HIGH-PERFORMANCE AEROSPACE CONNECTORS FOR AIRCRAFT ENGINES & BOOSTERS TE DEUTSCH 983 series / EN2997 series connectors are enhanced over standard MIL-DTL-83723 mil spec connectors. TE DEUTSCH 983 / EN2997 connectors have improvements such as anti-rotation, reduced elastomer barriers for use with newer and older generation wires and shell-to-shell metal bottoming. These TE DEUTSCH aerospace connectors are designed for military and commercial aircraft engines and boosters. For full product details on TE DEUTSCH 983 series / EN2997 series connectors, please see the specifications below. APPLICATIONS * High-performance military aircraft * Commercial aircraft * Communications equipment * Armored personnel carriers & tanks * High temperature industrial equipment FEATURES *High-reliability * EMI-shielding protection * Operates at extreme temperatures TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS TE Connectivity DEUTSCH 983 Series/EN2997 Series Connectors * High vibration applications * Meets and exceeds MIL-DTL-83723 specification * EN2997 qualified For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 9 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS 10 TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Aluminium Alloy or Stainless Steel Shell Plating Nickel, Olive Drab Cadmium, Black Anodized Contacts Copper Alloy Contact Platings Gold plating Insulator Themo-setting, Hermetic - Sintered Glass Seals Silicone ELECTRICAL DATA Wire Range Sizes 12-24AWG Insulation Resistance 5000 Megaohms minimum at +260C (500F) and 65% Relative Humidity Test Voltage SEA LEVEL SEA LEVEL VAC RMS Sea Level 1500Vrms @ 50Hz mated connectors 15,000M (49,212 feet) 1000Vrms @ 50Hz mated connectors 30,000M (98,425 feet) 200Vrms @ 50Hz mated connectors Current Rating WIRE SIZE CONTACT SIZE MAX. CURRENT RATING PER CONTACT AMPS HERMETIC 24 20 3 5 22 20 5 - 20 20 7.5 - 18 20 7.5 - 20 16 7.5 - 18 16 11 - 16 16 13 10 14 12 17 - 12 12 23 17 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA W & WS - +175C (+347F) A, R, RS, K, S, Y - +200C (+392F) KE, SE, YE - +260C cyclic (+500F) Operating Temperature Wire Sealing Range CONTACT SIZE IN MINIMUM MM IN MAXIMUM MM 20 0.033 0.85 0.083 2.10 16 0.047 1.20 0.106 2.70 12 0.075 1.90 0.157 4.00 8 (8 AWG) 0.161 4.10 0.173 4.40 Insulation Strip Length CONTACT SIZE IN STRIP LENGTH MM 20 0.188 4.77 16 0.283 7.18 12 0.283 7.18 8 0.354 8.99 Mating Life A, W, WS, R, RS - 250 cycles; K, S, Y, KE, SE, YE - 500 cycles Salt Spray A, R, RS - 48 hours per EN 2591-307 W, WS, K, S, Y, KE, SE, YE - 500 hours per EN2591-307 Vibration 10 - 2000 Hz along 2 axis per EN2591 test 403, method B Shock 300 g/ 3ms per EN2591-402 Shielding efficiency as per EN 2591-213 Fire resistance K, S, KE, SE per EN2591-318 Sealed 16.10^-6 m^3/h / 100 kPa Contact Type Crimp, Power, Quadrax Number of Circuits 3 to 61 Contact Insertion Rear Insertion/Rear Extraction with simple plastic tool Polarization Five keyways with optional keyway orientation Approvals EN2997 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS TECHNICAL SPECIFICATIONS 11 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS 1 2 3 4 5 6 983-0 A 22-55 P N L SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER (Commercial part number example) STEP 1: SE L E CT SHELL STYLE, PLUG OR REC EPTAC LE RECEPTACLES 983-0 Square Flange Receptacle 983-1 Solder Receptacle Hermetic Only PLUGS Mates with 983-6 983-7 Jam Nut Receptacle Plug STEP 2: SELECT FINISH A = Black anodized W = Olive Drab WS = Olive Drab RFI Shielding R = Nickel RS = Nickel RFI Shielding K = Stainless Steel S = Stainless Steel RFI Shielding Y = Stainless Hermetic KE = Stainless High Temp SE = Stainless Shielded High Temp YE = Stainless High Temp Hermetic STEP 3: SELEC T LAYOUT a See pages 18-19 for listing by # of contacts 12 HOW TO ORDER 983/EN2997 SERIES CONNECTORS - COMMERCIAL INSERT TOTAL 20 08-03 08-98 10-05 10-06 12-03 12-12 14-04 14-07 14-12 14-15 16-10 16-24 18-02 18-08 18-14 18-31 20-04 20-16 20-25 20-28 20-39 20-41 22-12 22-19 22-30 22-32 22-39 22-55 24-30 24-57 24-61 28-06 28-42 3 3 5 6 3 12 4 7 12 15 10 24 2 8 14 31 4 16 25 28 39 41 12 19 30 32 39 55 30 57 61 6 42 3 3 5 6 12 9 24 31 19 24 37 41 24 26 27 55 55 61 16 12 QUADRAX 3 7 3 4 10 14 16 2 19 12 30 8 2 4 6 4 12 6 6 2 42 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 6 STEP 4: SELECT CONTACT P = Pin S = Socket STEP 5: SELECT POLARIZATION N = Normal 6 = Next Most Popular Mating Face of Plug 7 = Not Popular 8 = Check for Availability 9 = Check for Availability Y = Check for Availability (not available in size 8) SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28 KEY POSITION A B C D A B C D A B C D N 105 140 215 265 105 140 215 265 105 140 215 265 6 102 132 248 320 102 132 248 320 18 148 192 259 7 80 118 230 312 80 118 230 312 92 152 222 342 8 35 140 205 275 35 140 205 275 84 152 204 334 9 64 155 234 304 64 155 234 304 24 135 199 240 Y - - - - 25 115 220 270 98 152 268 338 STEP 6: SELECT MODIFIER Blank = Supplied with contacts L = Supplied without contacts For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS HOW TO ORDER 983/EN2997 SERIES CONNECTORS - COMMERCIAL 13 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS 1 2 3 4 5 EN2997A 0 22-55 M N FINISH SHELL STYLE LAYOUT CONTACT POLARIZATION (ASD-STAN part number example) STEP 1: SELECT FINISH EN2997A = Black anodized EN2997W = Olive Drab EN2997WS = Olive Drab RFI Shielding EN2997R = Nickel EN2997RS = Nickel RFI Shielding EN2997K = Stainless Steel EN2997S = Stainless Steel RFI Shielding EN2997Y = Stainless Hermetic EN2997KE = Stainless High Temp EN2997SE = Stainless Shielded High Temp EN2997YE = Stainless High Temp Hermetic STEP 2: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE RECEPTACLES EN2997_0 Square Flange Receptacle EN2997_1 Solder Receptacle Hermetic Only PLUGS Mates with EN2997_6 EN2997_7 Jam Nut Receptacle Plug STEP 3: SELEC T LAYOU T a See pages 18-19 for listing by # of contacts INSERT 14 HOW TO ORDER 983/EN2997 SERIES CONNECTORS - ASD-STAN 08-03 08-98 10-05 10-06 12-03 12-12 14-04 14-07 14-12 14-15 16-10 16-24 18-02 18-08 18-14 18-31 20-04 20-16 20-25 20-28 20-39 20-41 22-12 22-19 22-30 22-32 22-39 22-55 24-30 24-57 24-61 28-06 28-42 TOTAL 3 3 5 6 3 12 4 7 12 15 10 24 2 8 14 31 4 16 25 28 39 41 12 19 30 32 39 55 30 57 61 6 42 20 3 3 5 6 12 9 24 31 19 24 37 41 24 26 27 55 55 61 16 12 QUADRAX 3 7 3 4 10 14 16 2 19 12 30 8 2 4 6 4 12 6 6 2 42 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 6 STEP 4: SELECT CONTACT M = F = A = B = C = D = Pin Socket Less Pins Less Sockets Pin contact size 20, with crimp barrel for 18 AWG Socket contact size 20, with crimp barrel for 18 AWG NOTE: A, M, or C marked with M per EN2997 B, F, or D marked with F per EN2997 STEP 5: SELECT POLARIZATION N = Normal 6 = Next Most Popular Mating Face of Plug 7 = Not Popular 8 = Check for Availability 9 = Check for Availability Y = Check for Availability (not available in size 8) SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28 KEY POSITION A B C D A B C D A B C D N 105 140 215 265 105 140 215 265 105 140 215 265 6 102 132 248 320 102 132 248 320 18 148 192 259 7 80 118 230 312 80 118 230 312 92 152 222 342 8 35 140 205 275 35 140 205 275 84 152 204 334 9 64 155 234 304 64 155 234 304 24 135 199 240 Y - - - - 25 115 220 270 98 152 268 338 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS HOW TO ORDER 983/EN2997 SERIES CONNECTORS - ASD-STAN 15 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS HOW TO ORDER BACC63CM/CN SERIES CONNECTORS 2 3 4 5 BACC63 CM 2255 P N A PREFIX SHELL STYLE LAYOUT CONTACT POLARIZATION MODIFIER (BACC part number example) STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE RECEPTACLES PLUGS Mates with CN CM Square Flange Receptacle Plug Accessory teeth per MIL-DTL-83723 (Normal 3 teeth) STEP 2: SELEC T LAYOU T a See pages 18-19 for listing by # of contacts INSERT 16 1 0803 0898 1005 1006 1203 1212 1404 1407 1412 1415 1610 1624 1802 1808 1814 1831 2004 2016 2025 2028 2039 2041 2212 2219 2230 2232 2239 2255 2430 2457 2461 2806 2842 TOTAL 3 3 5 6 3 12 4 7 12 15 10 24 2 8 14 31 4 16 25 28 39 41 12 19 30 32 39 55 30 57 61 6 42 20 3 3 5 6 12 9 24 31 19 24 37 41 24 26 27 55 55 61 16 12 QUADRAX 3 7 3 4 10 14 16 2 19 12 30 8 2 4 6 4 12 6 6 2 42 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 6 STEP 3: SELECT CONTACT P = Pin S = Socket STEP 4: SELECT POLARIZATION N = Normal 6 = Next Most Popular Mating Face of Plug 7 = Not Popular 8 = Check for Availability 9 = Check for Availability Y = Check for Availability (not available in size 8) SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28 KEY POSITION A B C D A B C D A B C D N 105 140 215 265 105 140 215 265 105 140 215 265 6 102 132 248 320 102 132 248 320 18 148 192 259 7 80 118 230 312 80 118 230 312 92 152 222 342 8 35 140 205 275 35 140 205 275 84 152 204 334 9 64 155 234 304 64 155 234 304 24 135 199 240 Y - - - - 25 115 220 270 98 152 268 338 STEP 5: SELECT MODIFIER A = Supplied with contacts Blank = Supplied without contacts For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS HOW TO ORDER BACC63CM/CN SERIES CONNECTORS 17 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS LAYOUTS BY NUMBER OF CONTACTS =20 =16 =12 = 8 (Quadrax) 2 3 4 AA AA BB BB 4 1 1 DD 3 1 3 1 3 CC LAYOUT # OF CONTACTS 18-02 2#8 QUADRAX 8-03 3#20 8-98* 3#20 5 12-03 3#16 14-04 4#12 6 20-04 4#8 QUADRAX 7 8 AA BB FF 8 7 5 1 1 6 1 CC 1 DD LAYOUT # OF CONTACTS 10-05 5#20 10-06 6#20 28-06 6#8 QUADRAX 10 14-07 7#16 12 18-08 8#12 14 12 14 1 10 1 1 1 1 LAYOUT # OF CONTACTS 18 16-10 10#16 12 12 12-12 12#20 14-12 9#20 3#16 22-12 12#12 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 18-14 14#16 =20 =16 =12 = 8 (Quadrax) 15 16 19 24 25 19 16 28 1 1 15 1 1 24 LAYOUT # OF CONTACTS 14-15 15#20 20-16 16#16 22-19 19#16 28 30 16-24 24#20 20-25 19#20 6#12 31 32 30 32 30 28 1 31 1 1 1 1 LAYOUT # OF CONTACTS 20-28 24#20 4#12 22-30 24#20 6#12 39 24-30 30#16 41 18-31 31#20 42 22-32 26#20 6#12 55 57 61 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS LAYOUTS BY NUMBER OF CONTACTS 42 57 41 39 1 1 1 LAYOUT # OF CONTACTS 61 55 20-39 37#20 2#16 1 1 1 20-41 41#20 28-42 42#16 22-55 55#20 24-57 55#20 2#12 24-61 61#20 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 19 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS CONTACTS PINS CONTACT SIZE WIRE CRIMP SIZE RANGE TYPE PIN PART NUMBER 20 20 20 16 16 16 16 12 20 20 16 16 12 20 20 20 20 20 20 16 16 8 8 8 20,22,24 18,20,22,24 26,28,30 16,18,20 14,16,18 20,22,24 26,28,30 12,14 20,22,24 24 16,18,20 14 12,14 20,22,24 20,22,24 20,22,24 20,22,24 20,22,24 20,22,24 20,22,24 20,22,24 6 8 10-12 Standard Standard Standard Standard Standard Standard Standard Standard High-Temperature High-Temperature High-Temperature High-Temperature High-Temperature chromel alumel chromel alumel alumel chromel chromel alumel Power K6* Power K6* Power K6* 006-0937-20A 006-0044-20A 006-0972-20 006-0937-16A 006-1102-16 182-0451-16 025-0870-16 006-0937-12A 097-0015-20 097-0047-20 097-0014-16 097-0177-16 097-0165-12 006-1186-20 006-1188-20 006-1131-20 006-1132-20 025-0402-20 025-0404-20 006-0982-16 006-0983-16 182-0672-06 182-0672-08 182-0672-10 COLOR BANDS WIRE STRIP LENGTHS 1 2 IN. MM Red Violet White Blue Orange Red Black Yellow Red Blue Blue Blue Yellow Red Red Black Orange Violet Violet None None Green Green Green Red Red Red Blue Blue Blue Blue Yellow Red Red Blue Orange Yellow Red Red 0.188 0.188 0.188 0.188 0.283 0.188 0.188 0.283 0.188 0.188 0.283 0.283 0.283 0.188 0.188 0.188 0.188 0.188 0.188 0.188 0.188 4.77 4.77 4.77 4.77 7.18 4.77 4.77 7.18 4.77 4.77 7.18 7.18 7.18 4.77 4.77 4.77 4.77 4.77 4.77 4.77 4.77 0.354 9.00 Red Red Green Red Brown WIRE INSULATION SEALING RANGE MIN IN 0.033 0.033 0.033 0.047 0.047 0.047 0.047 0.075 0.033 0.033 0.047 0.047 0.075 0.033 0.033 0.033 0.033 0.033 0.033 0.047 0.047 0.209 0.161 0.098 MAX MM 0.850 0.850 0.850 1.20 1.20 1.20 1.20 1.90 0.850 0.850 1.20 1.20 1.90 0.850 0.850 0.850 0.850 0.850 0.850 1.20 1.20 5.30 4.10 3.50 IN 0.083 0.083 0.083 0.106 0.106 0.106 0.106 0.157 0.083 0.083 0.106 0.106 0.157 0.083 0.083 0.083 0.083 0.083 0.083 0.106 0.106 0.224 0.173 0.131 097-0140-20 097-0140-20 097-0140-20 097-0139-16 097-0139-16 097-0139-16 097-0139-16 097-0138-12 097-0139-20 097-0139-20 097-0140-16 097-0140-16 097-0138-12 097-0139-20 097-0139-20 097-0139-20 097-0139-20 097-0139-20 097-0139-20 097-0140-16 097-0140-16 182-8004-08A 182-8004-08A 182-8004-08A *For 18-02, 20-04 & 28-06 inserts only SOCKETS CONTACT SIZE 20 20 20 16 16 16 16 12 20 20 16 16 12 20 20 20 20 20 20 16 16 8 8 8 WIRE CRIMP SIZE RANGE TYPE 20,22,24 18,20,22,24 26,28,30 16,18,20 14,16,18 20,22,24 26,28,30 12,14 20,22,24 24 16,18,20 14 12,14 20,22,24 20,22,24 20,22,24 20,22,24 20,22,24 20,22,24 20,22,24 20,22,24 6 8 10-12 Standard Standard Standard Standard Standard Standard Standard Standard High-Temperature High-Temperature High-Temperature High-Temperature High-Temperature chromel alumel chromel alumel alumel chromel chromel alumel Power K6* Power K6* Power K6* PIN PART NUMBER 006-0937-20A 006-0044-20A 006-0972-20 006-0937-16A 006-1102-16 182-0451-16 025-0870-16 006-0937-12A 097-0015-20 097-0047-20 097-0014-16 097-0177-16 097-0165-12 006-1186-20 006-1188-20 006-1131-20 006-1132-20 025-0402-20 025-0404-20 006-0982-16 006-0983-16 182-0672-06 182-0672-08 182-0672-10 COLOR BANDS WIRE STRIP LENGTHS 1 2 IN. MM Red Violet White Blue Orange Red Black Yellow Red Blue Blue Blue Yellow Red Red Black Orange Violet Violet None None Green Green Green Red Red Red Blue Blue Blue Blue Yellow Red Red Blue Orange Yellow Red Red 0.188 0.188 0.188 0.188 0.283 0.188 0.188 0.283 0.188 0.188 0.283 0.283 0.283 0.188 0.188 0.188 0.188 0.188 0.188 0.188 0.188 4.77 4.77 4.77 4.77 7.18 4.77 4.77 7.18 4.77 4.77 7.18 7.18 7.18 4.77 4.77 4.77 4.77 4.77 4.77 4.77 4.77 0.354 9.00 Red Red Green Red Brown WIRE INSULATION SEALING RANGE MIN IN 0.033 0.033 0.033 0.047 0.047 0.047 0.047 0.075 0.033 0.033 0.047 0.047 0.075 0.033 0.033 0.033 0.033 0.033 0.033 0.047 0.047 0.209 0.161 0.098 MAX MM 0.850 0.850 0.850 1.20 1.20 1.20 1.20 1.90 0.850 0.850 1.20 1.20 1.90 0.850 0.850 0.850 0.850 0.850 0.850 1.20 1.20 5.30 4.10 3.50 IN 0.083 0.083 0.083 0.106 0.106 0.106 0.106 0.157 0.083 0.083 0.106 0.106 0.157 0.083 0.083 0.083 0.083 0.083 0.083 0.106 0.106 0.224 0.173 0.131 *For 18-02, 20-04 & 28-06 inserts only 20 MM 2.10 2.10 2.10 2.70 2.70 2.70 2.70 4.00 2.10 2.10 2.70 2.70 4.00 2.10 2.10 2.10 2.10 2.10 2.10 2.70 2.70 5.70 4.40 3.33 WIRE HOLE FILLER For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MM 2.10 2.10 2.10 2.70 2.70 2.70 2.70 4.00 2.10 2.10 2.70 2.70 4.00 2.10 2.10 2.10 2.10 2.10 2.10 2.70 2.70 5.70 4.40 3.33 WIRE HOLE FILLER 097-0140-20 097-0140-20 097-0140-20 097-0139-16 097-0139-16 097-0139-16 097-0139-16 097-0138-12 097-0139-20 097-0139-20 097-0140-16 097-0140-16 097-0138-12 097-0139-20 097-0139-20 097-0139-20 097-0139-20 097-0139-20 097-0139-20 097-0140-16 097-0140-16 182-8004-08A 182-8004-08A 182-8004-08A PINS CONTACT SIZE HAND CRIMP TOOL TURRET HEAD (LOCATOR) POWER CRIMP TOOL POWER TOOL LOCATOR 20 20 20 16 16 16 16 12 20 20 16 16 12 20 20 20 20 20 20 16 16 8 8 8 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 - M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 - WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F M22520/23-01 M22520/23-01 M22520/23-01 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/23-03 M22520/23-03 TP1498 PLASTIC INSERTION/ EXTRACTION TOOL M15570-20 M15570-20 M15570-20 M15570/16 M15570/16 M15570/16 M15570/16 M15570-12 M15570-20 M15570-20 M15570-16 M15570-16 M15570-12 M15570-20 M15570-20 M15570-20 M15570-20 M15570-20 M15570-20 M15570-16 M15570-16 025-0711-06 025-0711-06 025-0711-06 *For 18-02, 20-04 & 28-06 inserts only SOCKETS CONTACT SIZE HAND CRIMP TOOL TURRET HEAD (LOCATOR) POWER CRIMP TOOL POWER TOOL LOCATOR 20 20 20 16 16 16 16 12 20 20 16 16 12 20 20 20 20 20 20 16 16 8 8 8 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 M22520/1-01 - M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 - WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F WA27F M22520/23-01 M22520/23-01 M22520/23-01 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/1-02 M22520/23-03 M22520/23-03 TP1498 PLASTIC INSERTION/ EXTRACTION TOOL M15570-20 M15570-20 M15570-20 M15570/16 M15570/16 M15570/16 M15570/16 M15570-12 M15570-20 M15570-20 M15570-16 M15570-16 M15570-12 M15570-20 M15570-20 M15570-20 M15570-20 M15570-20 M15570-20 M15570-16 M15570-16 025-0711-06 025-0711-06 025-0711-06 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS CONTACT TOOLS *For 18-02, 20-04 & 28-06 inserts only For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 21 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS DIMENSIONS PLUG - CRIMP TYPE 6 29,90 max. A G 34,05 max. WEIGHT GRAMS* ALUMINIUM SHELL SIZE A MAX. G MAX. 08 10 .839 (21.30) .980 (24.90) .500 (12.70) .624 (15.85) 12 1.165 (29.60) .750 (19.05) 57 26 14 1.230 (31.24) .874 (22.20) 72 38 16 1.276 (32.42) 1.000 (25.40) 82 39 18 1.470 (37.24) 1.061 (26.95) 95 43 20 1.965 (49.91) 1.187 (30.15) 108 48 22 1.735 (44.07) 1.311 (33.30) 121 65 24 1.860 (47.24) 1.437 (36.50) 134 67 28 2.175 (55.24) 1.750 (44.45) 160 103 STEEL 31 44 14 21 *Without contacts SQUARE FLANGE - CRIMP STYLE TYPE 0 31,50 max. 18,24 0,15 4 holes/trous O 3,05 0,10 Sizes/Tailles 08 to/a 22 4 holes/trous O 3,80 0,10 Size/Taille 24 C B C 1,80 max. G F B MAX. 08 10 .817 (20.75) .942 (23.93) 12 14 B C +/- .002 (+/-.05) F MAX. G MAX. .594 (15.09) .719 (18.26) .562 (14.27) .688 (17.47) .500 (12.70) .625 (15.88) 1.036 (26.32) .812 (20.62) .875 (22.22) 1.130 (28.71) .906 (23.01) .938 (23.82) 16 1.255 (31.88) .969 (24.61) 18 1.348 (34.24) 20 1.442 (36.63) 24 28 1.708 (43.39) 19,58 0,15 2.005 (50.93) H + 0 /- .001 (+0 /-.02) V MIN. 1.248 (31.70) 1.374 (34.90) .750 (19.05) .921 (23.40) .875 (22.23) .980 (24.90) 1.062 (26.97) 1.000 (25.40) 1.050 (26.67) 1.188 (30.18) 1.156 (29.36) 1.312 (33.32) WEIGHT GRAMS* STEEL ALUMINIUM 31 44 14 21 1.559 (39.60) 57 26 1.624 (41.25) 72 38 1.114 (28.3) 1.750 (44.45) 82 39 1.062 (26.97) 1.224 (31.10) 1.864 (47.35) 95 43 1.188 (30.18) 1.358 (34.50) 2.043 (51.90) 108 48 121 65 1.438 (36.53) B (33.32) 1.312 1.375 (34.92) 1.562 (39.67) 1.562 (39.67) 1.812 (46.02) E 1.476 (37.50) N 2.130 (54.10) 1.438 (36.53) 1.598 (40.6) 2.254 (57.25) 134 67 1.750 (44.45) 1.890 (48.00) 2.569 (65.25) 160 103 G *Without contacts All dimensions in inches (millimeters in parenthesis) G F 35,65 max. 22 C V .622 (15.80) .736 (18.70) 31,50 max. 1.567 (39.80) 1.250 (31.75) 22 H 4 holes/trous O 3,20 0,10 Sizes/Tailles 08 to/a 22 4 holes/trous O 3,80 0,10 Size/Taille 24 35,65 max SHELL SIZE C H A V For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com JAM NUT MOUNTING - CRIMP STYLE TYPE 7 31,50 max. 19,58 0,15 B E G G F H A 35,65 max. SHELL SIZE N V B MAX. E MAX. F MAX. G MAX. 1.078 (27.38) 1.192 (30.28) 1.380 (35.05) .137 (3.48) .137 (3.48) .137 (3.48) .562 (14.27) .688 (17.47) .875 (22.22) .500 (12.70) .625 (15.88) .750 (19.05) .640 (16.26) .765 (19.43) .952 (24.18) .829 (21.06) .954 (24.23) 1.142 (29.01) .610 (15.50) .735 (18.67) .922 (23.42) 1.248 (31.70) 1.374 (34.90) 1.559 (39.60) 14 1.516 (38.51) .980 (24.89) 1.104 (28.04) 1.291 (32.79) 16 1.641 (41.68) 1.516 (38.51) .137 (3.48) 1.062 (26.97) 1.000 (25.40) 1.140 (28.96) 1.329 (33.76) 18 1.766 (44.86) 1.641 (41.68) .137 (3.48) 1.188 (30.18) 1.062 (26.97) 1.265 (32.13) 20 1.954 (49.63) 1.766 (44.86) .137 (3.48) 1.312 (33.32) 1.188 (30.18) 22 2.078 (52.78) 1.954 (49.63) .148 (3.76) 1.438 (36.53) 24 2.182 (55.42) 2.079 (52.81) .148 (3.76) 28 2.434 (61.82) 2.331 (59.21) .148 (3.76) 08 10 12 1.391 (35.33) .137 (3.48) WEIGHT MAX GRAMS* H + 0 /- .001 N + 0 /- .001 M MAX. V MIN. (+0 /-.02) (+0 /-.02) A MAX. STEEL TIGHTENING TORQUE OF ALUMINIUM PANEL NUT 32 15 7m.N max. 41 21 10m.N max. 58 30 12m.N max. 1.624 (41.25) 68 35 15m.N max. 1.110 (28.20) 1.750 (44.45) 82 46 18m.N max. 1.455 (36.96) 1.230 (31.25) 1.864 (47.35) 88 51 22m.N max. 1.390 (35.31) 1.579 (40.11) 1.355 (34.42) 2.043 (51.90) 100 56 25m.N max. 1.312 (33.32) 1.515 (38.48) 1.705 (43.31) 1.480 (37.59) 2.130 (54.10) 123 69 27m.N max. 1.562 (39.67) 1.438 (36.53) 1.640 (41.66) 1.829 (46.46) 1.605 (40.77) 2.254 (57.25) 137 82 29m.N max. 1.812 (46.02) 1.750 (44.45) 1.890 (48.01) 2.142 (54.41) 1.856 (47.14) 2.569 (65.25) 191 120 30m.N max. V MIN. WEIGHT MAX. GRAMS* .938 (23.82) .875 (22.23) 1.015 (25.78) 1.205 (30.61) .985 (25.02) *Without contacts SQUARE FLANGE - HERMETIC TYPE 0 19,94 0,15 2,40 max. 1,55 max. G F A H V P P MAX. SHELL SIZE B MAX. C +/- .002 (+/-.05) F MAX. G MAX. H + 0 /- .001 (+0 /-.02) 08 10 12 .817 (20.75) .942 (23.93) 1.036 (26.32) .594 (15.09) .719 (18.26) .812 (20.62) .562 (14.27) .688 (17.47) .875 (22.22) .500 (12.70) .625 (15.88) .750 (19.05) .622 (15.80) .736 (18.70) .921 (23.40) .194 (4.93) .194 (4.93) .194 (4.93) .224 (5.69) .224 (5.69) .224 (5.69) 1.248 (31.70) 1.374 (34.90) 1.559 (39.60) 16 1.255 (31.88) .969 (24.61) 1.062 (26.97) 1.000 (25.40) 1.114 (28.3) .194 (4.93) .224 (5.69) 1.750 (44.45) 49 18 1.348 (34.24) 1.050 (26.67) 1.188 (30.18) 1.062 (26.97) 1.224 (31.10) .194 (4.93) .224 (5.69) 1.864 (47.35) 54 20 1.442 (36.63) 1.156 (29.36) 1.312 (33.32) 1.188 (30.18) 1.358 (34.50) .194 (4.93) .224 (5.69) 2.043 (51.90) 62 22 1.567 (39.80) 1.250 (31.75) 1.438 (36.53) 1.312 (33.32) 1.476 (37.50) .194 (4.93) .224 (5.69) 2.130 (54.10) 77 24 1.708 (43.39) 1.375 (34.92) 1.562 (39.67) 1.438 (36.53) 1.598 (40.60) .194 (4.93) .224 (5.69) 2.254 (57.25) 88 14 1.130 (28.71) .906 (23.01) TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS DIMENSIONS .938 (23.82) .875 (22.23) .980 (24.90) SIZE 20 .194 (4.93) SIZE 16-12 .224 (5.69) 1.624 (41.25) 18 24 31 40 *Without contacts All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 23 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS ACCESSORIES COMPRESSION NUT SHELL SIZE 8 10 12 14 16 18 20 22 24 28 STAINLESS STEEL FOR K-KE-S-SE CLASSES 66240-08 66240-10 66240-12 66240-14 66240-16 66240-18 66240-20 66240-22 66240-24 66240-28 ALUMINUM NICKEL PLATED FOR R-RS CLASSES ALUMINUM CADMIUM PLATED FOR W-WS CLASSES ALUMINUM BLACK ANODIZED PLATED FOR A CLASS ALUMINUM NICKEL PLATED FOR R-RS CLASSES ALUMINUM CADMIUM PLATED FOR W-WS CLASSES ALUMINUM BLACK ANODIZED PLATED FOR A CLASS ALUMINUM NICKEL PLATED FOR R-RS CLASSES ALUMINUM CADMIUM PLATED FOR W-WS CLASSES ALUMINUM BLACK ANODIZED PLATED FOR A CLASS 006-0909-08A499 006-0909-10A499 006-0909-12A499 006-0909-14A499 006-0909-16A499 006-0909-18A499 006-0909-20A499 006-0909-22A499 006-0909-24A499 006-0909-28A499 006-0909-08A838 006-0909-10A838 006-0909-12A838 006-0909-14A838 006-0909-16A838 006-0909-18A838 006-0909-20A838 006-0909-22A838 006-0909-24A838 006-0909-28A838 006-0909-08 060-0909-10 060-0909-12 060-0909-14 060-0909-16 060-0909-18 060-0909-20 060-0909-22 060-0909-24 060-0909-28 STRAIGHT CABLE CLAMP SHELL SIZE 8 10 12 14 16 18 20 22 24 28 STAINLESS STEEL FOR K-KE-S-SE CLASSES 66241-08A 66241-10A 66241-12A 66241-14A 66241-16A 66241-18A 66241-20A 66241-22A 66241-24A 66241-28A 006-0910-08A499 006-0910-10A499 006-0910-12A499 006-0910-14A499 006-0910-16A499 006-0910-18A499 006-0910-20A499 006-0910-22A499 006-0910-24A499 006-0910-28A499 006-0910-08A838 006-0910-10A838 006-0910-12A838 006-0910-14A838 006-0910-16A838 006-0910-18A838 006-0910-20A838 006-0910-22A838 006-0910-24A838 006-0910-28A838 006-0910-08 006-0910-10 006-0910-12 006-0910-14 006-0910-16 006-0910-18 006-0910-20 006-0910-22 006-0910-24 006-0910-28 RIGHT ANGLE CABLE CLAMP SHELL SIZE 8 10 12 14 16 18 20 22 24 28 STAINLESS STEEL FOR K-KE-S-SE CLASSES 66332-08A 66332-10A 66332-12A 66332-14A 66332-16A 66332-18A 66332-20A 66332-22A 66332-24A 66332-28A 006-0908-08A499 006-0908-10A499 006-0908-12A499 006-0908-14A499 006-0908-16A499 006-0908-18A499 006-0908-20A499 006-0908-22A499 006-0908-24A499 006-0908-28A499 006-0908-08A838 006-0908-10A838 006-0908-12A838 006-0908-14A838 006-0908-16A838 006-0908-18A838 006-0908-20A838 006-0908-22A838 006-0908-24A838 006-0908-28A838 All dimensions in inches (millimeters in parenthesis) 24 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 006-0908-08 006-0908-10 006-0908-12 006-0908-14 006-0908-16 006-0908-18 006-0908-20 006-0908-22 006-0908-24 006-0908-28 DUSTCAP FOR RECEPTACLES O 3,10 0,10 20 max. O 3,10 0,10 20 max. L1 KEYING N 6 7 8 9 Y STAINLESS STEEL FOR K-KE-S-SE CLASSES A 15,70 A max. ALUMINUM NICKEL PLATED FOR R-RS CLASSES L1 983-3KE-*## 983-3KE-*## 983-3KE-*## 983-3KE-*## 983-3KE-*## 983-3KE-*## 983-3R-*## 983-3R-*## 15,70 max. 983-3R-*## 983-3R-*## 983-3R-*## 983-3R-*## 23,50 max. O 3,10 0,10 ALUMINUM CADMIUM PLATED FOR W-WS CLASSES 983-3W-*## 983-3W-*## 983-3W-*## 983-3W-*## 983-3W-*## 983-3W-*## 19,10 DUSTCAP FOR PLUGS 23,50 max. O 3,10 0,10 19,10 A1 L1 A1 L1 KEYING N 6 7 8 9 Y STAINLESS STEEL FOR K-KE-S-SE CLASSES 983-3KE-*## 983-3KE-*## 983-3KE-*## 983-3KE-*## 983-3KE-*## 983-3KE-*## ALUMINUM NICKEL PLATED FOR R-RS CLASSES ALUMINUM CADMIUM PLATED FOR W-WS CLASSES A1 MAX. L1 +/-6MM (+/- .236) IN. MM. 983-3R-*## 983-3R-*## 983-3R-*## 983-3R-*## 983-3R-*## 983-3R-*## 983-3W-*## 983-3W-*## 983-3W-*## 983-3W-*## 983-3W-*## 983-3W-*## *Choose lanyard type C = chain and small eyelet D = cord and small eyelet N = no chain or cord, with holes for locking wire ## = choose shell size SHELL SIZE 08 10 12 14 16 18 20 22 24 28 IN. A MAX. 0.776 0.906 1.077 1.140 1.266 1.374 1.510 1.624 1.760 2.000 MM. 19.70 23.00 27.35 28.95 32.15 34.90 38.35 41.25 44.70 50.80 IN. 0.766 0.906 1.077 1.140 1.266 1.374 1.510 1.624 1.760 2.020 MM. 19.45 23.00 27.35 28.95 32.15 34.90 38.35 41.25 44.70 51.30 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS ACCESSORIES 127 127 127 127 127 127 127 127 127 127 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 25 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS 26 ASSEMBLY INSTRUCTIONS WIRE STRIPPING Strip insulation from end of wire to be crimped. WIRE SIZE (See table for proper stripping dimensions.) Do A not cut or damage wire strands. 20 16 12 8 .157 .252 .252 .336 (4.0) (6.4) (6.4) (8.5) A - .197 .315 .315 .372 (5.0) (8.0) (8.0) (9.4) WIRE STRIPPING AND CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Insert wire into rear of contact. Wire insulation must press against rear of contact. Wire must be visible though STEP 2: M22520 series crimp tool and locator is recommended. a See Contact and Tooling table on pages 20-21 inspection hole STEP 3: Insert contact into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact may not be CONTACT SIZE COLOR 20 Red 16 Blue 12 Yellow extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com CONTACT INSERTION STEP 1: Remove backshell and put wired contacts through cable opening. STEP 2: : Use colored end of plastic STEP 3: Press tool against contact wire and contact into tool so that the tool sure, insert wired contact into center rests on the rear of the contact shoulder. contact cavity. insertion / extraction tool for insertion. Place STEP 4: : Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of shoulder and, with firm and even pres- STEP 5: After all contacts are inserted, fill any empty cavities with wire sealing plugs. Re-attach backshell and tighten cable clamps. contacts to be inserted, beginning with center cavity and working outward. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS ASSEMBLY INSTRUCTIONS 27 TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS 28 ASSEMBLY INSTRUCTIONS CONTACT EXTRACTION STEP 1: Remove backshell from connector and slide back along wire bundle. STEP 2: Use white end of plastic insertion / extraction tool for extraction. Place tool around wire, and insert tool into contact cavity until tool tip bottoms against the contact shoulder. STEP 4: Hold firmly onto wire and tool and extract from connector. Repeat operation for all contacts to be extracted. STEP 5: Fill any empty cavities with wire sealing plugs. Re-attach backshell and tighten cable clamps. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com INTERMATEABLE WITH SOURIAU CONNECTORS AND ALL MIL-DTL-26482 SERIES II TE DEUTSCH AFD series MIL-DTL-26482 series II connectors have a quick-mating, three-point bayonet coupling system. TE DEUTSCH AFD series connectors are designed for harsh environments and are excellent aerospace connectors. These TE DEUTSCH connectors are mil spec to MIL-26482 and have a high-quality contact retention system. The AFD series is intermateable with Souriau connectors and all MIL-DTL-26482 series II connectors. For full product details on the TE DEUTSCH AFD Series MIL-DTL-26482 series II connectors, please see the specifications below. APPLICATIONS * High-performance military aircraft * Commercial aircraft * Communications equipment * Armored personnel carriers & tanks * High temperature industrial equipment FEATURES * High-reliability * Outstanding EMI-shielding protection * Operates at extreme temperatures * High-density connectors * Broad range of military and commercial accessories * MIL-DTL-26482 qualified For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS TE Connectivity DEUTSCH AFD Series MIL-DTL-26482 Series II Connectors 29 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS 30 TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Aluminium alloy Shell Plating Electroless nickel and olive drab chromate over nickel Contacts Copper alloy Contact Platings 50u" gold plated Insulator Rigid plastic dielectric Seals Silicone based elastomer ELECTRICAL DATA Operating Voltage/Test Voltage WORKING SERVICE RATING SEA LEVEL VAC RMS TEST 70000 FEET ALTITUDE SEA LEVEL VAC RMS VAC RMS 70000 FEET ALTITUDE VAC RMS I 600 300 1500 375 II 1000 450 2300 500 Current Rating WIRE SIZE CONTACT SIZE MAX. CURRENT FOR TEST IN AMPS POTENTIAL DROP MILLIVOLT AT 77F (25C) 24 20 3 <45 20 20 7.5 <55 20 16 7.5 <45 16 16 13 <50 14 12 17 <45 12 12 23 <50 MECHANICAL DATA Wire Range Sizes 12-24AWG Insulation Resistance 5000 Megaohms minimum at 77F (25C) 500 Megaohm minimum at 392F (200C) Class L and 347F (175C) Class W Mating Life 500 cycle minimum, 250 cycle minimum for shielded plug Salt Spray Class L & W 48 hours unmated; 452 hours mated per MIL-STD-1344 method, 1001 per MIL-DTL-26482 Heat Class L +392F (200C), Class W 347F (175C) for 1000 hours to MIL-STD-1344 method 1005.1 Chemical Resistance Tested unmated according to MIL-DTL-26482 44.6.28 for hydraulic fluid, lubricating oil, deicing fluids, jet fuels, solvents and coolants Vibration 10 to 2000Hz (20g's) 10 microseconds maximum discontinuity. To MIL-STD-1344 method 2005 per MIL-DTL-26482 Shock 150g's 6 microseconds duration, three major axes. 10 microsecond maximum discontinuity For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA (CONT.) Contact Type Crimp, coax, shielded, printed circuit board, thermocouple, and fiber optic Number of Circuits 3 to 61 Polarization Five keyway, three point bayonet with optional rotational polarization Approvals/Agency Listing MIL-DTL-26482 Wire Sealing Range CONTACT SIZE WIRE SEALING RANGE MIN. INCH (MM) WIRE SEALING RANGE MAX. INCH (MM) 20 .040 (1.02) .083 (2.11) 16 .053 (1.35) .103 (2.62) 12 .097 (2.46) .158 (4.01) CONTACT SIZE RETENTION AXIAL LOAD LBS. SEPARATION FORCE MINIMUM (INITIAL) OUNCES 20 .040 (1.02) .083 (2.11) 16 .053 (1.35) .103 (2.62) 12 .097 (2.46) .158 (4.01) Contact Retention All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS TECHNICAL SPECIFICATIONS 31 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS HOW TO ORDER 26482 SERIES CONNECTORS - MILITARY 1 2 3 4 5 6 MS3470 L 24-61 P W -LC SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER (Military part number example) STEP 1: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE RECEPTACLES MS3470 Narrow Flange Receptacle MS3472 Wide Flange Receptacle* MS3476 MS3471 Standard Plug Cable Receptacle* MS3474 MS3475 Jam Nut Receptacle* Shielded Plug *Not available in Size 8 STEP 2: SELEC T FIN ISH L = Electroless Nickel 32 PLUGS Mates with W= Olive Drab Chromate over Cadmium over Nickel 500 Hour Salt Spray For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STEP 3: SELEC T LAYOU T a See page 36 for listing by # of contacts LAYOUT SERVICE RATING TOTAL 20 8-98 I 3 8-33 I 3 10-6 I 6 6 12-3 II 3 16 ROTATIONS 12 W X 3 60 210 3 90 Y Z 90 3 180 12-8 I 8 8 90 112 203 292 12-10 I 10 10 60 155 270 295 14-4 I 4 14-5 II 5 5 40 92 184 273 14-12 I 12 8 4 43 90 14-15 I 15 14 1 17 110 155 234 14-18 I 18 18 15 90 180 331 14-19 I 19 19 30 165 315 16-8 II 8 54 152 180 331 16-26 I 26 60 105 275 338 18-8 I 8 18-11 II 11 11 62 119 241 340 18-30 I 30 29 1 180 193 285 350 18-32 I 32 32 85 138 222 265 20-16 II 16 16 238 318 333 347 20-39 I 39 37 2 63 144 252 333 20-41 I 41 41 45 126 225 22-12 I 12 22-21 II 21 16 135 175 349 22-32 I 32 32 72 145 215 288 22-41 I 41 27 39 135 264 22-55 I 55 55 30 142 226 24-19 II 19 30 165 315 24-31 I 31 90 225 24-61 I 61 90 180 4 8 26 8 12 21 14 19 31 61 STEP 4: SELECT CONTACT P = Pin S = Socket Note: See Step 6 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contact Note: The "A" and "B" designators may be used when other than power contacts (PCB, Coax, Thermocouple, or Fiber Optic contacts) 270 314 324 STEP 5: SELECT POLARIZATION (omit for normal) W X Y Z Receptacle TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS HOW TO ORDER 26482 SERIES CONNECTORS - MILITARY Plug STEP 6: SELECT MODIFIER Omit for standard contacts -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 33 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS 34 HOW TO ORDER 26482 SERIES CONNECTORS - COMMERCIAL 1 2 3 4 5 6 AFD50- 24-61 P W -6117 -LC SHELL STYLE LAYOUT CONTACT POLARIZATION FINISH MODIFIER (Commercial part number example) STEP 1: SE L E CT SHELL STYLE, PLUG OR REC EPTAC LE RECEPTACLES AFD50 PLUGS Mates with AFD56 AFD51 Narrow Flange Receptacle Standard Plug Cable Receptacle* AFD54 AFD58 AFD57 Jam Nut Receptacle* Wide Flange Receptacle* Shielded Plug available in Size 8 *Not STEP 2: SELEC T LAYOUT a See page 36 for listing by # of contacts LAYOUT 8-98 8-33 8-3A 10-6 12-3 12-8 12-10 14-4 14-5 14-12 14-15 14-18 14-19 16-8 16-26 18-8 18-11 18-30 18-32 18-918 20-16 20-39 20-41 22-12 22-21 22-32 22-41 22-55 24-19 24-31 24-37 24-53 24-61 24-100 SERVICE RATING I I I I II I I I II I I I I II I I II I I II I I I II I I I II I I I I TOTAL 20 3 3 3 6 3 8 10 4 5 12 15 18 19 8 26 8 11 30 32 18 16 39 41 12 21 32 41 55 19 31 37 53 61 10 3 3 3 6 8 10 8 14 18 19 26 29 32 16 37 41 32 27 55 51 61 16 12 8 OR COAX 3 5 4 1 4 8 11 1 8 2 16 2 21 12 14 31 37 19 2 10 W X ROTATIONS Y Z 180 203 270 292 295 184 273 155 180 315 180 275 234 331 331 338 119 193 138 241 285 222 340 350 265 238 63 45 318 144 126 333 252 225 347 333 16 72 39 30 30 90 25 135 145 135 142 165 225 50 175 215 264 226 315 349 288 90 45 180 90 270 135 60 90 60 90 210 90 60 112 155 40 43 17 15 30 54 60 92 90 110 90 165 152 105 62 180 85 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 314 75 324 STEP 3: SELECT CONTACT P = Pin S = Socket Note: See Step 6 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contact Note: The "A" and "B" designators may be used when other than power contacts (PCB, Coax, Thermocouple, or Fiber Optic contacts) STEP 4: SELECT POLARIZATION (omit for normal) W X Y Z STEP 5: SELEC T FIN ISH -1A = Aluminium Shell, nickel, no endbell -6117 = Aluminium Shell, olive drab cadmium plated, no endbell -6116 = Aluminium Shell, black anodized, no endbell -059 = Aluminum Shell, nickel-plated with typical straight cable clamp -Blank = Aluminum Shell, nickel-plated with grommet nut STEP 6: SELECT MODIFIER For other commercial modification, i.e., less tools, with pc contact or with endbell, call. Omit for standard contacts -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS HOW TO ORDER 26482 SERIES CONNECTORS - COMMERCIAL 35 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS LAYOUTS BY SHELL SIZE A C C E D B G K J F C E C B E D C C D D LAYOUT 8-33 8-98 10-6 12-3 12-8 12-10 14-4 14-5 # OF CONTACTS 3-#20 3-#20 6-#20 3-#16 8-#20 10-#20 4-#12 4-#16 SERVICE RATING I I I II I I I II A A R P A H B G K J M K LAYOUT B M R J M N D G J E F V a M Z B F W B C G E V K H D F E C L D X GF A H U c K J C b Y L E S H N G B T D R T S C P N U D H C K B A L C P L F E A L D F E G JH 14-12 14-15 14-18 14-19 16-8 16-26 18-8 18-11 # OF CONTACTS 8-#20, 4-#16 14-#20, 1-#16 18-#20 19-#20 8-#16 26-#20 8-#12 11-#16 SERVICE RATING I I I I II I I II A A W T A S C V e P f d W D X E c N S T C a DD i S h R g E G G m n p D i T a E b F M d L K B D a b p c f e F n C L G G D H d N K E m t q M H Z s r g P H J Y k h R G c e N F H J r J C X j U C Z q B V B Y k f P F Z K A X j S P R H Y b L LAYOUT M J h M B g i N U K W V A L B U R F E J M L K 18-30 18-32 20-16 20-39 20-41 22-12 # OF CONTACTS 29-#20, 1-#16 32-#20 16-#16 37-#20, 2-#16 41-#20 12-#12 SERVICE RATING I I II I I I B Z V j b s E n i c F p r h q g G d H f P J N L M GG y x h M s EE b R V T S J H r E LL DD p CC F k N AA J L LAYOUT 22-21 22-41 22-55 24-19 24-31 24-61 # OF CONTACTS 21-#16 27-#20, 14-#16 55-#20 19-#12 31-#16 61-#20 SERVICE RATING II I I II I I For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com H j M G h i m P F g z n R K BB E f y KK MM q T e x JJ NN D w HH PP EE S HG C d FF U J B c v GG V D G d e K U b a u t c v f A Z X C s K F t u L P E a DD w N W Z CC FF L D r HH i B Y C Y BB g e R z N q AA k P T S R X p j t W n m D m A B V S a A U T C k U M A Y X W 36 B B E B B D B H F A C A H A C B F A A A G A K PINS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE PIN PART NUMBER 20 20,22,24 16 12 COLOR BANDS WIRE STRIP LENGTHS WIRE INSULATION SEALING RANGE MAX. IN. MAX. MM WIRE HOLE FILLER COLOR 1 2 3 IN. MM M39029/4-110 Brown Brown Black Brown Brown 0.04 1.02 0.083 2.11 MS27488-20-2 Red 16,18,20 M39029/4-111 Brown Brown Brown Brown Brown 0.053 1.35 0.103 2.62 MS27488-16-2 Blue 12 & 14 M39029/4-113 Brown Brown Orange Brown Brown 0.097 2.46 0.158 4.01 MS27488-12-2 Yellow 8 MIN. MM WIRE HOLE FILLER MIN. IN. Contact us for details. SOCKETS Insert head first, trim excess WIRE STRIP LENGTHS CONTACT SIZE WIRE CRIMP SIZE RANGE SOCKET PART NUMBER 1 2 3 IN. 20 20,22,24 M39029/5-115 Brown Brown Green 16 16,18,20 M39029/5-116 Brown Brown 12 12 & 14 M39029/5-118 Brown Brown 8 COLOR BANDS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 2.11 MS27488-20-2 Red 0.103 2.62 MS27488-16-2 Blue 0.158 4.01 MS27488-12-2 Yellow MM MIN. IN. MIN. MM MAX. IN. MAX. MM 0.1875 4.77 0.04 1.02 0.083 Blue 0.2812 7.14 0.053 1.35 Grey 0.2812 7.14 0.097 2.46 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS CONTACTS Contact us for details. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 37 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS CONTACT TOOLS PINS CONTACT SIZE HAND CRIMP TOOL TURRET HEAD (LOCATOR) TURRET HEAD (LOCATOR) COLOR POWER CRIMP TOOL POWER TOOL LOCATOR METAL INSERTION TOW EXTRACTION TOOL PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL 20 M22520/1-01 M22520/1-02 Red WA27F M22520/1-02 DAK83-20B DRK83-20B M81969/14-11 Red White 16 M22520/1-01 M22520/1-02 Blue WA27F M22520/1-02 DAK83-16B DRK83-16B M81969/14-03 Blue White 12 M22520/1-01 M22520/1-02 Yellow WA27F M22520/1-02 DAK83-12B DRK83-12B M81969/14-04 Yellow White 8 Contact us for details. SOCKETS CONTACT SIZE HAND CRIMP TOOL TURRET HEAD (LOCATOR) TURRET HEAD (LOCATOR) COLOR POWER CRIMP TOOL POWER TOOL LOCATOR METAL INSERTION TOW EXTRACTION TOOL PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL 20 M22520/1-01 M22520/1-02 Red WA27F M22520/1-02 DAK83-20B DRK83-20B M81969/14-11 Red White 16 M22520/1-01 M22520/1-02 Blue WA27F M22520/1-02 DAK83-16B DRK83-16B M81969/14-03 Blue White 12 M22520/1-01 M22520/1-02 Yellow WA27F M22520/1-02 DAK83-12B DRK83-12B M81969/14-04 Yellow White 8 Contact us for details. All dimensions in inches (millimeters in parenthesis) 38 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PLUGS MS3476/ AFD56 & MS3475/ AFD57 130 190 1.230 MAX V DIA MAX W THD SHELL SIZE V DIA. MAX. W THREAD CLASS 2A 8 10 12 14 0.782 0.926 1.043 1.183 (19.86) (23.52) (26.49) (30.04) .5000-20 UNF .6250-24 UNEF .7500-20 UNEF .8750-20 UNEF 16 1.305 (33.14) 1.000-20 UNEF 18 1.391 (35.33) 1.0625-18 UNEF 20 1.531 (38.88) 1.1875-18 UNEF 22 1.656 (42.06) 1.3125-18 UNEF 24 1.777 (45.13) 1.4375-18 UNEF FLANGE MOUNT MS3470/ AFD50 & MS3472/ AFD58 A (TYP) B (TYP) A (TYP) (2) (2) C MAX D(2) B (TYP) (2) (2) AA E .125 MAX PANEL .130 .190 D(2) W THD AA F C MAX MAX (2) D E .125 MAX AA PANEL AA MAX. PANEL B +/-.005 A MAX. THICKNESS (+/- 1.27) SHELL C MAX. SIZE MS3470/ MS3474/ MS3470/ MS3470/ MS3470/ MS3474/ AFD50 AFD58 AFD50 AFD50 AFD50 AFD58 8 10 12 14 16 18 20 22 24 .087 (2.21) .087 (2.21) .087 (2.21) .087 (2.21) .087 (2.21) .087 (2.21) .212 (5.38) .212 (5.38) .212 (5.38) .118 (3.00) .118 (3.00) .118 (3.00) .118 (3.00) .118 (3.00) .118 (3.00) .212 (5.38) .212 (5.38) .212 (5.38) .828 (21.0) .954 (24.2) 1.047 (26.6) 1.141 (29.0) 1.234 (31.3) 1.328 (33.7) 1.453 (36.9) 1.578 (40.1) 1.703 (43.3) 1.065 (27.1) 1.141 (29.0) 1.266 (32.2) 1.360 (34.5) 1.453 (36.9) 1.532 (38.9) 1.688 (42.9) 1.766 (44.9) 1.891 (48.0) .594 (15.1) .719 (18.3) .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) .734 (18.6) .812 (20.6) .938 (23.8) 1.031 (26.2) 1.125 (28.6) 1.203 (30.6) 1.297 (32.9) 1.375 (34.9) 1.500 (38.1) 1.215 (30.86) 1.215 (30.86) 1.215 (30.86) 1.215 (30.86) 1.215 (30.86) 1.215 (30.86) 1.275 (32.39) 1.275 (32.39) 1.275 (32.39) .130 Y .190 E .125 W THD MAX PANEL F MAX D(2) Y E B(2) H(2)DIA B (TYP) (TYP) AA .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .587/.556 (14.91/14.12) .587/.556 (14.91/14.12) .587/.556 (14.91/14.12) G DIA H DIA .125 MAX PANEL D MS3470/ AFD50 G DIA MS3474/ AFD58 .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .587/.556 (14.91/14.12) .587/.556 (14.91/14.12) .587/.556 (14.91/14.12) E +/-.016 (+/- .406) W THREAD CLASS 2A .062 (1.6) .5000-20 UNF .062 (1.6) .6250-24 UNEF .062 (1.6) .7500-20 UNEF .062 (1.6) .8750-20 UNEF .062 (1.6) 1.000-20 UNEF .062 (1.6) 1.0625-18 UNEF .094 (2.4) 1.1875-18 UNEF .094 (2.4) 1.3125-18 UNEF .094 (2.4) 1.4375-18 UNEF TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS DIMENSIONS All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 39 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS DIMENSIONS JAM NUT RECEPTACLE MS3474/ AFD74 .130 .190 C MAX K (TYP) K (TYP) C MAX N MAX M M .130 .190 Z N MAX M Z M R DIA R DIA P L DIA L DIA BB SHELL SIZE BB MAX. PANEL W THD W THD BB K +/-.016 (+/-.394) L +/-.016 (+/-.394) M +/-.008 (+/-.203) C MAX. W THREAD CLASS 2A 8 .187 (4.75) .939 (23.84) 1.063 (26.99) .699 (17.75) 1.215 (30.86) .5000-20 UNF 10 .187 (4.75) 1.0625 (26.99) 1.188 (30.16) .699 (17.75) 1.215 (30.86) .6250-24 UNEF 12 .187 (4.75) 1.251 (31.76) 1.378 (34.94) .699 (17.75) 1.215 (30.86) .7500-20 UNEF 14 .187 (4.75) 1.378 (34.94) 1.501 (38.11) .699 (17.75) 1.215 (30.86) .8750-20 UNEF 16 .187 (4.75) 1.501 (38.11) 1.626 (41.29) .699 (17.75) 1.215 (30.86) 1.000-20 UNEF 18 .187 (4.75) 1.626 (41.29) 1.751 (44.46) .699 (17.75) 1.215 (30.86) 1.0625-18 UNEF 20 .250 (6.35) 1.813 (46.04) 1.939 (49.24) .763 (19.38) 1.275 (32.39) 1.1875-18 UNEF 22 .250 (6.35) 1.939 (49.24) 2.063 (52.39) .763 (19.38) 1.275 (32.39) 1.3125-18 UNEF 24 .219 (5.56) 2.063 (52.39) 2.188 (55.56) .763 (19.38) 1.275 (32.39) 1.4375-18 UNEF IN-LINE CABLE RECEPTACLE MS3471/ AFD51 .130 .190 C MAX S MAX (TYP) D E T DIA W THD SHELL SIZE S MAX. T +/-.040 (+/- .508) C MAX. D MS3471/AFD51 E +/-.016 (+/- .406) W THREAD CLASS 2A 8 .828 (21.03) .938 (23.83) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .5000-20 UNF 10 .954 (24.23) 1.062 (26.97) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .6250-24 UNEF 12 1.047 (26.59) 1.156 (29.36) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .7500-20 UNEF 14 1.141 (28.98) 1.250 (31.75) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .8750-20 UNEF 16 1.234 (31.34) 1.344 (34.14) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) 1.000-20 UNEF 18 1.328 (33.73) 1.438 (36.53) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) 1.0625-18 UNEF 20 1.453 (36.91) 1.562 (39.67) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.1875-18 UNEF 22 1.578 (40.08) 1.688 (42.88) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.3125-18 UNEF 24 1.703 (43.26) 1.812 (46.02) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.4375-18 UNEF All dimensions in inches (millimeters in parenthesis) 40 P For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS SHELL SIZE DUMMY RECEPTACLES OLIVE DRAB OVER CADMIUM PLATED 8 10 12 14 16 18 20 22 24 MS3115-8 MS3115-10 MS3115-12 MS3115-14 MS3115-16 MS3115-18 MS3115-20 MS3115-22 MS3115-24 METAL DUSTCAP FOR RECEPTACLE JAM NUT WITH SASH CHAIN FLANGED WITH SASH CHAIN AND RING FOR PLUGS MS3180-8C* MS3180-10C* MS3180-12C* MS3180-14C* MS3180-16C* MS3180-18C* MS3180-20C* MS3180-22C* MS3180-24C* MS3181-8C* MS3181-10C* MS3181-12C* MS3181-14C* MS3181-16C* MS3181-18C* MS3181-20C* MS3181-22C* MS3181-24C* MS3181-8N* MS3181-10N* MS3181-12N* MS3181-14N* MS3181-16N* MS3181-18N* MS3181-20N* MS3181-22N* MS3181-24N* *Default Plating = Olive Drab over Cadmium A = Anodized STANDARD CABLE CLAMPS STRAIGHT CLAMP 90 CABLE ENTRY SHELL SIZE LOW COST SELF-LOCKING LOW COST SELF-LOCKING MAX MIN 8 10 12 14 16 18 20 22 24 M85049/52-1-8* M85049/52-1-10* M85049/52-1-12* M85049/52-1-14* M85049/52-1-16* M85049/52-1-18* M85049/52-1-20* M85049/52-1-22* M85049/52-1-24* M85049/52S8* M85049/52S10* M85049/52S12* M85049/52S14* M85049/52S16* M85049/52S18* M85049/52S20* M85049/52S22* M85049/52S24* M85049/51-1-8* M85049/51-1-10* M85049/51-1-12* M85049/51-1-14* M85049/51-1-16* M85049/51-1-18* M85049/51-1-20* M85049/51-1-22* M85049/51-1-24* M85049/51S8* M85049/51S10* M85049/51S12* M85049/51S14* M85049/51S16* M85049/51S18* M85049/51S20* M85049/51S22* M85049/51S24* .204 (5.18) .286 (7.26) .416 (10.57) .476 (12.09) .625 (15.88) .706 (17.93) .831 (21.11) .956 (24.28) 1.081 (27.46) .125 (3.18) .187 (4.75) .291 (7.39) .351 (8.92) .501 (12.72) .518 (13.16) .581 (14.76) .644 (16.36) .706 (17.93) TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS ACCESSORIES *Select plating code to match connector plating N = Electroless nickel W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray) All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 41 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS ACCESSORIES STANDARD CABLE CLAMPS DESCRIPTION PART NUMBER PREFIX STRAIGHT Heat Shrink Boot Adapter M85049/60 X 90 M85049/7 Environmental X M85049/9 M85049/11 X X M85049/23 EMI/RFI Non- Environmental X M85049/24 M85049/25 X X M85049/6 EMI/RFI Environmental EMI/RFI Crimp Ring EMI/RFI Banding Cable Tie X M85049/8 X M85049/10 X M85049/26 X M85049/82 X M85049/83 X M85049/84 X M85049/55 X M85049/53 X M85049/54 Wire Seal Compression Nuts "E" M85049/31 X X NOTE: If military-standard versions won't work for your applications, please contact us with your requirements. 42 45 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com WIRE STRIPPING AND CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Strip wires. See above for correct strip length for contact. Insert wire into rear of contact. Wire insulation must push against rear of contact. Wire must be visible through inspection hole. STEP 2: Use M22520/1-01 crimp tool with proper crimp locator M22520/1-02. CONTACT SIZE COLOR 20 Red 16 Blue 12 Yellow STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire.* *IMPORTANT NOTE: Microsection the contact to verify crimp quality. CONTACT INSERTION STEP 1: Remove backshell and put wired contacts through cable clamp opening. STEP 2: Use colored end of CIET tool for insertion. Place wire into tool at large opening. To facilitate contact insertion, a minimum six inches of free wire is recommended. STEP 4: With tool pressed against shoulder of contact, starting at the center cavity, insert wired contact and tool into properly-identified cavity at rear of plug with firm, even pressure. Do not use excessive pressure. STEP 5: When contact bottoms, a slight click can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP 7: Withdraw tool from rear of plug. To be sure that contact is locked, pull back lightly on wire. Then remove tool from wire and proceed with other contacts. STEP 8: After all contacts are inserted, fill unwired cavities with sealing plugs (insert head first and leave end protruding for ease of removal), assemble backshell on rear of connector. STEP 3: Slide tool on wire while holding thumb against wire at opening. Wire will slip into tool. STEP 6: Check face of plug or receptacle for proper contact installation. In socket inserts with a large number of contacts, cavities are identified in a spiral pattern. A projecting line from the spiral indicates omission of a letter; a broken circle around a cavity indicates transition between capitals, lower case and double letters. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS ASSEMBLY INSTRUCTIONS 43 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS 44 ASSEMBLY INSTRUCTIONS STEP 1: Remove backshell and slide along wires to STEP 2: Push tool into rear of plug until it bottoms. STEP 3: While maintaining slight insertion force CIET tool. Place wire into tool at large opening. Slide that contact can be extracted. at center of tool and extract both wired contact allow access. To extract a contact, use white end of At this point, tool releases tines on retaining clip so back tool on wire while holding thumb against wire on tool, firmly hold wire against serrated shoulder and tool from plug. at opening. Wire will slip into tool. *IMPORTANT NOTE: Microsection the contact to verify crimp quality. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com INTERMATEABLE WITH SOURIAU CONNECTORS AND ALL MIL-DTL-38999 SERIES I TE DEUTSCH DJT series MIL-DTL-38999 series I connectors offer high density contact arrangements in a miniature metal circular connector. DJT connectors meet MIL-38999 and were originally designed as military and aerospace components. The TE DEUTSCH DJT series is now being used in many applications requiring extremely reliable interconnections. These TE DEUTSCH connectors are quick-mating, environmentally-sealed, triple-lead threaded, have a self-locking coupling, and are EMI-RFI-shielded. A variety of D38999 backshells are available. For full product details on the TE DEUTSCH DJT series MIL-DTL-38999 series I connectors, please see the specifications below. APPLICATIONS * High-performance military aircraft * Commercial aircraft * Communications equipment * Armored personnel carriers & tanks * High temperature industrial equipment * Missiles * Shipboard FEATURES * High Reliability * Outstanding EMI/RFI Shielding Protection * High Density * Self Locking Connector Systems * MIL-DTL-38999 * Scoop-Proof Contact Protection For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS TE Connectivity DEUTSCH DJT Series MIL-DTL-38999 Series I Connectors 45 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS 46 TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Aluminium alloy Bayonet Pins Passivated stainless steel per QQ-S-763 Shell Plating Electroless nickel and olive drab chromate over nickel Contacts Copper alloy Contact Platings 50u" gold plated Insulator Rigid plastic dielectric Seals Fluorinated silicone based elastomer Grounding Springs Beryllium copper ELECTRICAL DATA Wire Range Sizes 12-28AWG Insulation Resistance 5000 Megaohms minimum at 77F (25C) Contact Resistance of mated contacts end to end CONTACT SIZE MAXIMUM MILLIVOLT DROP 22D 40 20 35 16 25 12 25 Test Voltage ac rms SERVICE RATING MATED M SEA LEVEL 100,000 FEET ALTITUDE UNMATED MATED UNMATED 1300 1300 800 200 N 1000 1000 600 200 I 1800 1800 1000 200 II 2300 2300 1000 200 Current Rating WIRE SIZE CONTACT SIZE MAX. CURRENT FOR TEST IN AMPS POTENTIAL DROP MILLIVOLT AT 77F (25C) 24 20 3 <45 20 20 7.5 <55 20 16 7.5 <45 16 16 13 <50 14 12 17 <45 12 12 23 <50 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA Operating Temperature B - Olive Drab -65C to +175C (-85F to +347F) F - Electroless Nickel -65C to +200C (-85F to +392F) Sealing Against sand, dust per MIL-STD-202 & ice resistance Wire Sealing Range CONTACT SIZE 22D INCHES MINIMUM MM 0.030 0.76 20 0.040 16 0.065 12 INCHES MAXIMUM MM 0.054 1.37 1.02 0.83 2.11 1.65 0.109 2.77 0.097 2.46 0.142 3.61 8 (Coax) 0.135 3.43 0.155 3.94 8 (Twinax) 0.124 3.15 0.134 3.4 Insulation Strip Length CONTACT SIZE STRIP LENGTH INCHES 22D MM 0.125 3.18 20 0.188 4.77 16 0.188 4.77 12 0.188 4.77 Mating Life 500 mating cycle Salt Spray B - Olive Drab, 500 hours per MIL-STD-1344A method 1001 condition C F - Electroless Nickel, 48 hours per MIL-STD-1344A method 1001 condition B Temp Durability B - Olive Drab -65C to +175C (-85F to +347F) F - Electroless Nickel -65C to +200C (-85F to +392F) Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per MIL-STD-1344A Method 1016 condition a-1 Sine Vibration 60g at -55C per MIL-DTL-38999L 4.5.23.2.1 Random Vibration 49.5 grms at ambient temperatures Shock 300 grms EMI Shielding Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB Contact Type Crimp, fiber optic, coax, twinax, or printed circuit Number of Circuits 2 to 128 Contact Insertion Rear Insertion/Rear Extraction with simple plastic or high quality metal hand tools. Polarization Five keyways with optional master keyway rotations (Note insert and main keyways remain fixed) Approvals MIL-DTL-38999 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS TECHNICAL SPECIFICATIONS Contact Retention CONTACT SIZE RETENTION AXIAL LOAD +/-10 PERCENT NEWTONS LBS. 20 15 16 SEPARATION FORCE MINIMUM (INITIAL) NEWTONS OUNCES 67 0.19 0.7 25 111 0.56 2 12 25 111 0.83 3 8 25 111 1.39 5 8 Twinax 25 111 1.39 5 22D 44 10 0.19 0.7 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 47 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS HOW TO ORDER DJT SERIES CONNECTORS - MILITARY 1 2 3A 4 3B 5 MS27468 T 25 F 35 P SHELL STYLE CLASS SIZE PLATING LAYOUT CONTACT (Military part number example) 6 -LC POLARIZATION MODIFIER (OMIT FOR NORMAL) STEP 1: SE L E CT SHELL STYLE, PLUG OR REC EPTAC LE RECEPTACLES MS27466 Front mount with rear accessory threads PLUGS Mates with MS27467 MS27468 Jam Nut with rear accessory threads Plug STEP 2: SELEC T C LASS T = No Rear Accessories P = Potting Ring & Cup Available with PC pins. Contact us for more details. STEP 3: SELEC T LAYOU T a See page 52 for listing by # of contacts NUMBER 9-35 9-98 11-5 11-35 11-99 13-4 13-35 13-98 15-5 15-18 15-35 15-97 17-6 17-8 17-26 17-35 19-11 19-32 19-35 21-11 21-16 21-35 21-41 23-21 23-35 23-53 23-55 25-4 25-19 25-24 25-29 25-35 25-61 RATING M I I M I I M I II I M I I II I M II I M I II M I II M I I I I I I M I TOTAL 6 3 5 13 7 4 22 10 5 18 37 12 6 8 26 55 11 32 66 11 16 79 41 21 100 53 55 56 19 24 29 128 61 22D 6 13 22 37 55 66 79 100 128 20 16 12 3 5 7 10 18 8 26 32 4 5 4 8 16 41 53 55 48 6 11 11 21 8 12 29 61 WHEN CHOOSING LAYOUT First Number = Step 3A - Shell Size, Second Number = 3B - Layout 48 7 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 19 12 STEP 4: SELECT PLATING B = Olive Drab Chromate over Cadmium over Electroless Nickel -65C to 175C (-85F to 347F) F = Electroless Nickel -65C to 200C (-85F to 392F) STEP 5: SELECT CONTACT P = Pin S = Socket H = 1500 cycle Pin contacts J = 1500 cycle Socket contacts Note: See Step 7 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contact May be used for special contact types (PC Pin, Thermocouple, Fiber optic). STEP 6: SELECT POLARIZATION Omit for normal A = Next Most Popular B = Limited Availability C = Check for Availability D = Check for Availability Mating Face of Receptacle SHELL SIZE N A B C D 9 95 77 - - 113 11 95 81 67 123 109 13 95 75 63 127 115 15 95 74 61 129 116 17 95 77 65 125 113 19 95 77 65 125 113 21 95 77 65 125 113 23 95 80 69 121 110 25 95 80 69 121 110 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS HOW TO ORDER D JT SERIES CONNECTORS - MILITARY STEP 7: SELECT MODIFIER Omit for standard contacts -LC = less contacts, wire hole fillers and plastic insertion/extraction tool. (Purchase Order must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 49 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS 1 2 DJT14 3 E SHELL STYLE 25-35 PLATING LAYOUT (Commerical part number example) 4 5 6 P N -LC CONTACT POLARIZATION MODIFIER STEP 1: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE Mates with RECEPTACLES DJT10 Front mount with rear accessory threads PLUGS DJT16 DJT14 Jam Nut with rear accessory threads Plug + Most Popular STEP 2: SELECT PLATING E = Olive Drab Chromate over Cadmium over Electroless Nickel -65C to 175C (-85F to 347F) F = Electroless Nickel -65C to 200C (-85F to 392F) STEP 3: SELEC T LAYOU T a See page 52 for listing by # of contacts NUMBER 50 HOW TO ORDER DJT SERIES CONNECTORS - COMMERCIAL 9-35 9-98 11-5 11-35 11-99 13-4 13-35 13-98 15-5 15-18 15-35 15-97 17-6 17-8 17-26 17-35 19-11 19-32 19-35 21-11 21-16 21-35 21-41 23-21 23-35 23-53 23-55 25-4 25-19 25-24 25-29 25-35 25-61 RATING M I I M I I M I II I M I I II I M II I M I II M I II M I I I I I I M I TOTAL 6 3 5 13 7 4 22 10 5 18 37 12 6 8 26 55 11 32 66 11 16 79 41 21 100 53 55 56 19 24 29 128 61 22D 6 13 22 37 55 66 79 100 128 20 16 12 3 5 7 10 18 8 26 32 4 5 4 8 11 16 41 53 55 48 6 11 21 8 12 29 61 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 19 12 STEP 4: SELECT CONTACT P = Pin S = Socket H = 1500 cycle Pin contacts J = 1500 cycle Socket contacts Note: See Step 7 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contact May be used for special contact types (PC Pin, Thermocouple, Fiber optic). STEP 5: SELECT POLARIZATION N = Normal Standard A = Next Most Popular B = Limited Availability C = Check for Availability D = Check for Availability SHELL SIZE N A B C D 9 95 77 - - 113 11 95 81 67 123 109 13 95 75 63 127 115 15 95 74 61 129 116 17 95 77 65 125 113 19 95 77 65 125 113 21 95 77 65 125 113 23 95 80 69 121 110 25 95 80 69 121 110 Mating Face of Receptacle STEP 6: SELECT MODIFIER For other commercial modification, i.e., less tools, with PC contact or with endbell, contact us. Omit for standard contacts -LC = less contacts, wire hole fillers and plastic insertion/extraction tool. (Purchase Order must state Less Contacts) Note: LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS HOW TO ORDER DJT SERIES CONNECTORS - COMMERCIAL 51 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS LAYOUTS BY SHELL SIZE =22 LAYOUT =16 =12 =8 09-35 09-98 11-05 11-35 11-99 13-04 13-35 # OF CONTACTS 6 - #22 3 - #20 5 - #20 13 - #22 7 - #20 4 -#16 22 - #22 SERVICE RATING M I I M I I M LAYOUT 13-98 15-05 15-18 15-35 15-97* 17-06 17-08* # OF CONTACTS 10 - #20 5 - #16 18 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16 SERVICE RATING I II I M I I II LAYOUT 17-26 17-35 19-11* 19-32 19-35 21-11* 21-16 # OF CONTACTS 26 - #20 55 - #22 11 - #16 32 - #20 66 - #22 11 - #12 16 - #16 SERVICE RATING I M II I M I II LAYOUT 21-41 21-35 23-21* 23-35* 23-53 23-55* # OF CONTACTS 41 - #20 79 - #22 21 - #16 100 - #22 53 - #20 55 - #20 SERVICE RATING I M II M I I LAYOUT 52 =20 25-04* 25-19* 25-24* 25-29* 25-35 25-61* # OF CONTACTS 48 - #20, 8 - #16 19 - #12 12 - #16, 12 - #12 29 - #16 128 - #22 61 - #20 SERVICE RATING I I I I M I For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PINS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE PIN PART NUMBER 22D 28,26,24,22 M39029/58-360 20 24,22,20 16 12 WIRE STRIP LENGTHS COLOR BANDS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 3 IN. MM MIN. IN. MIN. MM MAX. IN. MAX. MM Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow 1 2 SOCKETS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE SOCKET PART NUMBER 22D 28,26,24,22 20 COLOR BANDS WIRE STRIP LENGTHS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 1 2 3 IN. MM MIN. IN. MIN. MM MAX. IN. MAX. MM M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red 16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue 12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS CONTACTS 53 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS 54 CONTACT TOOLS PINS HAND CRIMP TOOL CONTACT SIZE TURRET TURRET POWER HEAD HEAD CRIMP (LOCATOR) (LOCATOR) TOOL COLOR POWER TOOL LOCATOR METAL INSERTION TOOL EXTRACTION TOOL 22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M 20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL MS27495A22M M81969/14-01 Green White M81969/14-10 Red Orange MS27495A16 M81969/14-03 Blue White DRK95-12B M81969/14-04 Yellow White SOCKETS CONTACT SIZE HAND CRIMP TOOL TURRET TURRET POWER HEAD HEAD CRIMP (LOCATOR) (LOCATOR) TOOL COLOR POWER TOOL LOCATOR METAL INSERTION TOOL EXTRACTION TOOL 22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M 20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL MS27495A22M M81969/14-01 Green White M81969/14-10 Red Orange MS27495A16 M81969/14-03 Blue White DRK95-12B M81969/14-04 Yellow White For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PLUGS MS27467/ DJT16 1.234 MAX .241 MIN MASTER POLARIZING KEY .060 MAX INSERT PROTRUSION A MAX O OVER KNURL B ACCESSORY THREAD R.F.I. SPRING (REF) BLUE BAND SHELL SIZE A DIA. +/-.020 (+/- 0.51) B THREAD UNEF-2A 17 1.406 (35.71) 0.9375-20 19 1.516 (38.50) 1.0625-18 21 1.641 (41.68) 1.1875-18 23 1.766 (44.85) 1.3125-18 25 1.891 (48.03) 1.4375-18 9 11 13 15 0.859 0.984 1.156 1.281 (21.81) (24.99) (29.36) (32.53) 0.4375-28 0.5625-24 0.6875-24 0.8125-20 FLANGE MOUNT MS27466/ DJT10 1.263 MAX J .125 MAX PANEL THICKNESS MASTER POLARIZING KEYWAY Fo Eo MOUNTING HOLE TYP. 4 PLACES Go (TYP) H MAX .060 MAX INSERT PROTRUSION Co B (TYP) RECOMMENDED PANEL CUTOUT D ACCESSORY THREAD B (TYP.) A (TYP.) BLUE GLANDS SHELL SIZE A +/- .020 (+/- .508) B +/- .005 (+/- .127) C DIA. +/- .003 (+/- .076) D THREAD UNEF-2A E DIA. +.010/-.005 F DIA. MIN. (+ .254/ -.127) G DIA. +/- .005 (+/- .127) H MAX. J +.000/ -.005 (+ 0 / -.127) 9 0.938 (23.82) 0.719 (18.26) 0.570 (14.47) 0.4375-28 0.128 (3.25) 0.516 (13.10) 0.128 (3.25) .100 (2.54) 0.632 (16.05) 11 1.031 (26.18) 0.812 (20.62) 0.698 (17.72) 0.5625-24 0.128 (3.25) 0.664 (16.86) 0.128 (3.25) .100 (2.54) 0.632 (16.05) 13 1.125 (28.57) 0.906 (23.01) 0.848 (21.53) 15 1.219 (30.96) 0.969 (24.61) 0.973 (24.71) 0.6875-24 0.128 (3.25) 0.750 (19.05) 0.128 (3.25) .100 (2.54) 0.632 (16.05) 0.8125-20 0.128 (3.25) 0.906 (23.01) 0.128 (3.25) .100 (2.54) 0.632 (16.05) 17 1.312 (33.32) 1.062 (26.97) 19 1.438 (36.52) 1.156 (29.36) 1.098 (27.88) 0.9375-20 0.128 (3.25) 1.016 (25.80) 0.128 (3.25) .100 (2.54) 0.632 (16.05) 1.205 (30.60) 1.234 MAX 1.0625-18 0.128 (3.25) 1.141 (28.98) 0.128 (3.25) .100 (2.54) 0.632 (16.05) 1.562 (39.67) 1.250 (31.75) 1.330 (33.78) 1.1875-18 .241 MIN 0.128 1.266 (32.15) 0.128 (3.25) .130 (3.30) 0.602 (15.29) KEY 23MASTER POLARIZING 1.688 (42.87) 1.375 (34.92) 1.455 (36.95) 1.3125-18 0.147 (3.73).0601.377 (34.97) MAX 1.54 (39.11) .130 (3.30) 0.602 (15.29) 25 1.500 (38.10) 1.580 (40.13) 1.4375-18 0.147 (3.73)PROTRUSION 1.484 (37.69) 1.54 (39.11) .130 (3.30) 0.602 (15.29) 21 1.812 (46.02) (3.25) INSERT TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS DIMENSIONS A MAX O OVER KNURL All dimensions in inches (millimeters in parenthesis) B ACCESSORY THREAD R.F.I. SPRING (REF) BLUE BAND For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 55 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS 56 DIMENSIONS JAM NUT RECEPTACLE MS27484/ DJT14 1.225 MAX. O-RING MASTER POLARIZING KEYWAY PANEL NUT oA .060 MAX. INSERT PROTRUSION oG B FLAT F D THREAD E THREADS BLUE BANDS & BAYONET HEADS SHELL SIZE A DIA. +/-.016 (+/- .406) B FLAT + .000/- .010 D THREAD UNEF -2A E THREAD UNEF -2A (+.000/-.254) 9 1.188 (30.18) 0.655 (16.64) 11 1.375 (34.93) 13 1.500 (38.10) 15 F + .000/- .010 (+.000/-.254) G DIA. + .000/- .010 (+.000/-.254) 0.4375-28 0.6875-24 0.670 (17.02) 0.700 (17.78) 0.755 (19.18) 0.5625.24 0.8125-20 0.771 (19.58) 0.825 (20.96) 0.942 (23.93) 0.6875-24 1.000-20 0.955 (24.26) 1.010 (25.65) 1.625 (41.28) 1.066 (27.08) 0.8125-20 1.1250-18 1.085 (27.60) 1.135 (28.83) 17 1.750 (44.45) 1.191 (30.25) 0.9375-20 1.2500-18 1.210 (30.73) 1.260 (32.00) 19 1.938 (49.23) 1.316 (33.43) 1.0625-18 1.3750-18 1.335 (33.91) 1.385 (35.18) 21 2.062 (52.37) 1.441 (36.60) 1.1875-18 1.5000-18 1.460 (37.08) 1.510 (38.35) 23 2.188 (55.58) 1.566 (39.78) 1.3125-18 1.6250-18 1.585 (40.26) 1.635 (41.53) 25 2.312 (58.72) 1.691 (42.95) 1.4375-18 1.7500-18 1.710 (43.43) 1.760 (44.70) All dimensions in inches (millimeters in parenthesis) For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS RECEPTACLE DUST CAPS FOR FLANGED FOR JAM NUT DJT DUMMY RECEPTACLES PLUG DUST CAP 9 M38999/9-9B MS27502**9C MS27502**9N MS27501**9C 11 M38999/9-11B MS27502**11C MS27502**11N MS27501**11C 13 M38999/9-13B MS27502**13C MS27502**13N MS27501**13C 15 M38999/9-15B MS27502**15C MS27502**15N MS27501**15C 17 M38999/9-17B MS27502**17C MS27502**17N MS27501**17C 19 M38999/9-19B MS27502**19C MS27502**19N MS27501**19C 21 M38999/9-21B MS27502**21C MS27502**21N MS27501**21C 23 M38999/9-23B MS27502**23C MS27502**23N MS27501**23C 25 M38999/9-25B MS27502**25C MS27502**25N MS27501**25C ** Select Code for Plating B = Olive Drab Chromate over Cadmium over Nickel F = Electroless Nickel A = Gold Iridite over Cadmium Nickel C = Hard Anodized CABLE CLAMPS DJT STRAIGHT LOW COST RIGHT ANGLE LOW COST CABLE RANGE MIN MAX INCHES MM INCHES MM 9 M85049/49-2-8** M85049/47**8 0.098 2.49 0.234 5.94 11 M85049/49-2-10** M85049/47**10 0.153 3.89 0.234 5.94 13 M85049/49-2-12** M85049/47**12 0.190 4.83 0.328 8.33 15 M85049/49-2-14** M85049/47**14 0.260 6.60 0.457 11.61 17 M85049/49-2-16** M85049/47**16 0.283 7.19 0.614 15.60 19 M85049/49-2-18** M85049/47**18 0.325 8.25 0.634 16.10 21 M85049/49-2-20** M85049/47**20 0.343 8.71 0.698 17.73 23 M85049/49-2-22** M85049/47**22 0.381 9.68 0.823 20.90 25 M85049/49-2-24** M85049/47**24 0.418 10.62 0.853 21.67 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS ACCESSORIES ** Select Code for Plating W = Olive Drab Chromate over Cadmium over Nickel N = Electroless Nickel A = Hard Anodized All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 57 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS ACCESSORIES STANDARD MIL-SPEC MIL-SPEC PREFIX SEALED EMI/RFI S = STRAIGHT A = 90 DEGREES B = 45 DEGREES ENDBELL TYPE DESCRIPTION Designed for use with straight or right angle shrink boots. M85049/62 A knurled rear section with a boot groove provide an Y N S Heat Shrink Boot Adapters excellent surface for the boot to grab the metal endbell. Available with lock wire and drain holes. a See Heat Shrink Boots on pages 168-169. M85049/32 Non-environmental, designed for use with jacketed cable, N N S Extender Backshell with cable clamp allows extra space to break out the wires and still provide stain relief clamping to the outside of the cable jacket. M85049/17 This EMI/RFI shielding environmentally sealing endbell Y Y S Environmental Shielded Endbell features a standard style cable clamp with gland seal at the end of and extender style backshell. M85049/29 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing endbell features a standard style cable clamp. Banding adapters utilize a band of metal that fastens and grounds cable shields to the outside of endbells. This method of terminating shields has advantages in M85049/85 M85049/86 M85049/87 that they typically use tools to tighten trim the bands. S Y Y B Banding Adapter A These tools make the termination tight, repeatable, reworkable (if you make a mistake just cut the band off and start again) and facilitates service. Banding adapters help lower the total applied cost by having simpler designs that have fewer parts with uncomplicated assembly procedures. M85049/27 N N S Compression Nut Wire Seal Compression Nut NOTE: If military-standard versions won't work for your applications, please contact us with your requirements. 58 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com WIRE STRIPPING Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. WIRE SIZE 22, 22M, 22D 20 16 12 10 8 (power) A A .125 (3.18) .188 (4.77) .188 (4.77) .188 (4.77) .335 (8.51) .470 (11.99) CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Strip wires. See above for correct strip STEP 2: M22520 series crimp tool and locator STEP 3: Insert contact and wire into tool jaws. Wire insulation must push against rear of contact. ret head and selection setting according to correct ratchet releases and allows handles to expand; Wire must be visible through inspection hole. size, part number and wire gauge size. otherwise, contact cannot be extracted from tool length for contact. Insert wire into rear of contact. is recommended. a See page 54 for choice of tur- To crimp, squeeze handles together fully until jaws. Maintain slight insertion pressure on wire while crimping contact to wire.* CONTACT INSERTION STEP 1: Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. STEP 2: Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. STEP 3: Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. STEP 4: When contact bottoms, a slight "click" can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP 5: Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. STEP 6: After all contacts are inserted, fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS ASSEMBLY INSTRUCTIONS 59 TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS 60 ASSEMBLY INSTRUCTIONS STEP 1: Remove hardware from plug or receptacle and slide hardware back along wire bundle. STEP 4: Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts STEP 2: Using plastic or metal extraction tool with STEP 3: Insert tool into contact cavity until tool place wire in tool. clip retaining tines. proper color code corresponding to contact size, tip bottoms against the contact shoulder, expanding STEP 5: Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. to be extracted. Note: DTS series shown. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com INTERMATEABLE WITH SOURIAU CONNECTORS AND ALL MIL-DTL-38999 SERIES III TE DEUTSCH DTS series MIL-DTL-38999 series III metal connectors offer high density contact arrangements in a miniature metal circular connector. DTS connectors meet MIL-38999 and were originally designed as military and aerospace components. The TE DEUTSCH DTS series is now being used in many applications requiring extremely reliable interconnections. These TE DEUTSCH connectors are quick-mating, environmentally-sealed, triple-lead threaded, have a self-locking coupling, and are EMIRFI-shielded. A variety of D38999 backshells are available. For full product details on the TE DEUTSCH DTS series MIL-DTL-38999 series III metal connectors, please see the specifications below. APPLICATIONS * High-performance military aircraft * Commercial aircraft * Communications equipment * Armored personnel carriers & tanks * High temperature industrial equipment * Missiles * Shipboard FEATURES * High reliability * Outstanding EMI/RFI shielding protection * High density * Self-locking connector systems * MIL-DTL-38999 * Scoop-proof contact protection For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS TE Connectivity DEUTSCH DTS Series MIL-DTL-38999 Series III Metal Connectors 61 TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Aluminium alloy or stainless steel Shell Plating Electroless Nickel, Olive Drab Chromate over nickel, Black Zinc Nickel, Nickel PTFE Contacts Copper alloy Contact Platings 50u" gold plated Insulator Rigid plastic dielectric Seals Fluorinated silicone based elastomer ELECTRICAL DATA Wire Range Sizes 12-24AWG Insulation Resistance 5000 Megaohms minimum at 77F (25C) Contact Resistance of mated contacts end to end CONTACT SIZE MAXIMUM MILLIVOLT DROP 22D 40 20 35 16 25 12 25 Test Voltage ac rms SERVICE RATING MATED M SEA LEVEL 100,000 FEET ALTITUDE UNMATED MATED UNMATED 1300 1300 800 200 N 1000 1000 600 200 I 1800 1800 1000 200 II 2300 2300 1000 200 Current Rating WIRE SIZE CONTACT SIZE MAX. CURRENT FOR TEST IN AMPS POTENTIAL DROP MILLIVOLT AT 77F (25C) 24 20 3 <45 20 20 7.5 <55 20 16 7.5 <45 16 16 13 <50 14 12 17 <45 12 12 23 <50 MECHANICAL DATA 62 Operating Temperature Z - Black Zinc Nickel -65C to +175C (-85F to +347F) W - Olive drab -65C to +175C (-85F to +347F) F - Electroless nickel -65C to +200C (-85F to +392F) K - Stainless steel -65C to +200C (-85F to +392F) S - Electrodeposited nickel stainless steel -65C to +200C (-85F to +392F) Sealing Against sand, dust per MIL-STD-202 & ice resistance For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA Wire Sealing Range CONTACT SIZE MINIMUM MAXIMUM 0.030 MM 0.76 INCHES 0.054 1.37 20 0.040 1.02 0.830 2.11 16 0.065 1.65 0.109 2.77 12 0.097 2.46 0.142 3.61 8 (Coax) 0.135 3.43 0.155 3.94 8 (Twinax) 0.124 3.15 0.134 3.40 22D INCHES MM Insulation Strip Length CONTACT SIZE STRIP LENGTH INCHES 22D MM 0.125 3.18 20 0.188 4.77 16 0.188 4.77 12 0.188 4.77 Mating Life 500 mating cycle Salt Spray Z - Black Zinc Nickel, 500 hours per MIL-STD-1344A method 1001 condition C W - Olive Drab, 500 hours per MIL-STD-1344A method 1001 condition C F - Electroless Nickel, 48 hours per MIL-STD-1344A method 1001 conditon B K - Stainless Steel, 2000 hours per MIL-STD-1344A method 1001 condition C S - Electrodeposited Nickel Stainless Steel, 2000 hours per MIL-STD-1344A method 1001 condition C Temp Durability Z - Black Zinc Nickel -65C to +175C (-85F to +347F) W - Olive drab -65C to +175C (-85F to +347F) F - Electroless nickel -65C to +200C (-85F to +392F) K - Stainless steel -65C to +200C (-85F to +392F) S - Electrodeposited nickel stainless steel -65C to +200C (-85F to +392F) Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per MIL-STD-1344A Method 1016 condition a-1 Sine Vibration 60g at -55C per MIL-DTL-38999L 4.5.23.2.1 Random Vibration 49.5 grms at ambient temperatures Shock 300 grms EMI Shielding Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB Contact Type Crimp, fiber optic, coax, twinax, or printed circuit Number of Circuits 2 to 128 Contact Insertion Rear Insertion/Rear Extraction with simple plastic or high quality metal hand tools Polarization Five keyways with optional master keyway rotations (Note insert and main keyways remain fixed) Approvals MIL-DTL-38999 TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS TECHNICAL SPECIFICATIONS Contact Retention CONTACT SIZE RETENTION AXIAL LOAD +/-10 PERCENT NEWTONS LBS. 20 15 16 SEPARATION FORCE MINIMUM (INITIAL) NEWTONS OUNCES 67 0.19 0.7 25 111 0.56 2.0 12 25 111 0.83 3.0 8 25 111 1.39 5.0 8 Twinax 25 111 1.39 5.0 22D 44 10 0.19 0.7 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 63 TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS HOW TO ORDER DTS/D38999 SERIES CONNECTORS 1 2 3 4 5 6 D38999/20 F A35 P A -L/C SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER 1 2 3 4 5 6 DTS20 F 9-35 P A -LC SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION (OMIT FOR NORMAL) MODIFIER (Military part number example) (Commercial part number example) STEP 1: SE L E CT SHELL STYLE, PLUG OR REC EPTAC LE Mates with RECEPTACLES D38999/20 DTS20 Flanged Receptacle PLUGS D38999/26 DTS26 D38999/24 DTS24 Cable Plug Jam Nut Receptacle STEP 2: SELEC T FIN ISH F = Electroless Nickel K = Stainless Steel -45dB G = Space Grade, Outgassed W = Olive Drab Chromate over Cadmium over Electroless Nickel S = Stainless Steel / Electorless Nickel -65dB Z = Black Zinc Nickel Available with PC pins. Contact us for more details. 64 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STEP 3: SE L E CT L AY OUT STEP 4: SELECT CONTACT a See page 66 for listing by # of contacts MILITARY COMMERCIAL CONTACTS DTS LAYOUT SERVICE RATING A35 9-35 M 6 A98 9-98 I 3 - 11-01 B5 11-5 D38999 LAYOUT TOTAL 22D NUMBER 20 16 12 6 3 1 I 5 8 1 5 - 11-12 B35 11-35 M 13 1 1 B98 11-98 I 6 6 B99 11-99 I 7 7 C4 13-4 I 4 C8 13-8 I 8 C35 13-35 M 22 C98 13-98 I 10 13 STEP 5: SELECT POLARIZATION 4 8 N = Normal (Standard) A = Next Most Popular B = Not Popular (limited availability) C = Check for availability D = Check for availability E = Check for availability 22 10 D5 15-5 II 5 D15 15-15 I 15 14 D18 15-18 I 18 18 D19 15-19 I 19 D35 15-35 M 37 D97 15-97 I 12 E6 17-6 I 6 5 1 19 Receptacle 37 8 4 SHELL SIZE 6 E8 17-8 II 8 E26 17-26 I 26 E35 17-35 M 55 - 17-75 I 2 E99 17-99 I 23 F11 19-11 II 11 F32 19-32 I 32 F35 19-35 M 66 G11 21-11 I 11 G16 21-16 II 16 G35 21-35 M 79 G39 21-39 I 39 37 G41 21-41 I 41 41 G75 21-75 N 4 H21 23-21 II 21 H35 23-35 M 100 H53 23-53 I 53 53 H55 23-55 I 55 55 J4 25-4 I 56 48 J19 25-19 I 19 J20 25-20 N 30 J24 25-24 I 24 J29 25-29 I 29 J35 25-35 M 128 - 25-36 8 55 2 21 32 66 11 105 140 215 265 102 132 248 320 B 80 118 230 312 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 11 N 95 141 208 236 13 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 N 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 21 N 80 142 196 293 23 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 79 280 E 79 153 197 272 17 2 4* 21 100 8 13 4* 12 12 3** 29 STEP 6: SELECT MODIFIER 128 39 24 10 19 25 19 10 9 15 16 MINOR KEY LOCATIONS POLARIZATION AR & AP BR & BP CR & CP DR & DP A 2 11 Plug N 26 2 3 - 25-41 46 40 4 2 J46 25-46 I 46 40 4 2* J61 25-61 I 61 61 * Coax **Twinax P = Pin S = Socket H =1500 cycle Pin contacts (military only) J =1500 cycle Socket contacts (military only) Note: See Step 6 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contacts May be used for special contact types (PC Pin, Thermocouple, Fibre Optic). U = PCB Pin contacts (commercial only) M = PCB socket contacts (commercial only) TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS HOW TO ORDER DTS/D38999 SERIES CONNECTORS For other commercial modification, i.e., less tools, with pc contact or with endbell, call. Omit for standard contacts -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 65 TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS LAYOUTS BY SHELL SIZE =22 LAYOUT =20 =16 =8 09-35 09-98 11-01* 11-05 11-12* 11-35 11-98 # OF CONTACTS 6 - #22 3 - #20 1- #8 5 - #20 1 - #12 13 - #22 6 - #20 SERVICE RATING M I M I LAYOUT I 11-99 13-04 13-08 13-35 13-98 15-05 15-15* # OF CONTACTS 7 - #20 4 -#16 8 - #20 22 - #22 10 - #20 5 - #16 14 - #20, 1 - #16 SERVICE RATING I I I M I II I 15-18 15-19 15-35 15-97* 17-06 17-08* 17-26 # OF CONTACTS 18 - #20 19 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16 26 - #20 SERVICE RATING I I M I I II I LAYOUT LAYOUT 17-35 17-75* 17-99* 19-11* 19-32 19-35 21-11* # OF CONTACTS 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12 SERVICE RATING M I I II I M I LAYOUT 21-16 21-35 21-39 21-41 21-75* 23-21* # OF CONTACTS 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16 SERVICE RATING II M I I N II M L K B A C NP UV J D R E S T H 66 =12 G F LAYOUT # OF CONTACTS 23-35* 23-53 23-55* 25-04* 25-19* 25-20* 100 - #22 53 - #20 55 - #20 48 - #20, 8 - #16 19 - #12 SERVICE RATING M I I I I 10 - #20, 13 - #16, 4 - #12, 3 - #8 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com N PINS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE PIN PART NUMBER 22D 28,26,24,22 M39029/58-360 20 24,22,20 16 12 WIRE STRIP LENGTHS COLOR BANDS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 3 IN. MM MIN. IN. MIN. MM MAX. IN. MAX. MM Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow 1 2 SOCKETS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE SOCKET PART NUMBER 22D 28,26,24,22 20 COLOR BANDS WIRE STRIP LENGTHS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 1 2 3 IN. MM MIN. IN. MIN. MM MAX. IN. MAX. MM M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red 16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue 12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS CONTACTS 67 TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS 68 CONTACT TOOLS PINS HAND CRIMP TOOL CONTACT SIZE TURRET TURRET POWER HEAD HEAD CRIMP (LOCATOR) (LOCATOR) TOOL COLOR POWER TOOL LOCATOR METAL INSERTION TOOL EXTRACTION TOOL 22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M 20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL MS27495A22M M81969/14-01 Green White M81969/14-10 Red Orange MS27495A16 M81969/14-03 Blue White DRK95-12B M81969/14-04 Yellow White SOCKETS CONTACT SIZE HAND CRIMP TOOL TURRET TURRET POWER HEAD HEAD CRIMP (LOCATOR) (LOCATOR) TOOL COLOR POWER TOOL LOCATOR METAL INSERTION TOOL EXTRACTION TOOL 22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M 20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL MS27495A22M M81969/14-01 Green White M81969/14-10 Red Orange MS27495A16 M81969/14-03 Blue White DRK95-12B M81969/14-04 Yellow White For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com TYPE 26 PLUG 31 max. 17,30 max. OS G F O 8,75 max. SHELL SIZE F +.008/-0 (+0.2/-0) (18.4) (21.1) (25.4) (28.7) G +/- .004 (+/-0.1) .470 .590 .700 .860 (11.9) (14.9) (17.9) (21.9) S MAX. .860 .980 1.16 1.28 (21.8) (25.0) (29.4) (32.5) REAR METRIC THREAD (PLATED) MASS MAX.* A/9 B/11 C/13 D/15 .720 .830 1.00 1.13 M12x1.0-6g M15x1.0-6g M18x1.0-6g M22x1.0-6g 0.100R 0.100R 0.100R 0.100R 15.00 20.00 31.00 42.00 g g g g E/17 1.27 (32.2) .980 (24.9) 1.41 (35.7) M25x1.0-6g 0.100R 55.00 g F/19 1.37 (34.9) 1.10 (27.9) 1.52 (38.5) M28x1.0-6g 0.100R 63.00 g G/21 1.50 (38.1) 1.22 (30.9) 1.64 (41.7) M31x1.0-6g 0.100R 79.00 g H/23 1.62 (41.1) 1.33 (33.9) 1.77 (44.9) M34x1.0-6g 0.100R 88.00 g J/25 1.74 (44.3) 1.45 (36.9) 1.89 (48.0) M37x1.0-6g 0.100R 109.00 g TYPE 20 SQUARE FLANGE 13,50 0,6 SHELL B +/-.012 SIZE (+/-0.3) 12,95 max. C1 C2 D MAX. A/9 0.94 (23.80) 0.72 (18.26) 0.59 (15.09) 0.82 (20.90) B/11 1.03 (26.20) 0.81 (20.62) 0.72 (18.26) C/13 1.13 (28.60) 0.91 (23.01) D/15 1.22 (31.00) E/17 E +.000 / -.016 F +/-.004 G +/-.004 P +/-.008 PP +/-.008 REAR METRIC THREAD (+0 / -0.4) (+/-0.1) (+/-0.1) (+/-0.2) (+/-0.2) (PLATED) MASS MAX.* .008/.100 (2.10/2.50) .620 (15.75) .470 (11.90) .130 (3.25) .220 (5.49) M12x1.0-6g 0.100R 10.00 g 0.82 (20.90) .008/.100 (2.10/2.50) .740 (18.90) .590 (14.90) .130 (3.25) .190 (4.93) M15x1.0-6g 0.100R 16.00 g 0.81 (20.62) 0.82 (20.90) .008/.100 (2.10/2.50) .870 (22.10) .700 (17.90) .130 (3.25) .190 (4.93) M18x1.0-6g 0.100R 22.00 g 0.97 (24.61) 0.91 (23.01) 0.82 (20.90) .008/.100 (2.10/2.50) .990 (25.25) .860 (21.90) .130 (3.25) .190 (4.93) M22x1.0-6g 0.100R 31.00 g 1.31 (33.30) 1.06 (26.97) 0.97 (24.61) 0.82 (20.90) .008/.100 (2.10/2.50) 1.18 (29.95) .980 (24.90) .130 (3.25) .190 (4.93) M25x1.0-6g 0.100R 46.00 g F/19 1.44 (36.50) 1.16 (29.36) 1.06 (26.97) 0.82 (20.90) .008/.100 (2.10/2.50) 1.24 (31.55) 1.10 (27.90) .130 (3.25) .190 (4.93) M28x1.0-6g 0.100R 51.00 g G/21 1.56 (39.70) 1.25 (31.75) 1.16 (29.36) 0.79 (20.10) .008/.130 (2.10/3.20) 1.37 (34.70) 1.22 (30.90) .130 (3.25) .190 (4.93) M31x1.0-6g 0.100R 65.00 g H/23 1.69 12,06 1.38 (42.90) (34.93) 1.25 (31.75) 0.79 (20.10) .008/.13012,95 max. 1.49 (2.10/3.20) (37.90) 1.33 (33.90) .150 (3.91) .240 (6.15) M34x1.0-6g 0.100R 78.00 g J/25 1.81 (46.00) 1.38 (34.93) .79 (20.10) .008/.130 (2.10/3.20) 1.45 (36.90) .150 (3.91) .240 (6.15) M37x1.0-6g 0.100R 97.00 g 5 1.50 (38.10) 1.62 (41.10) TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS DIMENSIONS All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 69 TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS 70 DIMENSIONS TYPE 24 JAM-NUT 12,06 SHELL SIZE 12,95 max. 5 A +/-.012 (+/-0.3) B +/-.016 E +.004/-.028 F +/-.004 (+/-0.4) (+0.1/-0.7) (+/-0.1) G +/-.004 (+/-0.1) M MIN./MAX. REAR METRIC THREAD (PLATED) MASS MAX.W* A/9 1.19 (30.20) 1.06 (27.00) .09 (2.20) .62 (15.75) .47 (11.90) .86/.94 (21.82/24.00) M12x1.0-6g 0.100R 16.00 g B/11 1.37 (34.90) 1.25 (31.80) .09 (2.20) .74 (18.90) .59 (14.90) .98/1.06 (24.99/27.00) M15x1.0-6g 0.100R 23.00 g C/13 1.50 (38.10) 1.37 (34.90) .09 (2.20) .87 (22.10) .70 (17.90) 1.17/1.26 (29.77/32.00) M18x1.0-6g 0.100R 31.00 g D/15 1.63 (41.30) 1.50 (38.10) .09 (2.20) .99 (25.25) .86 (21.90) 1.30/1.42 (32.91/36.00) M22x1.0-6g 0.100R 48.00 g E/17 1.75 (44.50) 1.63 (41.30) .09 (2.20) 1.18 (29.95) .98 (24.90) 1.42/1.46 (36.12/37.00) M25x1.0-6g 0.100R 55.00 g F/19 1.94 (49.20) 1.81 (46.00) .12 (3.00) 1.24 (31.55) 1.10 (27.90) 1.55/1.61 (39.25/41.00) M28x1.0-6g 0.100R 67.00 g G/21 2.06 (52.40) 1.94 (49.20) .12 (3.00) 1.37 (34.70) 1.22 (30.90) 1.67/1.81 (42.47/46.00) M31x1.0-6g 0.100R 81.00 g H/23 2.19 (55.60) 2.06 (52.40) .12 (3.00) 1.49 (37.90) 1.33 (33.90) 1.80/1.97 (45.61/50.00) M34x1.0-6g 0.100R 93.00 g J/25 2.31 (58.70) 2.19 (55.60) .12 (3.00) 1.62 (41.10) 1.45 (36.90) 1.94/2.02 (49.25/51.23) M37x1.0-6g 0.100R 111.00 g All dimensions in inches (millimeters in parenthesis) For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS RECEPTACLE DUST CAPS FOR FLANGED FOR JAM NUT D38999 DTS DUMMY RECEPTACLES PLUG DUST CAP A 9 D38999/22A** D38999/33**9R D38999/33**9N D38999/32**9## B 11 D38999/22B** D38999/33**11R D38999/33**11N D38999/32**11## C 13 D38999/22C** D38999/33**13R D38999/33**13N D38999/32**13## D 15 D38999/22D** D38999/33**15R D38999/33**15N D38999/32**15## E 17 D38999/22E** D38999/33**17R D38999/33**17N D38999/32**17## F 19 D38999/22F** D38999/33**19R D38999/33**19N D38999/32**19## G 21 D38999/22G** D38999/33**21R D38999/33**21N D38999/32**21## H 23 D38999/22H** D38999/33**23R D38999/33**23N D38999/32**23## J 25 D38999/22J** D38999/33**25R D38999/33**25N D38999/32**25## ** Select Code for Plating W = Aluminium Olive Drab over Chromate F = Aluminium Electroless Nickel K = Stainless Steel G = Aluminium Electroless Nickel Space Grade ## = Select code for ring or loop N = Ring to attach to backshell as shown R = Loop for screw mounting CABLE CLAMPS STRAIGHT RIGHT ANGLE CABLE RANGE MIN MAX INCHES MM INCHES MM D38999 DTS LOW COST SELF LOCKING LOW COST A 9 M85049/38-9** M85049/38S9** M85049/39-9** M85049/39S9** 0.098 2.49 0.234 5.94 B 11 M85049/38-11** M85049/38S11** M85049/39-11** M85049/39S11** 0.153 3.89 0.234 5.94 C 13 M85049/38-13** M85049/38S13** M85049/39-13** M85049/39S13** 0.190 4.83 0.328 8.33 D 15 M85049/38-15** M85049/38S15** M85049/39-15** M85049/39S15** 0.260 6.60 0.457 11.61 E 17 M85049/38-17** M85049/38S17** M85049/39-17** M85049/39S17** 0.283 7.19 0.614 15.60 F 19 M85049/38-19** M85049/38S19** M85049/39-19** M85049/39S19** 0.325 8.25 0.634 16.10 G 21 M85049/38-21** M85049/38S21** M85049/39-21** M85049/39S21** 0.343 8.71 0.698 17.73 H 23 M85049/38-23** M85049/38S23** M85049/39-23** M85049/39S23** 0.381 9.68 0.823 20.90 J 25 M85049/38-25** M85049/38S25** M85049/39-25** M85049/39S25** 0.418 10.62 0.853 21.67 SELF LOCKING TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS ACCESSORIES ** Select Plating W = Aluminium Olive Drab over Chromate F = Aluminium Electroless Nickel K = Stainless Steel G = Aluminium Electroless Nickel Space Grade All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 71 TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS 72 ACCESSORIES STANDARD MIL-SPEC MIL-SPEC PREFIX SEALED EMI/RFI S = STRAIGHT A = 90 DEGREES B = 45 DEGREES ENDBELL TYPE DESCRIPTION Designed for use with straight or right angle shrink boots. A knurled rear section with a boot groove M85049/62 Y N S Heat Shrink Boot Adapters provide an excellent surface for the boot to grab the metal endbell. Available with lock wire and drain holes. See Heat Shrink Boots on a See Heat Shrink Boots on pages 168-169. Non-environmental, designed for use with jacketed M85049/32 N N S Extender Backshell with cable clamp cable, allows extra space to break out the wires and still provide stain relief clamping to the outside of the cable jacket. M85049/17 This EMI/RFI shielding environmentally sealing endbell Y Y S Environmental Shielded Endbell features a standard style cable clamp with gland seal at the end of and extender style backshell. M85049/29 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing endbell features a standard style cable clamp. Banding adapters utilize a band of metal that fastens and grounds cable shields to the outside of endbells. This method of terminating shields has advantages in M85049/85 M85049/86 M85049/87 that they typically use tools to tighten trim the bands. S Y Y B Banding Adapter A These tools make the termination tight, repeatable, reworkable (if you make a mistake just cut the band off and start again) and facilitates service. Banding adapters help lower the total applied cost by having simpler designs that have fewer parts with uncomplicated assembly procedures. M85049/27 N N S Compression Nut Wire Seal Compression Nut NOTE: If military-standard versions won't work for your applications, please contact us with your requirements. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com WIRE STRIPPING Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. WIRE SIZE 22, 22M, 22D 20 16 12 10 8 (power) A A .125 (3.18) .188 (4.77) .188 (4.77) .188 (4.77) .335 (8.51) .470 (11.99) CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Strip wires. See above for correct strip length for contact. Insert wire into rear of contact. Wire insulation must push against rear of contact. Wire must be visible through inspection hole. STEP 2: M22520 series crimp tool and locator is recommended. a See page 68 here for choice of turret head and selection setting according to correct size, part number and wire gauge size. STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire.* CONTACT INSERTION STEP 1: Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. STEP 2: Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. STEP 3: Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. STEP 4: When contact bottoms, a slight "click" can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP 5: Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. STEP 6: After all contacts are inserted, fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS ASSEMBLY INSTRUCTIONS 73 TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS 74 ASSEMBLY INSTRUCTIONS STEP 1: Remove hardware from plug or receptacle and slide hardware back along wire bundle. STEP 4: Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. STEP 2: Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. STEP 3: Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. STEP 5: Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. Note: DTS series shown. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com INTERMATEABLE WITH SOURIAU CONNECTORS AND ALL MIL-DTL-38999 SERIES III TE DEUTSCH ACT series MIL-DTL-38999 series III composite connectors offer high density contact arrangements in a miniature circular connector composed of composite materials. ACT connectors meet MIL-38999 and were originally designed as military and aerospace components. The DEUTSCH ACT series is now being used in many applications requiring extremely reliable interconnections. These DEUTSCH connectors are quickmating, environmentally-sealed, triple-lead threaded, have a selflocking coupling, and are EMI-RFI-shielded. A variety of D38999 backshells are available. For full product details on the DEUTSCH ACT series MIL-DTL-38999 series III composite connectors, please see the specifications below. APPLICATIONS * High-performance military aircraft * Commercial aircraft * Communications equipment * Armored personnel carriers & tanks * High temperature industrial equipment * Missiles * Shipboard FEATURES * High reliability * Outstanding/RFI shielding protection * High density * Self-locking connector systems * MIL-DTL-38999 * Scoop-proof contact protection * Light-weight For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS TE Connectivity DEUTSCH ACT Series MIL-DTL-38999 Series III Composite Connectors 75 TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS 76 TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Composite Shell Plating Electroless nickel and olive drab chromate over nickel Contacts Copper alloy Contact Platings 50u" gold plated Insulator Rigid plastic dielectric Seals Fluorinated silicone based elastomer ELECTRICAL DATA Wire Range Sizes 12-24AWG Insulation Resistance 5000 Megaohms minimum at 77F (25C) Contact Resistance Of Mated Contacts End To End CONTACT SIZE MAXIMUM MILLIVOLT DROP 22D 40 20 35 16 25 12 25 Test Voltage ac rms SERVICE RATING MATED M SEA LEVEL 100,000 FEET ALTITUDE UNMATED MATED UNMATED 1300 1300 800 200 N 1000 1000 600 200 I 1800 1800 1000 200 II 2300 2300 1000 200 Current Rating WIRE SIZE CONTACT SIZE MAX. CURRENT FOR TEST IN AMPS POTENTIAL DROP MILLIVOLT AT 77F (25C) 24 20 3 <45 20 20 7.5 <55 20 16 7.5 <45 16 16 13 <50 14 12 17 <45 12 12 23 <50 MECHANICAL DATA Operating Temperature J - Olive drab composite -65C to +175C (-85F to +347F) M - Electroless nickel composite -65C to +200C (-85F to +392F) Sealing Against sand, dust per MIL-STD-202 & ice resistance For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA Wire Sealing Range CONTACT SIZE 22D INCHES MINIMUM MM 0.030 0.76 20 0.040 16 0.065 12 INCHES MAXIMUM MM 0.054 1.37 1.02 0.83 2.11 1.65 0.109 2.77 0.097 2.46 0.142 3.61 8 (Coax) 0.135 3.43 0.155 3.94 8 (Twinax) 0.124 3.15 0.134 3.4 Insulation Strip Length CONTACT SIZE STRIP LENGTH INCHES 22D MM 0.125 3.18 20 0.188 4.77 16 0.188 4.77 12 0.188 4.77 Mating Life 1500 mating cycle with high mating cycle, 500 mating cycle with typical P and S contacts Salt Spray 2000 hours per MIL-STD-1344A method 1001 condition C Temp Durability J - Olive drab composite +175C (+347F) M - Electroless nickel composite +200C (+392F) Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per MIL-STD-1344A Method 1016 condition a-1 Sine Vibration 60g at -55C per MIL-DTL-38999L 4.5.23.2.1 Random Vibration 49.5 grms at ambient temperatures Shock 300 grms EMI Shielding Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB Contact Type Crimp, fiber optic, coax, twinax, or printed circuit Number of Circuits 2 to 128 Contact Insertion Rear insertion/Rear extraction with simple plastic or high quality metal hand tools. Polarization Five keyways with optional master keyway rotations (Note insert and main keyways remain fixed) Approvals MIL-DTL-38999 Contact Retention CONTACT SIZE RETENTION AXIAL LOAD +/-10 PERCENT NEWTONS LBS. 20 15 16 SEPARATION FORCE MINIMUM (INITIAL) NEWTONS OUNCES 67 0.19 0.7 25 111 0.56 2 12 25 111 0.83 3 8 25 111 1.39 5 8 Twinax 25 111 1.39 5 22D 44 10 0.19 0.7 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS TECHNICAL SPECIFICATIONS 77 TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS 78 HOW TO ORDER ACT/38999 SERIES CONNECTORS 1 2 3 4 5 6 ACT20 M A35 P A -LC SHELL STYLE FINISH LAYOUT CONTACT KEYING MODIFIER (Commercial part number example) 1 2 3 4 5 6 D38999/20 M A35 P A -LC KEYING MODIFIER SHELL STYLE FINISH LAYOUT CONTACT (Military part number example) STEP 1: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE RECEPTACLES D38999/20 ACT20 Flanged Receptacle Mates with PLUGS D38999/26 ACT26 D38999/24 ACT24 Cable Plug Jam Nut Receptacle STEP 2: SELEC T FIN ISH Military M = Electroless Nickel OR J = Olive Drab Chromate over Cadmium Commercial M = Electroless Nickel OR W = Olive Drab Chromate over Cadmium For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STEP 3: SE L E CT L AY OUT STEP 4: SELECT CONTACT a See page 80 for listing by # of contacts MILITARY LAYOUT RATING TOTAL 22D A35 M 6 6 A98 I 3 B2 20 2 5 B35 M 13 B98 I 6 6 B99 I 7 7 C4 I 4 C8 I 8 C35 M 22 C98 I 10 D5 II 5 D15 I 15 14 D18 I 18 18 D19 I 19 D35 M 37 D97 I 12 E2 M 39 E6 I 6 II 8 I 26 E35 M 55 E99 I 23 F11 II 11 F32 I 32 12 COAX 8 2 I E8 12 3 B5 E26 16 5 13 P = Pin S = Socket H = 1500 cycle Pin contacts J = 1500 cycle Socket contacts Note: See Step 6 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contacts May be used for special contact types (PC Pin, Thermocouple, Fiberoptic). U = PCB Pin contacts (ACT only) M = PCB socket contacts (ACT only) 4 STEP 5: SELECT POLARIZATION 8 22 10 N = Normal (Standard) A = Next Most Popular B = Not Popular (limited availability) C = Check for availability D = Check for availability E = Check for availability 5 1 19 37 8 4 38 1** 6 8 SHELL SIZE 26 55 9 21 2 11 11 13 32 F35 M 66 G11 I 11 66 G16 II 16 G35 M 79 G39 I 39 37 G41 I 41 41 G75 N 4 11 15 16 79 17 2 4* Plug MINOR KEY LOCATIONS POLARIZATION AR & AP BR & BP CR & CP DR & DP N A B C D E N A B C D E N A B C D E N A B C D E 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 H21 II 21 H35 M 100 H53 I 53 53 H55 I 55 55 J4 I 56 48 J7 TWINAX 99 J8 TWINAX 8 J19 I 19 J20 N 30 J24 I 24 12 J29 I 29 29 J35 M 128 For other commercial modification, i.e., less tools, with PC contact or with endbell, call. J43 I 43 23 20 J61 I 61 61 J90 I 46 40 Omit for standard contacts -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part -3025 = Standard 500 mating cycle contact (ACT only) * Coax ** Twinax 21 19 Receptacle 21 23 100 25 8 97 2** 8** 19 10 13 4* 3** 12 128 4 STEP 6: SELECT MODIFIER 2** For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS HOW TO ORDER ACT/38999 SERIES CONNECTORS 79 TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS LAYOUTS BY SHELL SIZE B LAYOUT # OF CONTACTS SERVICE RATING LAYOUT # OF CONTACTS SERVICE RATING A-35 6 - #22 M A-98 3 - #20 I C-08 8 - #20 I C-35 22 - #22 M B-02 2 - #16 B-05 5 - #20 I C-98 10 - #20 I D-05 5 - #16 II B-35 13 - #22 M D-15 14 - #20, 1 - #16 I B-98 6 - #20 I B-99 7 - #20 I C-04 4 -#16 I D-18 18 - #20 I D-19 19- #20 I D-35 37 - #22 M 1 6 17 30 11 D-97 E-02 LAYOUT # OF CONTACTS 8 - #20, 4 - #16 38 - #22, 1 - #8 I M SERVICE RATING 6 - #12 8 - #16 LAYOUT # OF CONTACTS SERVICE RATING G-11 11 - #12 I G-16 16 - #16 II F-32 32 - #20 I F-35 66 - #22 M E-06 E-08 I E-26 E-35 26 - #20 II I G-35 79 - #22 M E-99 55 - #22 M G-39 2 - #16, 37 - #20 I 16 29 22 64 6 H-53 53 - #20 I H-55 55 - #20 I J-04 48 - #20, 8 -#16 I 15 72 46 24 19 H-35 100 - #22 M II G-41 41 - #20 I 74 18 32 H-21 21 - #16 I 11 - #16 I 7 LAYOUT # OF CONTACTS SERVICE RATING F-11 21 - #20 1 41 59 33 42 60 67 68 26 76 G-75 4 - #8 N 79 28 H 82 99 53 21 85 94 81 78 84 93 J-7 97 - #22, 2 -#8 TWINAX J-8 8 - #8 TWINAX q _ n _ o _ m __ q_ w_ k _ v _ h_ u _ x _ y _ i _ c _ r _ d _ f _ j _ LAYOUT J-19 # OF CONTACTS 19 - #12 SERVICE RATING I J-20* 10 - #20, 13 - #16, 4 - #12, 3 - #8 N t _ J-35 J-43 J-61 128 - #22 23 - #20, 20 - #16 61 - #20 I I M I I b _ n _ c _ w_ z_ m __ y _ d _ x _ k _ h_ LAYOUT # OF CONTACTS SERVICE RATING J-29 29 - #16 a _ v _ q_ q _ J-24 12 - #16, 12 - #12 u _ s _ r _ 80 A g _ e _ f _ J-90 40 - #20, 4 - #16, 2 - #8 I =22 =20 =16 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com =12 =8 PINS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE PIN PART NUMBER 22D 28,26,24,22 M39029/58-360 20 24,22,20 16 12 WIRE STRIP LENGTHS COLOR BANDS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 3 IN. MM MIN. IN. MIN. MM MAX. IN. MAX. MM Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow 1 2 SOCKETS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE SOCKET PART NUMBER 22D 28,26,24,22 20 COLOR BANDS WIRE STRIP LENGTHS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 1 2 3 IN. MM MIN. IN. MIN. MM MAX. IN. MAX. MM M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red 16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue 12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS CONTACTS 81 TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS 82 CONTACT TOOLS PINS HAND CRIMP TOOL CONTACT SIZE TURRET TURRET POWER HEAD HEAD CRIMP (LOCATOR) (LOCATOR) TOOL COLOR POWER TOOL LOCATOR METAL INSERTION TOOL EXTRACTION TOOL 22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M 20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL MS27495A22M M81969/14-01 Green White M81969/14-10 Red Orange MS27495A16 M81969/14-03 Blue White DRK95-12B M81969/14-04 Yellow White SOCKETS CONTACT SIZE HAND CRIMP TOOL TURRET TURRET POWER HEAD HEAD CRIMP (LOCATOR) (LOCATOR) TOOL COLOR POWER TOOL LOCATOR METAL INSERTION TOOL EXTRACTION TOOL 22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M 20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL MS27495A22M M81969/14-01 Green White M81969/14-10 Red Orange MS27495A16 M81969/14-03 Blue White DRK95-12B M81969/14-04 Yellow White For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com TYPE 26 PLUG D38999/26 ACT 26 31 max. F G OS SHELL SIZE F MAX. G MAX. S MAX. REAR METRIC THREAD (PLATED) MASS MAX.* A/9 .720 (18.4) .470 (11.9) .860 (21.8) M12x1.0-6g 0.100R 9.00 g B/11 .830 (21.1) .590 (14.9) .980 (25.0) M15x1.0-6g 0.100R 13.00 g C/13 1.00 (25.4) .700 (17.9) 1.16 (29.4) M18x1.0-6g 0.100R 18.00 g D/15 1.13 (28.7) .860 (21.9) 1.28 (32.5) M22x1.0-6g 0.100R 23.00 g E/17 1.27 (32.2) .980 (24.9) 1.41 (35.7) M25x1.0-6g 0.100R 25.00 g F/19 1.37 (34.9) 1.10 (27.9) 1.52 (38.5) M28x1.0-6g 0.100R 32.00 g G/21 1.50 (38.1) 1.22 (30.9) 1.64 (41.7) M31x1.0-6g 0.100R 35.00 g H/23 1.62 (41.1) 1.33 (33.9) J/25 1.74 (44.3) 1.45 (36.9) E 1.77 (44.9) BM34x1.0-6g 0.100R 1.89 (48.0) CM37x1.0-6g 0.100R *Mass without contacts 41.00 g 48.00 g TYPE 20 SQUARE FLANGE D38999/20 ACT 20 C OH E 31,50 max. D C1 C2 E OR OS F B B 4 holes O T F G E1 max. G 13,20 max. 13,20 max. 5 13,50 0,1 31,50 max. PP P SHELL SIZE B +/-.012 (+/-0.3) C1 C2 D MAX. F +/-.004 (+/-0.1) G +/-.004 (+/-0.1) P +/-.008 (+/-0.2) PP +/-.008 REAR METRIC (+/-0.2) THREAD (PLATED) MASS MAX.* A/9 .94 (23.80) .72 (18.26) .59 (15.09) .77 (19.50) .620 (15.75) .470 (11.90) .130 (3.25) .220 (5.49) M12x1.0-6g 0.100R 8.00 g B/11 1.03 (26.20) .81 (20.62) .72 (18.26) .77 (19.50) .740 (18.90) .590 (14.90) .130 (3.25) .190 (4.93) M15x1.0-6g 0.100R 11.00 g C/13 1.13 (28.60) .91 (23.01) .81 (20.62) .77 (19.50) .870 (22.10) .700 (17.90) .130 (3.25) .190 (4.93) M18x1.0-6g 0.100R 14.00 g D/15 1.22 (31.00) .97 (24.61) .91 (23.01) .77 (19.50) .990 (25.25) .860 (21.90) .130 (3.25) .190 (4.93) M22x1.0-6g 0.100R 18.00 g .130 (3.25) .190 (4.93) M25x1.0-6g 0.100R 23.00 g 32,50 max. 32,50 max. B E/17 1.31 (33.30) 1.06 (26.97) .97 (24.61) .77 (19.50) 1.18 (29.95) .980 (24.90) F/19 1.44 (36.50) 1.16 (29.36) 1.06 (26.97)O R .77O (19.50) S 1.24 (31.55) 1.10 (27.90) .130 (3.25) .190 (4.93) M28x1.0-6g 0.100R 26.00 g G/21 1.56 (39.70) 1.25 (31.75) 1.16 (29.36) 1.37 (34.70) 1.22 (30.90) .130 (3.25) .190 (4.93) M31x1.0-6g 0.100R 31.00 g 22,60 max. F E 22,60 max. .74 (18.70) G F E G M H/23 1.69 (42.90) 1.38 (34.93) 1.25 (31.75) .74 (18.70) 1.49 (37.90) 1.33 (33.90) .150 (3.91) .240 (6.15) M34x1.0-6g 0.100R 36.00 g J/25 1.81 (46.00) 1.50 (38.10) 1.38 (34.93) .74 (18.70) 1.62 (41.10) 1.45 (36.90) .150 (3.91) .240 (6.15) M37x1.0-6g 0.100R 43.00 g 12,06 0,6 *Mass without contacts 13,20 max. All dimensions in inches (millimeters in parenthesis) 5 13,20 max. TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS DIMENSIONS OA W ith PCB contacts For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 83 P TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS 84 DIMENSIONS TYPE 24 JAM-NUT D38999/24 ACT 24 32,50 max. 32,50 max. E 22,60 max. B E 22,60 max. M OR OS F 13,20 max. G F G 5 12,06 0,6 OA 13,20 max. W ith PCB contacts SHELL SIZE A +/-.012 (+/-0.3) B +/-.016 (+/-0.4) E +.004/-.028 (+0.1/-0.7) F +/-.004 (+/-0.1) G +/-.004 (+/-0.1) M REAR METRIC THREAD (PLATED) MASS MAX.* A/9 1.19 (30.20) 1.06 (27.00) .12 (3.00) .62 (15.75) .47 (11.90) .86 (21.82) M12x1.0-6g 0.100R 11.00 g B/11 1.37 (34.90) 1.25 (31.80) .12 (3.00) .74 (18.90) .59 (14.90) .98 (24.99) M15x1.0-6g 0.100R 14.00 g C/13 1.50 (38.10) 1.37 (34.90) .12 (3.00) .87 (22.10) .70 (17.90) 1.17 (29.77) M18x1.0-6g 0.100R 18.00 g D/15 1.63 (41.30) 1.50 (38.10) .12 (3.00) .99 (25.25) .86 (21.90) 1.30 (32.91) M22x1.0-6g 0.100R 23.00 g E/17 1.75 (44.50) 1.63 (41.30) .12 (3.00) 1.18 (29.95) .98 (24.90) 1.42 (36.12) M25x1.0-6g 0.100R 29.00 g F/19 1.94 (49.20) 1.81 (46.00) .15 (3.70) 1.24 (31.55) 1.10 (27.90) 1.55 (39.25) M28x1.0-6g 0.100R 35.00 g G/21 2.06 (52.40) 1.94 (49.20) .15 (3.70) 1.37 (34.70) 1.22 (30.90) 1.67 (42.47) M31x1.0-6g 0.100R 38.00 g H/23 2.19 (55.60) 2.06 (52.40) .15 (3.70) 1.49 (37.90) 1.33 (33.90) 1.80 (45.61) M34x1.0-6g 0.100R 46.00 g J/25 2.31 (58.70) 2.19 (55.60) .15 (3.70) 1.62 (41.10) 1.45 (36.90) 1.94 (49.25) M37x1.0-6g 0.100R 55.00 g *Mass without contacts All dimensions in inches (millimeters in parenthesis) For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS RECEPTACLE DUST CAPS FOR FLANGED FOR JAM NUT D38999 DTS DUMMY RECEPTACLES PLUG DUST CAP A 9 D38999/22A** D38999/33**9R D38999/33**9N D38999/32**9## B 11 D38999/22B** D38999/33**11R D38999/33**11N D38999/32**11## C 13 D38999/22C** D38999/33**13R D38999/33**13N D38999/32**13## D 15 D38999/22D** D38999/33**15R D38999/33**15N D38999/32**15## E 17 D38999/22E** D38999/33**17R D38999/33**17N D38999/32**17## F 19 D38999/22F** D38999/33**19R D38999/33**19N D38999/32**19## G 21 D38999/22G** D38999/33**21R D38999/33**21N D38999/32**21## H 23 D38999/22H** D38999/33**23R D38999/33**23N D38999/32**23## J 25 D38999/22J** D38999/33**25R D38999/33**25N D38999/32**25## ** Select Code for Plating J = Composite Olive Drab over Chromate M = Composite Electroless Nickel F = Aluminium Electroless Nickel W = Aluminium Olive Drab over Chromate ## = Select code for ring or loop N = Ring to attach to backshell as shown R = Loop for screw mounting CABLE CLAMPS D38999 DTS STRAIGHT LOW COST NON- DETENT RIGHT ANGLE LOW COST NON- DETENT CABLE RANGE INCHES MM A 9 M85049/91-9** M85049/91S9** M85049/92-9** M85049/92S9** 0.219 5.56 B 11 M85049/91-11** M85049/91S11** M85049/92-11** M85049/92S11** 0.264 6.71 C 13 M85049/91-13** M85049/91S13** M85049/92-13** M85049/92S13** 0.344 8.74 D 15 M85049/91-15** M85049/91S15** M85049/92-15** M85049/92S15** 0.460 11.68 E 17 M85049/91-17** M85049/91S17** M85049/92-17** M85049/92S17** 0.545 13.84 F 19 M85049/91-19** M85049/91S19** M85049/92-19** M85049/92S19** 0.615 15.62 G 21 M85049/91-21** M85049/91S21** M85049/92-21** M85049/92S21** 0.698 17.73 H 23 M85049/91-23** M85049/91S23** M85049/92-23** M85049/92S23** 0.700 17.78 J 25 M85049/91-25** M85049/91S25** M85049/92-25** M85049/92S25** 0.850 21.59 TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS ACCESSORIES ** Select Plating J = Composite Olive Drab over Chromate M = Composite Electroless Nickel T = Composite without plating F = Aluminium Electroless Nickel W = Aluminium Olive Drab over Chromate All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 85 TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS 86 ACCESSORIES STANDARD MIL-SPEC MIL-SPEC PREFIX M85049/69 SEALED Y EMI/RFI N S = STRAIGHT A = 90 DEGREES B = 45 DEGREES S ENDBELL TYPE Heat Shrink Boot Adapters DESCRIPTION Designed for use with straight or right angle shrink boots. A knurled rear section with a boot groove provide an excellent surface for the boot to grab the metal endbell. Available with lock wire and drain holes. See Heat Shrink Boots on pages 168-169. M85049/21 M85049/18 M85049/19 M85049/88 M85049/14S Heat Shrink Boots on N N S Extender Backshell with cable clamp Non-environmental, designed for use with jacketed cable, allows extra space to break out the wires and still provide stain relief clamping to the outside of the cable jacket. Y Y S Environmental Shielded Endbell This EMI/RFI shielding environmentally sealing endbell features a standard style cable clamp with gland seal at the end of and extender style backshell. N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing endbell features a standard style cable clamp. Banding Adapter Banding adapters utilize a band of metal that fastens and grounds cable shields to the outside of endbells. This method of terminating shields has advantages in that they typically use tools to tighten trim the bands. These tools make the termination tight, repeatable, reworkable (if you make a mistake just cut the band off and start again) and facilitates service. Banding adapters help lower the total applied cost by having simpler designs that have fewer parts with uncomplicated assembly procedures. Compression Nut Wire Seal Compression Nut M85049/88 M85049/89 a See S Y Y B A N N S NOTE: If military-standard versions won't work for your applications, please contact us with your requirements. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com WIRE STRIPPING Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. WIRE SIZE 22, 22M, 22D 20 16 12 10 8 (power) A A .125 (3.18) .188 (4.77) .188 (4.77) .188 (4.77) .335 (8.51) .470 (11.99) CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Strip wires. See above for correct strip length for contact. Insert wire into rear of contact. Wire insulation must push against rear of contact. Wire must be visible through inspection hole. STEP 2: M22520 series crimp tool and locator is recommended. a See page 82 for choice of turret head and selection setting according to correct size, part number and wire gauge size. STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire. CONTACT INSERTION STEP 1: Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. STEP 2: Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. STEP 3: Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. STEP 4: When contact bottoms, a slight "click" can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP 5: Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. STEP 6: After all contacts are inserted, fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS ASSEMBLY INSTRUCTIONS 87 TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS 88 ASSEMBLY INSTRUCTIONS STEP 1: Remove hardware from plug or receptacle and slide hardware back along wire bundle. STEP 2: Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. STEP 4: Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. STEP 5: Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. STEP 3: Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. Note: DTS series shown. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com INTERMATEABLE WITH SOURIAU CONNECTORS AND ALL MIL-DTL-83723 SERIES III TE DEUTSCH DL series MIL-DTL-83723 series III connectors have a quick-mating, three-point bayonet coupling system. TE DEUTSCH DL series connectors are designed for the harsh environments found in communications equipment, industrial equipment, and armored tanks, and are excellent aerospace connectors. These TE DEUTSCH connectors are mil spec to MIL-83723 and have a high-quality contact retention system. The DL series is intermateable with Souriau connectors, all MIL-DTL-83723 series III connectors, and all MIL-DTL-26500 bayonet connectors. For full product details on the TE DEUTSCH DL series MIL-DTL-83723 series III connectors, please see the specifications below. APPLICATIONS * High-performance military aircraft * Commercial aircraft * Communications equipment * Armored personnel carriers & tanks * High temperature industrial equipment FEATURES * High-reliability * Outstanding EMI-shielding protection * Operates at extreme temperatures * High-density connectors * Broad range of military and commercial accessories * MIL-DTL-83723 qualified For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS TE Connectivity DEUTSCH DL Series MIL-DTL-83723 Series III Connectors 89 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 90 TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Aluminium Alloy or Stainless Steel Shell Plating Electroless Nickel, Olive Drab Chromate over nickel, Anodized, and Passivated Bayonet Pin Passivated Stainless Steel Contacts Copper Alloy Contact Platings 50u" Gold Plated Insulator Rigid Plastic dielectric Seals Silicone based elastomer ELECTRICAL DATA Test Voltage SERVICE RATING SEA LEVEL VAC RMS 50000 FEET ALTITUDE VAC RMS 70000 FEET ALTITUDE VAC RMS 110000 FEET ALTITUDE VAC RMS I 1500 500 375 200 II 2300 750 500 200 Current Rating CONTACT SIZE DC TEST CURRENT IN AMPS POTENTIAL DROP MILLIVOLT AT 77F (25C) 20 7.5 <15 16 13 <21 12 23 <22 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA Wire Range Sizes 12-24AWG Insulation Resistance 5000 Megaohms minimum at 77F (25C) Mating Life 500 cycle minimum Salt Spray 48 hours unmated; 452 hours mated Heat Class A,R, & G +392F (200C), Class W +347F (175C) for 1000 hours Vibration 10 to 2000Hz (20g's) 1 microseconds maximum discontinuity. Shock 300g's for 3 microseconds duration, 1 microsecond maximum discontinuity Contact Type Crimp, coax, shielded, printed circuit board, thermocouple, and fiber optic Number of Circuits 3 to 61 Polarization Five keyway, three point bayonet with optional keyed polarization shells or rotation of insert Approvals/Agency Listing MIL-DTL-83723 Contact Retention CONTACT SIZE RETENTION AXIAL LOAD +/-10 PERCENT SEPARATION FORCE MINIMUM (INITIAL) NEWTONS LBS. NEWTONS OUNCES 20 88.9 20 0.194 0.7 16 111.2 25 0.556 2 12 133.4 30 0.834 3 Wire Sealing Range CONTACT SIZE WIRE SEALING RANGE MIN. IN MM 20 0.040 16 WIRE SEALING RANGE MAX. IN MM 1.02 0.083 2.11 0.053 1.35 0.103 2.62 12 0.097 2.46 0.158 4.01 8 0.164 4.17 0.255 6.48 4 0.288 7.32 0.370 9.40 0 0.415 10.54 0.550 13.97 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS TECHNICAL SPECIFICATIONS 91 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS HOW TO ORDER 83723/DL SERIES CONNECTORS - MILITARY 1 2 3 4 5 M83723/76 W 1210 N -LC SHELL STYLE FINISH LAYOUT POLARIZATION MODIFIER (Military part number example) STEP 1: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE RECEPTACLES PLUGS Mates with M83723/71 M83723/73 M83723/75 M83723/77 M83723/72 M83723/74 M83723/76 M83723/78 with Socket contacts with Socket contacts with Pin contacts Square Flange Receptacle with Socket contacts with Pin contacts Jam Nut Receptacle with Pin contacts Standard Plug with Pin contacts Shielded Plug MATING GUIDE /71 /72 /73 /74 /75 /71 /73 /75 /77 /78 /74 /78 /77 /72 /76 /76 Mating connectors will mate a plug to a receptacle, so long as the layout and keying are the same and the contact types are opposite. STEP 2: SELEC T FIN ISH A* = Aluminium Shell, black non-conductive anodized plated R = Aluminium Shell, electroless nickel plated W = Aluminium Shell, olive drab cadmium plated *not available for styles /77 and /78 92 with Socket contacts For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STEP 3: SELEC T LAYOUT a See page 96-97 for listing by # of contacts LAYOUT NUMBER SERVICE RATING 0803 0898 1002 1005 1006 1020 1203 1212 1404 1407 1412 1415 1610 1624 1808 1814 1831 2016 2025 2028 2039 2041 2212 2219 2232 2255 2419 2443 2457 2461 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I CONTACTS TOTAL NUMBER 20 3 3 2 5 6 2 3 12 4 7 12 15 10 24 8 14 31 16 25 28 39 41 12 19 32 55 19 43 57 61 3 3 2 5 6 16 12 2 3 12 7 3 9 15 4 10 24 14 31 16 19 24 37 41 2 19 26 55 23 55 61 20 8 6 4 12 6 19 2 STEP 4: SELECT POLARIZATION N = Normal 6 = Keyed Shell 7 = Keyed Shell 8 = Keyed Shell 9 = Keyed Shell Y** = Keyed Shell ALTERNATE KEYING POSITIONS OF SHELL N = Normal Rotation 1 = Insert Rotation *** 2 = Insert Rotation *** 3 = Insert Rotation *** 4 = Insert Rotation *** 5 = Insert Rotation *** SHELL SIZE POLARIZING POSITION 8 thru 24 N 6 7 8 9 Y** 6 7 8 9 Y** 8 & 10 10 only 12 thru 28 KEYWAY ANGLE (DEGREES) A B C D 105 102 80 35 64 25 18 92 84 24 98 140 132 118 140 155 115 149 152 152 135 152 215 248 230 205 234 220 192 222 204 199 268 265 320 312 275 304 270 259 342 334 240 338 ** Position Y supersedes inactive positions 10 & Z designations. Ref MIL-STD-1554 Receptacles ALTERNATE ROTATIONS OF LAYOUTS *** INSERT POLARIZING SHELL SIZE ANGLE POSITION (DEGREE) N 0 1 10 2 20 8 & 10 3 30 4 40 5 50 N 0 1 10 2 20 12 thru 28 3 30 4 40 5 50 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS HOW TO ORDER 83723/DL SERIES CONNECTORS - MILITARY *** Positions 1-5 are inactive for new designs per MIL-STD-1554. Plug Receptacle STEP 5: SELECT MODIFIER -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 93 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 94 1 HOW TO ORDER 83723/DL SERIES CONNECTORS - COMMERCIAL 2 3 4 5 6 DL66R 12-10 P N -6117 -LC SHELL STYLE LAYOUT CONTACT POLARIZATION FINISH MODIFIER (Commercial part number example) STEP 1: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE RECEPTACLES DL60R Square Flange Receptacle PLUGS Mates with DL66R DL64R DL68G Standard Plug Jam Nut Receptacle Shielded Plug STEP 2: SELEC T LAYOUT a See page 96-97 for listing by # of contacts LAYOUT NUMBER SERVICE RATING 8-3 TOTAL NUMBER 20 I 3 3 8-98 I 3 3 10-2 I 2 2 10-5 I 5 5 10-6 I 6 6 10-20 I 2 CONTACTS 16 12 2 12-3 I 3 12-12 I 12 3 14-4 I 4 14-7 I 7 14-12 I 12 9 14-15 I 15 15 16-10 I 10 16-24 I 24 18-08 I 8 18-14 I 14 18-31 I 31 20-16 I 16 20-25 I 25 19 20-28 I 28 24 20-39 I 39 37 20-41 I 41 41 22-12 I 12 22-19 I 19 22-21 I 21 22-32 I 32 26 22-55 I 55 55 24-19 I 19 24-43 I 43 23 24-57 I 57 55 24-61 I 61 61 12 4 7 3 10 24 8 14 31 16 6 4 2 12 19 21 6 19 20 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 2 STEP 3: SELEC T C ON TAC T P = Pin S = Socket STEP 4: S ELEC T POLARIZ ATION N 6 7 8 9 Y** = = = = = = Normal Keyed Shell Keyed Shell Keyed Shell Keyed Shell Keyed Shell SHELL SIZE 8 thru 24 8 & 10 10 only 12 thru 28 POLARIZING POSITION ALTERNATE KEYING POSITIONS OF SHELL KEYWAY ANGLE (DEGREES) N 6 7 8 9 Y** 6 7 8 9 Y** A B C D 105 102 80 35 64 25 18 92 84 24 98 140 132 118 140 155 115 149 152 152 135 152 215 248 230 205 234 220 192 222 204 199 268 265 320 312 275 304 270 259 342 334 240 338 ** Position Y supersedes inactive positions 10 & Z designations. Ref MIL-STD-1554 STEP 5: SELEC T FIN ISH -6116* = Aluminium Shell, black non-conductive anodized plated -6117 = Aluminium Shell, olive drab cadmium plated -6106 = Aluminium Shell, electroless nickel plated *Not available for shell type DL68G STEP 6: SELECT MODIFIER TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS HOW TO ORDER 83723/DL SERIES CONNECTORS - COMMERCIAL -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 95 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS LAYOUTS BY SHELL SIZE =20 LAYOUT =12 8-3 8-98 10-2 10-5 10-6 # OF CONTACTS 3-#20 3-#20 2-#20 5-#20 6-#20 SERVICE RATING I I I I I LAYOUT 10-20 12-3 12-12 14-4 14-7 # OF CONTACTS 2-#16 3-#16 12-#20 4-#12 7-#16 I I I I I SERVICE RATING 8 7 5 LAYOUT 2 1 6 3 4 14-12 14-15 16-10 16-24 18-08 9-#20, 3-#16 15-#20 10-#16 24-#20 8-#12 I I I I I LAYOUT 18-14 18-31 20-16 20-25 20-28 # OF CONTACTS 14-#16 31-#20 16-#16 19-#20, 6-#12 24-#20, 4-#12 I I I I I # OF CONTACTS SERVICE RATING SERVICE RATING 96 =16 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com =20 LAYOUT # OF CONTACTS SERVICE RATING =16 20-39 20-41 22-12 22-19 37-#20, 2-#16 41-#20 12-#12 19-#16 I I I I 19 8 17 6 16 1 5 15 22-21 22-32 22-55 24-19 # OF CONTACTS 21-#16 26-#20, 6-#12W 55-#20 19-#12 I I I I 24-43 24-57 24-61 23-#20, 20-#16 55-#20, 2-#12 61-#20 I I I LAYOUT # OF CONTACTS SERVICE RATING 10 3 4 14 LAYOUT SERVICE RATING 9 2 7 18 =12 11 12 13 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS LAYOUTS BY SHELL SIZE 97 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 98 CONTACTS PINS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE PIN PART NUMBER 20 20,22,24 16 12 WIRE STRIP LENGTHS COLOR BANDS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 1 2 3 IN MM IN MM M39029/5-115 Brown Brown Green 0.1875 4.77 .040/.083 1.02/2.11 MS27488-20-2 Red 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 .053/.103 1.35/2.62 MS27488-16-2 Blue 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 .097/.158 2.46/4.01 MS27488-12-2 Yellow SOCKETS Insert head first, trim excess WIRE STRIP LENGTHS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 1.02/2.11 MS27488-20-2 Red .053/.103 1.35/2.62 MS27488-16-2 Blue .097/.158 2.46/4.01 MS27488-12-2 Yellow CONTACT SIZE WIRE CRIMP SIZE RANGE SOCKET PART NUMBER 1 2 3 IN MM IN MM 20 20,22,24 M39029/5-115 Brown Brown Green 0.1875 4.77 .040/.083 16 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 12 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 COLOR BANDS For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PINS CONTACT SIZE HAND-CRIMP POWERTOOL CRIMP TOOL TURRET HEADS USE LOCATOR COLOR METAL PLASTIC INSERTION/ INSERTION EXTRACTION INSERTION EXTRACTION EXTRACTION TOOL TOOL TIP COLOR TIP COLOR TOOL 20 M22520/1-01 WA27F M22520/1-02 Red DAK83-20B DRK83-20B M81969/14-11 Red White 16 M22520/1-01 WA27F M22520/1-02 Blue DAK83-16B DRK83-16B M81969/14-03 Blue White 12 M22520/1-01 WA27F M22520/1-02 Yellow DAK83-12B DRK83-12B M81969/14-04 Yellow White TURRET HEADS USE LOCATOR COLOR SOCKETS CONTACT SIZE HAND-CRIMP POWERTOOL CRIMP TOOL METAL PLASTIC INSERTION/ INSERTION EXTRACTION INSERTION EXTRACTION EXTRACTION TOOL TOOL TIP COLOR TIP COLOR TOOL 20 M22520/1-01 WA27F M22520/1-02 Red DAK83-20B DRK83-20B M81969/14-11 Red White 16 M22520/1-01 WA27F M22520/1-02 Blue DAK83-16B DRK83-16B M81969/14-03 Blue White 12 M22520/1-01 WA27F M22520/1-02 Yellow DAK83-12B DRK83-12B M81969/14-04 Yellow White For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS CONTACT TOOLS 99 W THD BB TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS D DIMENSIONS PLUG M83723/75, /76, /77, /78 DL66R 130 190 1.230 MAX .130 .190 C MAX E V DIA MAX W THD W THD SHELL SIZE 8 0.782 (19.86) V DIA. MAX. W THREAD CLASS 2A 10 0.926 (23.52) .6250-24 UNEF 12 1.043 (26.49) .7500-20 UNEF 14 1.183 (30.04) .8750-20 UNEF 16 1.305 (33.14) 1.000-20 UNEF 18 1.391 (35.33) 1.0625-18 UNEF 20 1.531 (38.88) 1.1875-18 UNEF 22 1.656 (42.06) 1.3125-18 UNEF 24 1.777 (45.13) 1.4375-18 UNEF .5000-20 UNF FLANGE MOUNT M83723/71 & M83723/72 DL60R A (TYP) B (TYP) (2) .130 C MAX D(2) (2) F MAX D(2) .190 E Y E G DIA B(2) H DIA (TYP) .125 MAX PANEL AA W THD AA .130 .190 C MAX SHELL SIZE AA MAX. PANEL K (TYP) THICKNESS A MAX. B +/-.005 (+/- 1.27) MC MAX. D +/- .010 (+/- .254) E +/-.016 (+/- .406) .125 MAX PANEL N MAX W THREAD M CLASS 2A Z G +/-.005 (+/- .127) R DIA H DIA. +/-.005 (+/- .127) 8 .087 (2.21) .118 (3.00) .828 (21.0) .594 (15.1) 1.300 (33.02) .781 (18.24) .062 (1.6) .5000-20 UNF 0.120 (3.05) 0.568 (14.42) 10 .087 (2.21) .118 (3.00) .954 (24.2) .719 (18.3) 1.300 (33.02) .781 (18.24) .062 (1.6) .6250-24 UNEF 0.120 (3.05) 0.685 (17.39) 12 .087 (2.21) .118 (3.00) 1.047 (26.6) .812 (20.6) 1.300 (33.02) .781 (18.24) .062 (1.6) .7500-20 UNEF 0.120 (3.05) 0.864 (21.94) 14 .087 (2.21) L DIA 1.141 (29.0) .118 (3.00) .906 (23.0) 1.300 (33.02) .781 (18.24) W THD .062 (1.6) .8750-20 UNEF 0.120 (3.05) 0.989 (25.12) 16 .087 (2.21) .118 (3.00) 1.234 (31.3) .969 (24.6) 1.300 (33.02) .781 (18.24) .062 (1.6) 1.000-20 UNEF 0.120 (3.05) 1.113 (28.27) 18 .087 (2.21) .118 (3.00) 1.328 (33.7) 1.062 (27.0) 1.300 (33.02) .781 (18.24) .062 (1.6) 1.0625-18 UNEF 0.120 (3.05) 1.238 (31.44) 20 .212 (5.38) .212 (5.38) 1.453 (36.9) 1.156 (29.4) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.1875-18 UNEF 0.120 (3.05) 1.363 (34.62) 22 .212 (5.38) .212 (5.38) 1.578 (40.1) 1.250 (31.8) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.3125-18 UNEF 0.120 (3.05) 1.230 (37.79) MAX 1.488 .094 (2.4) 1.4375-18 UNEF 0.147 (3.73) 1.615 (41.02) 24 .212 (5.38) S MAX (TYP) .212 (5.38) 1.703 (43.3) BB C MAX .130 .190 D (34.9) E1.300 (33.02) .781 (18.24) 1.375 P 130 190 All dimensions in inches (millimeters in parenthesis) V DIA MAX T DIA 100 W THD W THD For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com JAM NUT RECEPTACLE M83723/73 & M83723/74 DL64R .125 MAX PANEL AA AA .130 .190 M H DIA .125 MAX PANEL W THD C MAX K (TYP) B(2) (TYP) N MAX Z M R DIA P L DIA W THD BB SHELL BB MAX. PANEL SIZE 8 .187 (4.75) 10 .187 12 S MAX (4.75) (TYP) K MAX. L +/-.016 (+/-.406) .979 (24.87) 1.063 (26.99) C MAX M +/-.010 (+/-.254) C MAX. W THREAD CLASS 2A P R DIA. .771 (19.58) 1.300 (33.02) .5000-20 UNF .605 (15.37) .6351.230 (16.13) MAX .771 (19.58) 1.300 (33.02) .6250-24 UNEF .730 (18.54) .760 (19.30) .130 .190 1.104 (28.04) 1.188 (30.16) D .187 (4.75) 1.291 (32.79) 1.378 (34.94) .771 (19.58) 1.300 (33.02) .7500-20 UNEF .917 (23.29) .947 (24.05) 14 .187 (4.75) 1.391 (35.33) 1.501 (38.11) .771 (19.58) 1.300 (33.02) .8750-20 UNEF V .980 (24.89) 1.010 (25.65) 16 .187 (4.75) 1.516 (38.51) 1.626 (41.29) .771 (19.58) 1.300 (33.02) 1.000-20 UNEF 1.105 (28.07) 1.135 (28.83) 18 .187 (4.75) T DIA 1.641 (41.68) 1.751 (44.46) .771 (19.58) 1.300 (33.02) 1.0625-18 UNEF 1.229 (31.22) 1.260 (32.00) 20 .250 (6.35) 1.766 (44.86) 1.939 (49.24) .771 (19.58) 1.300 (33.02) 1.1875-18 UNEF 1.354 (34.39) 1.385 (35.18) 22 .250 (6.35) 1.954 (49.63) 2.063 (52.39) .771 (19.58) 1.300 (33.02) 1.3125-18 UNEF 1.479 (37.57) 1.510 (38.35) 24 .219 (5.56) 2.079 (52.81) 2.188 (55.56) .771 (19.58) 1.300 (33.02) 1.4375-18 UNEF 1.604 (40.74) 1.635 (41.53) E W THD DIA MAX All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS DIMENSIONS 130 190 W THD 101 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS ACCESSORIES DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS METAL DUSTCAP SHELL SIZE DUMMY RECEPTACLES OLIVE DRAB OVER CADMIUM PLATED FOR PLUGS 8 10 12 14 16 18 20 22 24 M83723/61-28* M83723/61-210* M83723/61-212* M83723/61-214* M83723/61-216* M83723/61-218* M83723/61-220* M83723/61-222* M83723/61-224* M83723/59-28* M83723/59-210* M83723/59-212* M83723/59-214* M83723/59-216* M83723/59-218* M83723/59-220* M83723/59-222* M83723/59-224* FOR RECEPTACLE FLANGED WITH SASH CHAIN M83723/60-28* M83723/60-210* M83723/60-212* M83723/60-214* M83723/60-216* M83723/60-218* M83723/60-220* M83723/60-222* M83723/60-224* *Select plating code to match connector plating A = Black Anodized R = Electroless nickel W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray) STANDARD CABLE CLAMPS STRAIGHT CLAMP 90 CABLE ENTRY SHELL SIZE LOW COST SELF-LOCKING LOW COST SELF-LOCKING MAX MIN 8 10 12 14 16 18 20 22 24 M85049/52-1-8* M85049/52-1-10* M85049/52-1-12* M85049/52-1-14* M85049/52-1-16* M85049/52-1-18* M85049/52-1-20* M85049/52-1-22* M85049/52-1-24* M85049/52S8* M85049/52S10* M85049/52S12* M85049/52S14* M85049/52S16* M85049/52S18* M85049/52S20* M85049/52S22* M85049/52S24* M85049/51-1-8* M85049/51-1-10* M85049/51-1-12* M85049/51-1-14* M85049/51-1-16* M85049/51-1-18* M85049/51-1-20* M85049/51-1-22* M85049/51-1-24* M85049/51S8* M85049/51S10* M85049/51S12* M85049/51S14* M85049/51S16* M85049/51S18* M85049/51S20* M85049/51S22* M85049/51S24* .204 (5.18) .286 (7.26) .416 (10.57) .476 (12.09) .625 (15.88) .706 (17.93) .831 (21.11) .956 (24.28) 1.081 (27.46) .125 (3.18) .187 (4.75) .291 (7.39) .351 (8.92) .501 (12.72) .518 (13.16) .581 (14.76) .644 (16.36) .706 (17.93) *Select plating code to match connector plating A = Black Anodized R = Electroless nickel W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray) All dimensions in inches (millimeters in parenthesis) 102 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STANDARD CABLE CLAMPS DESCRIPTION PART NUMBER PREFIX STRAIGHT Heat Shrink Boot Adapter M85049/60 X 90 M85049/7 Environmental X M85049/9 M85049/11 X X M85049/23 EMI/RFI Non- Environmental X M85049/24 M85049/25 X X M85049/6 EMI/RFI Environmental EMI/RFI Crimp Ring EMI/RFI Banding Cable Tie X M85049/8 X M85049/10 X M85049/26 X M85049/82 X M85049/83 X M85049/84 X M85049/55 X M85049/53 X M85049/54 Wire Seal Compression Nuts "E" M85049/31 45 X X TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS ACCESSORIES NOTE: If military-standard versions won't work for your applications, please contact us with your requirements. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 103 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 104 ASSEMBLY INSTRUCTIONS WIRE STRIPPING AND CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Strip wires. See above for correct strip length for contact. Insert wire STEP 2: Use M22520/1-01 crimp tool with proper crimp locator M22520/1-02. into rear of contact. Wire insulation must push against rear of contact. Wire must be STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows CONTACT SIZE COLOR 20 Red 16 Blue 12 Yellow visible through inspection hole. handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire.* *IMPORTANT NOTE: Microsection the contact to verify crimp quality. CONTACT INSERTION STEP 1: Remove backshell and put wired contacts through cable clamp opening. STEP 2: Use colored end of CIET tool for STEP 3: Slide tool on wire while To facilitate contact insertion, a minimum six Wire will slip into tool. insertion. Place wire into tool at large opening. holding thumb against wire at opening. inches of free wire is recommended. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com CONTACT INSERTION (CONT.) STEP 4: With tool pressed against STEP 5: When contact bottoms, a slight STEP 6: Check face of plug or receptacle cavity, insert wired contact and tool into retaining clip snap into place behind inserts with a large number of contacts, properly-identified cavity at rear of plug contact shoulder. cavities are identified in a spiral pattern. shoulder of contact, starting at the center click can be heard as tines of metal with firm, even pressure. Do not use for proper contact installation. In socket A projecting line from the spiral indicates excessive pressure. omission of a letter; a broken circle around a cavity indicates transition between capitals, lower case and double letters. STEP 7: Withdraw tool from rear of plug. STEP 8: After all contacts are inserted, fill lightly on wire. Then remove tool from wire head first and leave end protruding for and proceed with other contacts. ease of removal), assemble backshell on To be sure that contact is locked, pull back unwired cavities with sealing plugs (insert rear of connector. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS ASSEMBLY INSTRUCTIONS 105 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 106 ASSEMBLY INSTRUCTIONS CONTACT EXTRACTION STEP 1: Remove hardware from plug or STEP 2: Using plastic or metal extraction STEP 3: Insert tool into contact cavity wire bundle. to contact size, place wire in tool. shoulder, expanding clip retaining tines. STEP 4: Hold wire firmly in tool and STEP 5: Fill any empty cavities with operation for all contacts to be extracted. or receptacle hardware. receptacle and slide hardware back along extract wired contact and tool. Repeat tool with proper color code corresponding until tool tip bottoms against the contact wire sealing plugs. Reassemble plug Note: DTS series shown. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com HARSH ENVIRONMENT CONNECTORS PERFECT FOR AIRCRAFT CABIN SYSTEMS TE DEUTSCH 369 series connectors offer high reliability in a compact, lightweight, fully sealed and cost-effective composite design. These harsh environment connectors are perfect for use in commercial aircraft cabin systems and other aerospace applications. Based on the popular TE DEUTSCH ARINC 809/ EN4165 single module connector, 369 series connectors are available in 3, 6 and 9 contacts. AS39029 contacts can be easily extracted and reinserted using standard tooling and cable installation and maintenance is simple, with individually colorcoded keying options. A scoop-proof design prevents damage and permits mating in low visibility conditions. APPLICATIONS * Aerospace cabin systems * Marine industrial connectors * Automotive safety & security system * Truck accessory disconnects connectors * Traffic control equipment * Mining ventilation systems * Car interconnections * RV interconnections FEATURES * 3, 6 and 9 way configurations * Button latching mechanism * Based on existing ARINC 809 / EN4165 * Color-coded keyed shells * Low smoke composite materials * Scoop-proof interface * Robust design * Military standard AS39029 contacts * Mounting of in-line with cable-tie * Latch security feature TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS TE Connectivity DEUTSCH 369 Series Connectors * Fully sealed For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 107 TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS 108 TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shells, Insulators and backshells High performance thermoplastic Contacts Copper alloy, gold plated Seals Fluorosilicone rubber Designed to meet the requirements of RoHS ELECTRICAL DATA Dielectric withstanding voltage 1300 Vrms mated, <2 mA leakage Operating current 5 A (size 22) MECHANICAL DATA Operating temperature -55C to +175C (-67F to +347F) Fluid resistance I.A.W. EN2591-315 Sealing 12.1 kPa (1.75 psi) [ 15 km/(50,000 ft) altitude] / IP67 Vibration EN2591-403, Method B, Level E, 8h/axis Smoke & Toxicity I.A.W. FAR 25.853, Appendix F Flammability I.A.W. FAR25.853 Appendix F; EN2591-317 Durability 500 mating cycles Shock EN2591-402, Method A, severity 100 Sealing Range size 22 .071 to 1.37mm (.028 to .054") For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 1 2 3 4 5 CONTACTS SUPPLIED D369- P 33 -N P SERIES PREFIX SHELL STYLE LAYOUT KEYING CONTACT TYPE 1 STEP 1: SELEC T SH ELL STYLE PLUG RECEPTACLES Mates with P R Plug Receptacle STEP 2: SELEC T LAYOU T 33 66 3 contacts #22 99 6 contacts #22 TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS TE DEUTSCH 369 SERIES SELECT PAR T NUMBER 9 contacts #22 NOTE: View of termination side STEP 3: SELEC T KEYIN G N Normal (BLACK) A A Keyed (RED) B C B Keyed (BLUE) C Keyed (GREEN) D D Keyed (YELLOW) NOTE: Connectors are physically keyed and color coded. View on front of receptacle with female insert STEP 4: SELECT CONTACT TYPE P = Pin S = Socket STEP 5: SELECT CONTACT SUPPLIED 0 = Without Contacts 1 = With Contacts For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 109 TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS TE DEUTSCH 369 SERIES SELECT BACC PAR T NUMBER BACC65 1 CP 2 3 4 1 P N SERIES PREFIX SHELL STYLE LAYOUT KEYING CONTACT TYPE STEP 1: SELEC T SH ELL STYLE PLUG RECEPTACLES Mates with CP CR Plug Receptacle STEP 2: SELEC T LAYOU T 1 2 3 contacts #22 3 6 contacts #22 9 contacts #22 NOTE: View of termination side STEP 3: SELEC T KEYIN G N Normal (BLACK) A A Keyed (RED) B C B Keyed (BLUE) C Keyed (GREEN) NOTE: Connectors are physically keyed and color coded. View on front of receptacle with female insert STEP 4: SELECT CONTACT TYPE P = Pin S = Socket NOTE: Contacts are purchased separately Pin - BACC47GC type 110 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com D D Keyed (YELLOW) PINS Insert head first, trim excess CONTACT SIZE WIRE SIZE AWG PIN PART NUMBER 22 22,24,26 & 28 M39029/58-360 COLOR BANDS 1 2 Orange Blue WIRE STRIP LENGTHS 3 Black .125 (3.18) WIRE INSULATION MIN. MAX. .028 (0.71) .054 (1.37) WIRE HOLE FILLER COLOR MS27488-22-2 Black All dimensions in inches (millimeters in parenthesis) SOCKETS Insert head first, trim excess COLOR BANDS CONTACT SIZE WIRE SIZE AWG SOCKET CONTACT PART NUMBER 1 2 3 22 22,24,26 & 28 M39029/57-354 Orange Yellow Gray WIRE STRIP LENGTHS .125 (3.18) WIRE RANGE MIN. MAX. .028 (0.71) .054 (1.37) WIRE HOLE FILLER COLOR MS27488-22-2 Black TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS CONTACTS All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 111 TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS CONTACT TOOLS PINS CONTACT SIZE HAND-CRIMP TOOL 22 M22520/2-01 POWER- CRIMP TURRET HEADS TOOL WA22 M22520/2-09 USE LOCATOR COLOR PLASTIC INSERTION/ EXTRACTION TOOL INSERTION TIP COLOR EXTRACTION TIP COLOR - M81969/14-01 Green White USE LOCATOR COLOR PLASTIC INSERTION/ EXTRACTION TOOL INSERTION TIP COLOR EXTRACTION TIP COLOR - M81969/14-01 Green White Contact us for more tool accessories. All dimensions in inches (millimeters in parenthesis) SOCKETS CONTACT SIZE HAND-CRIMP TOOL 22 M22520/2-01 POWER- CRIMP TURRET HEADS TOOL WA22 M22520/2-08 Contact us for more tool accessories. All dimensions in inches (millimeters in parenthesis) 112 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PLUG SHELL SIZE A MAX. MASS* 3 10.41 mm (0.410") 1.90 g 6 12.95 mm (0.510") 2.40 g 9 15.49 mm (0.610") 3.00 g *Mass based on plug less male contact configuration Mass for 1 male contact = 0.073 g IN-LINE RECEPTACLE SHELL SIZE A MAX. MASS* 3 6.52 mm (0.257") 1.00 g 6 9.06 mm (0.357") 1.50 g 9 11.60 mm (0.457") 2.00 g TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS DIMENSIONS *Mass based on receptacle less female contact configuration Mass for 1 female contact = 0.112 g STRAIGHT FOR CABLE TIE BACKSHELL SHELL SIZE PART NUMBER MASS 3 D369-STB-3 0.24 g 6 D369-STB-6 0.25 g 9 D369-STB-9 0.28 g Recommended cable-tie: 2.5 mm (0.10") For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 113 TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS ACCESSORIES STRAIGHT BACKSHELLS FOR CABLE TIE SHELL SIZE STRAIGHT BACKSHELL Size 3 D369-STB-3 Size 6 D369-STB-6 Size 9 D369-STB-9 ASSEMBLY WIRE STRIPPING Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. A WIRE SIZE 22 A .125 (3.18) All dimensions in inches (millimeters in parenthesis) CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Strip wires. See above for correct strip length for contact. Insert wire into rear of contact. Wire insulation must push against rear of contact. Wire must be visible through inspection hole. STEP 2: M22520 series crimp tool and locator is recommended. a See page 112 for choice of turret head and selection setting according to correct size, part number and wire gauge size. STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire. STEP 2: Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. STEP 3: When contact bottoms, a slight "click" can be heard as tines of retaining clip snap into place behind contact shoulder. Do not rotate insertion/ extraction tool in the connector. It can cause damage to the retention tines. CONTACT INSERTION STEP 1: Using proper plastic insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. Use lubrication, Isopropyl Alcohol to aid with contact insertion/extraction. 114 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com CONTACT INSERTION (CONT.) STEP 4: : Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted. STEP 5 : After all contacts are inserted, fill any empty cavities with wire sealing plugs. CONTACT EXTRACTION STEP 1: Using plastic extraction tool with proper color code corresponding to contact size, place wire in tool. STEP 2: Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. STEP 3: Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. STEP 4: Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. BACKSHELL ASSEMBLY TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS ASSEMBLY INSTRUCTIONS Slide Cable tie slot Ensure Clips latch onto both sides STEP 1: Backshell clips to the rear of the connector, fitting from either the top of the underside of the connector. Slide into position ensuring the side clips have latched into position. STEP 2: Bundle the wires together under the backshell, ensuring the wires remain as straight as possible where they enter the wire seal. Secure wires with cable tie <.10" (2.5mm) width x .04" (1.05) thick through the cable tie slot. CONNECTOR MOUNTING Cable tie slot Alignment Ribs OPTION 1: Can mount connectors using cable tie <.10" (2.5mm) width x .04" (1.05) thick through the connector cable tie slot. OPTION 2: Connectors can be nested with adjacent 369 connectors. Pass one cable tie through both connectors to secure. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 115 TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS CROSS REFERENCE BACC CROSS REFERENCE BACC P/N X-REF (LESS CONTACTS) TE DEUTSCH PART NUMBER (LESS CONTACTS) BACC65CP1SN D369-P33-NS0 BACC65CP1PN D369-P33-NP0 BACC65CR1PN D369-R33-NP0 BACC65CR1SN D369-R33-NS0 BACC65CP2SN D369-P66-NS0 BACC65CP2PN D369-P66-NP0 BACC65CR2PN D369-R66-NP0 BACC65CR2SN D369-R66-NS0 BACC65CP3SN D369-P99-NS0 BACC65CP3PN D369-P99-NP0 BACC65CR3PN D369-R99-NP0 BACC65CR3SN D369-R99-NS0 BACC65CP1PA D369-P33-AP0 BACC65CR1SA D369-R33-AS0 BACC65CP2PA D369-P66-AP0 BACC65CR2SA D369-R66-AS0 BACC65CP3PA D369-P99-AP0 BACC65CR3SA D369-R99-AS0 BACC65CP1PB D369-P33-BP0 BACC65CR1SB D369-R33-BS0 BACC65CP2PB D369-P66-BP0 BACC65CR2SB D369-R66-BS0 BACC65CP3PB D369-P99-BP0 BACC65CR3SB D369-R99-BS0 BACC65CP1PC D369-P33-CP0 BACC65CR1SC D369-R33-CS0 BACC65CP2PC D369-P66-CP0 BACC65CR2SC D369-R66-CS0 BACC65CP3PC D369-P99-CP0 BACC65CR3SC D369-R99-CS0 BACC65CP1PD D369-P33-DP0 BACC65CR1SD D369-R33-DS0 BACC65CP2PD D369-P66-DP0 BACC65CR2SD D369-R66-DS0 BACC65CP3PD D369-P99-DP0 BACC65CR3SD D369-R99-DS0 CONTACTS BACC47GC1A 116 M39029/58-360 (Pin) Socket not available as BACC callout from TE DEUTSCH. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com TE Connectivity DEUTSCH Single Module EN4165 Connectors HIGH RELIABILITY FOR CABIN INTERCONNECTIONS The DMC-M has set the modular connector standard in the Aerospace & Military industries since the 1980's, and is now standardized by European Specification EN4165. The DMC-M Single Module has a rectangular design perfect for both new design customs and retrofit applications thanks to its wide range of contact arrangements from sizes 24 to 8. Each mated half of the DMC-M connector can contain both male and female configuration modules, which allows you to mix input and output with signal and power supply. With a large number of insert layout possibilities, there are also many different keying possibilities between plugs and receptacles and a real EMI protection following most stringent Aerospace and Military specifications. Compliance with the most demanding avionic specifications in terms of sealing, vibrations, fire, smoke and toxicity compliance or mechanical endurance increases the reliability of the cabin interconnections. Designed with a lightweight composite material and metal plating, the Single Module DMC-M is ideal for weight and mass saving. APPLICATIONS * Cabin and avionic systems * High-performance military aircraft * Commercial airlines * Communications equipment *Missiles *Military *Railway *Medical FEATURES * Light weight composite *Modularity * Color and mechanical coded * Push-pull coupling * Aluminum cable contact compliant For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 117 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Housing Composite Plating Nickel Inserts Thermoplastic and FSR Contacts Copper alloy with gold on nickel plating ELECTRICAL DATA Insulation Resistance 5000 M Maximum Current Size 22 - 5 A Size 20 - 7.5 A Size 16 -13 A Size 12 - 23 A Size 8 - 46 A EMI Shielding Performance FREQUENCY (MHz) ATTENUATION (dB) 100 50 200 45 300 45 400 40 800 35 1000 30 MECHANICAL DATA 118 Temperature Range -55C to +175C Vibrations 20 g Shock 100g Durability 500 mating cycles Salt Spray 500 hours Interfacial Sealing 1.1 x 10-2 bar For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA (CONT.) Weight EXTENDER RECEPTACLE SHORT RECEPTACLE PLUG BACKSHELL 7 gr 6 gr 9 gr 4 - 7 gr 0.015 lbs 0.013 lbs 0.020 lbs 0.009 - 0.015 lbs Recommended Mounting for Receptacle Screw Torque 0.5 0.1 N.m or 4.4 0.9 In.LbF When using TE DEUTSCH integrated nut plate Ref. 787-0016-00 (see Accessories). EXPLODED VIEW TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS TECHNICAL SPECIFICATIONS 1 - Nut plate (option) 2 - Short receptacle 2* - Extender receptacle 3 - Sealing gasket (option) 4 - Panel (up to 2 mm thick) 5 - Color coding plate (option) 6 - Screws (ordered separately) 7 - Plug 8 - Backshell For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 119 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS HOW TO ORDER SINGLE MODULE EN4165 - COMMERCIAL 1 2 3* 4* 5* DMC-MD 24 D -K -S -T CONNECTOR TYPE SHELL TYPE SHELL KEYING CODING PLATE SEALING GASKET NUT PLATE *Note: Steps 3,4 and 5 are only for receptacles. STEP 1: C H OOSE SH ELL TYPE 20 24 Plug 26 Short Receptacle Extender Receptacle STEP 2: C H OOSE SH ELL KEYIN G N-A-B-C-D-E-F-G STEP 3: C H OOSE C ODIN G PLATE* OMIT Without K With STEP 4: CHOOSE SEALIN G GASKET* OMIT Without S With STEP 5: C H OOSE N U T PLATE* OMIT Without T With Example: DMC-MD 24 A-K-S-T 120 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 1 2 3 4 5 6* 7* 8* EN4165 M 0 1 A D 1 G 1 NUMBER OF THE BASIC STANDARD FINISH SHELL TYPE SHELL TYPE SERIES SHELL KEYING CODING PLATE SEALING GASKET NUT PLATE Note: Steps 6, 7, and 8 are only for receptacles. STEP 1: C H OOSE FIN ISH M Composite Nickel Plated STEP 2: C H OOSE SH ELL TYPE 6 0 Plug 7 Short Receptacle Extender Receptacle STEP 3: C H OOSE SH ELL TYPE 1 Monomodule STEP 4: C H OOSE SERIES A Series 2 STEP 5: C H OOSE SH ELL KEYIN G TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS HOW TO ORDER SINGLE MODULE EN4165 N-A-B-C-D-E-F-G STEP 6: C H OOSE C ODIN G PLATE* 0 Without 1 With STEP 7: CHOOSE SEALIN G GASKET* U Without G With STEP 8: C H OOSE N U T PLATE* 0 Without 1 With For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 121 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS HOW TO ORDER SINGLE MODULE EN4165 - ACCESSORIES (COMMERCIAL) 787 1 2 -20 M ACCESSORIES TYPE PLATING -8055 CONNECTOR TYPE STEP 1: CHOOSE AC C ESSORIES TYPE 10 11 12 13 20 21 30 31 Straight Chimney Clampshell 45 Indexable Chimney Straight Tie Wrap O 7mm 45 Indexable Chimney Tie Wrap Straight Tie Wrap O 10mm 90 Indexable Chimney 90 Indexable Chimney Tie Wrap STEP 2: C H OOSE PLATIN G M Nickel HOW TO ORDER SINGLE MODULE EN4165 - ACCESSORIES 1 2 EN4165 -026 M 20 A NUMBER OF THE BASIC STANDARD CHAPTER FINISH ACCESSORIES TYPE STEP 1: C H OOSE FIN ISH M Composite Nickel Plated STEP 2: CHOOSE AC C ESSORIES TYPE 10 Straight Chimney 10 A 20 30 20 A 30 A 45 Indexable Chimney 45 Indexable Chimney Tie Wrap 90 Indexable Chimney 90 Indexable Chimney Tie Wrap Straight Tie Wrap O 10mm 122 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com BACKSHELLS & PLUGS Backshells Plugs Straight Clampshell 787-8055-11M Screws Delivered DMC-MD 20 N BACC65BUMN EN4165M61AN Straight Chimney 787-8055-10M EN4165-026M10 DMC-MD 20 A BACC65BUMA EN4165M61AA Straight Chimney Tie Wrap O 7mm 787-8055-12M DMC-MD 20 B BACC65BUMB EN4165M61AB Straight Chimney Tie Wrap O 10mm 787-8055-13M EN4165-026M10A DMC-MD 20 C BACC65BUMC EN4165M61AC Mates with 45 Indexable Chimney 787-8055-20M EN4165-026M20 DMC-MD 20 D BACC65BUMD EN4165M61AD 45 Indexable Chimney Tie Wrap 787-8055-21M EN4165-026M20A DMC-MD 20 E EN4165M61AE 90 Indexable Chimney 787-8055-30M EN4165-026M30 DMC-MD 20 F EN4165M61AF 90 Indexable Chimney Tie Wrap 787-8055-31M EN4165-026M30A DMC-MD 20 G EN4165M61AG TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ACCESSORIES TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACC) STANDARD Part Numbers (EN4165) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 123 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ACCESSORIES BACKSHELLS & RECEPTACLES RECEPTACLES BACKSHELLS Straight Clampshell 787-8055-11M Screws Delivered Extender Receptacle Straight Chimney 787-8055-10M EN4165-026M10 DMC-MD 26 *X BACC65CAM*X EN4165M71A*X Mates with Straight Chimney Tie Wrap O 7mm 787-8055-12M = To be ordered separately (no BACC65 references) Straight Chimney Tie Wrap O 10mm 787-8055-13M EN4165-026M10A SHELL KEYING 45 Indexable Chimney 787-8055-20M EN4165-026M20 Short Receptacle DMC-MD 24 *X BACC65BVM*X 45 Indexable Chimney Tie Wrap 787-8055-21M EN4165-026M20A EN4165M01A*X 90 Indexable Chimney 787-8055-30M EN4165-026M30 = To be ordered separately (no BACC65 references) NOTE: No accessory can be fixed on this receptacle. 90 Indexable Chimney Tie Wrap 787-8055-31M EN4165-026M30A TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACC) STANDARD Part Numbers (EN4165) 124 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PIN CONTACTS PER AS39029/58 AND EN3155 MODULES DETAILS PART NUMBER CROSS SOCKET CONTACTS PER AS39029/57 AND EN3155 MODULES DETAILS PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA 20 contacts size 22 DMC-M 20-22 BN BACI10BC2022SNB EN4165 20-22 A1NB 20 contacts size 22 DMC-MA 20-22 AN EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN EN4165A20A221NB 12 contacts size 20 DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA 12 contacts size 20 DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 8 contacts size 16 DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA 8 contacts size 16 DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 4 contacts size 12 DMC-M 04-12 AN EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN EN4165A04-121NB 1 contact size 8 DMC-M 01-08 AN EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN EN4165A01-081NB 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 AN 2226454-1 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 BN 2226455-1 6 contacts size 16 5 contacts size 22 DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA 6 contacts size 16 5 contacts size 22 DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 AN EN4165A99A011NA 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 BN EN4165A99A011NB 8 contacts size 22 3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22 3 contacts size 20 DMC-M 99-02 BN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 BN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 AN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 BN 8 contacts size 22 2 contacts size 12 DMC-M 99-06 AN BACI10BC1001PNB 8 contacts size 22 2 contacts size 12 DMC-M 99-06 BN BACI10BC1001SNB 8 contacts size 20 2 contacts size 16 DMC-M 99-10 AN EN4165A99-101NA 8 contacts size 20 2 contacts size 16 DMC-M 99-10 BN EN4165A99-101NB 6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 AN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 BN 12 or 24 optical contacts for round or ribbon cable Hermaphrodite DMC-M MC6 20 contacts size 22 5 shunts 4 ways DMC-M 22-05 BN EN4165A20Y221NB Blanking module DMC-M 00-00 PN EN4165-1N 20 contacts size 22 3 shunts 4 ways 4 shunts 2 ways DMC-M 22-07 BN EN4165A2AY221NB 20 contacts size 22 10 shunts 2 ways DMC-M 22-10 BN EN4165A2BY221NB Aluminum Cable Technology High Speed Modules Distribution Shunt Modules TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACI10) STANDARD Part Numbers (EN4165) TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS MODULES Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 125 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS CONTACTS Color Code For contact P as per MIL-C 39029/58-*** For contact S as per MIL-C 39029/57-*** Color Code As per EN3155 (ISO) CONTACTS CABLES COLOR CODES AS PER MIL PART NUMBER DEUTSCH TYPE 724-0001-22 P 724-0003-22 S 182-0860-22 P 182-0862-22 S 724-0001-20 P 724-0003-20 S 724-1063-20 P 724-1064-20 S 724-0001-16 P 724-0003-16 S 724-1063-16 P 724-1064-16 S 724-0001-12 P 724-0003-12 S 724-1063-12 P 724-1064-12 S 724-0001-08 P 724-0003-08 S 182-0001-08 P 182-0003-08 S 724-0004-16 P 724-0005-16 S 182-0125-08 P 182-0126-08 S 182-0048-08 P 182-0044-08 S 724-1272-22 S SIZE 22/22 22/20 20/20 20/18 16/16 16/14 12/12 12/10 Power 8 Power 8 Micro-Coax 16 8 8 Shunt 22 COLOR CODES AS PER EN3155 O OVER INSULATION IN/MM (GAUGE AWG) WIRE SECTION IN/ MM 0.71 to 1.37 (22 - 26) 0.095 to 0.40 0.71 to 1.37 (22 - 26) 0.095 to 0.40 1 2 3 1 2 Orange Blue Black - - Orange Green Yellow - - - - - - - - Red Green Orange Blue Orange - - Orange Green Violet - - 0.85 to 2.11 (20 - 24) 0.25 to 0.60 - - - - - - Red Brown (18 - 24) 0.25 to 1.00 Orange Blue Yellow - - Orange Green Gray - - 1.20 to 2.77 (16 - 20) 0.60 to 1.20 - - - - - - Blue White (14 - 20) 0.60 to 2.00 Orange Blue Green - - Orange Green White - - 1.90 to 3.61 (12 - 14) 2.00 to 3.00 - - - - - - Yellow White 1.90 to 2.90 (14 - 10) 2.00 to 5.00 - - - - - - - - - - 3.80 to 5.15 (8) 5.30 to 8.98 3.80 to 5.15 (8) 5.30 to 8.98 KX 22 0.057 to 0.158 ALPEN A 26 DT - Interface SMA - 0.71 to 1.37 (22 - 26) 0.095 to 0.40 - - - - - - - - - - Yellow Red Yellow - - Yellow Orange Red - - - - - - - - - - - - - - - - - - - - - - - - - - - DATABUS CONTACTS DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD CONTACTS PART NUMBER TYPE 182-0034-03 P 182-0035-03 S 182-0034-04 P 182-0035-04 S CABLES SIZE COLOR CODE TYPES CONDUCT. MAX. SECTION 8 Brown-Red Braid Simple 2 x 0.34 mm 3.48 8 Red-Red High Immunity Double Braid 2 x 0.34 mm 3.91 Part numbers in red - Standard contacts delivered with modules Note: Contacts for aluminium cable, contact us. 126 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com BRAID O MAX. CONTACTS PART NUMBER DEUTSCH 724-0001-22 724-0003-22 182-0860-22 182-0862-22 724-0001-20 724-0003-20 724-1063-20 724-1064-20 724-0001-16 724-0003-16 724-1063-16 724-1064-16 724-0001-12 724-0003-12 724-1063-12 724-1064-12 724-0001-08 724-0003-08 182-0001-08 182-0003-08 TOOLING CRIMPING TOOL P/N DEUTSCH CRIMPING TOOL P/N MIL LOCATOR P/N DEUTSCH LOCATOR P/N MIL 057-0463-12 M22520/2-01 057-0463-12 057-0467-32 M22520/2-09 057-0515-32 M22520/2-06 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-20 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 - 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-16 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 - 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-12 057-0461-11 - 056-0466-21 M25520/1-04 - 057-0064-05 A - 057-0065-05 A - 114-008 or M81969/14-06 057-0064-05 A - 057-0065-05 A - 114-008 or M81969/14-06 - M15570-16 724-0004-16 057-0463-12* 724-0005-16 057-0509-14** 182-0125-08 057-0539-32* 057-0511-34** M81969/14-01 - - - - - - - - - - 057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 182-0126-08 182-0048-08 182-0044-08 724-1272-22 - INSERTION AND EXTRACTION TOOL TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS CONTACTS AND TOOLING Part numbers in red - Standard contacts delivered with modules *For central contact **For exterior contact DATABUS CONTACTS DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD SLEEVE TYPE CRIMPING TOOL CENTRAL CONDUCTOR CRIMPING TOOL FERRULE INSERTION AND EXTRACTION TOOL Thermoplastic and silicone TDB-CY-08 TDB-CT-HEX Mark C 114-008 or M81969/14-06 Thermoplastic and silicone TDB-CT-08 TDB-CT-HEX Mark D 114-008 or M81969/14-06 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 127 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS 128 DIMENSIONS RECEPTACLES & PLUG RECEPTACLE 29 max. (1.142 max.) EXTENDER RECEPTACLE PLUG 21 max. (0.827 max.) 26 max. (1.024 max.) BACKSHELL / CHIMNEY INDEXATION All backshells can be indexed in eight positions on the rear of plug and extender receptacle shell. This gives maximum flexibility during design and cable installation and reduces the number of variants and components. MOUNTING PANEL DETAILS BOX MOUNTING RECEPTACLE EXTENDER RECEPTACLE STRAIGHT CHIMNEY STRAIGHT CLAMPSHELL STRAIGHT CHIMNEY TIE WRAP UNIVERSAL UNSHIELDED ACCESSORY 45 INDEXABLE CHIMNEY 45 INDEXABLE CHIMNEY TIE WRAP 90 INDEXABLE CHIMNEY For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PANEL CUTOUT GENERIC DIMENSIONS 23.30 2R 3 21 0.025 FREE 0.1 21.00 O 3.10 0.1 0.1 4 times 0.6 D1 13.80 20.40 (holes) 0.1 2R 20.40 0.025 ORIENTATION 21.00 0.1 20.40 0.1 0.1 2R 3 0.1 0.025 0.1 1.95 0.03 D1 Detail 20.40 0.1 2R 4.55 18.30 0.1 7 0.1 0.025 4R 3 7 0.025 0.1 18.30 0.1 7 0.1 R 4.55 7 0.025 0.1 Note: Dimensions are in millimeters. Each hole O 3.1 mm must receive a screw (screw type 4-40) Recommended panel thickness: 0.8 mm min. - 2 mm max. PANEL CODING KEYING [ 0.257 6.52 0.002 0.05 [ 0.037 0.95 ] [ 0.257 6.52 0.002 0.05 ] [ 0.213 5.4 0.002 0.05 0.002 0.05 ] ] [ 0.169 4.28 0.002 0.05 [ 0.213 5.4 0.002 0.05 CODING N [ 0.08 2.04 0.002 0.05 ] [ 0.169 4.28 0.002 ] [ 0.048 1.21 0.05 CODING D [ 0.213 5.4 ] ] [ 0.169 4.28 [ 0.037 0.95 0.002 0.05 0.002 0.05 ] [ 0.169 4.28 0.002 0.05 [ 0.124 3.16 0.002 0.05 ] CODING A 0.002 0.05 [ 0.08 2.04 ] 0.002 0.05 ] [ 0.124 3.16 0.002 0.05 0.002 0.05 ] ] [ 0.08 2.04 [ 0.037 0.95 ] ] [ 0.257 6.52 [ 0.124 3.16 0.002 0.05 ] 0.002 0.05 ] [ 0.257 6.52 0.002 0.05 [ 0.213 5.4 0.002 0.05 ] [ 0.08 2.04 0.002 0.05 ] [ 0.124 3.16 0.002 0.05 CODING B 0.002 0.05 0.002 0.05 ] ] [ 0.004 0.09 [ 0.213 5.4 0.002 0.05 CODING E 0.002 0.05 ] [ 0.169 4.28 [ 0.213 5.4 ] CODING F ] ] CODING C 0.002 0.05 ] 0.002 0.05 [ 0.169 4.28 ] [ 0.124 3.16 0.002 0.05 0.002 0.05 [ 0.08 2.04 ] ] 0.002 0.05 [ 0.213 5.4 ] 0.002 0.05 ] TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS DIMENSIONS CODING G PANEL MOUNTING BRACKET CUTOUT Overall dimensions and characteristics are given for indication guidance only. TE DEUTSCH reserves the right to modify them for production improvement reasons. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 129 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ACCESSORIES OPTIONAL PARTS FOR RECEPTACLE KEYING PLATE N - 787-0015-00 28.80 (1.134) 25.80 (1.016) EN4165-25CN A - 787-0015-01 EN4165-25CA B - 787-0015-02 EN4165-25CB C - 787-0015-03 EN4165-25CC D - 787-0015-04 EN4165-25CD E - 787-0015-05 EN4165-25CE F - 787-0015-06 EN4165-25CF G - 787-0015-07 EN4165-25CG 2.50 / (0.098) SEALING GASKET NUT PLATE 30.80 (1.213) 30.80 (1.213) 27.80 (1.094) 30.80 28.80 (1.213) (1.134) 27.80 (1.094) 3.40 / (0.134) 30.80 (1.213) 28.80 (1.134) 30.80 (1.213) 30.80 (1.213) 27.80 (1.094) 25.80 (1.016) 3.40 / (0.134) 28.80 (1.134) PANEL MOUNTING BRACKET 25.80 (1.016) 33.50 (1.319) 25.80 (1.016) 33.50 28.90 (1.319) (1.138) 33.50 (1.319) 28.90 (1.138) 3.40 / (0.134) 787-0011-00 EN4165-25E 787-0016-00 EN4165-25D 787-8014-00 PROTECTIVE CAPS RECEPTACLE AND EXTENDER CAP WITH LANYARD 787-8011-00 WITHOUT LANYARD 787-8009-00 PLUG FLIGHT CAP RECEPTACLE AND EXTENDER FLIGHT CAP WITH LANYARD 787-8017-00; EN4165M3C WITHOUT LANYARD 787-8016-00 PLUG CAP RECEPTACLE CAP 104-0236-00 104-0235-00 Shipping x x - - - Dust x x x x x EMI - - x x x Low Pressure Sealing - - - x x PROTECTION LEVEL 787-8010-00 Lanyard 787-8013-00 TE DEUTSCH Part Numbers (DMC-M / 787) 130 28.90 (1.138) For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MOUNTING BRACKETS STEP 1: Locate mating parts STEP 2: Install rear dowels STEP 5: Align receptacle with bracket STEP 3: Fix and snap in position STEP 4: Installed. STEP 6: Install and fix in position STEP 7: Assembled STEP 1: Use a crimping tool with the STEP 2: Strip the insulation* 5 mm STEP 3: Insert the contact in the STEP 4: Insert the wire in the contact. STEP 5: Tighten the crimping tool. STEP 6: Inspect the contact. It must have CONTACT CRIMPING appropriate locator. maximum. TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS crimping tool. 8 indents, and the wire must be seen in the contact inspection hole. *For aluminum wire, contact us. Note: For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 131 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS 132 ASSEMBLY INSTRUCTIONS CONTACT INSERTION / EXTRACTION STEP 1: Use the appropriate plastic tool. There is one tool for each contact size. TOOLS PART NUMBERS M81969/14-01 M15570-20 M15570-16 M15570-12 114-008 or M81969/14-06 CONTACTS SIZE STEP 2: Insert the wire in the slot of the STEP 3: Insert the contact in the contact butts against the tool. contact fully home. Then remove the colored side of tool. Pull the wire until the tool and lightly pull the wire back to make 22 20 16 12 8 sure that the contact is well inserted. STEP 4: For extraction, insert the wire STEP 5: Press the wire between the Slide the tool into the cavity and push wire and tool back. in the slot of the white side of the tool. corresponding module cavity. Push the fingers and the tool. Then pull the overall fully home until it is butted against the contact shoulder. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MODULE INSERTION / EXTRACTION (NOTE: 4-WAY MODULE SHOWN) STEP 1: The module must be inserted STEP 2: Push manually the module module polarization key must be visible modules use the insertion tool part number from the marked side of the housing. 057-0699-00 A or B. Make sure that the from the rear side of the housing. The (wired or not) until butting. For sealed STEP 3: For extraction use the tool part number 057-0289-00 A or B. module is well inserted either by pulling back the wires (if wired) or by pushing the module from the front of the housing. STEP 4: Slide the tool around the cable. Then push the tool inside the housing until butting. STEP 5: Note the different tool's position depending on the A, B, C or D cavities. STEP 6: Press the cable between the tool and the fingers and pull the overall back. If the module is not wired, use the same tool, but push the module from the front of the housing. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS 133 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS 134 ASSEMBLY INSTRUCTIONS SHIELDED BRAID MOUNT ON CHIMNEY (NOTE: 4-WAY MODULE SHOWN) STEP 1: Slide the chimney and STEP 2: Slide the shielded STEP 3: Use the tool part cable. ring over the chimney. the ring around the shielded the shielded braid around the braid and the 3 mm "band it" number 057-0450-00 to tighten STEP 4: Clip the module in the housing. braid over the chimney. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com INHERENT FLEXIBILITY ALLOWS FOR NEW AEROSPACE APPLICATIONS The DMC-M has set the modular connector standard in the Aerospace & Military industries since the 1980's, and is now standardized by European Specification EN4165. The DMC-M 2 or 4 Way Module is a rectangular modular connector that continues to attract new users and applications because of its inherent flexibility, space/weight savings and robustness. In addition, this product range has increased to offer composite housings, aluminum wire capability and shunting configurations. The modularity of the DMC-M allows you to configure and build your own part numbers from a set of standard elements. You are also able to customize and develop designs for special applications by modifying housing. DMC-M housings are available in aluminum alloy or composite, and nickel or cadmium plating finishes to resist severe environments. Screening and electromagnetic protection is guaranteed 360 degrees around. Designed with a lightweight material and metal plating, the 2 or 4 Way Module DMC-M is ideal for weight and mass saving. APPLICATIONS * Cabin and avionic systems * High-performance military aircraft * Commercial airlines * Communications equipment *Missiles *Military *Railway *Medical FEATURES TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS TE Connectivity DEUTSCH 2 or 4 Way Module EN4165 Connectors * Light weight composite *Modularity * Color and mechanical coded * Push-pull coupling * Aluminum cable contact compliant For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 135 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Housing Material Aluminum alloy or Composite Plating Finish Black nickel (F) Olive drab cadmium (W) Nickel on composite (M) Olive drab on composite (J) Module Material Thermoplastic and fluorinated silicone Gasket Material Conductive silicone (only for shielded versions) Contact Copper alloy Contact Plating Finish Gold over nickel ELECTRICAL DATA Withstanding Voltage At Sea Level Service Rating I - 1300V 50Hz (R.M.S.) module size 22 Service Rating II - 1500V 50Hz (R.M.S.) modules sizes 20, 16, 12, and 8 Withstanding Voltage Altitude Immersion to 121 hPa Service Rating I - 1000V 50Hz (R.M.S.) module size 22 Service Rating II - 1000V 50Hz (R.M.S.) modules sizes 20, 16, 12, and 8 Insulation Resistance At Sea Level 5000M Insulation Resistance Altitude Immersion to 121 hPa 1000M Contact Maximum Current Sealed Version Size 22 - 5.0A Size 20 - 7.5A Size 16 -13.0A Size 12 - 23.0A Size 8 - 46.0A (up to 90A with specific contacts) (Characteristics as per EN4165 & EN3155) EMI Shielding Performance MINIMUM ATTENUATION (dB) FREQUENCY (MHz) MODELS F - W MODELS J - M 200 78 60 300 78 55 400 77 55 800 75 45 1000 75 45 1500 59 43 2000 55 40 3000 51 37 4000 48 35 6000 45 33 10000 40 30 100 136 80 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 65 MECHANICAL DATA Module Retention In housing - 25.4daN Size 22 - 4.5daN Contact Retention In Module Size 20 - 9.0daN Size 16 - 11.0daN Size 12 - 13.0daN Size 8 - 15.6daN Coupling Endurance 500 mating cycles Vibration 20 g Shock 100 g Salt Spray 96 hours (class F) 500 hours (class W, M, J) Service Temperature -55C to +175C (Characteristics as per EN4165) TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS TECHNICAL SPECIFICATIONS 1 - Modules fitted with PCB contacts 2 - Receptacle keying component 3 - Fixing panel nuts 4 - Receptacle housing 5 - Conductive flat gasket 6 - Plug keying component 7 - Panel 8 - Fixing panel screws 9 - Plug housing 10 - Modules fitted with crimped contacts 11 - Accessory in 2 halves 12 - Chimneys For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 137 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER RECEPTACLE HOUSING COMMERCIAL 1 2 3 4 5 6* DMC-M D 84 B 3 5 W 01 **** CONNECTOR TYPE SHIELDING HOUSING TYPE DELIVERY CONFIGURATION KEYING COMPONENT TYPE KEYING COMPONENT ORIENTATION PLATING FINISH* ISSUE SPECIAL MODIFICATIONS** Example part number: DMC-MD 84 B 35 W 01 7** STEP 1: CH OOSE SH IEL DING OMIT D Standard Shielded STEP 2: C HOOSE HOUSING T Y PE 42 43 44 45 82 83 84 85 Receptacle housing 2 module Short receptacle housing 2 module Receptacle housing 4 module Short receptacle housing 4 module Flange mounting receptacle housing 2 module Short flange mounting receptacle housing 2 module Flange mounting receptacle housing 4 module Short flange mounting receptacle housing 4 module STEP 3: CHOOS E DEL IVERY C ONF IGUR AT ION Omit or B00 A Receptacle housing delivered with the standard keying component not mounted B Receptacle housing delivered without keying component Receptacle housing delivered with keying component coded, mounted or not mounted STEP 4: CHOOSE KEYING COM PONENT T Y PE ( O NLY FO R B CO NFI G UR ATI O N ) 0 1 2 4 5 6 Standard keying component type 0 (black color) Keying component type 1 (purple color) Keying component type 4 (blue color) Keying component type 5 (orange color) Keying component type 2 (yellow color) 3 Keying component type 3 (green color) Keying component type 6 (white color) STEP 5: CH OOSE KEYING COMPON EN T OR IENTAT ION - R EC EPTACL E H OUS I N G 0 See right for configuration Not mounted Mounted * Composite version, contact us. ** More information, contact us. 138 Receptacle housing view from front face Orientation is indicated by the largest keyway For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STEP 6: C H OOSE PL AT ING F IN ISH* Aluminum Alloy: OMIT W Black nickel Olive drab cadmium STEP 7: CHOOSE SPEC IAL MODIF IC AT IONS* * A1064 Electroless nickel * Composite version, contact us. ** More information, contact us. RECEPTACLE KEYING DMC-M receptacle housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications. RECEPTACLE KEYING COMPONENT The assembly coupling mechanism requires the use of the tool part number 057-0590-80. It is delivered with a removable lock nut (coupling torque 0.1 to 0.13 daN.m). TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER R ECEPTACLE HOUSING COMMERCIAL PART NUMBERING SYSTEM VERSION MATERIAL DEUTSCH STANDARD VERSION EN STANDARD VERSION DEUTSCH SEALED VERSION ALUMINUM ALLOY AND STAINLESS STEEL LOCK NUT 01 732-8021-01 B EN4165R01 732-8174-01 02 732-8021-02 B EN4165R02 732-8174-02 03 732-8021-03 B EN4165R03 732-8174-03 04 732-8021-04 B EN4165R04 732-8174-04 05 732-8021-05 B EN4165R05 732-8174-05 06 732-8021-06 B EN4165R06 732-8174-06 10 732-8021-10 B EN4165R10 732-8174-10 For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 139 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER PLUGS COMMERCIAL 1 2 3 4 5 6* DMC-M D 89 B 3 5 W 01 **** CONNECTOR TYPE SHIELDING HOUSING TYPE DELIVERY CONFIGURATION KEYING COMPONENT TYPE KEYING COMPONENT ORIENTATION PLATING FINISH ISSUE SPECIAL MODIFICATIONS Example part number: DMC-MD 89 B 35 W 01 7** STEP 1: CH OOSE SH IEL DING OMIT D Standard Shielded STEP 2: C HOOSE HOUSING T Y PE 40 48 49 80 88 89 Free plug 2 module Rack and panel plug 2 module Free plug 4 module Reversed rack and panel plug 2 module Rack and panel plug 4 module Reversed rack and panel 4 module STEP 3: CHOOS E DEL IVERY C ONF IGUR AT ION Omit or B00 A Plug housing delivered with the standard keying component not mounted Plug housing delivered without keying component B Plug housing delivered with keying component coded, mounted or not mounted STEP 4: CHOOSE KEYING COM PONENT T Y PE ( O NLY FO R B CO NFI G UR ATI O N ) 0 1 2 4 5 6 Standard keying component type 0 (black color) Keying component type 1 (purple color) Keying component type 4 (blue color) Keying component type 5 (orange color) Keying component type 2 (yellow color) Keying component type 6 (white color) *Composite version, contact us. ** More information, contact us. 140 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 3 Keying component type 3 (green color) STEP 5: CHOOSE K EYING CO M PONENT OR IEN TAT ION - PL UG HOUSING 0 See right for configuration Not mounted Mounted Plug housing view from front face Orientation is indicated by the largest keyway STEP 6: C H OOSE PL AT ING F IN ISH* Aluminum Alloy: OMIT W Composite*: M J (not for rack and panel plugs) Black nickel Nickel on composite Olive drab cadmium Olive drab cadmium on composite STEP 7: CHOOSE SPEC IAL MODIF IC AT IONS* * A1064 Electroless nickel * Composite version, contact us. ** More information, contact us. PLUG KEYING DMC-M plug housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications. PLUG KEYING COMPONENT The assembly of these keys does not require the use of a tool. Once clipped into their cavities, these keys must be broken to be removed. TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER PLUGS COMMERCIAL PART NUMBERING SYSTEM VERSION DEUTSCH PART NUMBER EN PART NUMBER 02 732-8020-02 EN4165P02 03 732-8020-03 EN4165P03 04 732-8020-04 EN4165P04 05 732-8020-05 EN4165P05 06 732-8020-06 EN4165P06 10 732-8020-10 EN4165P10 01 732-8020-01 EN4165P01 For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 141 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER SHIELDED ACCESSORIES COMMERCIAL 1 2 3 732- 8052- 00 W A DMC-M FAMILY ACCESSORY CHIMNEY PLATING FINISH ISSUE Example part number: 732-8052-00 WA STEP 1: CH OOSE AC CESSORY 8052 8053 Accessory for free plug Accessory for rack and panel plug 8054 Accessory for receptacle housing STEP 2: C HOOSE CH IM NEY 00 01 4 module version equipped with 4 round chimneys 10 2 module version equipped with 2 round chimneys 4 module version supplied without chimney 14 2 module version supplied without chimney STEP 3: C H OOSE PL AT ING F IN ISH Aluminum Alloy: OMIT W Composite: M J (only for free plug accessory) 142 Black nickel Nickel on composite For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com Olive drab cadmium Olive drab cadmium on composite 1 2 732- 8002- 00 W DMC-M FAMILY METAL VERSION COMPOSITION PLATING FINISH Example part number: 732-8002-00 W STEP 1: CH OOSE C OMPOSIT ION 00 01 4 module version 2 module version STEP 2: CH OOSE PL AT ING F IN ISH OMIT W Black nickel Olive drab cadmium HOW TO ORDER ULTEM NON-SHIELDED CABLE CLAMPS PN COMMERCIAL 1 732- 8040- 00 DMC-M FAMILY ULTEM VERSION COMPOSITION TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER METAL NON-SHIELDED CABLE CLAMPS COMMERCIAL STEP 1: CH OOSE C OMPOSIT ION 00 A 4 module version 01 2 module version For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 143 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS MODULES PIN CONTACTS PER AS39029/58 AND EN3155 MODULES DETAILS PART NUMBER CROSS MODULES DETAILS PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA 20 contacts size 22 DMC-M 20-22 BN BACI10BC2022SNB EN4165 20-22 A1NB 20 contacts size 22 DMC-MA 20-22 AN EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN EN4165A20A221NB 12 contacts size 20 DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA 12 contacts size 20 DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 8 contacts size 16 DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA 8 contacts size 16 DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 4 contacts size 12 DMC-M 04-12 AN EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN EN4165A04-121NB 1 contact size 8 DMC-M 01-08 AN EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN EN4165A01-081NB 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 AN 2226454-1 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 BN 2226455-1 6 contacts size 16 5 contacts size 22 DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA 6 contacts size 16 5 contacts size 22 DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 AN EN4165A99A011NA 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 BN EN4165A99A011NB 8 contacts size 22 3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22 3 contacts size 20 DMC-M 99-02 BN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 BN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 AN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 BN 8 contacts size 22 2 contacts size 12 DMC-M 99-06 AN BACI10BC1001PNB 8 contacts size 22 2 contacts size 12 DMC-M 99-06 BN BACI10BC1001SNB 8 contacts size 20 2 contacts size 16 DMC-M 99-10 AN EN4165A99-101NA 8 contacts size 20 2 contacts size 16 DMC-M 99-10 BN EN4165A99-101NB 6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 AN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 BN 12 or 24 optical contacts for round or ribbon cable Hermaphrodite DMC-M MC6 20 contacts size 22 5 shunts 4 ways DMC-M 22-05 BN EN4165A20Y221NB Blanking module DMC-M 00-00 PN EN4165-1N 20 contacts size 22 3 shunts 4 ways 4 shunts 2 ways DMC-M 22-07 BN EN4165A2AY221NB 20 contacts size 22 10 shunts 2 ways DMC-M 22-10 BN EN4165A2BY221NB Aluminum Cable Technology High Speed Modules Distribution Shunt Modules TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACI10) STANDARD Part Numbers (EN4165) 144 SOCKET CONTACTS PER AS39029/57 AND EN3155 Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 1* 2 3 4 5 6 EN4165 W 7 A 4 3 5 NUMBER OF THE STANDARD PLATING FINISH HOUSING TYPE SERIES COMPOSITION KEYING COMPONENT TYPE HOUSING COMPONENT ORIENTATION IN THE RECEPTACLE HOUSING Example part number: EN4165W7A435 STEP 1: CH OOSE PL AT ING F IN ISH* Aluminum Alloy: F W Composite*: M J Black nickel (only for free plug accessory) Olive drab cadmium Nickel on composite Olive drab cadmium on composite STEP 2: CH OOSE H OUSIN G T Y PE 0 Receptacle housing 7 Flange mounting receptacle housing STEP 3: CH OOSE SER IES A Series 2 B** Series 3 STEP 4: CH OOSE C OMPOSIT ION 2 2 module version TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER RECEPTACLE HOUSING - EN4165 4 4 module version STEP 5: CHOOS E K EY IN G COM PONENT T Y PE A 0 1 2 3 4 5 6 Standard keying component type (black color) Without keying component Keying component type 3 (green color) Keying component type 4 (blue color) Keying component type 1 (purple color) Keying component type 5 (orange color) Keying component type 2 (yellow color) Keying component type 6 (white color) * Composite version, contact us. ** Series 3, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 145 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER RECEPTACLE HOUSING - EN4165 STEP 6: CHOOSE KEYING COMPON EN T OR IENTAT ION - R EC EPTACL E H OUS I N G 0 See right for configuration Not mounted Mounted Receptacle housing view from front face Orientation is indicated by the largest keyway RECEPTACLE KEYING DMC-M receptacle housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications. RECEPTACLE KEYING COMPONENT The assembly coupling mechanism requires the use of the tool part number 057-0590-80. It is delivered with a removable lock nut (coupling torque 0.1 to 0.13 daN.m). PART NUMBERING SYSTEM VERSION MATERIAL 146 DEUTSCH STANDARD VERSION EN STANDARD VERSION DEUTSCH SEALED VERSION ALUMINUM ALLOY AND STAINLESS STEEL LOCK NUT 01 732-8021-01 B EN4165R01 732-8174-01 02 732-8021-02 B EN4165R02 732-8174-02 03 732-8021-03 B EN4165R03 732-8174-03 04 732-8021-04 B EN4165R04 732-8174-04 05 732-8021-05 B EN4165R05 732-8174-05 06 732-8021-06 B EN4165R06 732-8174-06 10 732-8021-10 B EN4165R10 732-8174-10 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 1* 2 3** 4 5 6 7 EN4165 W 9 A 4 R 3 5 NUMBER OF THE STANDARD PLATING FINISH HOUSING TYPE SERIES COMPOSITION REVERSED KEYING COMPONENT TYPE KEYING COMPONENT ORIENTATION Example part number: EN4165W9A4R35 STEP 1: C HOOSE PL AT IN G F INISH* Aluminum Alloy: F W Composite*: M J Black nickel Olive drab cadmium Nickel on composite (not for rack and panel plugs) Olive drab cadmium on composite STEP 2: C HOOSE HOUSING T Y PE 6 Free plug 9 Rack and panel plug STEP 3: C HOOSE SER IES** A Series 2 B** Series 3 STEP 4: CH OOSE C OMPOSIT ION 2 2 module version TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER PLUGS - EN4165 4 4 module version STEP 5: C HOOSE R EVER SED Omit Standard R Reversed * Composite version, contact us. ** Series 3, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 147 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER PLUGS - EN4165 STEP 6: CHOOS E K EY IN G COM PONENT T Y PE A 0 1 2 3 4 5 6 Standard keying component type (black color) Without keying component Keying component type 3 (green color) Keying component type 1 (purple color) Keying component type 4 (blue color) Keying component type 2 (yellow color) Keying component type 5 (orange color) Keying component type 6 (white color) STEP 7: CHOOSE K EYING CO M PONENT OR IEN TAT ION - PL UG HOUSING 0 See right for configuration Not mounted Mounted Plug housing view from front face Orientation is indicated by the largest keyway PLUG KEYING DMC-M plug housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications. PLUG KEYING COMPONENT The assembly of these keys does not require the use of a tool. Once clipped into their cavities, these keys must be broken to be removed. PART NUMBERING SYSTEM VERSION DEUTSCH PART NUMBER EN PART NUMBER 02 732-8020-02 EN4165P02 03 732-8020-03 EN4165P03 04 732-8020-04 EN4165P04 05 732-8020-05 EN4165P05 06 732-8020-06 EN4165P06 10 732-8020-10 EN4165P10 01 148 732-8020-01 EN4165P01 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 1 2 3 EN4165 F 14 P 4 NUMBER OF THE STANDARD PLATING FINISH SHIELDED ACCESSORY BODY PLUG COMPOSITION Example part number: EN4165F14P4 STEP 1: C H OOSE PL AT ING F IN ISH Aluminum Alloy: F W Composite: M J Black nickel (only for free plug accessory) Olive drab cadmium Nickel on composite Olive drab cadmium on composite STEP 2: CH OOSE PL UG P R For free plug For receptacle & rack and panel plug STEP 3: CH OOSE C OMPOSIT ION 2 4 2 module version 4 module version HOW TO ORDER NON-SHIELDED CABLE CLAMPS - EN4165 1 2* 3 EN4165 F 13 A 4 NUMBER OF THE STANDARD PLATING FINISH CABLE CLAMP MODULE SERIES COMPOSITION STEP 1: C H OOSE PL AT ING F IN ISH F Black nickel TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER SHIELDED ACCESSORY BODIES - EN4165 W Olive drab cadmium STEP 2: C H OOSE M ODUL E SER IES* A Series 2 B* Series 3 STEP 3: CH OOSE C OMPOSIT ION 2 2 module version 4 4 module version *Series 3, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 149 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS MODULES PIN CONTACTS PER AS39029/58 AND EN3155 MODULES DETAILS PART NUMBER CROSS MODULES DETAILS PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA 20 contacts size 22 DMC-M 20-22 BN BACI10BC2022SNB EN4165 20-22 A1NB 20 contacts size 22 DMC-MA 20-22 AN EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN EN4165A20A221NB 12 contacts size 20 DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA 12 contacts size 20 DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 8 contacts size 16 DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA 8 contacts size 16 DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 4 contacts size 12 DMC-M 04-12 AN EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN EN4165A04-121NB 1 contact size 8 DMC-M 01-08 AN EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN EN4165A01-081NB 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 AN 2226454-1 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 BN 2226455-1 6 contacts size 16 5 contacts size 22 DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA 6 contacts size 16 5 contacts size 22 DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 AN EN4165A99A011NA 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 BN EN4165A99A011NB 8 contacts size 22 3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22 3 contacts size 20 DMC-M 99-02 BN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 BN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 AN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 BN 8 contacts size 22 2 contacts size 12 DMC-M 99-06 AN BACI10BC1001PNB 8 contacts size 22 2 contacts size 12 DMC-M 99-06 BN BACI10BC1001SNB 8 contacts size 20 2 contacts size 16 DMC-M 99-10 AN EN4165A99-101NA 8 contacts size 20 2 contacts size 16 DMC-M 99-10 BN EN4165A99-101NB 6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 AN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 BN 12 or 24 optical contacts for round or ribbon cable Hermaphrodite DMC-M MC6 20 contacts size 22 5 shunts 4 ways DMC-M 22-05 BN EN4165A20Y221NB Blanking module DMC-M 00-00 PN EN4165-1N 20 contacts size 22 3 shunts 4 ways 4 shunts 2 ways DMC-M 22-07 BN EN4165A2AY221NB 20 contacts size 22 10 shunts 2 ways DMC-M 22-10 BN EN4165A2BY221NB Aluminum Cable Technology High Speed Modules Distribution Shunt Modules TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACI10) STANDARD Part Numbers (EN4165) 150 SOCKET CONTACTS PER AS39029/57 AND EN3155 Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com Color Code For contact P as per MIL-C 39029/58-*** For contact S as per MIL-C 39029/57-*** Color Code As per EN3155 (ISO) CONTACTS CABLES COLOR CODES AS PER MIL PART NUMBER DEUTSCH TYPE 724-0001-22 P 724-0003-22 S 182-0860-22 P 182-0862-22 S 724-0001-20 P 724-0003-20 S 724-1063-20 P 724-1064-20 S 724-0001-16 P 724-0003-16 S 724-1063-16 P 724-1064-16 S 724-0001-12 P 724-0003-12 S 724-1063-12 P 724-1064-12 S 724-0001-08 P 724-0003-08 S 182-0001-08 P 182-0003-08 S 724-0004-16 P 724-0005-16 S 182-0125-08 P 182-0126-08 S 182-0048-08 P 182-0044-08 S 724-1272-22 S SIZE 22/22 22/20 20/20 20/18 16/16 16/14 12/12 12/10 Power 8 Power 8 Micro-Coax 16 8 8 Shunt 22 COLOR CODES AS PER EN3155 O OVER INSULATION IN/MM (GAUGE AWG) WIRE SECTION IN/ MM 0.71 to 1.37 (22 - 26) 0.095 to 0.40 0.71 to 1.37 (22 - 26) 0.095 to 0.40 1 2 3 1 2 Orange Blue Black - - Orange Green Yellow - - - - - - - - Red Green Orange Blue Orange - - Orange Green Violet - - 0.85 to 2.11 (20 - 24) 0.25 to 0.60 - - - - - - Red Brown (18 - 24) 0.25 to 1.00 Orange Blue Yellow - - Orange Green Gray - - 1.20 to 2.77 (16 - 20) 0.60 to 1.20 - - - - - - Blue White (14 - 20) 0.60 to 2.00 Orange Blue Green - - Orange Green White - - 1.90 to 3.61 (12 - 14) 2.00 to 3.00 - - - - - - Yellow White 1.90 to 2.90 (14 - 10) 2.00 to 5.00 - - - - - - - - - - 3.80 to 5.15 (8) 5.30 to 8.98 3.80 to 5.15 (8) 5.30 to 8.98 KX 22 0.057 to 0.158 ALPEN A 26 DT - Interface SMA - 0.71 to 1.37 (22 - 26) 0.095 to 0.40 - - - - - - - - - - Yellow Red Yellow - - Yellow Orange Red - - - - - - - - - - - - - - - - - - - - - - - - - - - TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS CONTACTS DATABUS CONTACTS DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD CONTACTS PART NUMBER TYPE 182-0034-03 P 182-0035-03 S 182-0034-04 P 182-0035-04 S CABLES SIZE COLOR CODE TYPES CONDUCT. MAX. SECTION 8 Brown-Red Braid Simple 2 x 0.34 mm 3.48 8 Red-Red High Immunity Double Braid 2 x 0.34 mm 3.91 BRAID O MAX. Part numbers in red - Standard contacts delivered with modules Note: Contacts for aluminium cable, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 151 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS CONTACTS AND TOOLING CONTACTS PART NUMBER DEUTSCH 724-0001-22 724-0003-22 182-0860-22 182-0862-22 724-0001-20 724-0003-20 724-1063-20 724-1064-20 724-0001-16 724-0003-16 724-1063-16 724-1064-16 724-0001-12 724-0003-12 724-1063-12 724-1064-12 724-0001-08 724-0003-08 182-0001-08 182-0003-08 TOOLING CRIMPING TOOL P/N DEUTSCH CRIMPING TOOL P/N MIL LOCATOR P/N DEUTSCH LOCATOR P/N MIL 057-0463-12 M22520/2-01 057-0463-12 057-0467-32 M22520/2-09 057-0515-32 M22520/2-06 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-20 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 - 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-16 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 - 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-12 057-0461-11 - 056-0466-21 M25520/1-04 - 057-0064-05 A - 057-0065-05 A - 114-008 or M81969/14-06 057-0064-05 A - 057-0065-05 A - 114-008 or M81969/14-06 - M15570-16 724-0004-16 057-0463-12* 724-0005-16 057-0509-14** 182-0125-08 057-0539-32* 057-0511-34** M81969/14-01 - - - - - - - - - - 057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 182-0126-08 182-0048-08 182-0044-08 724-1272-22 - INSERTION AND EXTRACTION TOOL Part numbers in red - Standard contacts delivered with modules *For central contact **For exterior contact DATABUS CONTACTS DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD 152 SLEEVE TYPE CRIMPING TOOL CENTRAL CONDUCTOR CRIMPING TOOL FERRULE INSERTION AND EXTRACTION TOOL Thermoplastic and silicone TDB-CY-08 TDB-CT-HEX Mark C 114-008 or M81969/14-06 Thermoplastic and silicone TDB-CT-08 TDB-CT-HEX Mark D 114-008 or M81969/14-06 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STACKABLE RECEPTACLE HOUSING DMC-M 82-01 4 Module Version DMC-M 42-01 2 Module Version SHORT STACKABLE RECEPTACLE HOUSINGS DMC-M 83-01 4 Module Version DMC-M 43-01 2 Module Version FLANGE MOUNTING RECEPTACLE HOUSINGS DMC-M 84-01 4 Module Version* DMC-M 44-01 2 Module Version* TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS DIMENSIONS SHORT FLANGE MOUNTING RECEPTACLE HOUSINGS DMC-M 85-01 4 Module Version* DMC-M 45-01 2 Module Version* *DMC-MD shielded version (D): delivered with a conductive flat gasket part number 108-0019-00 A1142 for the 4 module version and 108-0019-01 A1142 for the 2 module version. Also, there is a sealing flat gasket part number 108-0019-00 for the 4 module version and 108-0019-01 for the 2 module version, not supplied with receptacles. Note: No accessory can be mounted on the rear of short receptacle housing. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 153 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS DIMENSIONS MULTI-RECEPTACLE HOUSINGS STANDARD VERSION LIGHT WEIGHT VERSION Note: These multi-receptacle housing plates receive 4 module rack and panel plugs or free plugs version. No accessory can be mounted on the rear of light weight multi-receptacle housings version. VERSION 1044 0964 0804 0644 0484 0324 0244 0164 A (mm) 232.2 216.2 184.2 152.2 120.2 68.6 52.6 36.6 Number of rows 13 12 10 8 6 4 3 2 FREE PLUGS DMC-M 80-01 4 Module Version DMC-M 40-01 2 Module Version The receptacle/plug coupling is done with the tool part number 057-0592-80 or a standard allen key (coupling torque 0.10.03 daN.m). 154 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com RACK & PANEL PLUGS DMC-M 88-01 4 Module Version* DMC-M 48-01 2 Module Version* REVERSED RACK & PANEL PLUGS DMC-M 89-01 4 Module Version* DMC-M 49-01 2 Module Version* TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS DIMENSIONS *Panel cut out, a See page 157. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 155 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS 156 DIMENSIONS MODULES MALE MODULE FEMALE MODULE SIZES L1 MAX. MM SIZES L2 MAX. MM 22 to 12 16.46 22 to 12 22.40 8 18.70 8 33.20 Module extraction is done with the tool part number 057-0289-00 A or B. The module insertion in the housing (plug or receptacle) is done manually. KEY POLARIZATION Module view from front face Each module can have a specific polarization keyA, B, CorD. The polarized modules must be installed in their respectiveA, B, CorDhousing cavities. The modules with standard polarization N can be installed in all keyway options. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PANEL CUTOUTS FOR RACK AND PANEL PLUGS TYPE 88, 89 TYPE 48, 49 DMC-M 88, 89 with receptacle housing 82, 83, 84, 85 DMC-M 48, 89 with receptacle housing 42, 43, 44, 45 Misalignment max between. Rack and Panel to receptacle housing. OZ : 2 mm OY : 0.75 mm OX : 0.75 mm : 1 PANEL CUTOUTS FOR RECEPTACLE HOUSINGS TYPE 82, 83, 84, 85 TYPE 42, 43, 44, 45 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS DIMENSIONS Coupling torque for panel screw 0.2 daN.m max. DMC-M 80 with receptacle housing 82, 83, 84, 85 DMC-M 40 with receptacle housing 42, 43, 44, 45 NOTE: Multi-receptacle housing panel cut out contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 157 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS ACCESSORIES SHIELDED ACCESSORY BODIES 732-8054-10 A 4 Module Version NON SHIELDED CABLE CLAMPS 732-8002-00 4 Module Version 732-8002-01 2 Module Version FLIGHT PROTECTION CAPS 732-8075-00 EN4165F3B Shielded Cap for 4 Module Receptacle Housings 732-8258-00 Sealed Cap for 4 Module Receptacle Housings 158 732-8054-14 A 2 Module Version 732-8075-01 EN4165F3A Shielded Cap for 2 Module Receptacle Housings 732-8239-01 Captive Sealed Cap for 4 Module Receptacle Housings For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com CONTACT CRIMPING STEP 1: Use a crimping tool with the STEP 2: Strip the copper wire over* STEP 3: Insert the contact in the STEP 4: Insert the wire in the contact. STEP 5: Tighten the crimping tool. STEP 6: Inspect the contact. It must appropriate pilot stop. 5 mm maximum. crimping tool. have 8 markings, and the wire must be seen in the contact side hole. *For aluminum wire, contact us. Note: For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts. CONTACT INSERTION / EXTRACTION STEP 1: Use the appropriate plastic tool. There is one tool for each contact size. TOOLS PART NUMBERS M81969/14-01 M15570-20 M15570-16 M15570-12 114-008 or M81969/14-06 CONTACTS SIZE STEP 2: Insert the wire in the slot of the STEP 3: Insert the contact in the contact butts against the tool. contact fully home. Then remove the colored side of tool. Pull the wire until the tool and lightly pull the wire back to make 22 20 16 12 8 sure that the contact is well inserted. STEP 4: For extraction, insert the wire STEP 5: Press the wire between the Slide the tool into the cavity and push wire and tool back. in the slot of the white side of the tool. corresponding module cavity. Push the TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS fingers and the tool. Then pull the overall fully home until it is butted against the contact shoulder. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 159 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS MODULE INSERTION / EXTRACTION STEP 1: The module must be inserted STEP 2: Push manually the module (wired module polarization key must be visible use the insertion tool part number 057- from the marked side of the housing. 0699-00 A or B. Make sure that the from the rear side of the housing. The or not) until butting. For sealed modules STEP 3: For extraction use the tool part number 057-0289-00 A or B. module is well inserted either by pulling back the wires (if wired) or by pushing the module from the front of the housing STEP 4: Slide the tool around the cable. Then push the tool inside the housing until STEP 5: Note the different tool's position depending on the A, B, C or D cavities. butting. STEP 6: Press the cable between the tool and the fingers and pull the overall back. If the module is not wired, use the same tool, but push the module from the front of the housing. RECEPTACLE KEYING COMPONENT MOUNTING STEP 1: The receptacle keying component must be inserted by the rear side of the receptacle housing. Choose STEP 2: Insert the nut from the front of the receptacle housing. STEP 3: For mounting and STEP 4: Tighten the nut number 057-0590-80. a 0.15 0.02daN.m coupling dismounting, use the tool part with the tool, by applying torque. the orientation 1, 2, 3, 4, 5 or 6 by 60 rotation. Orientation is indicated by the largest keyway. 160 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PLUG KEYING COMPONENT MOUNTING STEP 1: Use the plug keying component corresponding to STEP 2: Insert the plug keying component in the front side the orientation 1, 2, 3, 4, 5 or 6 by 60 rotation. Orientation insertion of the receptacle keying component. Then fix the plug is indicated by the largest keyway. keying component manually by pushing it down to the bottom the receptacle keying component (same color code). Choose of the plug housing. Make sure that the orientation allows the of its cavity. FREE PLUG / RECEPTACLE COUPLING STEP 1: Use the tool part number 057-0592-80 or a standard allen key and apply a 0.1 0.03 daN.m coupling torque. SHIELDED BRAID MOUNT ON CHIMNEY STEP 1: Slide the chimney and STEP 2: Slide the shielded STEP 3: Use the tool part cable. ring over the chimney. the ring around the shielded the shielded braid around the braid and the 3 mm "band it" number 057-0450-00 to tighten STEP 4: Clip the module in the housing. TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS braid over the chimney. SHIELDED ACCESSORIES STEP 1: Choose the appropriate plug or receptacle accessory. Insert the STEP 2: Insert the chimneys in their respective cavities. STEP 3: Fit the accessory cover, and tighten the overall screws by applying a accessory in the housing. Make sure that 0.05+0.02 daN.m coupling torque with a the marking of the accessory is in front standard allen key. of the respective housing's cavities. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 161 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS 162 ASSEMBLY INSTRUCTIONS TOOLING ASSEMBLY For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com WIDE RANGE OF ELECTRICAL CONTACTS TE DEUTSCH contacts - M29600 & M39029 series are used in a variety of military and commercial applications. These TE DEUTSCH electrical contacts are designed to meet MIL-C-39029 or MIL-C-29600 standards and can transfer power and/or signal. For full product details on TE DEUTSCH contacts - M29600 & M39029 series, please see the specifications below. APPLICATIONS * Electronic box * Space & aerospace applications * Military applications * Industrial applications FEATURES * Signal or power transfer * Data buss * Mil-spec / ASN Standard For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH CONTACTS - M29600 & M39029 SERIES TE Connectivity DEUTSCH Contacts M29600 & M39029 Series 163 TE CONNECTIVITY DEUTSCH CONTACTS - M29600 & M39029 SERIES SELECT PAR T NUMBER SPECIFICATION P/N TE DEUTSCH P/N M29600/23-606 12343-23 BLUE BIN CODE BLACK BLUE M29600/23-607 12343-20 BLUE BLACK VIOLET M29600/23-608 12343-16 BLUE BLACK GRAY M29600/24-610 12341-23 BLUE BROWN BLACK M29600/24-611 12341-20 BLUE BROWN BROWN M29600/24-612 12341-16 BLUE BROWN RED M39029/1-100 2560-214-1631*(L) BROWN BLACK BLACK M39029/1-101 2560-215-1631*(L) BROWN BLACK BROWN M39029/1-102 2560-216-1431*(L) BROWN BLACK RED M39029/1-103 2560-217-1231*(L) BROWN BLACK ORANGE M39029/1-507 2560-218-2031*(L) GREEN BLACK VIOLET M39029/4-110 0641-1-2031*(L) BROWN BROWN BLACK M39029/4-111 0641-2-1631*(L) BROWN BROWN BROWN M39029/4-112 109026-31 BROWN BROWN RED M39029/4-113 0641-3-1231*(L) BROWN BROWN ORANGE M39029/4-114 109028-31*(L) BROWN BROWN YELLOW M39029/5-115 100503*(L) BROWN BROWN GREEN M39029/5-116 100504*(L) BROWN BROWN BLUE M39029/5-117 109027*(L) BROWN BROWN VIOLET M39029/5-118 100505*(L) BROWN BROWN GRAY M39029/5-119 109029 *(L) BROWN BROWN WHITE M39029/10-521 7362-255-1601 GREEN RED BROWN M39029/10-522 7362-226-1601 GREEN RED RED M39029/11-144 2560-212-2231 BROWN YELLOW YELLOW M39029/11-145 2560-212-2031*(L) BROWN YELLOW GREEN M39029/12-148 2562-209-2231*(L) BROWN YELLOW GRAY M39029/12-149 2562-209-2031*(L) BROWN YELLOW WHITE M39029/16-166 81542-238*(L) BROWN BLUE BLUE M39029/16-167 81542-23*(L) BROWN BLUE VIOLET M39029/16-168 81542-20*(L) BROWN BLUE GRAY M39029/16-169 81542-16*(L) BROWN BLUE WHITE M39029/16-170 81542-12*(L) BROWN VIOLET BLACK M39029/17-171 81543-238*(L) BROWN VIOLET BROWN M39029/17-172 81543-23*(L) BROWN VIOLET RED M39029/17-173 81543-20*(L) BROWN VIOLET ORANGE M39029/17-174 81543-16*(L) BROWN VIOLET YELLOW M39029/17-175 81543-12*(L) BROWN VIOLET GREEN M39029/18-176 81541-238*(L) BROWN VIOLET BLUE M39029/18-177 81541-23*(L) BROWN VIOLET VIOLET M39029/18-178 81541-20*(L) BROWN VIOLET GRAY M39029/18-179 81541-16*(L) BROWN VIOLET WHITE M39029/18-180 81541-12*(L) BROWN GRAY BLACK M39029/22-191 CTS-S22/22*(L) BROWN WHITE BROWN M39029/22-192 CTS-S20/20*(L) BROWN WHITE RED M39029/22-193 CTS-S16/16*(L) BROWN WHITE ORANGE M39029/22-605 CTS-S12/12*(L) BLUE BLACK GREEN M39029/28-211 6162-233-1277 (AU/NI) RED BROWN BROWN M39029/28-409 6162-234-1277 (AU/NI) YELLOW BLACK WHITE M39029/28-410 6162-235-1277 (AU/NI) YELLOW BROWN BLACK M39029/28-411 6162-236-1277 (AU/NI) YELLOW BROWN BROWN M39029/28-413 61 62-238-1277 (AU/NI) YELLOW BROWN ORANGE M39029/28-414 6162-239-1277 (AU/NI) YELLOW BROWN YELLOW M39029/28-415 6162-240-1277 (AU/NI) YELLOW BROWN GREEN *Various platings available, contact us. 164 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com SPECIFICATION P/N TE DEUTSCH P/N M39029/29-212 0660-206-1631*(L) RED BIN CODE BROWN RED M39029/29-213 0660-206-1282 (SILVER) RED BROWN ORANGE M39029/29-214 0660-206-08* RED BROWN YELLOW M39029/29-215 0660-206-04* RED BROWN GREEN M39029/29-216 0660-206-00* RED BROWN BLUE M39029/30-217 0662-212-1631*(L) RED BROWN VIOLET M39029/30-218 0662-207-1631*(L) RED BROWN GRAY M39029/30-219 0662-207-1282 (SILVER) RED BROWN WHITE M39029/30-220 0662-207-0882 RED RED BLACK M39029/30-221 0662-207-0482 RED RED BROWN M39029/30-222 0662-207-0082 RED RED RED M39029/31-228 4160-203-1631*(L) RED RED GRAY M39029/31-229 4160-204-1631*(L) RED RED WHITE M39029/31-240 0004-058-100*(L) RED YELLOW BLACK M39029/31-241 CANCELED, REPLACED WITH /31-627 RED YELLOW BROWN M39029/31-627 4160-202-2031*(L) BLUE YELLOW VIOLET M39029/32-247 4162-201-1631*(L) RED YELLOW VIOLET M39029/32-248 4162-202-1631*(L) RED YELLOW GRAY M39029/32-259 0007-008-100*(L) RED GREEN WHITE M39029/32-260 4109-207-2000*(L) RED BLUE BLACK M39029/56-348 38943-22*(L) ORANGE YELLOW GRAY M39029/56-351 38943-20*(L) ORANGE GREEN BROWN M39029/56-352 38943-16*(L) ORANGE GREEN RED M39029/56-353 38943-12*(L) ORANGE GREEN ORANGE M39029/57-354 38946-22*(L) ORANGE GREEN YELLOW M39029/57-357 38946-20*(L) ORANGE GREEN VIOLET M39029/57-358 38946-16*(L) ORANGE GREEN GRAY M39029/57-359 38946-12*(L) ORANGE GREEN WHITE M39029/58-360 38941-22 ORANGE BLUE BLACK M39029/58-363 38941-20*(L) ORANGE BLUE ORANGE M39029/58-364 38941-16*(L) ORANGE BLUE YELLOW M39029/58-365 38941-12*(L) ORANGE BLUE GREEN M39029/63-368 2562-201-2031*(L) ORANGE BLUE GRAY M39029/64-369 2560-201-2031*(L) ORANGE BLUE WHITE M39029/75-416 6162-217-1277 (AU/NI) YELLOW BROWN BLUE M39029/75-417 6162-218-1277 (AU/NI) YELLOW BROWN VIOLET M39029/75-418 6162-219-1277 (AU/NI) YELLOW BROWN GRAY M39029/75-419 6162-220-1277 (AU/NI) YELLOW BROWN WHITE M39029/75-421 6162-222-1277 (AU/NI) YELLOW RED BROWN M39029/75-422 6162-223-1277 (AU/NI) YELLOW RED RED M39029/75-423 6162-224-1277 (AU/NI) YELLOW RED ORANGE M39029/76-424 6162-229-1677 (AU/NI) YELLOW RED YELLOW M39029/76-425 6162-230-1677 (AU/NI) YELLOW RED GREEN M39029/76-426 6162-231-1677 (AU/NI) YELLOW RED BLUE M39029/76-427 6162-232-1677 (AU/NI) YELLOW RED VIOLET M39029/77-428 6162-213-1677 (AU/NI) YELLOW RED GRAY M39029/77-429 6162-214-1677 (AU/NI) YELLOW RED WHITE M39029/77-430 6162-215-1677 (AU/NI) YELLOW ORANGE BLACK M39029/77-431 6162-216-1677 (AU/NI) YELLOW ORANGE BROWN M39029/78-432 6162-253-1677 (AU/NI) YELLOW ORANGE RED M39029/78-433 6162-254-1677 (AU/NI) YELLOW ORANGE ORANGE M39029/78-434 6162-255-1677 (AU/NI) YELLOW ORANGE YELLOW M39029/78-435 6162-256-1677 YELLOW ORANGE GREEN TE CONNECTIVITY DEUTSCH CONTACTS - M29600 & M39029 SERIES SELECT PAR T NUMBER *Various platings available, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 165 TE CONNECTIVITY DEUTSCH CONTACTS - M29600 & M39029 SERIES 166 SELECT PAR T NUMBER SPECIFICATION P/N DEUTSCH P/N M39029/83-450 2560-221-2031*(L) YELLOW BIN CODE GREEN BLACK M39029/83-451 2560-222-2031*(L) YELLOW GREEN BROWN M39029/83-508 2560-220-2031*(L) GREEN BLACK GRAY M39029/84-452 2562-214-2031*(L) YELLOW GREEN RED M39029/84-453 2562-215-2031*(L) YELLOW GREEN ORANGE M39029/84-509 2562-213-2031*(L) GREEN BLACK WHITE M39029/90-529 6162-283-0877 GREEN RED WHITE M39029/91-530 6162-284-0877 GREEN ORANGE BLACK M39029/101-553 1662-213-2031*(L) GREEN GREEN ORANGE M39029/101-554 1662-213-1631*(L) GREEN GREEN YELLOW M39029/102-558 6162-324-1231 GREEN GREEN GRAY M39029/103-559 6162-325-1231 GREEN GREEN WHITE M39029/106-614 12333-22*(L) BLUE BROWN YELLOW M39029/106-615 12333-20*(L) BLUE BROWN GREEN M39029/106-616 12333-16*(L) BLUE BROWN BLUE M39029/106-617 12333-12*(L) BLUE BROWN VIOLET M39029/107-620 12331-22 BLUE RED BLACK M39029/107-621 12331-20*(L) BLUE RED BROWN M39029/107-622 12331-16*(L) BLUE RED RED M39029/107-623 12331-12*(L) BLUE RED ORANGE 02003-926 (DSCC PART NUMBER) 6162-328-1277 (AU/NI) WHITE RED BLUE 02004-936 (DSCC PART NUMBER) 6162-330-1277 (AU/NI) WHITE ORANGE BLUE M55302/65-02 2562-236-2231 N/A N/A N/A *Various platings available, contact us. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com SEALING SCREWS Sealing screws are designed with a groove underneath the head to accommodate an O-ring. When tightened, the O-ring is compressed against the connector flange a seal against air, water, and gas. These screws are also vibration-resistant. The reservoir beneath C D Length "O" Ring the head confines the O-ring and permits full metal-to-metal contact between the screw and the connector flange. Sealing screws can be reused without spoiling the sealing action. Sealing screws are used in conjunction with the nut plates below. C D Length "O" Ring Thread Size Thread Size SLOTTED PAN HEAD PHILLIPS PAN HEAD (MEETS MS3212 & MS32131) PART C D CLEAR HOLE NUMBER THREAD LENGTH MAX. MAX. MIN. MAX. PART C D CLEAR HOLE NUMBER THREAD LENGTH MAX. MAX. MIN. MAX. S-440-3/8 S-440-1/2 S-440-5/8 4-40NC-2A S-440-3/4 S-632-3/8 S-632-1/2 S-632-5/8 6-32NC-2A S-632-3/4 Metric SM4-12mm M4 SM5-12mm M5 ACCESSORIES ACCESSORIES 3/8"R-440-3/8 R-440-1/2 1/2" R-440-5/8 4-40NC-2A 5/8" .220" .069" .125" .129" R-440-3/4 3/4" R-632-3/8 3/8" R-632-1/2 6-32NC-2A 1/2" R-632-5/8 5/8" .271" .083" .147" .152" R-632-3/4 3/4" 12mm Contact us for details. 12mm 3/8" 1/2" 5/8" 3/4" 3/8" 1/2" 5/8" 3/4" .238" .080" .125" .129" .294" .097" .147" .152" Material: Passivated stainless steel screws & silicone rubber O-rings Additional threads, lengths, and styles available. Contact us for ordering information. NUT PLATES Nut plates are flat metal brackets containing four captive nuts that are used to mount flanged receptacles to a panel. They eliminate the challenge of working with loose nuts in a confined area and effectively distribute the screw tension across the back of the panel. These cost-effective devices are "self-wrenching," drawing CONNECTOR STYLES MIL-DTL-26482 the bracket up for automatic alignment. Our plates are a "C" shape, design which allows you to slip the nut plate over the wire bundle just prior to mounting. The bracket is aluminum alloy with alodine plating and the nuts are steel alloy-plated with cadmium. Nut plates mate with above sealing screws. MIL-DTL-38999 PART NUMBER THREAD AFD 50, MS3470 AFD 58, MS3472 DJT SERIES I M85049/95-8A M85049/95-10A M85049/95-10B M85049/95-12A M85049/95-12B M85049/95-14A M85049/95-14B M85049/95-16A M85049/95-16B M85049/95-18A M85049/95-18B M85049/95-20A M85049/95-20B M85049/95-22A M85049/95-22B M85049/95-24A M85049/95-24B M85049/95-25A 4-40 4-40 6-32 4-40 6-32 4-40 6-32 4-40 6-32 4-40 6-32 4-40 6-32 4-40 6-32 6-32 6-32 6-32 8 10 12 14 16 18 20 22 24 - 10 10 12 14 16 18 20 22 24 - 9 11 13 15 17 19 21 25 23 25 DTS/ACT SERIES III D38999/20 A/9 B/11 C/13 D/15 E/17 F/19 G/21 J/25 H/23 - TORQUE 4-40 6-32 IN/LB 6.3 10 MAX. MM .71 1.12 *plastic bracket + PCD contacts for high density contact arrangement, MA class only, special. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 167 ACCESSORIES ACCESSORIES STANDARD HEAT SHRINK BOOTS J DIA Standard heat shrink boots are supplied in flame-retardant polyolefin with an adhesive inner liner. A high shrink-ratio version for sealing smaller wire bundles is also available. The adhesive liner H DIA EXPANDED is heat-activated and bonds to the underlying surface, filling any small voids that might exist. CABLE O.D. When cool, the adhesive forms a barrier against water, moisture, dirt and other environmental contaminants. The lip on the connector end of the recovered boot fits into the sealing groove. J DIA RECOVERED Operating temperature is -67 F to 275 F (-55 C to 135 C). These boots are also available in halogen-free polyolefin, semi-rigid polyolefin, silicone, or Viton, with or without adhesive liner. H DIA CABLE O.D. DJT M85049/62 & DTS/ACT M85049/69 AFD M85049/60 HEAT (MIL-DTL-38999 STYLE) (MIL-DTL-26482 STYLE) SHRINK SHELL SIZE SHELL SIZE BOOT CABLE O.D. PART LENGTH ABC DEFGHJ NUMBER MAX. MIN. 10%8 10 12 1416 18 2022 24 9 11 13 15 17 19 21 23 25 HSB1 0.250.08 2.37 l ll l (6.4) (2.0) (60.2) HSB2 0.300.10 2.92 l l l l l l (7.6) (2.5) (74.2) HSB3 0.38 0.12 3.32l l l l (9.7) (3.0) (84.3) HSB4 0.45 0.14 3.92 l l l l (11.4) (3.6) (99.6) SB1 0.880.25 4.17 l l l ll l l l l l l l l l l l l l l l l l (22.4) (6.4) (105.9) SB2 1.010.29 4.77 l l l (25.7) (7.4) (121.2) SB3 1.160.33 5.46 l l l l (29.5) (8.4) (138.7) SB4 1.34 0.39 6.28l l l (34.0) (9.9) (159.5) SB5 1.47 0.41 7.00l l l l (37.3) (10.4) (177.8) SB6 1.72 0.48 8.00 l l l (43.7) (11.2) (203.2) All dimensions in inches (millimeters in parenthesis) 168 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com l RIGHT ANGLE HEAT SHRINK BOOTS RECOVERED RSB and RHSB Right angle heat shrink boots are supplied in flame-retardant polyolefin with an adhesive inner liner. A high shrink-ratio version for sealing smaller wire bundles is also available. The EXPANDED RHSB adhesive liner is heat-activated and bonds to the underlying surface, filling any small voids CABLE O.D. ACCESSORIES ACCESSORIES that might exist. When cool, the adhesive forms a barrier against water, moisture, dirt and other environmental contaminants. The lip on the connector end of the recovered boot fits into the sealing groove. Operating temperature is -67 F to 275 F (-55 C to 135 C). EXPANDED RSB These boots are also available in halogen-free polyolefin, semi-rigid polyolefin, silicone, or Viton, with or without adhesive liner. CABLE O.D. HEAT DJT M85049/62 & DTS/ACT M85049/69 AFD M85049/60 SHRINK (MIL-DTL-38999 STYLE) (MIL-DTL-26482 STYLE) SHELL SIZE BOOT CABLE O.D. SHELL SIZE PART LENGTH AB C D E F GH J NUMBER MAX. MIN. 10%8 10 12141618 2022248/910/1112/1314/1516/1718/1920/21 22/2324/25 RHSB1 0.24 0.08 1.77 l l l l (6.1)(2.0) (45.0) RHSB2 0.30 0.10 2.64 l l l l l l (7.6) (2.5) (67.1) RHSB3 0.37 0.12 3.17l l l l (9.4) (3.0) (81.0) RHSB4 0.45 0.14 4.57 l l l l (11.4) (3.6) (116.1) RSB1 0.880.23 4.14 l l l l l l l l l l l l l l l l l l l l (22.4) (5.8) (105.2) RSB2 1.010.26 4.88 l l l (25.7) (6.6) (124.0) RSB3 1.160.30 5.76 l l l (29.5) (7.6) (146.3) RSB4 1.34 0.35 6.78 l l l l l l (34.0) (8.9) (172.2) RSB5 1.47 0.37 7.29l l ll l l l l l (37.3) (9.4) (185.2) RSB6 1.72 0.44 7.93 l (43.7) (11.2) (201.4) All dimensions in inches (millimeters in parenthesis) For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 169 ACCESSORIES ACCESSORIES POTTING SYSTEM Manual Gun: EPX-Applicator (shown) Pneumatic Gun: EAS50P 3M Scotch-WeldTM EPX potting systems consist of a self-leveling Duo-Pak epoxy potting compound cartridge, an EPX applicator, and an EPX nozzle for precise mixing. 3M's two-part epoxy potting compound is for use with the PT/PTSE and MS-E/F/R, AIT & AIB series "P" style endbells. The EPX system provides an easy way to meter, mix and dispense potting compound. 3M's non-corrosive epoxy potting compound is specially-formulated for electronic applications. Available in black and clear. Nozzle: EPX-nozzle or 300-026 Shorter, easy-to-use 300-028 Potting Compound: DP270 BLACK DP270 CLEAR DP125 TRANSLUCENT 20-minute work-life with excellent wetting properties allows same-day shipping of assemblies DP100 PLUS CLEAR 4-minute work-life; Rapid setup for automotive applications BLACK POLYOLEFIN CONVOLUTED BOOTS Convoluted boots are used in applications that require various cable outlet angles or if the cable harness requires quick access to connector wiring. When held in place on an angle while cooling, these boots will maintain their bend. If maximum connector serviceability is required, a two-piece spin coupling endbell should be used. The convoluted boot is used in conjunction with this spin coupling endbell, which allows the user to unthread and push the endbell back out of the way by heating the boot until it becomes flexible. The user can make the required repair, reheat the boot and rethread the backshell without having to cut off and replace the boot. DJT M85049/62 & DTS/ACT M85049/69 AFD M85049/60 (MIL-DTL-38999 STYLE) (MIL-DTL-26482 STYLE) SHELL SIZE CABLE O.D. SHELL SIZE A B C D E F G H CONVOLUTED LENGTH MAX 90 BOOTS MAX. MIN. LENGTH 8 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 CSB2 CSB3 CSB4 CSB5 0.700.32 5.25 2.67 l l l l (17.8)(8.1)(133.4) (67.8) 1.060.50 5.75 2.89l l l l l l l l (26.9) (12.7)(146.1) (73.4) 1.440.69 6.25 3.08 l l l l l l (36.6) (17.5) (158.8) (78.2) 1.800.88 6.75 3.26l l l l l l (45.7) (22.4)(171.5) (82.8) All dimensions in inches (millimeters in parenthesis) 170 J 25 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com l l l l ACCESSORIES ACCESSORIES HEAT GUN The Panduit HSG115V500 heat gun is a general-purpose tool designed for all types of heat shrink boots and tubing. The air intake adjustment varies temperature from 500F (260C) to 650F (344C). The unit operates on 115 Vac at 11 amps. The tools comes with an adjustable stand and a neoprene AC cord. The bearings, brushes and heating element are replaceable. HSG115V500 For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 171 GLOSSARY OF TERMS GLOSSARY OF TERMS ACCELERATED AGING - A connector test in which temperature, voltage, current, or other parameters are increased beyond the normal operating values to observe deterioration in a relatively short period of time. ACCESSORIES - Auxiliary devices such as cable clamps, endbells, gaskets, or any number of mechanical hardware devices that can be added to a connector. ADAPTER - A device which enables the interconnection of two dissimilar connectors and/or mechanically allows the connection of unique accessories. Some adapters are actually connectors in themselves and allow the user to mate the adapter with one half of a connector and then mate a different type of connector to the adapter effecting a transition. These types of adapters are common in RF and audio connectors. Other adapters are purely mechanical and allow the use of unique accessories or allow for special mounting configurations. AEM - A connector insulating material which will not emit halogen (toxic) gases when exposed to flame. Referred to as a ZERO HALOGEN insulator. See HALOGEN. ALLOY - A composition of two or more elements, of which at least one is a metal. In connector applications it is usually a combination of metals which is used to create an alloy superior in performance to any of its individual components. ALTERNATE INSERT POSITION - See ROTATION. ALTERNATING CURRENT - A flow of electricity which reaches a maximum in one direction, decreases to zero, then reverses itself and reaches maximum in the opposite direction. This cycle is repeated continuously. The number of such cycles per second is the frequency. The average value of the voltage during any cycle is zero. Abbreviated ac. AMBIENT TEMPERATURE - The temperature of the environment surrounding the connector. Usually the air. Normally used as the reference when specifying the OPERATING TEMPERATURE range of the connector. AMP - Abbreviation for ampere. AMPERE - A unit of electrical current or rate of flow of electrons. One volt across one ohm of resistance causes a current of 1 ampere. ANODIZE - A protective, insulating oxide layer formed on a metal by electrolytic action. Occasionally used as the outer most layer in connector plating, anodize is a very tough, nonconductive plating. APIN CONTACT - (See Pizza Bone) ARC - A luminous discharge of electricity through a gas. In connector usage, this is an extremely undesirable discharge through the air across two or more contacts or the contacts and the shell. This is usually the result of operating the connector beyond it's capabilities. Arc discharge is characterized by a relatively low voltage drop, a high current density, and the high probability that the connector and related circuitry will be damaged as a result. ATMOSPHERE - The unit of pressure defined as the pressure of 760 mm mercury at 0o C. Approximately 14.7 pounds per square inch. AWG - American Wire Gauge. A standard for wire diameters based on the approximate circular mil area of the wire. As numbers get larger, wire diameters decrease in size (a size 16 AWG wire has a larger diameter than a size 22 AWG). BACK MOUNTING - See REAR MOUNTING. BACK-END TERMINATION - See ENDBELL. BACKSHELL MOLD - See POTTING CUP. BAR - A centimeter-gram-second unit of pressure (force exerted on a unit of area) equal to 1,000,00 dynes per square centimeter. Formerly known as microbar. Its symbol is b. BASE METAL - The metal which the connector or connector component is made and over which various platings will be deposited. BAYONET COUPLING - A quick coupling mechanism for mechanically mating and unmating connector halves. The plug half has a coupling nut with internal ramps and the receptacle has three "bayonet" pins. The two halves are mated and unmated by rotating the coupling nut. A REVERSE BAYONET COUPLING reverses this arrangement, with the ramps on the receptacle and the bayonet pins or roller bolts under the coupling nut. 172 BERYLLIUM COPPER - An alloy of copper used to make contacts. It is relatively expensive, but has superior spring quantities, is resistant to fatigue, and can operate at higher temperatures than other materials such as phosphor bronze. It is used when numerous insertion and extraction cycles are required. BEZEL - A holder or flange designed to receive and position a lens or window in an electronic component such as an indicator assembly. BIFURCATED CONTACT - A contact design in which the metal of the mating tube is slotted lengthwise to create two independent spring elements. BODY - The main portion of the connector made of the shell, insulator, and contacts. BOOT - A rear accessory, usually made of a resilient material, which is used around a multiconductor cable to add additional insulation, strength, abrasion resistance, or sealing. Also see SHRINK BOOT. BRAID - A woven metal tube used as shielding around a wire or a group of wires. In a flattened form, it is used as a grounding strap. BRASS - metal alloy of copper and zinc used for contacts. It is low cost, an excellent conductor, and resists fatigue. BREAKDOWN - An electrical discharge through a connector insulator or insulation on a wire. A catastrophic failure mode. BREAKDOWN VOLTAGE - The voltage at which an insulator ruptures. BREAKOUT - The point at which wires are separated from a multi-conductor cable or wire bundle for routing to other points. BS - Prefix for a performance specification of the British Standards Institution. See BSI. BSI - Abbreviation for British Standards Institution which deals with general, electrical, and telecommunication standards in Britain. BSI has a deliberate policy of republishing European standards in the English language as British standards. These usually bear the prefix BS EN. Specifications are based upon those of the CEN, CENELEC, ETSI, or international specifications of ISO, IEC, and ITU. BUNDLE - See WIRE BUNDLE. C - Abbreviation for centigrade, or more properly Celsius, since the term centigrade was officially abandoned by international agreement in 1948. See CELSIUS. CABLE ASSEMBLY - A cable (or bundle of cables) with plugs and/or receptacles on each end. CABLE CLAMP - A rear connector clamping accessory which tightens over a cable or wire bundle to provide strain relief to the cable. The cable clamp may be part of a more elaborate endbell or it may be used alone. Some cable clamps also provide cable jacket sealing using a resilient gland; for example the MS3057-C, others provide only strain relief. CABLE CONNECTING RECEPTACLE - Unlike most receptacles which are designed for panel mounting, a cable connecting receptacle is for in-line use. It does not have a flange or jam nut for panel mounting, but does have rear threads to accept an endbell. CABLE RECEPTACLE - See CABLE CONNECTING RECEPTACLE. CABLE SEAL - An endbell or cable clamp that is used to seal a round jacketed cable as it enters the rear of the connector. Examples would be a Gland Seal Endbell or an MS3057-C cable clamp. CABLE SEALING RANGE - See SEALING RANGE. CADMIUM - A metallic element chemically related to zinc and mercury, widely used for plating. It has an extraordinary ability to resist outdoor corrosion. It is especially resistant to alkali. Cadmium is electrically conductive and it is easy to solder. It's symbol is Cd. CANADIAN STANDARDS ASSOCIATION - In Canada, a body that issues standards and specifications prepared by various voluntary committees of government and industry. Abbreviated CSA. CEC - Canadian Electric Code. Standards and requirements for installation and maintenance of electrical components in Canada. CECC - Abbreviation for Electronic Components Committee of CENELEC, the European committee for Electrotechnical Standardization. CECC uses the IEC test methods, and thus is based upon worldwide standards. CEN - Abbreviation for European Committee for Standardization. A European standards group corresponding to the ISO at the European level. CENELEC - Abbreviation for European Committee for Electrical Standardization. A European standards group corresponding to the IEC at the European level. CHAMFER - A bevel cut on the inside edge of an insulator contact cavity or a mounting hole. In a contact cavity the chamfer is intended to guide the mating pin into the cavity. In a mounting hole it is a countersink to accept a cone shaped bolt. CIRCUIT - An electronic path between two or more points capable of carrying an electrical current. CIRCULAR MIL - The international term used to define the cross-sectional area of a wire, equal to the area of a circle one mil (.001 inch) in diameter. CIRCULAR MIL AREA - The square of the diameter of a round conductor measured in thousandths of an inch (.001). CLEARANCE HOLE - A mounting hole without threads. Also known as a through hole. CLOCKING - See INSULATOR ROTATION. CLOSED CRIMP CONTACT - A mounting hole without threads. Also known as a through hole. CLOSED ENTRY - An insulator design which limits the diameter of the mating contacts. CLOSED SOCKET CONTACT - A socket contact in which the mating cavity limits the entry of a contact or probe having a diameter larger than the mating pin. COEFFICIENT OF EXPANSION - The average expansion per degree of temperature over a specified range expressed as a fraction of the original dimension. The coefficient may be linear or volumetric. COMPONENT - An essential functional part of the connector. CONTACT - Conductive element in a connector which makes the actual connection between the wire and the mating connector for the purpose of transferring electrical energy. Ideally the contact should add nothing to the circuit. Contacts typically have a small CONTACT RESISTANCE and associated POTENTIAL DROP. Contacts come in many styles such as solder, crimp, printed circuit (PC), wire-wrap, first-make last-break, and thermocouple, to name just those found in this catalog. Also see SOLDER CONTACT, CRIMP CONTACT, PC CONTACT, THERMO-COUPLE CONTACT, FIRST-MAKE LAST-BREAK CONTACT, WIRE WRAP CONTACT, STAMPED AND FORMED CONTACT, SCREW MACHINE CONTACT, PIN CONTACT, and SOCKET CONTACT. CONTACT ALIGNMENT - The overall play that a contact has in the insulator cavity to allow the mating contacts to self align. Also called contact float. CONTACT ARRANGEMENT - See LAYOUT. CONTACT CAVITY - A defined hole in the connector insulator into which the contacts fit. The cavities are generally marked with a unique designation or number for ease of identification. CONTACT INSPECTION HOLE - See INSPECTION HOLE. CONTACT RESISTANCE - The maximum amount of resistance which a contact introduces into the connection when carrying a specified current (usually stated in milliohms). When not stated, values are typically given for "Initial" or new contacts. Most specifications also limit the maximum resistance during or after each of a series of extreme tests, such as "Contact Resistance After Corrosion Test". These figures are typically slightly higher than "Initial". Also see POTENTIAL DROP. CONTACT RETENTION - The maximum allowable axial load which can be applied to a contact from either direction without it being dislodged from the insulator. Usually stated in Newtons or pounds of force. CONTACT SEPARATION FORCE - The force required to separate a pair of mated contacts. Usually stated in Newtons or pounds of force. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com CONTACT SIZE - This usually relates to the maximum size wire this contact can nominally accommodate. It is based on that AWG size most closely corresponding to the circular mil area of the engaging end of a pin contact. For example, a size 16 contact can accommodate a size 16 AWG wire maximum and the pin corresponds to the CMA of a size 16 AWG. Note, however, that oversized crimp pots are available for some crimp contacts which will allow, for example, a size 16 contact to accommodate a size 14 AWG wire. CONTACT SPACING - The distance between two centers of adjacent contacts. CONTINUITY - An unbroken conductive path for electrical energy. COUPLING - There are three common methods of mechanically coupling circular connectors, all three are represented in this catalog. Coupling can be made with threads (as in the CT series), three pin bayonet (as in TRIDENT and KPT/ KPSE) or ramps (as in the CB and CR series). COUPLING NUT - The rotating ring on plug style connectors which mechanically locks the two connector halves together. Coupling nuts may function by means of internal threads, roller wheels, pins, or internal bayonet ramps. Also known as a coupling ring. COUPLING RING - See COUPLING NUT. COUPLING TORQUE - Torque is rotational force, usually stated in Newton-meters or Foot-pounds. In the coupling of connectors it is normally used to give the maximum or minimum force which should be applied to the coupling nut when mating and unmating the two connector halves. CPS - Cycles per second. CREEPAGE - The conduction of electricity across the surface of an insulator. CREEPAGE DISTANCE - The shortest distance between contacts of opposite polarities, or between a live contact and ground, measured over the surface of the insulator. CREEPAGE PATH - A path across the surface of the insulator between two conductors. Lengthening the path reduces the possibility of arc damage. CRIMP - A method of attaching a contact to a wire through the application of pressure. CRIMP CONTACT - A contact which is terminated to a wire by means of crimping with an appropriate die and tool. After termination, an insertion tool is normally used to insert the crimped contact into the connector. Removable crimp contacts can be FRONT RELEASE or REAR RELEASE. A removal tool is usually required to remove the contact. CSA - Abbreviation for Canadian Standards Association. CURRENT - The movement of electrons through a conductor. Current is measured in amperes. It's symbol is I. CURRENT RATING - The maximum current that a particular wire, contact, or connector can accommodate. NOTE: When several wires are used in a single connector or elevated temperature or altitude is involved, derating curves must be applied to these ratings. A typical derating system is MIL-W-5088 which allows the user to calculate the derating effects of current, ambient temperature, number of wires in the bundle, and altitude. DB - Abbreviation for DECIBEL. DEAD FACE - See DEAD FRONT. DEAD FRONT - The mating surface of a connector which is designed so that the conductive elements, such as the contacts, are physically recessed in the insulator to avoid shorting or shock hazard. DECIBEL - A standard unit of measure for transmission gain or loss. It expresses the ratio of power input to power output. Abbreviated DB. The term DBm is used when 1 milliwatt is the reference level. DERATING - To reduce the voltage, current, or power rating of a connector to improve its reliability or to permit operation at high ambient temperatures or altitudes. DERATING CURVE - A graph of the change in power handling capability of a connector as a function of ambient temperature or altitude. Typically the graphed function is curved, hence the name. stability, and superior electrical insulating properties. DIELECTRIC - An insulator used to isolate two conductors. DIN - Abbreviation for DEUTSCHe Industrie Norm, a German standards organization. DIRECT CURRENT - An essentially constant value of current that flows in only one direction. Abbreviated dc. DRAIN WIRE - In a foil shielded cable, the drain wire is an uninsulated wire which runs the length of the cable making intimate electrical contact with the inside of the foil. Since it would be difficult to directly terminate the fragile foil shield, the drain wire is used to terminate the shield by either soldering or crimping the drain wire to a ground termination. DUMMY RECEPTACLE - A receptacle shell which takes the place of a working receptacle and is used to fill an empty connector mounting hole or to provide a location to mate an unused connector. A dummy receptacle has no contacts and no insulator and thus provides no electrical function. DUST CAP - A cover used in place of a mating connector to seal it against dirt and moisture. Usually secured to the connector by a captive chain, wire, or rope. DYNE - The standard centimeter-gram-second unit of force, equal to the force that produces an acceleration of one centimeter per second per second on a mass of one gram. Its abbreviation is dyn. ELECTROPLATNG - To deposit a metal on the surface of a conductor using electrolysis. EMI/RFI - Electro-Magnetic Interference and Radio Frequency Interference. This is unwanted stray electronic radiation which may enter, and/or be emitted by a electronic system. The most common method of shielding interconnections against this radiation is to use wires with a metallic braided shield and a connector system which will extend the shield through the interconnection. This type of design will keep radiation from entering, or being emitted by the system. Endbells for shielded cable and connectors with threads or grounding fingers are typically used for this purpose. Call for the specific EMI/RFI accommodations of the connectors in this catalog. EN - Abbreviation for Euro Norm. A European market-wide product standard. ENDBELL (also known as BACKSHELL) - The outer rear end of the connector which is attached by means of internal threads or screws. It adapts the connector to its wire connections in a variety of ways. Typical endbells might have cable clamps to secure a wire bundle, ridges for heat shrink tubing, pipe threads, or shield termination mechanisms. Endbells may be straight, right angle, or 45 degree. ENVIRONMENTALLY SEALED - A connector which uses seals, gaskets, O-rings, potting, or other devices to prevent moisture, dirt, air, or other contaminants from entering and degrading its performance. ETSI - Abbreviation for European Telecommunications Standards Institute. A group which deals with telecommunications standards at the European level, corresponding to the ITU at the international level. EU - Abbreviation for European Union. A group of European community nations. In practice, they typically adopt standards set by the ISO, IEC, and ITU. EX APPROVAL - Symbol to identify approval by the ATEX directive. EXTRACTION TOOL - A device used to remove a (removable) contact from a connector insulator. The extraction tool may be inserted into the mating face of the insulator (FRONT RELEASE) or the wire side (REAR RELEASE). In either case, the contact comes out the rear, or wire side, of the connector. F - Abbreviation for Fahrenheit. FAHRENHEIT - A temperature scale in which the freezing point of water is defined as 32 degrees and the boiling point is 212 degrees at normal atmospheric pressure. See the conversion tables for converting Fahrenheit to Celsius. FERRULE - A bell shaped ring which is placed over a WIRE SEALING GROMMET to provide uniform axial compression of the grommet and to minimize the transmission of torque to the grommet when the endbell is screwed on to the rear of the connector. Ferrules are a part of the sealing mechanism at the rear of a connector. Ferrules are normally a separate component part of the connector although some endbells have integrated ferrules. Ferrules are usually made from a thermoplastic material, but occasionally ferrules are made of metal. FINISH - See PLATING. FIRST-MATE LAST-BREAK CONTACT - A contact which is longer than a standard contact or which sits in the insulator in such a way that it mates with the opposing connector half before any of the other contacts. Used to insure that a ground connection between the connector halves mates before, and breaks after, any of the other contacts. GLOSSARY OF TERMS GLOSSARY OF TERMS FLANGE - A square mounting flange with four mounting holes for bolting the connector to a panel. The mounting holes may be clearance holes or threaded. FLANGED RECEPTACLE - The shell of this connector has a square flange with mounting holes at each corner. Mounting holes are usually clearance holes, but may be threaded. Flanged receptacles can usually be front or rear panel mounted depending upon panel thickness. Some connectors have two different versions, one for front mounting, and one for rear panel mounting. As known as a Box Mount or Wall Mount. FLASH - 1. As commonly used in connector terminology, flash refers to extremely thin platings of metal, for example: gold flash is a very thin plating of gold. So thin, that the thickness is generally not specified. 2. A defect in the molding process or omission of a secondary operation such that undesirable rough edges remain on the connector from the mold gate or seam. FLASH PLATING - See FLASH (1). FOLLOWER - See FERRULE. FOOT-POUND - A unit of measurement equivalent to the work of raising one pound vertically a distance of one foot. FRONT MOUNTING - A receptacle that can only be mounted to the front of a panel with it's mounting FLANGE outside the equipment. FRONT RELEASE - For crimp type removable contacts, front release means that the appropriate extraction tool is inserted from the front, or mating face, of the connector. The contact is then pushed out the rear (wire side) of the connector. g - The international unit for the acceleration of a falling body in the earth's gravitational field, inversely proportional to the square of the distance from the body to the center of the earth. 1g = 32.17 feet per second per second. Connectors are frequently tested by subjecting them to very short duration shocks which are several times the force of gravity while simultaneously confirming electrical continuity. GAS TIGHT - The mating of two contact surfaces which are so tight that corrosive gasses can not enter the joint. GEESC - General Electrotechnical Engineering Standards Committee. A European organization which sets standards for electrical devices. GLAND SEAL - Usually part of an endbell, a gland seal is a resilient element which is compressed around a cable jacket by means of a compression ring. When the proper diameter wire is used and the compression ring is tightened to specifications, the gland creates an air and moisture tight seal around the cable jacket. GOLD - A precious metal which is more conductive than silver or copper. Because it does not corrode and is highly conductive, it is used as a plating for contacts. It's chemical symbol is Au. GROMMET - See WIRE SEALING GROMMET. FAILURE MODE - The manner in which a failure occurs, including the operating conditions of the connector at the time of failure. GROMMET CAVITY - A defined hole in the WIRE SEALING GROMMET through which the wires are passed. The cavities are generally marked with a unique designation or number for ease of use. FEMALE CONTACT - See SOCKET CONTACT. GROMMET SEAL - See WIRE SEALING GROMMET. DIALLYL PHTHALATE - A thermosetting plastic used for insulators and some types of connector housings. It has outstanding resistance to chemicals, excellent dimensional For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 173 GLOSSARY OF TERMS GLOSSARY OF TERMS GUIDE PIN - A special pin which is inserted into a socket contact before the contact can be inserted into the connector insulator. Guide pins provide a rounded surface at the front of the socket and greatly aid in pushing the contact into the insulator thus avoiding damage to both the insulator and the contact. Typically, small size socket contacts require the use of guide pins while larger sizes can be inserted without them. HALOGEN - A general name applied to four chemical elements, fluorine, chlorine, bromine, and iodine, that have similar chemical properties. As it applies to connector insulating materials, these elements are all high toxic to humans when burned. HARNESS - A group of wires or cables bundled together with attached connectors and/or components in a preshaped assembly. HEAT SHRINK ENDBELL - An endbell specifically designed to allow heat shrink boots or heat shrink tubing to be applied over it and insure a good bond. HEAT SHRINK BOOT - A plastic made of nylon or polyolefin which shrinks when heated to provide insulation and environmental protection from wires. HERTZ - International unit of frequency equal to one cycle per second. That is, 20,000 Hz is 20,000 cycles per second. HIGH VOLTAGE - A voltage that could cause damage or injury. Hz - Symbol for Hertz, an International unit of frequency equal to one cycle per second. That is, 20,000 Hz is 20,000 cycles per second. I.D. - Abbreviation for inside diameter. INSULATION SUPPORT - An extended portion at the rear of a crimp contact that is crimped around the wire insulation to provide extra strain relief. This crimp is in addition to the crimp over the conductor which provides the actual electrical termination. INSULATOR - The insulating element into which the contacts are mounted in a connector. This can be a resilient material, thermoplastic, or a thermoset compound, among other materials. INSULATOR POLARIZATION - See INSULATOR ROTATION. INSULATOR ROTATION - A method of differentiating a circular connector if more than one connector with the same sex and layout is to be used in a system. The insulator is permanently positioned in the shell so that only a connector with the same degree of rotation can be mated with it. Possible rotations are specific to each layout with some layouts having many possible rotations and others having none. A chart of valid rotations is listed by layout for connectors capable of being rotated. Most connector series use the military convention of assigning letter designations for specific degrees of rotation (for example: W, X, Y, Z). Also see KEYING. INTERCHANGEABLE - The characteristic of connectors in which a connector half of one manufacturer or series will directly replace that of another manufacturer and provide the same electrical and mechanical function. IEC - Abbreviation for the International Electrotechnical Commission. An international organization that develops standards exclusively for electrical engineering. CENELEC is the equivalent organization at the European level. INTERFACIAL SEAL - The sealing of mated connectors over the entire face of the mating insulators when the two connector halves are mated. Usually done by employing resilient insulators. INITIAL - A test result taken prior to any other environmental testing. For example, contact resistance is frequently specified "Initial" , that is, with "new" contacts. Most specifications also limit the maximum resistance during or after each of a series of extreme tests, such as "Contact Resistance After Corrosion Test". These figures are typically slightly higher than "Initial". INTERMATEABLE - The characteristic of connectors in which a connector half of one manufacturer or series will mate directly with the connector half of another manufacturer. INTERMITTENT - Occurring at intervals. A connection which passes electrical current only in random or undesirable intervals. IN-LINE RECEPTACLE - See CABLE CONNECTING RECEPTACLE. INTERMOUNTABLE - The characteristic of connectors in which one manufacturer's connector or series will mount in exactly the same panel space and mounting holes as another manufacturer's. INDENTOR - The part of a crimping die which indents the contact barrel to form the actual crimp. Indentors normally make six or eight multiple indention's for each crimp. INDIVIDUAL WIRE SEALING GROMMET - See WIRE SEALING GROMMET. INSERT - See INSULATOR. INSERT ARRANGEMENT - See LAYOUT. INSERT RETENTION FORCE - The maximum allowable force which should be applied to the face of the insulator without dislodging it from the shell or causing any change in connector performance specifications. Usually stated in Newtons or pounds of force. INSERTION FORCE - The effort, usually stated ounces or Newtons, required to engage two contacts or connector halves. INSERTION TOOL - A device used to insert a contact into a connector insulator. INSPECTION HOLE - A small hole in a crimp contact barrel. A properly crimped contact will allow the user to see the bare wire through the inspection hole. This is verification that the wire is fully seated in the crimp barrel. INSULATION - A material which has high electrical resistance and is suitable for covering or encasing electrical components to prevent a short circuit. INSULATION DISPLACEMENT CONNECTOR (IDC) - A connector contact with sharp tines which pierce and displace the wire insulation and make direct electrical connection with the conductor. Normally used with multipin connectors which must be terminated to flat cable. This is a fast, low cost method to terminate many conductors simultaneously. INSULATION GRIP - See INSULATION SUPPORT. INSULATION RESISTANCE - The minimum resistance (usually stated in Megohms) between adjacent contacts and between the contacts and the shell at a specific voltage. 174 When not stated, values are typically given for new insulators. Most specifications also specify minimum resistance figures during or after each of a series of extreme tests, such as "Insulation Resistance During Dry Heat". INTRINSIC - A natural or essential property of a system that occurs within. IP65 - One classification from a rating system used in Europe covering the environmental sealing capability of a connector or enclosure. The system uses two digits, the first digit relates to the degrees of protection the connector has from dirt and dust under the conditions defined in the specification. The second digit relates to the degrees of protection it has against moisture. The degree of protection against dirt ranges from 1 (no protection), to 6 (dust tight). Moisture sealing in the specification ranges from 1 (no protection), to 8 (protected against continuous submersion). The classification IP65 states that the connector is "dust-tight" (6), allowing no ingress of dust what-so-ever, and "protected against water jets" (5), water projected by a nozzle against the connector from any direction shall have no harmful effect. IP67 - One classification from a rating system used in Europe covering the environmental sealing capability of a connector or enclosure. The system uses two digits, the first digit relates to the degrees of protection the connector has from dirt and dust under the conditions defined in the specification. The second digit relates to the degrees of protection it has against moisture. The degree of protection against dirt ranges from 1 (no protection), to 6 (dust tight). Moisture sealing in the specification ranges from 1 (no protection), to 8 (protected against continuous submersion). The classification IP67 states that the connector is "dusttight" (6), allowing no ingress of dust what-so-ever, and "protected against the effects of immersion" (7), the ingress of water in harmful quantity shall not be possible when the connector is immersed in water under defined conditions of pressure and time. IP69 - One classification from a rating system used in Europe covering the environmental sealing capability of a connector or enclosure. The system uses two digits, the first digit relates to the degrees of protection the connector has from dirt and dust under the conditions defined in the specification. The second digit relates to the degree of protection it has against moisture. The degree of protection against dirt ranges from 1 (no protection), to 6 (dust tight). Moisture sealing in the specification ranges from 1 (no protection), to 8 (protected against continuous submersion). The classification IP69 states that the connector is "dusttight" (6), allowing no ingress of dust whatsoever, and "protected against the effects of high pressure steam washing" (9), the ingress of water in harmful quantity shall not be possible when the connector is subjected to high pressure steam washing under defined conditions of pressure and time. IP RATING - Ingress Protection Rating, describes degrees of protection from objects and water. Used for electrical and mechanical enclosures. ISO - Abbreviation for the International Organization for Standards. A group that operates at the international level and sets most standards for industry, with the exception of electrical engineering and telecommunications which are set by the IEC and ITU respectively. CEN is the equivalent organization at the European level. ITU - Abbreviation for International Telecommunications Union. A group which sets international standards for telecommunications. ETSI is the equivalent organization at the European level. JACKET - The outermost layer of insulation in a cable composed of several wires. JACKSCREW - A screw attached to one half of a connector pair used to mechanically align, draw them together, and lock them in place. JAM NUT - See JAM NUT RECEPTACLE. JAM NUT RECEPTACLE - A top-hat shaped connector (the top of the hat being the mating surface). It is mounted into a round panel hole from the rear. The "brim of the hat" prevents the connector from falling through the hole. A large hex nut (jam nut) is screwed on to the front of the connector to secure it to the panel. Typically, the upper "brim" of the hat contains an O-ring which seals the connector to the panel. KEY - A mechanism used to polarize connectors by the user. See KEYING. KEYING - A method of differentiating a connector if more than one connector with the same sex and layout is to be used in a system. The key is usually a pin or other projection which can be located in a contact cavity or slot. The key will prevent a connector without a matching orifice from mating. Keying and POLARIZATION serve the same function, but keying can be done by the user, while polarization is manufactured into the connector and normally can not be altered by the user. LACING CORD - Several types of cord or ribbon which can be used to tie a group of wires into a bundle or harness. LAMBDA - Greek letter used to designate wavelength measured in meters. LANYARD RELEASE - A plug connector with a wire or cable handle (lanyard). The plug can be separated from the receptacle by an axial pull on the lanyard. LAYOUT - The number, size, and geometric arrangement of the contacts in a connector. When a connector is said to have a certain "layout" it refers to a specific contact configuration. For example, the KPT/KPSE series has a page of drawings showing the arrangement of the contacts in the insulator. Each of these arrangements can be referred to as a layout. L.E.D. - Abbreviation for light emitting diode. A solid state light source which may emit visible light or light of a higher or lower frequency. One application is for very long life, shock resistant lighted indicators. LEVELS OF INTERCONNECTION - A system of classifying interconnection devices into one of six categories. Level 1 is chip to lead. It covers interconnections used inside of integrated circuits and passive devices to connect the internal elements to the leads on the device package. Level 2 is device to board. It covers the interconnection of PC mounted parts to the printed circuit board. Level 3 is Board to Backplane. It covers the direct interconnection of PC boards. Level 4 is Board to board. It covers interconnections For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com between circuit boards within the same enclosure. Level 5 is board to box. It covers interconnection of circuit board to the I/O of the equipment. It forms the system interconnection to the outside world. Level 6 is System to System. It covers external connections of one system to another, for example an interconnection of a computer to it's CRT terminal would be a Level 6 interconnect. LOCATOR - A part of a crimping tool TURRET. Rotation of the locator sets the tool for a particular size or sex contact. Also see TURRET. LOCK WIRE - A mechanical means of securing a mated pair of threaded connectors. A wire is passed through a hole in the coupling nut and then secured to the shell, endbell, or other surface. Using this technique, the coupling nut can not be removed without cutting the lock wire. Lock wires are used to provide additional vibration resistance or to minimize the possibility of tampering with the connector. Lock wires are unnecessary with bayonet style connectors. MALE CONTACT - See PIN CONTACT. MATING LIFE - The minimum number of times a connector can be mated and unmated and still meet all of its design specifications. The maximum life may be much higher than this figure. MEAN TIME BETWEEN FAILURES - The limit of the ratio of operating time of a connector to the number of observed failures as the failures approach infinity. Abbreviated MTBF. MICRON - A unit of length equal to 10-6 meters (.001 millimeters). MIL - One thousandth of an inch (.001). Used in the United States as unit of length in wire diameters and linear dimensions. MIL-SPEC - Abbreviation for Military Specification. MILLI - Prefix meaning one-thousandth (1/1000, .001, or 10-3) Abbreviated m. MILLIAMP - Abbreviation for milliampere. MILLIAMPERE - One one-thousandth (.001) of an ampere. Abbreviated mA. MILLIMETER - Metric unit of linear measure. 1 millimeter = .03937 inches. MILLIOHM - One one-thousandth (.001) of an ohm. MILLISECOND - One thousandth of a second (.001). Abbreviated ms. MILLIVOLT - One thousandth of a volt (.001). Abbreviated mV. mm - millimeter. See MILLIMETER. mm2 - Millimeters squared. A standard for wire diameters used in Europe instead of AWG. As numbers get larger, wire diameters increase in size. The relationship between mm2 and AWG is reverse logarithmic. 1 mm2 = 1973 circular mils. A conversion graph is needed to make accurate comparisons between AWG and mm2. Call for assistance. MOUNTING CLIP - Any of a variety of mounting accessories used to secure a connector or connector pair to a rigid surface. MOUNTING FLANGE - See FLANGE and FLANGED RECEPTACLE. MS - 1. Abbreviation for Millisecond. 2. Abbreviation for Military Specification. MTBF - Abbreviation for mean time between failures. MULTI-CONDUCTOR CABLE - Two or more individual wires surrounded by a jacketing material. N - See NEWTON. NANO - One billionth (10-9). Abbreviated n. NEMA - Abbreviation for National Electrical Manufacturer's Association. An organization of manufacturers of electrical products that sets various standards for electrical devices. NEMA ratings for degrees of protection against environmental contamination for electrical devices is roughly equivalent to the IP rating system in Europe. NEST - The portion of a crimping die that supports the contact barrel during crimping. NEWTON - A unit of acceleration. One Newton is the force capable of accelerating 1 kilogram to one meter per second per second. 1 pound force = 4.448221 Newtons. NEWTON-METERS - A unit of measure for rotational acceleration. 1 Nm = .7376 Foot Pounds. Nm - See NEWTON-METERS. NPT - National Pipe Thread. A standard system of threads used for pipe. O.D. - Abbreviation for outside diameter. OHM - The unit of electrical resistance. One ohm is the value of resistance through which a potential difference of one volt will maintain a current of one ampere. Its symbol is the Greek letter omega. O-RING - A donut shaped ring of rubber used as a seal around the periphery of connectors and connector accessories to form an air, dirt, and moisture tight seal. OPEN CRIMP CONTACT - Contact which has an opening that remains open untill crimped to the wire. OPERATING TEMPERATURE - The range of AMBIENT TEMPERATURES over which the connector can operate and still meet all of it's design specifications. OPERATING VOLTAGE - The range of voltages over which the connector can be operated. Safety precautions must be taken anytime a voltage in excess of 50V is to be used in a circuit. Check your local and national codes for guidelines OUTGASSING - The circumstance in which an insulator releases gasses trapped within it under a vacuum or conditions of decreased pressure, high heat, or both. rotation, keys, keyways, ramps, or other means. Polarization prevents connectors of the same size and/or same layout from intermating when this is undesirable, such as when two otherwise identical connectors are used on the same panel. Polarization is typically done by the assembler and can not be changed by the user, while keying is typically done by the user with an auxiliary keying device. POLARIZING PIN - See KEY. POLARIZED BACKSHELL - An ENDBELL with "TEETH" for positioning the endbell. POSITION - See INSULATOR ROTATION. POTENTIAL - The difference in voltage between two points in a circuit. Frequently one point is assumed to be ground, which has zero potential. POTENTIAL DROP - The difference in potential between two ends of a resistance with a current flowing through it. In connector specifications it is the maximum amount of voltage drop in millivolts (or resistance in milliohms) which a contact introduces into the connection. When not stated, values are typically given for "Initial" or new contacts. Most specifications also limit maximum voltage drop (or resistance) during or after each of a series of extreme tests. These figures are typically slightly higher than "Initial". POT LIFE - The period after the addition of a catalyst during which the compound can be used. POTTING - The permanent sealing of a cable to a connector using an insulating material such as potting compound to exclude moisture or provide stain relief. See POTTING CUP. POTTING COMPOUND - A sealing material used in potting to fill a potting cup. POTTING CUP - A bell-shaped (plastic) endbell with an enlarged opening for the wires. After the connector is loaded with wired contacts, the potting cup is attached to the rear of the connector. The inside of the cup is then filled with a potting compound. When the compound hardens, it forms a solid, permanent, watertight mass around the wires. PANEL - The outside surface of a piece of equipment on to which connectors are mounted. The panel is usually made of metal. POTTING RING - A portion of the POTTING CUP which secures the bell shaped cup to the rear of the connector, usually by means of internal threads. PANEL MOUNT - A connector designed to be mounted on a panel by means of screws or jam nut. PRE-TIN - To apply tin-lead solder to contact solder cup and/or conductor prior to soldering the two together. PAIRED CABLE - A cable in which all of the conductors are arranged in the form of twisted pairs. RACK & PANEL CONNECTOR - A connector made to mount inside a cabinet (rack) which contains electronic modules. These modules have a mating connector half mounted on their rear panels. The modules slide into and out of the rack like a drawer. When fully pushed into the rack, the connector halves self align and mate, connecting the module to the rack system. This arrangement of rack mounted modules makes it easy to quickly interchange modules. PC CONNECTOR - A connector with PC contacts. PC CONTACT - A pin or socket contact that has a post opposite the mating end which is intended to be soldered directly to a printed circuit (PC) board instead of being terminated to a wire. The solder post may come in a variety of diameters and lengths. PC PIN - See PC CONTACT. PERIPHERAL SEAL - A resilient seal used to keep moisture from entering the connector at the point where the plug and receptacle shells meet. A common method is to use flat gaskets on receptacles and O-rings on plugs. PHOSPHOR BRONZE - An alloy of copper, tin, and phosphorus used to make spring contacts. It typically used in lower cost contacts where frequent insertions and withdrawals and high temperatures are not a factor. PIN - A male contact. See PIN CONTACT. PIN CONTACT - The contact which has a long shaft at the engagement end which enters the socket contact. PIZZA BONE - The uneaten, discarded pieces of crust from the outside edge of a slice of pizza. NAPKIN RING - One of several designs used for screw machine socket contacts. A band of plated conductive metal is formed around a circumferential cut or opening in the mating portion of contact. This creates a zone of mechanical and electrical continuity between the mated contacts. PLATING - The metallic coatings used on contacts and metal connectors. These are thin layers of metal designed to improve conductivity, solderability, or to resist corrosion. Typical contact finishes are gold or silver. Typical shell finishes are olive drab over cadmium, electroless nickel, or black anodize. NEC - National Electrical Code which contains regulations governing construction and installation of electrical wiring apparatus in the United States. PLUG - The male portion of the connector pair usually employing a coupling nut to secure it to the receptacle half. A Plug may have either pin or socket contacts. NEC DIVISION - National Electric Code sets national standards for areas where hazardous gases and/or explosions could occur. POLARIZATION - A mechanical mechanism that allows connector halves to intermate in only one specific orientation. This can be accomplished by asymmetrical shapes of the two halves as in a D-Subminiature connector, insulator GLOSSARY OF TERMS GLOSSARY OF TERMS RAMP - A sloped channel that accepts the bayonet pins or roller wheels in a bayonet or reverse bayonet connector. The ramp is part of the mechanism which mechanically locks the two connector halves together. RANGE - See SEALING RANGE and WIRE RANGE. RATCHET CRIMP TOOL - A crimping tool with a ratchet mechanism in the handle which will not allow the jaws to open until the crimp dies have closed completely insuring a complete crimp. REAR MOUNTING - A receptacle that mounts through the panel from the rear, with it's mounting flange inside the equipment. Typically, rear mount receptacles are slightly longer than front mount types to allow for the thickness of the panel. Flange mount receptacles usually come in front and rear mount versions. All Jam nut receptacles are rear mount. REAR RELEASE - Device in the insulator allowing only the removal of contacts from the rear by an extraction tool. RECEPTACLE - The connector half that mates with the plug. The receptacle has threads, pins or ramps which engage the coupling nut on the plug, locking the two halves together. A receptacle may have either pin or socket contacts. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 175 GLOSSARY OF TERMS GLOSSARY OF TERMS REDUCTION SLEEVE - A method of crimping a wire on to a crimp contact when the wire diameter is smaller than that accommodated by contact. The sleeve is inserted into the contact crimp barrel and then the wire is inserted into the sleeve. The contact is then crimped. The sleeve increases the diameter of the wire such that standard crimping tools and contacts can be used. REMOVABLE CONTACT - A contact which can be inserted and removed from the insulator by the user. Insertion tool and extraction tool are normally required to insert and remove the contact. REMOVAL TOOL - See EXTRACTION TOOL. RESISTANCE - That property of a substance which impedes current and results in the dissipation of power in the form of heat. The unit of resistance is the ohm. SHIELDED CABLE ENDBELL - Endbell with a threaded rear ring designed to captivate the braid of a shielded cable and continue the shielding through the connector. SHOCK - An abrupt impact applied to a stationary object. It is usually expressed in gravities (g). RMS - Abbreviation for root-mean-squared. SHRINK BOOT - A rear accessory made from various types of insulating materials which shrink when specific temperatures are applied to them. Shrink boots are used to add additional insulation, strength, abrasion resistance, or sealing properties to the connector. Boots are supplied to the user in an expanded form, but return to a predefined shape and size when the appropriate amount of heat is applied to them. Various materials and options are available to meet specific user requirements, such as boots with meltable inner adhesive liners which form a moisture tight mass inside the boot after it has been shrunk. RoHS - ARestriction of Hazardous Substances Directive, Retricts the use of hazardous materials in electrical components. Helps reduce the amount of toxic waste. SILICONE - A group of polymers which are rubbery and extremely stable in high temperatures. silicone is an insulator and is water repellent by nature. ROOT MEAN SQUARE - The square root, of the average of the squares, of the values of a periodic quantity (like alternating current), taken through one complete period. It is the effective quantity of a periodic quantity. Abbreviated rms. SILVER - A precious metal which is more conductive than copper. Because it does not readily corrode, it is used for contact plating. It's chemical symbol is Ag. REVERSE BAYONET COUPLING - A quick coupling mechanism for mechanically mating and unmating connector halves. The plug half has internal roller bolts or pins and the receptacle has ramps. The two halves are mated and unmated by rotating the coupling nut. RFI - See EMI/RFI. RING - See COUPLING NUT. ROTATION - See INSULATOR ROTATION. SAFETY WIRE - See LOCK WIRE. SALT SPRAY TEST - A test, or series of tests, in which mated and/or unmated connectors are subjected to salt water under specified conditions. Used to test the connector's resistance to corrosion and any associated degradation in electrical function. SASH CHAIN - A style of metal chain used to secure a DUST CAP to a connector or panel. SCOOP PROOF - A connector design which includes an elongated shell to prevent the pin contacts from contacting the mating connector face before they are properly aligned for mating. This eliminates the possibility of damaged pins during mating. SCREW MACHINE CONTACT - A contact made from a solid bar or rod using screw machine operations. Some screw machine contacts include secondary elements which are welded, crimped, or formed around the basic screw machined part to complete the contact. SEAL - There are generally four types of seals associated with connectors. See PERIPHERAL SEAL, INTERFACIAL SEAL, WIRE SEALING GROMMET, and CABLE SEAL. SEAL PLUG - See WIRE HOLE FILLER. SKID WASHER - A smooth flat washer used to protect the WAVE SPRING from damage. SLEEVE - A bell-shaped ring that is placed over a WIRE SEALING GROMMET to provide uniform axial compression of the grommet and to minimize the transmission of torque to the grommet when the endbell is screwed onto the rear of the connector. Sleeves are a part of the sealing mechanism at the rear of a connector. Sleeves are normally a separate part of the connector although some endbells have integrated ferrules. Sleeves are usually made from a thermoplastic material but are occasionally made of metal. SOCKET - A female contact. See SOCKET CONTACT. SOCKET CONTACT - The contact which has a opening at the engagement end to accept the pin contact. SOLDER - A melting alloy based of lead, tin, brass, or silver for joining metals together. SOLDER CONTACT - A contact which is terminated to the wire with solder. Solder contacts are normally bonded into the insulator and can not be removed by the user. The alternative is crimp contacts to which a wire is attached by crimping. Crimp contacts can usually be inserted and removed by the user. SOLDER CUP - The end of a SOLDER CONTACT designed to accept a wire which will be then soldered to the contact. SEALING RANGE - The sizes of wire insulation diameter accommodated by a connector's individual wire sealing grommet. Also the diameter of a cable jacket accommodated by a gland seal endbell. STAMPED AND FORMED CONTACT - Contacts made by stamping and forming a sheet of metal rather than by machining metal stock. Also see SCREW MACHINE CONTACTS. SELECTIVE PLATING - The application of metal PLATING to selective areas of the contact, particularly those areas subject to wear. Precious metal platings may be applied selectively to those contact surfaces responsible for the electrical connection, reducing the contact cost without sacrificing electrical performance. STAR CLIP - One of several designs used for screw machine socket contacts. A tiny plated star shaped clip is captivated inside a solid barrel into which the pin contact fits. The clip creates a multi-point area of mechanical and electrical continuity between the mated contacts. SERRATIONS - See TEETH. SERVICE RATING - The service rating is determined by the amount of insulation or creepage distance between contacts. Each layout has a service rating associated with it based upon the operating voltages which can be safely handled by that specific arrangement of contacts. SHELL - The outside case of a connector into which the insulator and contacts are situated. SHELL SIZE - A standard system developed for military circular connectors for indicating the diameter of the shell. The system is based upon 1/16" increments, that is, a size 16 shell is one inch in diameter. 176 SHIELDED CABLE - A cable or group of wires enclosed within a conductive shield. The shield is normally terminated to ground and minimizes the effects of unwanted electrical energy entering or leaving the cable. Shields are made of braided copper, copper foil, or other conductive overlays. The shield is usually enclosed in an insulating jacket. Also See EMI/RFI. Some connector and connector endbells allow the termination and continuation of the shielding effect through the connector. See SHIELDED CABLE ENDBELL. mechanical strength and a minimum of exposed conductor. NOTE: Correct strip lengths are typically quite short. Care should be taken to use the strip length data in this catalog to prepare wires for termination. STRIPPER - A tool to remove insulation from a wire. TEETH - A serrated edge on the rear of a connector shell and/or front of an endbell which allows the endbell to be positioned at a specific angle before tightening on to the connector. Used particularly with right angle endbells to position them at a specific angle. TEST PROD - A sharp metal point with an insulated handle used with various types of test equipment for making an electrical connection between the circuit and the test gear. TEST VOLTAGE - The range of voltages over which the connector has been tested per the parameters in the applicable specification. THERMOCOUPLE CONTACT - A contact made of a special material for use with thermocouple probes. Typical contact materials are Alumel, chromel, constantan, or iron. THERMOPLASTIC - A plastic material that can be softened by heat and rehardened into a solid state by cooling. This process can be accomplished using a variety of techniques. THERMOSET - A plastic material which hardens when heat and pressure are applied. Unlike thermoplastic, it cannot be remelted or remolded. THREADED COUPLING - A method of mechanically coupling connector halves which makes use of a threaded coupling nut on the plug which threads into a mating thread on the receptacle. THRU-BULKHEAD RECEPTACLE - Flange mounted on a panel, the TBR connector has a mating end on each side of the panel, one with pin contacts, and the other with socket contacts. This provides a transition through a panel (or bulkhead). Standard plug style connectors can be mated with the TBR from each side of the panel. TBR's are used when a disconnect is needed from each side of the panel. They are particularly useful when air leakage through the panel must be eliminated. THROUGH HOLE - See CLEARANCE HOLE. TORQUE - A force which produces rotation. See ROTATIONAL TORQUE. TORQUE WRENCH - A device which makes use of an integrated gauge which allows you to tighten coupling nuts, endbells, and bolts to a specific force. TURRET - An interchangeable device which is attached to a CRIMP TOOL that allows the tool to crimp a range of contacts. Each turret is made to crimp a specific style contact or a range of contacts and/or wire gauges. Also see LOCATOR. TWISTED PAIR - A cable in which the two insulated conductors are twisted together beneath the jacket. A group of wires in a jacket may also be twisted together in pairs. UL - Abbreviation for Underwriter's Laboratories, a corporation supported by a group of underwriters for the purpose of establishing safety standards covering certain types of equipment and components in the United States. UL94 V0 - Plastics burning global standard, VO means burning will stop within 10 seconds. USB-A/B - Universal Serial Bus connector with 4 pins. Comes in two styles, A, and B. V - Symbol for volt. STEPPED PLANE - A polarization technique where one half of the insulator face is set back below the level of the other half. This creates a stair step front face which fits into the mating connector only when the two stepped planes match. Typically a pin contact is used in the recessed plane while a socket contact is used is the forward plane. The Sure Seal connector makes use of this type of polarization. VAC - Volts, alternating current. STRIP - To remove insulation from a conductor. VG 95 234 - A military specification used by the German government and NATO covering reverse bayonet connectors. VG is the equivalent of an MS specification in the United States, in translation from the German, literally meaning Defense (V), Equipment (G). STRIP FORM CONTACTS - Stamped and formed crimp contacts supplied on a continuous metal strip for use in automated or semi-automated crimping machines. STRIP LENGTH - The length of conductor which should be exposed from the insulation at the end of the wire prior to terminating to a contact. Using the appropriate strip length guarantees a connection with maximum VDC - Volts, direct current. VDE - A German rating covering performance specifications of a device. VIBRATION - A continuously reversing change in the magnitude of a given force. VOLT - The unit of measurement of electromotive force. It is equivalent to the force required to produce a current of 1 ampere through a resistance of one ohm. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com VOLTAGE - The force which causes current to flow through an electrical conductor. Its symbol is E. The greatest effective difference in potential between and two conductors of a circuit. VOLTAGE DROP - The difference in voltage between two points in a circuit due to the loss of electrical pressure as a current flows through an impedance. VOLTAGE RATING - The maximum voltage which a connector can sustain without breaking down or varying from design specifications. W - 1. In circular connectors, a degree of INSULATOR ROTATION. 2. Symbol for watt, work, or energy. WASH OUT - A defect in the mold used to make molded connector components that manifests itself as a blurred or deformed surface around the area on the component where the mold is gated. It is the result of mold age and wear. It is typically a cosmetic issue that rarely results in any decreased connector performance. GLOSSARY OF TERMS GLOSSARY OF TERMS WAVE SPRING - A wavy metal washer mounted inside a coupling nut. When the connector halves are mated, the wavespring applies a reverse pressure on the two mated halves. This is intended to improve vibration performance or peripheral sealing. WAVE WASHER - See WAVE SPRING. WIRE BUNDLE - A group of individual wires held together by a wire accessory such as cable ties, lacing cord, tubing, or clamps. WIRE INSULATION DIAMETER - The outside diameter of the insulation on an insulated wire. WIRE RANGE - The sizes of wire conductors accommodated by a particular contact. WIRE HOLE FILLER (also know as a seal plug) - A plug which is inserted into an unused GROMMET CAVITY in a connector to retain the sealing capability of the connector. They can be inserted into unused cavities in the grommet, insulator, or both, however, contacts are always recommended for filling unused insulator cavities. Fillers are usually made of plastic and are commonly found in two shapes, one which resembles a blunt nail and the other shaped like a barbell. WIRE SEALING GROMMET - A resilient disc with holes in it to accommodate the individual wires entering the rear of the connector. Each cavity forms a tight seal against the wire insulation (as long as wires within the specified diameter are used). The grommet seals the back of the connector against moisture, dirt, and air. The grommet is normally held in place and compressed by an endbell and/or ferrule. It is usually a separate component, but may be part of the insulator itself. Also see GROMMET CAVITY. WIRE SIZE - A numerical designation for conductor diameter. This catalog uses American Wire Gauge (AWG) which is based on the approximate circular mil area of the wire. Also see AWG and mm2. WIRE STRIP LENGTH - See STRIP LENGTH. WIRE WRAP CONTACT - A type of contact which is terminated by wrapping wire around a post in a manner that deforms the wire and creates a gas tight connection between the wire and the post. This method is slow and labor intensive. If used at all, it is employed in prototype work. WORK - The magnitude of a force times the distance through which that force is applied. X - 1. In circular connectors, a degree of INSULATOR ROTATION. 2. Symbol for reactance. Y - 1. In circular connectors, a degree of INSULATOR ROTATION. 2. Symbol for admittance. Z - 1. In circular connectors, a degree of INSULATOR ROTATION. 2. Symbol for impedance. ZERO HALOGEN - In connector terminology, an insulating material that will not emit halogen gasses when burned. See HALOGEN and AEM. ZERO INSERTION FORCE CONNECTOR (ZIF) - A connector designed in such a way that the contacts do not mechanically touch until the two connector halves have been jointed and a compression mechanism has forced the contacts together. A ZIF connector has extremely low insertion and removal forces making it possible to easily mate very large numbers of contacts with virtually no wear. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 177 CONVERSION CHARTS 178 CONVERSION CHAR TS If center column value is F, the C equivalent is to the left. If center column value is C, the F equivalent is to the right. C F -40.00 -39.44 -38.89 -38.33 -37.78 -37.22 -36.67 -36.11 -35.56 -35.00 -34.44 -33.89 -33.33 -32.78 -32.22 -31.67 -31.11 -30.56 -30.00 -29.44 -28.89 -28.33 -27.78 -27.22 -26.67 -26.11 -25.56 -25.00 -24.44 -23.89 -23.33 -22.78 -22.22 -21.67 -21.11 -20.56 -20.00 -19.44 -18.89 -18.33 -17.78 -17.22 -16.67 -16.11 -15.56 -15.00 -14.44 -13.89 -13.33 -12.78 -12.22 -11.67 -11.11 -10.56 -10.00 -9.44 -8.89 -8.33 -7.78 -7.22 -6.67 -6.11 -5.56 -5.00 -4.44 -3.89 -3.33 -2.78 -40 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 -40.0 -38.2 -36.4 -34.6 -32.8 -31.0 -29.2 -27.4 -25.6 -23.8 -22.0 -20.2 -18.4 -16.6 -14.8 -13.0 -11.2 -9.4 -7.6 -5.8 -4.0 -2.2 -0.4 1.4 3.2 5.0 6.8 8.6 10.4 12.2 14.0 15.8 17.6 19.4 21.2 23.0 24.8 26.6 28.4 30.2 32.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6 C F -2.22 28 82.4 -1.67 29 84.2 -1.11 30 86.0 -0.56 31 87.8 0.003289.6 0.563391.4 1.113493.2 1.673595.0 2.223696.8 2.783798.6 3.33 38 100.4 3.89 39 102.2 4.44 40 104.0 5.00 41 105.8 5.56 42 107.6 6.11 43 109.4 6.67 44 111.2 7.22 45 113.0 7.78 46 114.8 8.33 47 116.6 8.89 48 118.4 9.44 49 120.2 10.0050122.0 10.5651123.8 11.1152125.6 11.6753127.4 12.2254129.2 12.7855131.0 13.3356132.8 13.8957134.6 14.4458136.4 15.0059138.2 15.5660140.0 16.1161141.8 16.6762143.6 17.2263145.4 17.7864147.2 18.3365149.0 18.8966150.8 19.4467152.6 20.0068154.4 20.5669156.2 21.1170158.0 21.6771159.8 22.2272161.6 22.7873163.4 23.3374165.2 23.8975167.0 24.4476168.8 25.0077170.6 25.5678172.4 26.1179174.2 26.6780176.0 27.2281177.8 27.7882179.6 28.3383181.4 28.8984183.2 29.4485185.0 30.0086186.8 30.5687188.6 31.1188190.4 31.6789192.2 32.2290194.0 32.7891195.8 33.3392197.6 33.8993199.4 34.4494201.2 35.0095203.0 C F 35.5696204.8 36.1197206.6 36.6798208.4 37.2299210.2 37.78100212.0 38.33101213.8 38.89102215.6 39.44103217.4 40.00104219.2 40.56105221.0 41.11106222.8 41.67107224.6 42.22108226.4 42.78109228.2 43.33110230.0 43.89111231.8 44.44112233.6 45.00113235.4 45.56114237.2 46.11115239.0 46.67116240.8 47.22117242.6 47.78118244.4 48.33119246.2 48.89120248.0 49.44121249.8 50.00122251.6 50.56123253.4 51.11124255.2 51.67125257.0 52.22126258.8 52.78127260.6 53.33128262.4 53.89129264.2 54.44130266.0 55.00131267.8 55.56132269.6 56.11133271.4 56.67134273.2 57.22135275.0 57.78136276.8 58.33137278.6 58.89138280.4 59.44139282.2 60.00140284.0 60.56141285.8 61.11142287.6 61.67143289.4 62.22144291.2 62.78145293.0 63.33146294.8 63.89147296.6 64.44148298.4 65.00149300.2 65.56150302.0 66.11151303.8 66.67152305.6 67.22153307.4 67.78154309.2 68.33155311.0 68.89156312.8 69.44157314.6 70.00158316.4 70.56159318.2 71.11160320.0 71.67161321.8 72.22162323.6 72.78163325.4 C F 73.33164327.2 73.89165329.0 74.44166330.8 75.00167332.6 75.56168334.4 76.11169336.2 76.67170338.0 77.22171339.8 77.78172341.6 78.33173343.4 78.89174345.2 79.44175347.0 80.00176348.8 80.56177350.6 81.11178352.4 81.67179354.2 82.22180356.0 82.78181357.8 83.33182359.6 83.89183361.4 84.44184363.2 85.00185365.0 85.56186366.8 86.11187368.6 86.67188370.4 87.22189372.2 87.78190374.0 88.33191375.8 88.89192377.6 89.44193379.4 90.00194381.2 90.56195383.0 91.11196384.8 91.67197386.6 92.22198388.4 92.78199390.2 93.33200392.0 93.89201393.8 94.44202395.6 95.00203397.4 95.56204399.2 96.11205401.0 96.67206402.8 97.22207404.6 97.78208406.4 98.33209408.2 98.89210410.0 99.44211411.8 100.00 212 413.6 100.56 213 415.4 101.11 214 417.2 101.67 215 419.0 102.22 216 420.8 102.78 217 422.6 103.33 218 424.4 103.89 219 426.2 104.44 220 428.0 105.00 221 429.8 105.56 222 431.6 106.11 223 433.4 106.67 224 435.2 107.22 225 437.0 107.78 226 438.8 108.33 227 440.6 108.89 228 442.4 109.44 229 444.2 110.00 230 446.0 110.56 231 447.8 C 111.11 111.67 112.22 112.78 113.33 113.89 114.44 115.00 115.56 116.11 116.67 117.22 117.78 118.33 118.89 119.44 120.00 120.56 121.11 121.67 122.22 122.78 123.33 123.89 124.44 125.00 125.56 126.11 126.67 127.22 127.78 128.33 128.89 129.44 130.00 130.56 131.11 131.67 132.22 132.78 133.33 133.89 134.44 135.00 135.56 136.11 136.67 137.22 137.78 138.33 138.89 139.44 140.00 140.56 141.11 141.67 142.22 142.78 143.33 143.89 144.44 145.00 145.56 146.11 146.67 147.22 147.78 148.33 148.89 149.44 150.00 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 F 449.6 451.4 453.2 455.0 456.8 458.6 460.4 462.2 464.0 465.8 467.6 469.4 471.2 473.0 474.8 476.6 478.4 480.2 482.0 483.8 485.6 487.4 489.2 491.0 492.8 494.6 496.4 498.2 500.0 501.8 503.6 505.4 507.2 509.0 510.8 512.6 514.4 516.2 518.0 519.8 521.6 523.4 525.2 527.0 528.8 530.6 532.4 534.2 536.0 537.8 539.6 541.4 543.2 545.0 546.8 548.6 550.4 552.2 554.0 555.8 557.6 559.4 561.2 563.0 564.8 566.6 568.4 570.2 572.0 573.8 575.6 CONDUIT CAPACITY* WIRE GAUGE Conduit Trade Size 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 Internal Dia. Inches 0.622 0.8241.0471.3881.610 2.0672.469 3.0683.548 4.026 Permissible Area 0.12 0.210.340.600.82 1.341.92 2.95 3.96 5.09 Cable Cable Area O.D. Sq. In. Diameter AWG Inches 0.125 0.0123 0.150 0.0177 0.175 0.0241 0.200 0.0315 0.225 0.0398 0.250 0.0491 0.275 0.0594 0.3000.0707 0.325 0.0830 0.350 0.0963 0.375 0.1105 0.400 0.1257 0.425 0.1419 0.450 0.1591 0.475 0.1773 0.5000.1964 0.5250.2165 0.5500.2376 0.5750.2597 0.6000.2828 0.6250.3068 0.6500.3319 0.6750.3579 0.7000.3849 0.7250.4129 0.7500.4418 0.7750.4718 0.8000.5027 0.8250.5346 0.8500.5675 0.875 0.6014 0.900 0.6362 0.925 0.6721 0.950 0.7089 0.975 0.7467 1.000 0.7854 1.025 0.8252 1.050 0.8660 1.075 0.9077 1.100 0.9504 1.125 0.9941 1.150 1.0387 1.175 1.0844 1.200 1.1310 1.225 1.1786 1.250 1.2272 1.275 1.2768 1.300 1.3274 1.325 1.3789 1.350 1.4314 1.375 1.4849 1.400 1.5394 1.425 1.5949 1.450 1.6513 1.475 1.7088 1.500 1.7672 1.525 1.8266 1.550 1.8870 1.5751.9483 1.6002.0107 1.6252.0740 1.6502.1383 1.6752.2036 1.7002.2699 1.7252.3371 1.7502.4053 1.7752.4745 1.8002.5447 9 17 27 48 66 108 156 239 321 413 6 11 19 33 46 75 108 166 223 287 4 8 14 2434 5579122164 211 3 6 10 1926 4261 93 126 162 3 5 8 1520 3348 74 99127 2 4 6 1216 2739 60 89103 2 3 5 1013 2232 49 6685 1 24 81118274156 71 1 2 4 7 9 16 23 35 47 61 1 2 3 6 8 13 19 30 41 52 1 1 3 5 7 12 17 26 35 46 - 1 2 4 6 10 15 23 31 40 - 1 2 4 5 9 13 20 27 35 - 1 2 3 5 8 12 18 24 32 - 1 1 3 4 7 10 16 22 28 - 11 34 691520 25 - -1 23 681318 23 - -1 23 581216 21 - -1 23 571115 19 - -1 22 461014 18 - -1 12 46 9 12 16 - -- 12 45 8 11 15 - -- 12 35 8 11 14 - -- 12 34 7 10 13 - -- 11 34 7 912 - -- 11 34 6 811 - -- 11 24 6 810 - -- 11 23 5 710 - -- 11 23 5 79 - -- 11 23 5 68 ----12346 8 ----12346 8 ----11346 8 ----11245 7 ----11235 6 ----11235 6 - - - - - 1 2 3 4 6 - - - - - 1 2 3 4 5 - - - - - 1 2 3 4 5 - - - - - 1 2 3 4 5 - - - - - 1 1 2 3 5 - - - - - 1 1 2 3 4 - - - - - 1 1 2 3 4 - - - - - 1 1 2 3 4 - - - - - 1 1 2 3 4 - - - - - 1 1 2 3 4 - - - - - 1 1 2 3 3 - - - - - 1 1 2 2 3 - - - - - - 1 2 2 3 - - - - - - 1 2 2 3 - - - - - - 1 1 2 3 - - - - - - 1 1 2 3 - - - - - - 1 1 2 3 - - - - - - 1 1 2 2 - - - - - - 1 1 2 2 - - - - - - 1 1 2 2 - - - - - - 1 1 2 2 - - - - - - 1 1 2 2 - -- -- --1 22 - -- -- --1 12 - -- -- --1 12 - -- -- --1 12 - -- -- --1 12 - -- -- --1 12 - -- -- --1 12 - -- -- --1 12 - -- -- --1 12 - -- -- --1 12 4/0 0.460 2/0 0.365 3/0 1/0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0.410 0.325 0.289 0.258 0.229 0.204 0.182 0.162 0.144 0.128 0.114 0.102 0.091 0.081 0.072 0.062 0.057 0.051 0.045 0.040 0.036 0.032 21 0.0285 23 0.0226 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Diameter MM 212000 (9.27) 133000 (10.41) (8.26) (7.34) (6.55) (5.82) (5.18) (4.62) (4.11) (3.66) (3.25) (2.90) (2.59) (2.31) (2.06) (1.83) (1.57) (1.45) (1.30) (1.14) (1.02) (0.91) (0.81) (0.72) 0.0253 (0.643) 0.0201 (0.511) 0.0179 (0.574) (0.45) 0.0159 (0.404) 0.0126 (0.320) 0.0142 0.0113 (0.361) (0.29) 0.0100 (0.254) 0.0080 (0.20) 0.0089 0.0071 0.0063 0.0056 0.0050 106000 83700 66400 52600 41700 33100 26300 20800 16500 13100 10400 8230 6530 5180 4110 3260 2580 2050 1620 1290 1020 810 642 509 404 320 254 202 106 127 101 79.7 (0.18) 50.1 (0.16) (0.14) (0.13) (0.114) 0.0035 (0.09) 0.0031 168000 (0.23) 0.0045 0.0040 CMA (11.68) (0.10) (0.079) CONVERSION CHARTS CONVERSION CHAR TS 63.2 39.8 31.5 25.0 19.8 15.7 12.5 9.9 Use to Convert American Wire Gauge to Diameter and Circular Mil Area. Figures shown indicate number of cables of a given size O.D. that can be pulled through conduit size listed. *Based on National Electrical Code for non-lead sheathed cables when 3 or more wires occupy the same conduit (40% fill). For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 179 CONVERSION CHARTS 180 CONVERSION FACTORS MULTIPLY BY OBTAIN MULTIPLY BY OBTAIN acres 0.4047 hectares feet per minute 0.01136 miles per hour atmospheres 1.10133 bars foot-pounds 0.001285 Btu atmospheres 0.0001033 kg per square meter foot-pounds 1.356 joules atmospheres 760 mm of mercury at 0C foot -pounds 0.1383 kilogram-meters atmospheres 0.000010133 newtons per square meter foot -pounds 3.766E-07 kilowatt-hours atmospheres 14.7 pounds per square inch foot-pounds 1.3557 newton-meters bars 0.9869 atmospheres foot-pounds per minute 0.07716 Btu per hour bars 100000 newtons per square meter foot-pounds per minute 0.0226 watts Btu 778.3 foot-pounds gallons (US liquid) 0.1337 cubic feet Btu 0.000293 kilowatt-hours gallons (US liquid) 0.003785 cubic meters Btu per hour 12.96 foot-pounds per minute gallons (US liquid) 4 quarts Btu per minute 17.58 watts grams 980.7 dynes centimeters 0.03281 feet grams 0.03527 ounce centimeters 0.3937 inches grams per cm 0.0056 pounds per inch centimeters per second 1.969 feet per minute grams per cubic cm 0.03613 pounds per cubic inch centimeters per second 0.6 meters per minute grams per sq cm 2.0481 pounds per square foot circular mils 0.000005067 square centimeters hectares 2.471 acres circular mils 7.854E-07 square inches hectares 10000 square meters circular mils 0.0005067 square millimeters horsepower 1.014 horsepower (metric) circular mils 0.7854 square mils horsepower (metric) 0.9863 horsepower cubic centimeters 0.06102 cubic inches inches 2.54 centimeters cubic centimeters 0.001 liters inches 0.08333 feet cubic feet 1728 cubic inches inches 0.0254 meters cubic feet 0.02832 cubic meters inches 25.4 millimeters cubic feet 7.481 gallons (US liquid) inches 1000 mils cubic feet 28.32 liters inches 0.02778 yards cubic inches 16.393 cubic centimeters inches of mercury (0C) 1.133 feet of water (4C) cubic inches 0.0005787 cubic feet inches of mercury (0C) 0.4912 pounds per square inch cubic inches 0.00001639 cubic meters inches of mercury (32F) 33.86 millibars cubic inches 0.01639 liters inches of water (4C) 0.07355 inches of mercury cubic meters 35.31 cubic feet inches of water (4C) 25.4 kg per square meter cubic meters 1000 liters inches of water (4C) 0.5782 ounces per square inch dynes 0.00102 grams inches of water (4C) 5.202 pounds per square foot dynes 0.00001 newtons joules 0.7376 foot-pounds dynes 0.000002248pounds joules 9.81 kilogram-meters feet 30.48 centimeters kilograms 9.807 newtons feet 12 inches kilograms 2.2046 pounds feet 0.0003048 kilometers kilogram-calories per min. 69.77 watts feet 0.06061 rods kilogram-force 9.81 newtons feet of water (4C) 0.8826 inches of mercury (0C) kilogram-meters 7.233 foot -pounds feet of water (4C) 304.8 kg per square meter kilogram-meters 0.102 joules feet of water (4C) 62.43 pounds per square foot kilograms per meter 0.672 pounds per foot feet per minute 0.508 centimeters per second kilograms per meter 0.056 pounds per inch feet per minute 0.3048 meters per minute kilograms per sq. meter 0.00009678 atmospheres For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MULTIPLY BY OBTAIN MULTIPLY BY OBTAIN kilograms per sq. meter 0.003281 feet of water (4C) pints 0.5 quarts kilograms per sq. meter 0.2048 pounds per square foot pounds 0.00004448 dynes kilograms per sq. meter 0.001422 pounds per square inch pounds 0.4536 kilogram kilometers 3281 feet pounds force 4.44822 newtons kilometers 0.62137 miles pounds per cubic foot 0.0005787 pounds per cubic inch kilometers per hour 0.9113 feet per second pounds per cubic inch 27.68 gram per cubic cm kilometers per hour 16.67 meters per minute pounds per cubic inch 1728 pounds per cubic foot kilometers per minute 37.28 miles per hour pounds per foot 1.488 kg per meter kilowatt-hours 3413 Btu pounds per inch 178.6 grams per cm kilowatt-hours 0.000002655 foot -pounds pounds per inch 17.86 kg per meter liters 1000 cubic centimeters pounds per square foot 0.01602 feet of water (4C) liters 0.03531 cubic feet pounds per square foot 0.4883 grams per sq cm liters 61.02 cubic inches pounds per square foot 0.1922 inches of water (4C) liters 0.001 cubic meters pounds per square foot 4.882 kg per square meter liters 0.908 quarts (dry) pounds per square foot 4.882 kg per square meter liters 1.0567 quarts (US liquid) pounds per square foot 0.4788 millibars meters 39.37 inches pounds per square foot 0.006944 pounds per sq inch meters 0.000394 mils pounds per square inch 0.06804 atmospheres meters 1.0936 yards pounds per square inch 2.036 inches mercury (0C) meters per minute 1.667 centimeters per second pounds per square inch 703.1 kg per square meter meters per minute 3.281 feet per minute pounds per square inch 144 pounds per sq foot meters per minute 0.06 kilometers per hour quarts 0.25 gallons (US liquid) metric tons 0.9842 English long ton (2240 lbs) quarts (dry) 1.1 liters metric tons 1.102 tons, short (2000 lbs) quarts (US liquid) 0.9463 liters miles (statute) 1.6094 kilometers quarts 2 pints miles per hour 88 feet per minute rods 16.5 feet miles per hour 0.02682 kilometers per minute square centimeters 0.00001973 circular mils millibars 0.02953 inches of mercury (32F) square centimeters 0.155 square inches millibars 2.089 pounds per square foot square feet 0.0929 square meters millimeters 0.03937 inches square inches 0.000001273 circular mils millimeters 0.3937 mils square inches 6.452 square centimeters mm of mercury at 0C 0.001316 atmospheres square kilometers 0.386 square miles mils 0.001 inches square meters 0.0001 hectares mils 0.0000254 meters square meters 10.76 square feet mils 0.0254 millimeters square miles 2.59 square kilometers newtons 100000 dynes square millimeters 1973 circular mils newtons 0.102 kilograms square mils 1.273 circular mils newtons 0.22481 pounds force tons, English long (2240 lbs) 1.016 metric tons newton-meters 0.7376 foot-pounds tons, short (2000 lbs) 0.9072 metric tons newton-meters 8.8512 inch-pounds watts 0.05689 Btu per minute newtons per sq meter 0.00009678 atmospheres watts 44.26 foot-pound per minute newtons per sq meter 0.00001 bars watts 0.01433 kg-calories per minute ounce 28.35 grams yards 0.02778 inches ounces per square inch 1.729 inches of water (4C) yards 1.0936 meters For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. CONVERSION CHARTS CONVERSION CHARTS CONVERSION FACTORS 181 Corporate Headquarters, Philadelphia, PA North American Production Facility, South Bend, IN European Headquarters and Production Facility, Southampton, UK Zhuhai, China Production Facility PEI-Genesis has sales offices throughout the Americas, Europe and Asia. Visit www.peigenesis.com, call +1 800.675.1214 (North America), +44 (0) 23 8062 1260 (Europe), +86 756 7683 088 (Asia), +1 631.475.5050 (Rest of World), or email: sales@peigenesis.com. www.peigenesis.com (c)2018 PEI-Genesis. All rights reserved. PEI-Genesis logo is a trademark of PEI-Genesis. All other trademarks and service marks are the property of their respective owners.