material: Brass with Copper Sleeve
• Male and Female Tabs Combined
• Additional conductors may be
added to existing installations
without changing blocks
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
• Male and Female Tabs Combined
• Additional conductors may be
added to existing installations
without changing blocks
• Brazed Seam
• Internal Barrel Serrations
• Funnel Entry
inch
inch
M26 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
®
®
®
®
ERG2500
Tools used with Nylon and Vinyl Insulated
Piggy Back Disconnects
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 26
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M27
Disconnects
Nylon Fully Insulated Female Disconnects
Catalog Wire Tab Dimension
Number Range Size
inch
mm
WF LBD T
16-14
A.W.G.
1.5-2.5
mm2
22-16
A.W.G.
0.5-1.5
mm2
KNF18-110-20FDM .110 x .020 .126 .252 .756
3.2 6.4 19.2
KNF18-110-32FDM .110 x .032 .126 .252 .756
3.2 6.4 19.2
KNF18-187-20FDM .187 x .020 .197 .256 .795 .433 .157
5.0 6.5 20.2 11.0 4.0
KNF18-187-32FDM .187 x .032 .197 .256 .795 .016
5.0 6.5 20.2 0.4
KNF18-250FD-D .250 x .032 .260 .303 .846
6.6 7.7 21.5
KNF14-187-20FDM .187 x .020 .197 .256 .795
5.0 6.5 20.2
KNF14-187-32FDM .187 x .032 .197 .256 .795 .433 .256 .016
5.0 6.5 20.2 11.0 6.0 0.4
KNF14-250FD-M .250 x .032 .260 .287 .846
6.6 7.3 21.5
KNF10-250FD-D .250 x .032 .260 .287 .953 .512 .256 .016
6.6 7.3 24.2 13.0 6.5 0.4
.012
0.3
12-10 A.W.G.
4-6 mm2
110 Tab Size
187 Tab Size
250 Tab Size
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KNF18-110-20FD-T
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass with Copper Sleeve
• Fully Insulated
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
inch
®
®
ERG2500
Tools used with Nylon Fully Insulated Female Disconnects
KT-2500
M
Spec-Kon®
412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 27
Disconnects
Vinyl Fully Insulated Female Disconnects
Catalog Wire Tab Dimension
Number Range Size
inch
mm
WF LBD T
16-14
A.W.G.
1.5-2.5
mm2
22-16
A.W.G.
0.5-1.5
mm2
KVF18-110-20FDM .110 x .020 .126 .256 .748
3.2 6.5 19.0
KVF18-110-32FDM .110 x .032 .126 .256 .748
3.2 6.5 19.0
KVF18-187-20FDM .187 x .020 .197 .252 .807 .413 .150
5.0 6.4 20.5 10.5 3.8
KVF18-187-32FDM .187 x .032 .197 .252 .807 .016
5.0 6.4 20.5 0.4
KVF18-250FD-M .250 x .032 .260 .287 .858
6.6 7.3 21.8
KVF14-110-20FDM .110 x .020 .126 .256 .748
3.2 6.5 19.0
KVF14-110-32FDM .110 x .032 .126 .256 .748
3.2 6.5 19.0
KVF14-187-20FDM .187 x .020 .197 .252 .796 .413 .185
5.0 6.4 20.2 10.5 4.7
KVF14-187-32FDM .187 x .032 .197 .252 .796
5.0 6.4 20.2
KVF14-250FD-M .250 x .032 .260 .287 .874
6.6 7.3 22.2
KVF10-250FD-D .250 x .032 .260 .287 .953 .492 .244 .016
6.6 7.3 24.2 12.5 6.2 0.4
.012
0.3
.012
0.3
.016
0.4
12-10 A.W.G.
4-6 mm2
110 Tab Size
187 Tab Size
250 Tab Size
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KVF18-110-20FD-T
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 300 Volts Max.
Terminal Material: Brass with Copper Sleeve
Tools used with Vinyl Fully Insulated Female Disconnects: ERG2500 and KT2500.
• Fully Insulated
• Brazed Seam
• Internal Barrel Serrations
• Funnel Entry
inch
Nylon Fully Insulated Male Disconnects
Catalog Wire Tab Dimension
Number Range Size
KNF18-250MD-D .250 x .032 .250 .303 .976 .433 .157 .016
6.35 7.7 24.0 11.0 4.0 0.4
KNF14-250MD-D .250 x .032 .250 .303 .976 .433 .197 .016
7.7 24.0 11.0 5.0 0.4
KNF10-250MD-D .250 x .032 .250 .303 1.016 .512 .256 .016
6.35 7.7 25.8 13.0 6.5 0.4
inch
mm
WF LBD T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
Box Quantity: (D)=500
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass with Copper Sleeve
Yellow Male Disconnect Not Shown.
Tools used with Nylon Fully Insulated Male Disconnects: ERG2500 and KT2500.
• Fully Insulated
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
12-10 A.W.G.
4-6 mm2
inch
®
®
®
®
M28 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
M
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412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 28
Catalog Wire Tab Dimension
Number Range Size
KNF18-187-20BFD-D .187 x .020 .197 .244 .748 .555 .433 .137 .015
5.0 6.2 19.0 14.1 11.0 3.5 0.4
KNF18-187-32BFD-D .187 x .032 .197 .244 .748 .555 .433 .137 .015
5.0 6.2 19.0 14.1 11.0 3.5 0.4
KNF18-250BFD-D .250 x .032 .260 .307 .818 .653 .433 .157 .015
6.6 7.8 20.8 16.6 11.0 4.0 0.4
KNF14-250BFD-D .250 x .032 .260 .307 .818 .653 .433 .177 .015
6.6 7.8 20.8 16.6 11.0 4.5 0.4
KNF10-250BFD-D .250 x .032 .260 .307 .905 .697 .511 .248 .015
6.6 7.8 23.0 17.7 13.0 6.3 0.4
WF L L1 B D T
Disconnects
Nylon Fully Insulated Female Flag Disconnects
Catalog Wire Tab Dimension
Number Range Size
inch
mm
WF Ld1T
16-14
A.W.G.
1.5-2.5
mm2
22-18
A.W.G.
0.5-1.5
mm2
KNF18-187-20FFD-M .187 x .020 .197 .276 .591
5.0 7.0 15.0
KNF18-187-32FFD-M .187 x .032 .197 .276 .591 .063 .016
5.0 7.0 15.0 1.6 0.4
KNF18-250FFD-M .250 x .032 .260 .299 .598
6.6 7.6 15.2
KNF14-187-20FFD-M .187 x .020 .197 .276 .598
5.0 7.0 15.2
KNF14-187-32FFD-M .187 x .032 .197 .276 .598 .083 .016
5.0 7.0 15.2 2.1 0.4
KNF14-250FFD-M .250 x .032 .260 .299 .598
6.6 7.6 15.2
Box Quantity: (W)=250; (D)=500; (M)=1000
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 300 Volts Max.
Terminal Material: Brass
• Fully Insulated
• Molded Funnel Entry Insulator
• Internal Barrel Serrations
inch
Nylon Fully Insulated Barrel Flag
Female Disconnects
• Fully Insulated
• Molded Funnel Entry Insulator
• Internal Barrel Serrations
inch
mm
inch
22-18
A.W.G.
0.5-1.5
mm2
16-14
A.W.G.
12-10
A.W.G.
Box Quantity: (W)=250; (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T).
Example: KVF18-110-20FD-T
See pages in back of catalog for complete tool
information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass
®
WT
C
L1 Tools used with Nylon Fully Insulated Female Flag Disconnects and Nylon Fully Insulated Barrell Flag
Female Disconnects: ERG2500F
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M29
M
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412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 29
Disconnects
Nylon Fully Insulated Bullet Receptacles
Catalog Wire Dimension
Number Range
KNF18-4FB-M .153 .287 .992
3.9 7.3 25.2
KNF14-4FB-M .153 .287 .992
3.9 7.3 25.2
.433 .157 .016
11.0 4.0 0.4
.433 .197 .016
11.0 5.0 0.4
inch
mm
WF L B D T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
Vinyl Fully Insulated Bullet Receptacles
Catalog Wire Dimension
Number Range
KVF18-4FB-M .153 .287 .917
3.9 7.3 23.3
KVF14-4FB-M .153 .287 .917
3.9 7.3 23.3
KVF10-5FB-D* .193 .276 .988
4.9 7.0 25.1
.413 .150 .016
10.5 3.8 0.4
.413 .185 .016
10.5 4.7 0.4
inch
mm
WF L B D T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
.492 .244 .018
12.5 6.2 0.45
Box Quantity: (M)=1000
For Mylar Tape replace box quantity with (T). Example: KNF18-4FB-T
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass with Copper Sleeve
*Not UL listed
Box Quantity: (D)=500; (M)=1000
For Mylar Tape replace box quantity with (T). Example: KVF18-4FB-T
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 75˚C 300 Volts Max.
Terminal Material: Brass with Copper Sleeve
• Fully Insulated
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
• Brazed Seam
• Internal Barrel Serrations
• Funnel Entry
M30 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
®
®
®
®
ERG2500
Tools used with Nylon and Vinyl Insulated Bullet Receptacles
KT-2500
M
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412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 30
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M31
Disconnects
Nylon Fully Insulated Bullet Disconnects
Catalog Wire Dimension
Number Range
KNF18-4MB-D .157 .413 1.063
4.0 10.5 27.0
KNF14-4MB-D .157 .413 1.063
4.0 10.5 27.0
.394 .157 .016
10.0 4.0 0.4
.394 .177 .016
10.0 4.5 0.4
inch
mm
WF L B D T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
12-10 A.W.G.
4-6 mm2
Vinyl Insulated Bullet Disconnects
Catalog Wire Dimension
Number Range
KV18-4MB-M .157 .413 9.25
4.0 10.5 23.5
KV14-4MB-M .157 .413 9.25
4.0 10.5 23.5
KV10-5MB-D .197 .335 .945
5.0 8.5 24.0
.413 .150 .016
10.5 3.8 0.4
.413 .185 .016
10.5 4.7 0.4
inch
mm
WF L B D T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
.512 .244 .016
13.0 6.2 0.4
Box Quantity: (D)=500
For Mylar Tape replace box quantity with (T). Example: KNF18-4MB-T
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass with Copper Sleeve
• Fully Insulated
• Metal Insulation Sleeve
• Molded Insulator
• Internal Barrel Serrations
• Funnel Entry
Box Quantity: (D)=500
For Mylar Tape replace box quantity with (T). Example: KV18-4MB-T
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 75˚C 300 Volts Max.
Terminal Material: Brass with Copper Sleeve
• Brazed Seam
• Internal Barrel Serrations
• Funnel Entry
®
®
ERG2500
Tools used with Nylon and Vinyl Insulated Bullet Disconnects
KT-2500
M
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412031.M01 SPEC 3/5 3/14/03 10:42 AM Page 31
Splices, Wire Joints, and Quick Splices
Splices / Wire Joints / Quick Splices
• Ideal for in-line splicing.
• Butt Splices available in Nylon, Vinyl, and non-insulated types.
• Vinyl Quick Splices are color-coded for wire ranges, and provide
quick, easy in-line splicing and tapping.
• Nylon wire joint provides long-lasting, durable connection and can
accommodate multiple leads. Rated 300 V at 105ºC.
• Available in 22-10 AWG.
Butt Splice
Ideal for in-line splicing
applications
Wire Joints
Provides terminating point
for a group of wires running
in one direction
Design Features of Splices, Wire Joints and Quick Splices
Quick Splices
Great for quick in-line splicing
and tapping without stripping
the wire insulation
Features and Benefits
M32 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Performance Requirements
Description
U.L. 486A (Terminals)
Test Current for Max. 50˚C Rise (Amps)
Min. Tensile Strength*(Lbs.)
9 12 17 18 30 35 50 70 95 125 145
8 13 20 30 50 70 80 90 100 140 160
#22 #20 #18 #16 #14 #12 #10 #8 #6 #4 #2
Wire Size (AWG)
Applicable Spec-Kon®products meet or exceed the following
test specifications:
• UL486A (Terminals)
• CSA
• UL486C (Splices)
UL listed products are shown with the applicable logos in the product section.
UL file #E9809 (Terminals).
CSA file #LR4503
* Pull-out force of the crimped terminal.
M
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412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 32
Nylon Insulated Butt Splice
Catalog Wire Dimension
Number Range
KN18-BS-M 1.075 .126 .067
27.3 3.2 1.7
KN14-BS-M 1.075 .150 .091
27.3 3.8 2.3
KN10-BS-D 1.110 .248 .134
28.2 6.3 3.4
inch
mm
LD d1
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
Box Quantity: (W)=250; (D)=500; (M)=1000
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
UL File #9809
CSA File #LR4503
Maximum Electrical Rating: 105˚C 600 Volts Max.
Connector Material: Copper
• Internal Wire Stop
• Brazed Seams (Yellow -Tubular)
• Chamfered Funnel Entry
12-10 A.W.G
4-6 mm2
®
®
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M33
Splices, Wire Joints, and Quick Splices
Vinyl Insulated Butt Splice
Catalog Wire Dimension
Number Range
KV18-BS-M .986 .157 .067
24.6 4.0 1.7
KV14-BS-M .986 .177 .091
24.6 4.5 2.3
KV10-BS-D 1.024 2.48 1.34
26.0 6.3 3.4
inch
mm
LD d1
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
Box Quantity: (W)=250; (D)=500; (M)=1000
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 75˚C 600 Volts Max.
Terminal Material: Copper
• Expanded Entry
• Brazed Seams (Yellow -Tubular)
• Internal Barrel Serrations
12-10 A.W.G.
4-6 mm2
®
®
ERG2500
Tool used with Nylon and Vinyl Insulated Butt Splice
M
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412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 33
Splices, Wire Joints, and Quick Splices
Nylon Insulated Wire Joint
Catalog Wire Dimension
Number Range
KN18-WJ-M .209 .315 .827
5.3 8.0 21.0
KN14-WJ-M .236 .354 .827
6.0 9.0 21.0
KN10-WJ-D .299 .394 1.004
7.6 10.0 25.5
22-16 A.W.G.
1.25 mm2
16-14 A.W.G.
2 mm2
12-10 A.W.G.
5.5 mm2
.386 .276 .020 .091
9.8 7.0 0.5 2.3
.394 .276 .020 .122
10.0 7.0 0.5 3.1
.492 .295 .028 .157
12.5 7.5 0.7 4.0
inch
mm
WFLD E TC
12-10 A.W.G.
4-6 mm2
Vinyl Insulated Quick Splice
Catalog Wire Dimension
Number Range
KV14-OOQS-D .787 1.063
20.0 27.0
KV18-OOQS-D .787 1.063
20.0 27.0
KV10-OOQS* .807 1.358
20.5 34.5
inch
mm
W L Color
22-18 A.W.G.
0.5-1.0 mm2
18-14 A.W.G.
.75-2.5 mm2
red
blue
yellow
Box Quantity: (W)=250; (D)=500; (M)=1000
UL File #E66716
CSA File #LR4503
See pages in back of catalog for complete tool
information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 300 Volts Max.
Terminal Material: Copper Tube
Box Quantity: (W)=250; (D)=500; (M)=1000
* 200 piece quantity only.
See pages in back of catalog for complete tool information.
Tool and Die Selection Chart on page M42.
Maximum Electrical Rating: 105˚C 600 Volts Max.
Terminal Material: Brass
12-10 A.W.G.
4-6 mm2
Non-Insulated Butt Splice
Catalog Wire Dimension
Number Range
K18-BS-M .591 .130 .067 .031
15.0 3.3 1.7 0.8
K14-BS-M .591 .154 .091 .031
15.0 3.9 2.3 0.8
K10-BS-M .591 .213 .134 .039
15.0 5.4 3.4 1.0
inch
mm
LD d1T
22-16 A.W.G.
0.5-1.5 mm2
16-14 A.W.G.
1.5-2.5 mm2
• Chamfered Barrel Entry
• Seamless Barrel Construction
• Wire Stop
Box Quantity: (M)=1000
UL File #E9809
CSA File #LR4503
See pages in back of catalog for complete tool
information.
Tool and Die Selection Chart on page M42.
Terminal Material: Copper Tubular
M34 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
®
®
®
®
ERG2002
Tool used with Non-Insulated
Butt Splice
ERG2500WJ
Tool used with Nylon
Insulated Wire Joint
M
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412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 34
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M35
Hand Tools
22 - 16 AWG .080 - .088
ERG-2500 16 - 14 AWG .091 - .099
12 - 10 AWG .119 - .127
22 - 16 AWG .067 - .062
ERG-2002 16 - 14 AWG .089 - .084
12 - 10 AWG .115 - .110
ERG-2500F 22 - 14 AWG
ERG-2500WJ 22 - 10 AWG
Catalog Gauging
Number Wire Range (inches)
Tool Gauging Requirements
ERG-2500 All Insulated Terminals, Splices, & Disconnects (except Flags) 22 - 10 AWG
ERG-2002 All Non-Insulated Terminals, Splices, & Disconnects 22 - 10 AWG
ERG-2500F Nylon Fully Insulated Female Flag Disconnects 22 - 14 AWG
ERG-2500WJ Nylon Insulated Wire Joint 22 - 10 AWG
ERG2002
ERG2500
Ergonomic ratchet style hand tool used for installing insulated Spec-Kon®
terminals. Specially designed ergonomic handles distributes the crimping
force evenly across the user’s hands. Helps reduce the risk of Carpal
Tunnel Syndrome, the cause of almost one of every two industrial injuries.
Ratchet design greatly reduces handle forces over conventional hand
tools and incorporates the Shure-Stake®mechanism which ensures full
compression every time. Color coded die nests (insulated only) facilitates
getting the right terminal in the right nest.
Comfort Crimp®Terminal Tools
ERG-2500, ERG-2500F, ERG-2002, ERG-2500WJ
Catalog
Number Terminal Style Wire Range
Installs Nylon and Vinyl Insulated
Terminals, Disconnects, and Splices
22-10 AWG
The force required to release the
Shure-Stake®mechanism should
be no less than 20 lbs.
* Contact Customer Service for availability of this product. Longer lead times may be required.
Installs Non-Insulated Terminals,
Disconnects, and Splices 22-10 AWG
The force required to release the
Shure-Stake®mechanism should
be no less than 15 lbs.
ERG2500WJ
M
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412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 35
Hand Tools
Catalog Std. Wt.
Number Description Pkg each
WT111M Non-Insulated Plier Tool with Cutter for 22-10 AWG
WT112M Insulated and Non-Insulated Plier Tool with Cutter
for 22-10 AWG
11
Economical plier type hand tool used for installing non-insulated and
insulated Spec-Kon®terminals. Range of sizes include 22 AWG through 10
AWG. Nose of the tool is equipped with wire cutters for convenience.
11
WT111M
WT112M
Plier Type Tools
WT111M and WT112M
• WT111M - Installs 22-10 AWG non-insulated Spec-Kon®
Terminals
• Gauging for 22-14 AWG 0.027 - 0.053 in.
• Gauging for 12-10 AWG 0.072 - 0.098 in.
• WT112 M - Installs insulated and non-insulated
Spec-Kon®terminals, splices, disconnects, and
wire joints 22-10 AWG
• Gauging for insulated terminals .092 - .104
• Gauging for non-insulated terminals .044 - .056
Wire
Cutter Installs 22-14 terminals
Installs 12-10 terminals
2-15/16"
1-1/4"
9-19/32"
• These tools are designed
with wire cutters for customer
convenience.
2-15/16"
1-1/4"
Wire Cutter
Crimping Nest for
non-insulated terminals
Crimping Nest for
insulated terminals
9-19/32"
M36 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
M
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© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M37
Hand Tools
Toggle type hand tool for installing large insulated and non-insulated
Spec-Kon®terminals. Terminal size ranges from #8 AWG through #2 AWG
MCM. Interchangeable dies are ordered separately. The TBM6S features
the Shure-Stake®mechanism which ensures full compression every time.
Nest Indentor Gauging
Stationary Die Movable Die Terminal Size (inches)
Installing dies for non-insulated Spec-Kon®terminals
11805 11802 8 - 6 AWG .157-.177
11806 11802 4 AW G .196-.216
11807 11802 2 AW G .224-.244
Installing dies for insulated Spec-Kon®terminals
11822 8 A WG .192 - .212
11823 6 AW G .244-.264
TBM6
TBM6S
Toggle Type Tools
TBM6 and TBM6S
Catalog Terminal Size Std. Wt.
Number For use with Spec-Kon®Pkg each
TBM6 8 - 2 AWG
TBM6S 8 - 2 AWG 19
19
Installing Dies
For use with
non-insulated terminals
Cat No. TBM6 and TBM6S
For use with
insulated terminals
Cat No. TBM6 and TBM6S
M
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412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 37
M38 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Automated Tools
The Universal Applicator from Thomas & Betts offers a unique
opportunity to use the range of quality Spec-Kon tape-mounted
terminals on your own machine. If you have the press already,
there’s no need for additional costly investments on your plant
floor to convert to another terminal. Our applicator will handle
the entire range of Mylar-tape fed terminals offered in the
Spec-Kon product line, and allows you more flexibility on
your production line. Fast and simple. If you have the press,
we’ve got the applicator.
Spec-Kon®Universal Applicator includes these prominent features:
• Allows industry-standard presses to use Spec-Kon®Terminal
Products (AMP-compatible).
• Includes stand-alone presses.
• Also compatible with major brands of wire processing equipment.
• One single part – no additional accessories needed (excluding dies).
• Quick-change of tooling / dies in minutes – simply done with an Allen wrench.
• Convenient Crimp Height adjustment for range of crimping force fine-tuning.
• 22-10 AWG Range.
• Crimps Insulated and Uninsulated Spec-Kon®
terminals.
• Crimps Nylon and Vinyl insulation terminals.
• All-metallic construction for years of use.
• Creates UL Listed Crimps.
• One year warranty, excluding dies.
Universal Applicator
AMP is a registered trademark of Tyco Electronics Corporation
The new Spec-Kon Universal Applicator is designed for
quick terminal conversions in plant equipment such as the
Applitek press.
Catalog Std. Wt.
Number Description Pkg each
KT2500UA Spec-Kon®Universal Applicator 1 17 lbs.
Dimensions: 7.5” x 5.75” x 4.25”
Range: 22 AWG - 10 AWG Insulated and Noninsulated
See instruction manual for complete maintenance, installation and operating characteristics for this tool.
Catalog Wire
Number Description Range
KT-18Z Insulated Terminals, Disconnects, & Splices 22-16 AWG
KT-14Z Insulated Terminals, Disconnects, & Splices 16-14 AWG
KT-10Z Insulated Terminals, Disconnects, & Splices 12-10 AWG
KTU-18Z Insulated Terminals, Disconnects, & Splices 22-16 AWG
KTU-14Z Insulated Terminals, Disconnects, & Splices 16-14 AWG
KTU-10Z Insulated Terminals, Disconnects, & Splices 12-10 AWG
Die Chart
M
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NEW
412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 38
Automated Tools
Compact, pneumatically operated bench mounted tool for crimping
insulated and non-insulated Spec-Kon®terminals on mylar tape. Dies are
color coded to match terminal insulation. Unit comes with fully guarded
foot pedal and clear plastic safety guard over the die area for added safety.
Unit incorporates the Shure-Stake®mechanism which ensures full
compression every time.
Bench Mounted Tool for Mylar Tape – KT-2500
KT-2500 with reel and foot switch
Catalog Gauging
Number Terminal Style Wire Range (inches)
Installing dies for insulated Spec-Kon®terminals
KT-18 Insulated Terminals & Disconnects 22-16 AWG .105 - .109
KT-14 Insulated Terminals & Disconnects 16-14 AWG .115 - .119
KT-10 Insulated Terminals & Disconnects 12-10 AWG .134 - .138
Installing dies for non-insulated Spec-Kon®terminals
KTU-18 Non-Insulated Terminals 22-16 AWG .072 - .077
KTU-14 Non-Insulated Terminals 16-14 AWG .096 - .101
KTU-10 Non-Insulated Terminals 12-10 AWG .126 - .131
Installing Dies
Catalog Std.
Number Description Pkg
KT-2500 Bench Mounted Crimping Tool for Mylar Tape 1
Space Requirement: 30”w x 20”h x 20”d
Weight: 55 lbs.
Wire Range: 22-10 AWG
Air Pressure: 90-125 psi input air supply
Insulated Terminals Non-Insulated Terminals
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M39
M
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412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 39
Catalog
Number Description Wt. (lb.)
Power Operated Tools
Compact, portable, battery operated tool for crimping loose piece insulated
and non-insulated Spec-Kon®terminals. Dies are color coded to match
terminal insulation. Multi-nested die used for non-insulated which reduces
setup time. Unit incorporates the Shure-Stake®mechanism which ensures
full compression every time.
ERG3000 Battery Powered Tool
Start button initiates crimping
work cycle.
Safety catch protects fingers
when changing die sets.
• Compact tool head operates in
tight spaces and weighs just
1.65 pounds to reduce fatigue.
• Swivel head improves access
to small spaces.
• Control lever opens jaws for
terminal installation and die change.
• Interchangeable dies accommodate
Spec-Kon®terminals from
22-10 AWG.
• Easy-to-see indicator lamps show
when ERG 3000 is ready to operate
or in a work cycle.
• Portable base power unit houses
the battery, hydraulic pump, fluid
reservoir, and electronic control unit.
• Durable, flexible 8.2 foot hose
connects the tool head to the base
power unit for extra reach.
Standard Components Note: The part number ERG-3000 refers to a complete kit consisting of
one ERG-3001,one ERG-3002, two ERG-3003, one ERG-3004, and one ERG-3005.
ERG-3001 Base Unit 11.0
ERG-3002 Hose & Tool Head Assembly 3.5
ERG-3003 NiCd Battery 1.3
ERG-3004 15 min. Battery Charge 3.0
ERG-3005 Carrying Case 6.3
ERG-3006 AC Adapter 7.0
ERG-3007 Benchmount 1.0
ERG-3008 Switch 2.5
ERG-3000 Complete Kit (see note below) 26.4
Catalog Gauging
Number Terminal Style Wire Range (inches)
Installing dies for insulated Spec-Kon®terminals
KT-18Y Insulated Terminals & Disconnects 22-16 AWG .105 - .109
KT-14Y Insulated Terminals & Disconnects 16-14 AWG .115 - .119
KT-10Y Insulated Terminals & Disconnects 12-10 AWG .134 - .138
Installing dies for non-insulated Spec-Kon®terminals
KTU-2214Y Non-Insulated Terminals (Two Nested Die Set) 22-16 AWG .072 - .077
16-14 AWG .096 - .101
KTU-10Y Non-Insulated Terminals 12-10 AWG .126 - .131
Installing Dies
M40 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
Technical Data
Base Unit
Working pressure 3625 psi
Power supply NiCd Battery 12 V DC or
AC/DC converter 110 V
60 Hz
Work cycle 1.5-3 seconds
Weight (with battery) 11 lb. (without tool/hose
pack)
Dimensions 13.77"L x 7.28" W x
5.12" D
Temperature range -4° to 122°F
Tool Head Assembly
Press force 3371 lbf
Weight (tool only) 1.65 lb.
Diameter of handle 1.61 in.
Length of handle 8.86 in.
Length of hose 7.22 ft.
Battery
Type NiCd 12 V, rechargeable
Recharging time 15 min.
Number of recharges 1000
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412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 40
Power Operated Tools
Compact, pneumatically operated bench mounted tool for crimping loose
piece insulated and non-insulated Spec-Kon®terminals. Dies are color
coded to match terminal insulation. Multi-nested die used for non-insulated
which reduces setup time. Unit incorporates the Shure-Stake®mechanism
which ensures full compression every time.
Bench Mounted Tool – 13500
13500 with foot switch
Catalog Std.
Number Description Pkg
13500 Bench Mounted Crimping Tool 1
Space Requirement: 8" X 12"
Weight: 10-12 lbs.
Wire Range: 8AWG - 2AWG Insulated & Uninsulated Terminals.
Air Pressure: 85-100 psi
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M41
For use with
non-insulated terminals
Cat No. TBM6 and TBM6S
For use with
insulated terminals
Cat No. TBM6 and TBM6S
Catalog Gauging
Number Terminal Style Wire Range (inches)
Installing Dies
Installing dies for insulated Spec-Kon®terminals
KT-18X 22-16 AWG .105 - .109
KT-14X Insulated Terminals & Disconnects 16-14 AWG .115 - .119
KT-10X 12-10 AWG .134 - .138
Installing dies for non-insulated Spec-Kon®terminals
Non-Insulated Terminals 22-16 AWG .072 - .077
KTU-2210X* (Three Nested Die Set) 16-14 AWG .096 - .101
12-10 AWG .126 - .131
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412031.M01 SPEC 3/5 3/14/03 10:43 AM Page 41
Application Information
Tool and Die Selection Chart
Erg-3000
Plier Ergonomic KT-2500 13500 Power Hand
Tool Hand Tool Pneumatic Tool Die Pneumatic Tool Die Tool Die
Part Numbers Part Numbers Part Numbers
Nylon Terminal WT112M ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y
(22-10 AWG)
Nylon WT112M ERG-2500 N/A N/A N/A KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y
Butt Splice
Nylon WT112M ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y
Disconnect
Nylon Terminal TBM6 N/A KT-8 KT-6 N/A N/A N/A N/A N/A N/A N/A
(8-6 AWG)
Vinyl Terminal WT112M ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y
(22-10 AWG)
Vinyl WT112M ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y
Butt Splice
Vinyl WT112M ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y
Disconnect
Non Insulated
WT111M ERG-2002 KTU-18 KTU-14 KTU-10 KTU- KTU- KTU- KTU-2214Y KTU-2214Y KTU-2214Y
Terminal 2210X 2210X 2210X KTU-10Y KTU-10Y KTU-10Y
(22-10 AWG)
Non Insulated WT111M ERG-2002 N/A N/A N/A KTU- KTU- KTU- KTU-2214Y KTU-2214Y KTU-2214Y
Butt Splice 2210X 2210X 2210X KTU-10Y KTU-10Y KTU-10Y
Non Insulated
TBM6 N/A N/A N/A N/A KTU-8 KTU-6 N/A N/A N/A N/A
Terminal
(8-6 AWG)
Wire WT112M ERG-2500WJ N/A N/A N/A N/A N/A N/A N/A N/A N/A
Joints
Flag N/A ERG-2500F N/A N/A N/A N/A N/A N/A N/A N/A N/A
Terminals
Spec-Kon®
Terminals
Strip Length Chart
Non-Insulated Terminals
Vinyl Insulated Terminals
Nylon Insulated Terminals
Vinyl Insulated Disconnects
Nylon Insulated Disconnects
Vinyl Insulated Butt Splices
Nylon Insulated Butt Splices
Nylon Wire Joints
Description Terminal Wire Strip
Series Length
K18 1/4”
K14 1/4”
K10 5/16”
K8 3/8”
K6 7/16”
K4 1/2"
K2 9/16"
KV18 1/4”
KV14 1/4”
KV10 5/16”
KV8 3/8"
KV6 7/16"
KN18 1/4”
KN14 1/4”
KN10 5/16”
KN8 3/8”
KN6 7/16”
KV18 1/4”
KV14 1/4”
KV10 5/16”
KN18 1/4”
KN14 1/4”
KN10 5/16”
KV18 5/16”
KV14 5/16”
KV10 5/16”
KN18 1/4”
KN14 1/4”
KN10 1/4”
K18 9/32”
K14 9/32”
K10 11/32”
KN
or
KNF
KV
or
KVF
K
KN
or
KNF
M42 © 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com
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Application Information
Stud Size Chart
#2 .086 .090 2
M2 2.18 2.29
#4 .112 .118 4
M2,5 2.84 3.00
#5 .125 .127 5
M3 3.18 3.23
#6 .138 .146 6
M3,5 3.51 3.71
#8 .164 .173 8
M4 4.17 4.39
#10 .190 .198 10
M5 4.83 5.03
1/4 .250 .270 14
M6 6.35 6.86
5/16 .312 .330 56
M8 7.92 8.38
3/8 .375 .385 38
M10 9.53 9.78
1/2 .500 .520 12
M12 12.7 13.21
5/8 .625 .650 58
M16 15.88 16.51
3/4 .750 .810 34
M18 19.05 20.57
Standard Stud Terminal Stud Size
Stud Size Diameter Hole Dia. Part No.
U.S Inches Inches Designation
mm mm
Common Conductor Size Chart
Individual Conductor Size
Strand Size
Circl. Mil
Size No. of Inches Inches Area
Strands mm mm mm
22AWG 7.0096 .028 640
0.24 0.74 0.74
20AWG 10 .0100 .038 1020
0.25 0.97 0.519
18AWG 16 .0100 .048 1620
0.25 1.22 0.823
16AWG 26 .0100 .060 2580
0.25 1.52 1.310
14AWG 7.0242 .073 4110
0.61 1.85 2.080
12AWG 7.0305 .092 6530
0.77 2.34 3.310
10AWG 7.0385 .116 10,380
0.98 2.95 5.261
8AWG 7.0486 .146 16,510
1.23 3.71 8.367
6AWG 7.0612 .184 26,240
1.55 4.67 13.30
4AWG 7.0772 .232 41,740
1.96 5.89 21.15
2AWG 7.0974 .292 66,360
2.47 7.42 33.62
1AWG 19 .0664 .332 83,690
1.69 8.43 42.41
1/10AWG 19 .0745 .373 105,600
1.89 9.47 53.49
2/0AWG 19 .0837 .418 133,100
2.13 10.62 67.43
3/0AWG 19 .0940 .470 167,800
2.39 11.94 85.01
4/0AWG 19 .1055 .528 211,600
2.68 13.41 107.2
250MCM 37 .0822 .575 250,000
2.09 14.61 127
300MCM 37 .0900 .630 300,000
2.29 16.00 152
350MCM 37 .0973 .681 350,000
2.47 17.29 177
400MCM 37 .1040 .728 400,000
2.64 18.49 203
500MCM 37 .1162 .813 500,000
2.95 20.65 253
600MCM 61 .0992 .893 600,000
2.52 22.68 304
750MCM 61 .1109 .998 750,000
2.82 25.35 380
800MCM 61 .1145 1.031 800,000
2.91 26.19 405
1000MCM 61 .1280 1.152 1,000,000
3.25 29.26 507
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com M43
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