Single Module EN4165
Arinc 809 - BACC65 - EN4165
BRANCHE CONNECTEURS AEROMILITAIRES
The concept Single Module EN4165
The DMC-M is designed to address a wide range of
requirements due to its wide range of contacts arran-
gements : from contacts size 22 to size 8, but also
coaxial, quadrax, high speed Ethernet or optical
contacts.
Each mated half of the DMC-M connector can contain
both male and female configurations which allow you
to mix input and output with signal and power supply.
You can easily modify your system by simply removing
modules from the shells and replace them with a new
layout. This makes the DMC-M perfect for both new
designs and retrofit applications.
The DMC-M is a modular rectangular connector which was designed and developed by Deutsch in the 1980's.
It has since set the modular connector standard in the Aerospace & Military industries, and is now standardi-
sed by European Specification EN4165.
■The modularity
The DMC-M provides a large number of insert layout pos-
sibilities. It allows different keying possibilities between
plugs and receptacles.
The DMC-M provides a real EMI protection following
most stritgent Aerospace and Military specifications.
In addition of Series II, DMC-M scoop proof Series III
inserts and shells are developped to increase mating
security.
■The safety
To increase the level of reliability of the cabin inter-
connections, the Single Module DMC-M is compliant
with the most demanding avionic specifications, in terms
of sealing, vibrations, smoke and toxicity or mechani-
cal endurance in accordance with EN4165.
■The reliability
Weight saving is commonly a high concern, the Single
Module DMC-M has been designed in composite with
a metallized plating for weight and mass saving.
■The weight optimization
Introduction Single Module EN4165
1
■Advantages
Light weight composite, modularity, color and mechani-
cal coded, push pull coupling are the key features of this
connector. In addition the EN4165 range is aluminium
cable contact compliant.
■Standard
ARINC809, BACC65, EN4165 qualified
■Markets & Application
Cabin and avionic systems
Military - Railway
■Technical characteristics
Housing : Composite
Plating : Nickel
Inserts : Thermoplastic and FSR
Vibrations : 20 g
Durability : 500 mating cycles
Salt spray : 500 hours
Contacts : Copper alloy with gold on nickel
plating
Interfacial sealing
: 1,1.10-2 bar
■Recommended mounting for receptacle
screw torque
0,5 ± 0,1 N.m or 4,4 ± 0,9 ln. LbF
When using DEUSCH integrated nut plate PN 787-0016-00
(see page 6)
■Electrical characteristics
Temperature range : -55° C to + 175° C
Insulation resistance : ≥5000 MΩ
Maximum current : Size 22 : 5 A
Size 20 : 7,5 A
Size 16 : 13 A
Size 12 : 23 A
Size 8 : 46 A
■EMI shielding performance
■Weight
Extender Short
Receptacle Receptacle Plug Backshell
7 gr 6 gr 9 gr 4 - 7gr
0,015 lbs 0,013 lbs 0,020 lbs 0,009 - 0,015 lbs
MHz frequency 100 200 300 400 800 1000
Attenuation (dB) 90 88 88 87 85 85
The New Standard Connector for Aircraft equipment and cabin systems.
ARINC
ARINC809 - BACC65 - EN4165
809 - BACC65 - EN4165
Schematic Single Module EN4165
2
1
3
5
7
6
1-Nut plate (option).
2-Short receptacle.
2* - Extender receptacle.
3-Sealing gasket (option).
4-Panel (up to 2 mm thick).
5-Color coding plate (option).
6-Screws (non delivered).
7-Plug.
8-Backshell.
2*
1
2
3
4
5
6
7
8
8
4
8
3
Example of order
Example of order
Example of order
Example of order
Part numbering system Single Module EN4165
Shell type
Plug : 20
Short receptacle : 24
Extender receptacle : 26
■Standard designation system for the shells
Sealing gasket
Omit : Without
S:With
Shell keying
N - A - B - C - D - E - F - G
Connector type
Connector type
Coding plate
Omit : Without
K : With
Nut plate
Omit : Without
T:With
■DEUTSCH designation system for the shells
DMC-MD 24 D-K-S-T
Accessories type
10 : Straight chimney
11 : Clampshell
12 : Straight tie wrap Ø 7
13 : Straight tie wrap Ø 10
20 : 45° indexable chimney
21 : 45° indexable chimney tie wrap
30 : 90° indexable chimney
31 : 90° indexable chimney tie wrap
Plating
M : Nickel
■DEUTSCH designation system for the accessories
787 - 8055 - 20 M
Accessories type
10 : Straight chimney
20 : 45° indexable chimney
30 : 90° indexable chimney
10 A : Straight tie wrap Ø 10
20 A : 45° indexable chimney tie wrap
30 A : 90° indexable chimney tie wrap
Finish
M : Composite nickel plated
■Standard designation system for the accessories
EN4165 - 026 M 20 A
Shell type
Monomodule : 1
Shell type
Plug : 6
Short receptacle : 0
Extender receptacle : 7
Finish
Composite nickel plated : M
Chapter
A : Tie wrap
Omit : Without
Sealing gasket
U : Without
G : With
Shell keying
N - A - B - C - D - E - F - G
Only for receptacles
Only for receptacles
Number of the basic
standard
Number of the basic
standard
Type A
Series 2
Coding plate
0 : Without
1 : With
Nut plate
0 : Without
1 : With
EN4165 M 0 1AD1G1
Only for receptacles
Only for receptacles
4
DMC-MD 20 D
BACC65BUMD
EN4165M61AD
DMC-MD 20 E
EN4165M61AE
DMC-MD 20 F
EN4165M61AF
DMC-MD 20 G
EN4165M61AG
45° INDEXABLE CHIMNEY
787-8055-20M
EN4165-026M20
45° INDEXABLE CHIMNEY TIE WRAP
787-8055-21M
EN4165-026M20A
90° INDEXABLE CHIMNEY
787-8055-30M
EN4165-026M30
90° INDEXABLE CHIMNEY TIE WRAP
787-8055-31M
EN4165-026M30A
Part numbering system Single Module EN4165
■Plugs
DMC-MD 20 A
BACC65BUMA
EN4165M61AA
DEUTSCH Part numbers (DMC-M / 787)
BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165)
DMC-MD 20 B
BACC65BUMB
EN4165M61AB
DMC-MD 20 N
BACC65BUMN
EN4165M61AN
DMC-MD 20 C
BACC65BUMC
EN4165M61AC
■Backshells
STRAIGHT CHIMNEY TIE WRAP Ø 10
787-8055-13M
EN4165-026M10A
STRAIGHT CLAMPSHELL
787-8055-11M
Screws delivered
STRAIGHT CHIMNEY
787-8055-10M
EN4165-026M10
STRAIGHT CHIMNEY TIE WRAP Ø 7
787-8055-12M
5
EXTENDER RECEPTACLE
DMC-MD 26 *X
BACC65CAM*X
EN4165M71A*X
•• •
Part numbering system Single Module EN4165
•• •
45° INDEXABLE CHIMNEY
787-8055-20M
EN4165M20
45° INDEXABLE CHIMNEY TIE WRAP
787-8055-21M
EN4165-026M21A
90° INDEXABLE CHIMNEY
787-8055-30M
EN4165M30
90° INDEXABLE CHIMNEY TIE WRAP
787-8055-31M
EN4165-026M30A
STRAIGHT CHIMNEY TIE WRAP Ø 10
787-8055-13M
EN4165-026M10A
STRAIGHT CLAMPSHELL
787-8055-11M
Screws delivered
STRAIGHT CHIMNEY
787-8055-10M
EN4165-026M10
STRAIGHT CHIMNEY TIE WRAP Ø 7
787-8055-12M
■Receptacles ■Backshells
SHORT RECEPTACLE
DMC-MD 24 *X
BACC65BVM*X
EN4165M01A*X
•: To be ordered separately
(for BACC65 part numbers)
•: To be ordered separately
(for BACC65 part numbers)
NO ACCESSORRY CAN BE FIXED
ON THIS RECEPTACLE
A
*X
DEUTSCH Part numbers (DMC-M / 787)
BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165)
NABCDE FG
Note : These backshells have been
specially developed for high speed
wire management. Backshells have to
be ordered with the DMC-M 99-02-XX
inserts.
6
■Mounting bracket
28,80
(1,134)
25,80
(1,016)
2,50 / (0,098)
30,80
(1,213)
33,50
(1,319)
28,90
(1,138)
28,80
(1,134)
25,80
(1,016)
787-0016-00
EN4165-25D
30,80
(1,213)
27,80
(1,094)
3,40 / (0,134)
787-0011-00
EN4165-25E
N : 787-0015-00
A : 787-0015-01
B : 787-0015-02
C : 787-0015-03
D : 787-0015-04
E : 787-0015-05
F : 787-0015-06
G : 787-0015-07
EN4165-25CN
EN4165-25CA
EN4165-25CB
EN4165-25CC
EN4165-25CD
EN4165-25CE
EN4165-25CF
EN4165-25CG
•Locate mating parts •Install rear dowels •Fix and snap in position •Installed
•Align receptacle with bracket •Install and fix in position •Assembled
Part numbering system Single Module EN4165
PLUG CAP
104-0236-00
PROTECTION
LEVEL
PLUG
FLIGHT CAP
787-8010-00
RECEPTACLE CAP
104-0235-00
RECEPTACLE AND EXTENDER CAP
WITH LANYARD 787-8011-00
WITHOUT LANYARD 787-8009-00
■Protective caps
RECEPTACLE AND EXTENDER FLIGHT CAP
WITH LANYARD 787-8017-00
EN4165M3C
WITHOUT LANYARD 787-8016-00
LANYARD
787-8013-00
(consult us)
■High speed chimney
■Optionnal parts for receptacle
Shipping XX - - -
Dust XX X X X
EMI -- X X X
Low pressure
sealing -- - x X
787-8014-00
•Panel mounting bracket
•Nut plate
•Sealing gasket
•Colored keying plate
7
Modules Details PART NUMBER CROSS
DMC-M 20-22 B*
20 contacts BACI10BC2022SNB
size 22 EN4165A20-22 1*B
DMC-M 12-20 B*
12 contacts BACI10BC1220S*B
size 20 EN4165A12-20 1*B
DMC-M 08-16 B*
8contacts BACI10BC0816S*B
size 16 EN4165A08-16 1*B
DMC-M 04-12 B*
4contacts
size 12 EN4165A04-12 1*B
DMC-M 01-08 B*
1 contact
size 8 EN4165A01-08 1*B
6contacts size 16 DMC-M 99-01 B*
+BACI10BC1622S*B
5contacts size 22 EN4165A99-01 1*B
DMC-MA 20-22 B*
20 contacts
size 22 EN4165A20A221*B
6 contacts size 16 DMC-MA 99-01 B*
+
5 contacts size 22 EN4165A99A01 1*B
3 contacts size 20 DMC-M 99-02 B*
+
8 contacts size 22 Gigabit insert (consult factory)
8 contacts size 20 DMC-M 99-10 B*
+
2 contacts size 16 EN4165A99-10 1*B
3 x 4 + 4 x 2 DMC-M 22-07 B*
Contacts size 22 EN4165A2AY221*B
5 x 4 DMC-M 22-05 B*
Contacts size 22 EN4165A20Y221*B
10 x 2 DMC-M 22-10 B*
Contacts size 22 EN4165A2BY221*B
Modules Details PART NUMBER CROSS
DMC-M 20-22 A*
20 contacts BACI10BC2022PNB
size 22 EN4165A20-22 1*A
DMC-M 12-20 A*
12 contacts BACI10BC1220P*B
size 20 EN4165A12-20 1*A
DMC-M 08-16 A*
8contacts BACI10BC0816P*B
size 16 EN4165A08-16 1*A
DMC-M 04-12 A*
4contacts
size 12 EN4165A04-12 1NA
DMC-M 01-08 A*
1 contact
size 8 EN4165A01-08 1*A
6contacts size 16 DMC-M 99-01 A*
+BACI10BC1622P*B
5contacts size 22 EN4165A99-01 1*A
DMC-MA 20-22 A*
20 contacts
size 22 EN4165A20A22 1*A
6 contacts size 16 DMC-MA 99-01 A*
+
5 contacts size 22 EN4165A99A01 1*A
3 contacts size 20 DMC-M 99-02 A*
+
8 contacts size 22 Gigabit insert (consult factory)
8 contacts size 20 DMC-M 99-10 A*
+
2 contacts size 16 EN4165A99-10 1*A
DMC-M 00-00 AN
Blanking module
EN4165A1*
Insert / Module Single Module EN4165
■Pin contacts as per MIL C 39029/58 and
EN3155
■Socket contacts as per MIL C 39029/57 and
EN3155
Note : DMC-MA modules are Aluminium Cable contacts compliant and with
EN3155-70 / 71 size 22.
Distribution modules use dedicated contacts based on standard
EN3155-082.
DMC-M 99-02 are specific modules for Ethernet 1 Giga requirement.
DEUTSCH Part numbers (DMC-M / 787)
BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165)
Aluminium cable technology compliant
Distribution modules
8
Dimensions Single Module EN4165
■Receptacles & Plug
26 max.
21 max.
(0,827max.)
29 max.
(1,142 max.)
(1,024 max.)
29,10max.
(1,146max.)
29 max.
(1,142 max.)
26 max.
(1,024 max.)
•Extender receptacle
•Short receptacle
45°
■Mounting panel
•Straight chimney
44,50 max.
(1,752 max.)
35,30 max.
(1,39 max.)
5,40 max.
(0,213 max.)
13,50 max.
(0,531 max.)
35,30 max.
(1,39 max.)
55,30 max.
(2,18 max.)
•Straight chimney tie wrap Ø 7
55,30 max.
(2,18 max.)
•Straight chimney tie wrap Ø 10
•45° indexable chimney •90° indexable chimney
•Extender receptacle
60 max.
(2,362 max.)
•Straight clampshell
60,30 max.
(2,374 max.)
•45° indexable chimney tie wrap
64,80 max.
(2,551 max.)
•Short receptacle
All backshells can be indexed in eight positions
on the rear of plug and extender receptacle
shell. This gives maximum flexibility during
design and cable installation and reduces the
number of variants and components.
24,60max.
(0,969max.)
28,90max.
(1,138max.)
27,40max.
(1,079max.)
•Plug
■Backshell / chimney
indexation
4R3±0,025
(4R0,118±0,00
20,40 ±0,1
(0,803±0,004)
21,00 ±0,1
(0,827±0,004)
7±0,1
7±0,1
(0,276 ±0,004)
(0,276 ±0,004)
18,30 ±0,1
(0,720 ±0,004)
21,00±0,1
(0,827±0,004)
(0,917±0,004)
D1
2R4,55±0,025
2R3±0,025
Ø3,10±0,14 times
20,40±0,1
20,40±0,1holes
18,30±0,1
(0,720±0,004)
(0,803±0,004)
(0,803±0,004)holes
(2R0,179±0,001)
23,30±0,1
(0,122±0,004)
(2R0,118±0,001)
1,95±0,03
(0,077±0,001)
2R
0,6±0,025
(0,024±0,001)
D1Detail
FREEGENERIC DIMENSIONS
7±0,1
7±0,1
(2R0,118±0,001)
2R3±0,025
R4,55±0,025
18,30 ±0,1
(4R0,179±0,001)
20,40 ±0,1
(0,803±0,004)
21,00 ±0,1
(0,827±0,004)
(0,276 ±0,004)
(0,276 ±0,004)
(0,720 ±0,004)
ORIENTATION
9
4,28±0,05
4,28±0,054,28±0,056,52±0,05
(0,257±0,002)
6,52±0,05
(0,257±0,002)
6,52±0,05
(0,257±0,002)
0,95±0,05
(0,037±0,002)
0,95±0,05
(0,037±0,002)
0,95±0,05
(0,037±0,002)
5,40±0,05
(0,213±0,002)
5,40±0,05
(0,213±0,002)
5,40±0,05
(0,213±0,002)
1,21±0,05
(0,048±0,002)
5,40±0,05
(0,213±0,002)
5,40±0,05
(0,213±0,002)
5,40±0,05
(0,213±0,002)
5,40±0,05
(0,213±0,002)
3,16±0,05
(0,214±0,002)
3,16±0,05
(0,214±0,002)
3,16±0,05
(0,214±0,002)
3,16±0,05
(0,214±0,002)
3,16±0,05
(0,214±0,002)
6,52±0,05
(0,257±0,002)
2,04±0,05
(0,080±0,002)
2,04±0,05
(0,080±0,002)
(0,168±0,002)
(0,168±0,002)
4,28±0,05
(0,168±0,002)
2,04±0,05
(0,080±0,002)
2,04±0,05
(0,080±0,002)
2,04±0,05
(0,080±0,002)
4,28±0,05
(0,168±0,002)
4,28±0,05
(0,168±0,002)
(0,168±0,002)
0,09±0,05
(0,004±0,002)
Coding N Coding A Coding B Coding C
Coding D Coding E Coding F Coding G
Note : Dimensions are in millimeters. Each hole Ø 3,1 mm (Ø 0,122 inch) must receive a screw (screw type 4-40)
Recommanded thickness panel : 0,8 mm mini (0,031 inch) - 2 mm maxi (00,079 inch).
20 ± 0,1
(0,787 ± 0,004)
10 ± 0,05
(0,394 ± 0,002)
15 ± 0,1
(0,59 ± 0,004)
A
A
0,8 mini.
(0,03 mini.)
0,8
(0,03)
120°
Ø 8,1 mini.
(Ø 0,32 mini.)
Ø 5,1 ± 0,1
(Ø 0,2 ± 0,004)
A-A
Panel mounting cutout details
Single Module EN4165
■Panel coding keying
■Panel mounting bracket cutout details
FALL PANELS ARE REPRESENTED
FROM VIEW F
Overal dimensions and characteristics are given for indi-
cation guideance only. DEUTSCH reserves the right to
modify them for production improvement reasons
Literature Code CC 787-22 - D Edition Mai 2011
www.deutsch.net
DEUTSCH GLOBAL SALES NETWORK
Contact your local sales office for further information:
For more information, technical
assistance or custom solutions:
email ced@deutsch.net
GERMANY
Compagnie Deutsch GMBH
Fraunhoferstrabe.11b
82152 Martinsried
GERMANY
Tel: +49 89 89 91 570
INDIA
DIPC
104, Prestige Omega, EPIP Zone
1st Phase, White Field Road
BANGALORE 560066
INDIA
Tel: +91 80 404 66 501
FRANCE
Connecteurs Electriques
Deutsch
17, rue Lavoisier BP 117
27091 Evreux Cedex 09
FRANCE
Tel: +33 2 32 23 57 00
ITALY
Deutsch Italia S.R.L.
Viale Jenner 51
20159 Milano
ITALY
Tel: +39 02 37 617 44
JAPAN
Deutsch Japan Ltd.
4-3-28 Nishidai
Itabashi-ku
Tokyo 175-0045
JAPAN
Tel: +81 3 5922 1345
ISRAEL
Deutsch ECM
P.O. Box 5082
Ashkelon 78150
Southern Industrial Zone
ISRAEL
Tel: +972 8 671 9020
UNITED KINGDOM
Deutsch UK
Stanier Road
St Leonards on Sea
East Sussex TN38 9RF
UK
Tel: +44 (0) 1424 852721
USA
Deutsch DAO
250 Eddie Jones Way
Oceanside, CA 92054
USA
Tel: +1 (760) 757-7500