Round Water-resistant Connectors (M12 Threads) XS2 CSMXS2DSE119 Water- and Environment-resistive FA Connectors Save Wiring and Maintenance Effort * Compact FA connectors meet IP67 requirements and ensure a 94V-0 fire retardant rating. * A wide array of connectors makes a wiring system more modular, simplifies maintenance, and reduces downtime. * Connectors with Cables and Connector Assemblies are available. * Three types of Connector Assembly: Crimping, soldering, and screw-on. * Connectors with Cables are UL certified. * Based on IEC61076-2-101 (IEC60947-5-2) and NECA 4202. Refer to Safety Precautions on page 32. Model Number Legend Connectors with Cables Model Number Legend Connector Cable length (m) Connectors on both cable ends Fire-retardant, robot cable Spatter-resistant cable Connector on one cable end (Socket) Fire-retardant, robot cable Spatter-resistant cable Connector on one cable end (Plug) Fire-retardant, robot cable Model Reference page Cable length (m) Model 0.5 XS2W-D421-B81-F 0.5 XS5W-D421-B81-F 1 XS2W-D421-C81-F 1 XS5W-D421-C81-F 2 XS2W-D421-D81-F 2 XS5W-D421-D81-F 3 XS2W-D421-E81-F 3 XS5W-D421-E81-F 4 XS2W-D421-F81-F 4 XS5W-D421-F81-F 5 XS2W-D421-G81-F 5 XS5W-D421-G81-F 10 XS2W-D421-J81-F 10 XS5W-D421-J81-F 15 XS2W-D421-K81-F 15 XS5W-D421-K81-F 20 XS2W-D421-L81-F 20 XS5W-D421-L81-F 2 XS2W-D421-D81-SA 2 XS5W-D421-D81-SA 5 XS2W-D421-G81-SA 5 XS5W-D421-G81-SA 1 XS2F-D421-C80-F 1 XS5F-D421-C80-F 2 XS2F-D421-D80-F 2 XS5F-D421-D80-F 3 XS2F-D421-E80-F 3 XS5F-D421-E80-F 5 XS2F-D421-G80-F 5 XS5F-D421-G80-F 10 XS2F-D421-J80-F 10 XS5F-D421-J80-F 15 XS2F-D421-K80-F 15 XS5F-D421-K80-F 20 XS2F-D421-L80-F 20 XS5F-D421-L80-F 2 XS2F-D421-D80-SA 2 XS5F-D421-D80-SA 5 XS2F-D421-G80-SA 5 XS5F-D421-G80-SA 4 6 0.3 XS2H-D421-A80-F 0.3 XS5H-D421-A80-F 0.5 XS2H-D421-B80-F 0.5 XS5H-D421-B80-F 1 XS2H-D421-C80-F 1 XS5H-D421-C80-F 2 XS2H-D421-D80-F 2 XS5H-D421-D80-F 3 XS5H-D421-E80-F 3 5 Spatter-resistant cable XS5: One-touch Smartclick Connection * (compatible with M12 connectors) XS2: M12 Screw Connection Cable specifications -- 13 XS2H-D421-G80-F 5 XS5H-D421-G80-F 0.3 XS2H-D421-A80-SA 0.3 XS5H-D421-A80-SA 1 XS2H-D421-C80-SA 1 XS5H-D421-C80-SA *For details, refer to the data sheet of the XS5 Round Water-resistant Connectors (M12 Smartclick). Note 1. Only DC, straight, 4-core types, and common cable specifications are shown above. Refer to the relevant pages for other products. 2. Other than the M12 sizes introduced above, M8-sized (XS3) products are also available. For details, refer to the data sheet of the XS3 Round Water-resistant Connectors (M8/S8). XS2: M12 Screw Connection XS5: One-touch Smartclick Connection* (compatible with M12 screws) Note: Screw connections will be made if connecting with a screw type. Socket side Plug side Socket side Plug side Turn approx. 1/8 of a turn to connect Connections can be checked using markings *For details, refer to the data sheet of the XS5 Round Water-resistant Connectors (M12 Smartclick). 1 XS2 Ratings and Specifications Rated current Rated voltage Contact resistance (Connector) Insulation resistance Dielectric strength (Connector) Degree of protection Insertion tolerance Cable holding strength Ambient operating temperature range Ambient humidity range 4A 250 VAC/VDC 40 m max. (20 m V max. and 100 mA max.) 1,000 M min. (at 500 VDC) 1,500 VAC for 1 min (leakage current: 1 mA max.) IP67 (IEC60529) 200 times Cable diameter: 6 mm 98 N/15 s 4 to 5 mm 49 N/15 s 3 mm 29 N/15 s -25 to 70C * 20% to 85% *Use the robot cable within a temperature range between 0C and 70C to prevent the wires inside the cable from being broken when bending it. Materials and Finish Item Contacts Thread bracket Pin block O-ring Cover Model Fire-retardant, Robot cable Cable Non-polar DC Connectors with Standard cable E2E models with conventional connector pin with Fireretardant, Robot cable Heat-resistant cable up to 105C Spatter-resistant cable XS2F/H/W XS2F-LED Copper alloy/Gold plating Brass/Copper alloy * PBT resin Rubber Soft PBT resin TPU resin UL AWM2464 CL3, 6 mm dia. -- AWG20 6 mm dia. -- AWG20 PA resin PBT resin -- PBT resin -- -- -- -- -- -- -- -- -- -- -- -- UL AWM2464 5.0 mm dia. (3 conductors) 5.4 mm dia. (4 conductors) 0.34 mm2 -- -- 6 mm dia. AWG20 6.6 mm dia. AWG20 -- XS2C/G -- UL AWM2464 CL3, 6 mm dia. AWG20 Standard cable (XS2F-LED) XS2M/R/P Brass *The T-joint of the XS2R is aluminum/white. Pin Arrangement (Engaged Side) Item No. of poles 4 poles 5 poles 1 1 4 Male (plug) contacts 5 3 3 DC type Female (socket) contacts 4 2 2 2 5 2 3 1 3 1 4 4 1 4 Male (plug) contacts --- 2 3 AC type 2 Female (socket) contacts --3 1 4 Note: The AC and DC mating section forms are different as shown here and therefore cannot be connected together. Connections Connection Combinations OMRON model No. M12 Socket Connectors Smartclick Socket Connectors XS2F, XS2C, XS2W (socket side), XS2R (socket side), XS2P XS5F, XS5C, XS5W (socket side), XS5R (socket side), XS5P M12 Plug Connectors XS2H, XS2G, XS2W (plug side), XS2R (plug side), XS2M Smartclick Plug Connectors XS5H, XS5G, XS5W (plug side), XS5R (plug side), XS5M : Connected by twisting. : Connected by screwing. Note: The XS@M and XS@P cannot mate with each other. 2 XS2 XS2W Sockets and Plugs on Both Cable Ends Model Number Structure Model Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS2W-D@2@-@@1-@@ 9 1. Type 1 2 3 4 5 6 7 8 W: Connectors with cables, socket and plug on both cable ends 2. AC/DC (Mating Section Form) D: For DC 3. Connector Poles 4: 4 poles 5: 5 poles 4. Contact Plating 2: Gold plating 5. Cable Connection Direction 1: Straight (socket)/Straight (plug) 2: Right-angle (socket)/Right-angle (plug) 3: Straight (socket)/Right-angle (plug) 4: Right-angle (socket)/Straight (plug) 6. Cable Length A B C D E F G H J K L : 0.3 m (straight/straight only) : 0.5 m (straight/straight only) : 1 m (straight/straight only) :2m : 3 m (straight/straight only) : 4 m (straight/straight only) :5m : 7 m (straight/straight only) : 10 m (straight/straight only) : 15 m (straight/straight only) : 20 m (straight/straight only) 7. Connections (Numbers inside circles are terminal numbers) 8 : A Brown, B White, C Blue, D Black (for DC) G : A Brown, B White, C Blue, D Black, E Gray 8. Connectors on One End/Both Ends 1: Both ends 9. Cable Specifications F : Fire-retardant, Robot cable SA : Spatter-resistant cable 3 XS2 XS2W Sockets and Plugs on Both Cable Ends Ordering Information Cable specifications Cable connection direction Cable diameter (mm) No. of cable cores Straight (Plug)/ Straight (Socket) Fire-retardant, Robot cable 6.0 dia. 4 Right-angle (Plug)/ Right-angle (Socket) Straight (Socket)/ Right-angle (Plug) Right-angle (Socket)/ Straight (Plug) Spatter-resistant cable Straight (Plug)/ Straight (Socket) 6.6 dia. Cable core Cable cross-sectional length L area (mm2) (m) 0.5 1 2 3 4 5 10 15 20 2 0.5 5 2 5 1 2 5 10 2 5 DC Model XS2W-D421-B81-F XS2W-D421-C81-F XS2W-D421-D81-F XS2W-D421-E81-F XS2W-D421-F81-F XS2W-D421-G81-F XS2W-D421-J81-F XS2W-D421-K81-F XS2W-D421-L81-F XS2W-D422-D81-F XS2W-D422-G81-F XS2W-D423-D81-F XS2W-D423-G81-F XS2W-D424-C81-F XS2W-D424-D81-F XS2W-D424-G81-F XS2W-D424-J81-F XS2W-D421-D81-SA XS2W-D421-G81-SA UL UL 2238 certified (File No. E207683) -- Note: Ask your OMRON representative about other cable lengths, and about 5-core cables. 4 XS2 Dimensions (Unit: mm) Straight (Socket)/Straight (Plug) Fire-retardant, Robot cable XS2W-D421-@81-F Spatter-resistant cable XS2W-D421-D81-SA M12x1 M12x1 5 dia. 45 5 dia. 14.9 dia. 45 14.9 dia. 40.7 44.7 L Right-angle/Right-angle Fire-retardant, Robot cable XS2W-D422-@81-F L 25.3 25.3 Wiring Diagram for 4 Cores 28.3 32.3 1 2 3 4 14.9 dia. M12x1 Contact No. 14.9 dia. M12x1 45 5 dia. Cable lead colors 1 Brown 2 White 3 Blue 4 Black (DC) 45 5 dia. Straight (Socket)/Right-angle (Plug) Fire-retardant, Robot cable XS2W-D423-@81-F Wiring Diagram for 5 Cores L M12x1 5 dia. 40.7 45 25.3 Contact No. 14.9 dia. 32.3 1 2 3 4 5 Cable lead colors 1 Brown 2 White 3 Blue 4 Black 5 Gray 14.9 dia. M12x1 5 dia. 45 Right-angle (Socket)/Straight (Plug) Fire-retardant, Robot cable XS2W-D421-@81-F L 25.3 44.7 M12x1 5 dia. 45 14.9 dia. 28.3 14.9 dia. M12x1 45 5 dia. 5 XS2F Socket on One Cable End XS2 Model Number Structure Model Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS2F-@@2@-@@0-@@ 1 2 3 4 5 6 7 8 9 1. Type F: Connector with cables, socket on one cable end 2. AC/DC (Mating Section Form) A: For AC D: For DC E: For DC, stainless steel lock 9. Cable Specifications F: E: SA: A: Standard cable (Fire-retardant, Robot cable) Heat-resistant cable up to 105C Spatter-resistant cable Standard cable Note: E type and SA type is a 4-core cable. 3. Connector Poles 4: 4 poles 5: 5 poles 4. Contact Plating 2: Gold plating 5. Cable Connection Direction 1: Straight 2: Right-angle 6. Cable Length A B C D E F G H J K L : 0.3 m : 0.5 m :1m :2m :3m :4m :5m :7m : 10 m : 15 m : 20 m Note: Only the 2 m (D), 5 m (G) and 10 m (J) cables are available for cables with 5 poles. 7. Connections (Numbers inside circles are terminal numbers) A B C D 8 9 G : A Brown, B ---, C ---, D Blue (for DC) : A ---, B ---, C Brown, D Blue (for AC) : A Brown, B ---, C Blue, D Black : A ---, B ---, C Blue, D Brown : A Brown, B White, C Blue, D Black (for DC) : A Brown, B White, C Blue, D Black (for AC) : A Brown, B ---, C Blue, D Black, E Gray 8. Connectors on One End/Both Ends 0: One end Designations for Non-polar DC (For Limit Switches and Sensors) 6. Cable Length 3: 2 m 4: 5 m 7. Connections (Numbers inside circles are terminal numbers) 1: A ---, B ---, C Black, D White 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications Not designated. Note: DC non-polarity models have different specific codes. (6, 7 and 9) 6 XS2 XS2F Socket on One Cable End Ordering Information Cable specifications Cable No. of Cable connection cable diameter direction cores (mm) Straight Right-angle Straight Non-polar DC Connectors with Standard cable Right-angle E2E models with Straight conventional connector pin with Fire-retardant, Right-angle Robot cable Spatterresistant cable 2 3 4 2 3 4 4 2 3 4 2 3 2 3 4 2 3 4 4 2 3 4 2 3 4 2 2 2 2 2 2 2 -- -- -- -- -- -- -- -- -- -- -- 2 3 5 10 4 6.6 dia. 5 6.0 dia. Straight Right-angle XS2F-E421-D80-E XS2F-E421-G80-E XS2F-E422-D80-E XS2F-E422-G80-E XS2F-D421-D80-SA XS2F-D421-G80-SA XS2F-D521-DG0-A XS2F-D521-GG0-A XS2F-D521-JG0-A XS2F-D522-DG0-A XS2F-D522-GG0-A 1 4 Standard cable 2 5 2 5 2 5 2 5 10 2 5 15 20 Right-angle Straight -- 10 Straight 0.3 Model XS2F-D422-GD0 5 2 Model 5 3 0.5 AC 2 5 2 5 2 5 2 2 6.0 dia. DC XS2F-D421-CA0-F XS2F-D421-CC0-F XS2F-D421-C80-F XS2F-D421-DA0-F XS2F-D421-DC0-F XS2F-D421-D80-F XS2F-D421-E80-F XS2F-D421-GA0-F XS2F-D421-GC0-F XS2F-D421-G80-F XS2F-D421-JA0-F XS2F-D421-JC0-F XS2F-D421-J80-F XS2F-D421-K80-F XS2F-D421-L80-F XS2F-D422-CA0-F XS2F-D422-CC0-F XS2F-D422-C80-F XS2F-D422-DA0-F XS2F-D422-DC0-F XS2F-D422-D80-F XS2F-D422-E80-F XS2F-D422-GA0-F XS2F-D422-GC0-F XS2F-D422-G80-F XS2F-D422-JA0-F XS2F-D422-JC0-F XS2F-D422-J80-F XS2F-D421-310 XS2F-D421-410 XS2F-D422-310 XS2F-D422-410 XS2F-D421-DD0 XS2F-D421-GD0 XS2F-D422-DD0 1 4 Fire-retardant, Robot cable Heat-resistant cable up to 105C * Cable core Cable crosslength sectional L (m) area (mm2) XS2F-A421-CB0-F -- XS2F-A421-C90-F XS2F-A421-DB0-F -- XS2F-A421-D90-F -- XS2F-A421-GB0-F -- XS2F-A421-G90-F XS2F-A421-JB0-F -- XS2F-A421-J90-F -- -- XS2F-A422-CB0-F -- -- XS2F-A422-DB0-F -- -- -- XS2F-A422-GB0-F -- -- XS2F-A422-JB0-F -- -- XS2F-A421-310 XS2F-A421-410 XS2F-A422-310 XS2F-A422-410 -- -- -- UL UL 2238 certified (File No. E207683) -- -- -- -- -- Note: Ask your OMRON representative about other cable lengths. *The heat-resistant fixture material is SUS316L stainless steel without surface treatment. 7 XS2 Dimensions (Unit: mm) Straight Connectors Fire-retardant, Robot cable XS2F-D421-@@0-F XS2F-A421-@@0-F Non-polar DC Connectors with Standard cable XS2F-D421-@@0 XS2F-A421-@@0 E2E models with conventional connector pin with Fire-retardant, Robot cable XS2F-D421-@@0 Heat-resistant cable up to 105C XS2F-E421-@80-E Spatter-resistant cable XS2F-D421-@80-SA M12 x 1 5 dia. M12 x 1 5 dia. 45 45 6 dia. 14.9 dia. DC AC 30 40.7 L 5 50 Right-angle Connectors Fire-retardant, Robot cable XS2F-D422-@@0-F XS2F-A422-@@0-F Non-polar DC Connectors with Standard cable XS2F-D422-@@0 XS2F-A422-@@0 E2E models with conventional connector pin with Fire-retardant, Robot cable XS2F-D422-@@0 Heat-resistant cable up to 105C XS2F-E422-@80-E L 25.3 6 dia. 28.3 30 5 50 14.9 dia. M12 x 1 5 dia. M12 x 1 5 dia. DC AC 45 45 Wiring Diagram Two-core Fire-retardant, Robot cable Spatter-resistant cable * XS2F-@42@-@@0-F XS2F-D421-@80-SA Contact No. 1 2 3 4 Contact No. Heat-resistant XS2F-E42@-@80-E cable up to 105C * Non-polar DC Connectors with Standard cable 1 2 3 4 Contact No. XS2F-@42@-@@0 E2E models with conventional connector pin with XS2F-D42@-@D0 Fire-retardant, Robot cable 1 2 3 4 Contact No. 1 2 3 4 Three-core Four-core Cable lead colors Brown Blue (DC) Cable lead colors Contact No. Cable lead colors 1 2 3 4 Brown Blue Black (DC) Cable lead colors Brown White Blue Black (DC/AC) Contact No. 1 2 3 4 Brown Blue (AC) Cable lead colors Black White -- -- -- -- Cable lead colors Blue Brown *Spatter-resistant Cables and Heat-resistant Cables (105C) are available only for four cores and DC. 8 XS2 Dimensions (Unit: mm) Straight Standard cable XS2F-D521-@G0-A Note: Use the XS2H-D521-@G0-A in combination with the XS2F-D521-@G0-A. M12 x 1 45 6 dia. 5 dia. 14.9 dia. 40.7 30 5 50 L Wiring Diagram Cable lead colors Contact No. 2 4 Brown White Blue Black Gray 1 3 5 Right-angle Standard cable XS2F-D522-@G0-A L 25.3 6 dia. 28.3 30 5 50 M12 For details on connecting with E2E Proximity Sensors, refer to E2E Small-diameter Proximity Sensor Data Sheet (Cat. No.: SCEC-044). 9 XS2F-G/H XS2 Connectors with Cables, Socket on One Cable End, Screw Loosening-preventing Structure Type Model Number Structure Model Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS2F-@42@-@@@-F 1. Type 1 2 3 4 5 F: Connector with cables, sockets on one cable end 2. AC/DC G: For DC H: For AC 3. Cable Connection Direction 1: Straight 2: Right-angle 4. Cable Length G80 G90 J80 J90 : 5m (for DC) : 5m (for AC) : 10m (for DC) : 10m (for AC) 5. Structure Screw Loosening-preventing Ordering Information Cable connection direction No. of cable cores Cable length L (m) 4 5 10 5 10 Straight Right-angle DC Model XS2F-G421-G80-F XS2F-G421-J80-F XS2F-G422-G80-F XS2F-G422-J80-F AC Model XS2F-H421-G90-F XS2F-H421-J90-F XS2F-H422-G90-F XS2F-H422-J90-F UL UL 2238 certified (File No. E207683) 10 XS2 Dimensions (Unit: mm) Straight XS2F-G421-@80-F XS2F-G421-@90-F M12 x 1 5 dia. 45 M12 x 1 5 dia. 45 6 dia. 14.9 dia. DC AC 30 40.7 L Right-angle XS2F-G422-@80-F XS2F-G422-@90-F 5 50 L 4 5 6 7 25.3 6 dia. 28.3 30 5 50 14.9 dia. M12 x 1 5 dia. M12 x 1 5 dia. DC AC 45 45 Features Screw Loosening-preventing Structure Appearance Black nickel plating Structure Convex and concave portion Ribbed portion By the above structure, the convex and concave portion of the thread bracket and housing ribs interfere with each other at 45 increments to work as a loosening-preventing mechanism when engaged. 11 XS2 XS2F Sockets on One Cable End with Indicator Model Number Structure Model Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS2F-M12PVC@A@@M@LED 1 2 3 4 5 1. Type 6 7 8 4. Connector Poles F: Connector with cables, sockets on one cable end 7. Applicable Sensors 3: 3 poles 4: 4 poles 2. Mating Section Form P: PNP N: NPN 5. Cable Connection Direction M12: M12 8. With indicator A: Right-angle 3. Cable Material LED: With indicator 6. Cable Length PVC: PVC 2 :2m 5 :5m 10 : 10 m Ordering Information Cable specifications Cable connection direction Cable diameter (mm) 5 dia. PVC No. of cable cores Cable core crossCable sectional area length L 2 (mm ) (m) 2 5 10 2 5 10 2 5 10 3 Right-angle 0.34 5.4 dia. LED 4 Model UL XS2F-M12PVC3A2MPLED PNP XS2F-M12PVC3A5MPLED XS2F-M12PVC3A10MPLED XS2F-M12PVC3A2MNLED NPN XS2F-M12PVC3A5MNLED XS2F-M12PVC3A10MNLED XS2F-M12PVC4A2MPLED PNP XS2F-M12PVC4A5MPLED XS2F-M12PVC4A10MPLED Dimensions UL 2238 certified (File No. E207683) (Unit: mm) Right-angle XS2F-M12PVC3A@MPLED XS2F-M12PVC4A@MPLED L 35 28.2 5 30 28 9.1 50 14.9 dia. 45 M12x1 Wiring Diagram 3 poles NPN + BROWN 1 YELLOW 4 GREEN 1 + BROWN 4 BLACK - BLUE 3 GREEN - BLUE + BROWN WHITE BLACK 1 2 4 BLACK YELLOW 3 4 poles PNP PNP 3 R1 R2 R3 D1 D2 D3 - BLUE 12 XS2H Plugs on One Cable End XS2 Model Number Structure Model Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS2H-@@21-@@0-@@ 1. Type 1 2 3 8 9 H: Connector with cables, plug on one cable end 2. AC/DC A: For AC D: For DC 3. Connector Poles 4: 4 poles 5: 5 poles 4. Contact Plating 2: Gold plating 5. Cable Connection Direction 1: Straight 6. Cable Length A B C D G : 0.3 m : 0.5 m :1m :2m :5m 7. Connections (Numbers inside circles are terminal numbers) 8 9 A B C G : A Brown, B White, : A Brown, B White, : A Brown, B ---, : A ---, B ---, : A Brown, B ---, : A Brown, B White, C Blue, C Blue, C ---, C Brown, C Blue, C Blue, D Black (for DC) D Black (for AC) D Blue (for DC) D Blue (for AC) D Black (for DC) D Black, E Gray 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications A :Standard cable F :Fire-retardant, Robot cable SA :Spatter-resistant cable 13 XS2 XS2H Plugs on One Cable End Ordering Information Cable specifications No. of Cable Cable No. of connector connection diameter cable poles direction (mm) cores Cable core Cable crosslength sectional L (m) area (mm2) 2 3 0.3 4 Fire-retardant, Robot cable 4 6.0 dia. 2 3 Straight Connectors Spatterresistant cable Standard cable 0.5 0.5 4 4 6.6 dia. 4 5 6.0 dia. 5 0.3 1 2 5 0.3 1 0.3 1 DC AC Model Model XS2H-D421-AA0-F XS2H-D421-AC0-F XS2H-D421-A80-F XS2H-D421-B80-F XS2H-D421-CA0-F XS2H-D421-CC0-F XS2H-D421-C80-F XS2H-D421-D80-F XS2H-D421-G80-F XS2H-D421-A80-SA XS2H-D421-C80-SA XS2H-D521-AG0-A XS2H-D521-CG0-A UL XS2H-A421-AB0-F -- XS2H-A421-A90-F -- XS2H-A421-CB0-F -- XS2H-A421-C90-F -- -- -- -- -- -- UL 2238 certified (File No. E207683) -- Note: Ask your OMRON representative about other cable lengths. Dimensions (Unit: mm) Straight (4 poles) Fire-retardant, Robot cable XS2H-@421-@@0-F Spatter-resistant cable XS2H-D421-@80-SA M12 x 1 5 dia. 45 5 dia. 44.7 45 6 dia. 14.9 dia. DC AC 30 L 5 50 Wiring Diagram Two-cores Contact No. 1 2 3 4 Contact No. 1 2 3 4 Three-cores Four-cores Cable lead colors Brown Contact No. Blue (DC) Cable lead colors 1 2 3 4 Cable lead colors Brown Blue Black (DC) Cable lead colors Brown White Blue Black (DC/AC) Contact No. 1 2 3 4 Brown Blue (AC) Straight (5 poles) Standard cable XS2H-D521-@G0-A (For DC) M12 x 1 45 6 dia. 5 dia. Note: Use the XS2F-D521-@G0-A in combination with the XS2H-D521-@G0-A. 14.9 dia. 44.7 30 5 50 L Wiring Diagram Five-cores Contact No. 2 4 1 3 5 Cable lead colors Brown White Blue Black Gray 14 XS2 XS2@ Sensor I/O Connectors on Cables (8-pole) Ordering Information Connector type Cable connection direction Number of cores Cable length L (m) -- -- -- 8 0.3 1 2 5 2 5 Panel-mounting Plug Panel-mounting socket Plug on one cable end Socket on one cable end Straight Plug and socket on both cable ends Applicable wire diameter Model UL XS2M-D824-4 AWG22 to 28 XS2P-D821-2 XS2P-D822-2 XS2H-D821-AH0-C XS2H-D821-CH0-C XS2F-D821-DH0-C -- XS2F-D821-GH0-C XS2W-D821-DH1-C XS2W-D821-GH1-C -- UL 2238 certified (File No. E207683) Note: Ask your OMRON representative about other cable lengths. Ask your OMRON representative about robot cable models (-R). Ratings and Specifications Rated current Rated voltage Contact resistance Insulation resistance Dielectric strength Degree of protection Insertion tolerance Ambient operating temperature range 1.5 A 36 VDC 40 m max. (at 20 mVDC max. and 100 mA max.) 1,000 M min. (at 500 VDC) 1,000 VAC for 1 min (leakage current: 1 mA max.) IP67 200 times min. -25 to 70C Materials and Finish Contacts Thread Bracket, body, M16 nuts Pin block Cover *1 Seal rubber and O-ring *2 Cable Brass, gold plating Brass/nickel plated PBT resin, light gray Soft PBT resin Rubber 6 mm dia. AWG24 Standard cable (8 core) *1. XS2F/XS2H/XS2W only. *2. O-rings are on sockets only. Pins and Cable Lead Colors XS2F/XS2H/XS2W cable lead colors 1 White 2 Brown 3 Green Pin No. 4 5 Yellow Gray 6 Pink 7 Blue 8 Shield Wiring Wiring Example Sensor, actuator, etc. XS2M XS2H XS2W Relay box, In-panel terminal block XS2P XS2F 15 XS2 Dimensions (Unit: mm) Plug on One Cable End (M12) XS2H 1 2 6 dia. 7 3 14.9 dia. 6 4 8 5 M12 x 1 30 44.7 L 5 50 Socket on One Cable End (M12) XS2F 2 1 7 3 6 4 6 dia. 14.9 dia. 8 5 M12 x 1 30 40.7 L 5 50 Socket and Plug on Both Cable Ends (M12) XS2W M12 x 1 5 2 1 7 3 6 4 6 dia. 4 14.9 dia. 14.9 dia. 8 8 6 3 7 1 5 2 44.7 M12 x 1 40.7 L Panel-mounting Socket (M12) Rear Lock Model XS2P-D821-2 (with Solder Cup Pins) Panel-mounting Plug (M12) Front Lock Model XS2M-D824-4 (with Solder Cup Pins) 1 2 1 3 7 7 2 10.6 dia. 4 6 3 6 6 5 5 2 4 4 3 M12 x 1 2.5 10.5 3 20.4 5 6 1 7 1 3 7 7 2 7 20 dia. 14 dia. 20 dia. 4 1.5 Seal rubber Panel 20.9 5 8.7 3 33 Panel M16 nut 5 3 M12 x 1 M16 x 1 M16 x 1 M16 nut Seal rubber 5 Panel-mounting Socket (M12) Front Lock Model XS2P-D822-2 (with Solder Cup Pins) Panel Cutout +0.1 0 7 Connector Terminal Numbers (from Connection Side) 1 2 +0.15 dia. 0 16 3 Panel 3 M16 nut 7 6 14 dia. M16 x 1 8.7 20.4 6 3 5 5 20 dia. 14 dia. 2 1 4 4 M12 x 1 7 6 6 2 3 Seal rubber 1.5 3 7 1 7 24 min. 8 5 Plug 4 5 8 Socket Note: 1. Mounting panel thickness: 1 to 4 mm. 2. Applicable core wire size for solder cup pins: 0.5 mm2 max. 3. The M16 nut and seal rubber are included. 16 XS2 XS2G Crimping/Soldering Plug Assemblies Ordering Information Suitable cable (mm) 6 dia. (5 to 6 dia.) Core conductor size (mm2) Suitable sheath material 0.18 to 0.3 0.5 to 0.75* Right-angle 0.18 to 0.3 0.5 to 0.75* PVC, PE, PUR 0.18 to 0.3 0.5 to 0.75* Straight 0.5 max. Right-angle AC Model Model UL XS2G-D4C1 XS2G-A4C1 Soldering XS2G-D421 XS2G-A421 XS2G-D422 -- UL 2238 certified XS2G-D423 XS2G-A423 (File No. E207683) XS2G-D424 -- XS2G-D4C3 XS2G-A4C3 Soldering Right-angle DC Crimping Crimping Straight 0.5 max. 3 dia. (3 to 4 dia.) Connection method Straight 0.5 max. 4 dia. (4 to 5 dia.) Cable connection direction Crimping XS2G-D4C5 XS2G-A4C5 Soldering XS2G-D425 XS2G-A425 XS2G-D426 -- *There are two types of contacts. Note: Crimping plug pins are sold separately. Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. Dimensions (Unit: mm) Straight Connectors XS2G-@4C@ (Crimping Model) XS2G-@42@ (Soldering Model) 45 45 5 dia. M12 x 1 5 dia. 14.9 dia. DC 47.1 AC Right-angle XS2G-D42@ (Soldering Model) 14.2 dia. 45 35.7 5 dia. 14.9 dia. M12 x 1 23 DC XS2U Crimping Pin for XS2G Ordering Information Suitable core size (mm2) Model 0.18 to 0.3 XS2U-3121 0.5 to 0.75 XS2U-3122 Dimensions (Unit: mm) * A special tool must be used for crimping. For details, refer to page 31. XS2U-312@ Slit Dimensions 1 dia. C dia. 1.5 B A 2 dia. 2.3 dia. Model Suitable core size (mm2) XS2U-3121 XS2U-3122 Dimension (mm) A B C No. of slits 0.18 to 0.3 20.0 6.1 0.8 1 0.5 to 0.75 20.1 6.2 1.3 0 17 XS2C Crimping/Soldering Socket Assemblies XS2 Ordering Information Suitable cable (mm) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) Core conductor size (mm2) 0.18 to 0.3 0.5 to 0.75* 0.5 max. 0.18 to 0.3 0.5 to 0.75* 0.5 max. 0.18 to 0.3 0.5 to 0.75* 0.5 max. 0.18 to 0.3 0.5 to 0.75* 0.5 max. 0.18 to 0.3 0.5 to 0.75* 0.5 max. 0.18 to 0.3 0.5 to 0.75* 0.5 max. Suitable sheath material Cable connection direction Connection method Straight Right-angle Straight PVC, PE, PUR Straight Right-angle AC Model Model UL Crimping XS2C-D4C1 XS2C-A4C1 Soldering XS2C-D421 Crimping XS2C-D4C2 XS2C-A4C2 Soldering XS2C-D422 Crimping XS2C-D4C3 XS2C-A4C3 Soldering XS2C-D423 XS2C-A421 XS2C-A422 Soldering UL 2238 XS2C-A423 certified (File No. XS2C-D4C4 XS2C-A4C4 E207683) XS2C-D424 XS2C-A424 Crimping XS2C-D4C5 XS2C-A4C5 Soldering XS2C-D425 Crimping XS2C-D4C6 XS2C-A4C6 Soldering XS2C-D426 Crimping Right-angle DC XS2C-A425 XS2C-A426 *There are two types of contacts. Note: Crimping plug contacts are sold separately. Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. Dimensions (Unit: mm) Straight Connectors 45 45 5 dia. M12 x 1 5 dia. M12 x 1 14.9 dia. DC Right-angle Connectors 45 AC 14.2 dia. 43.2 45 5 dia. M12 x 1 31.8 5 dia. M12 x 1 14.9 dia. 23 DC AC XS2U Crimping Pin for XS2C Ordering Information Suitable core size (mm2) 0.18 to 0.3 0.5 to 0.75 Model XS2U-2221 XS2U-2222 Dimensions (Unit: mm) * A special tool must be used for crimping. For details, refer to page 31. Socket Pin Slit Dimensions C dia. 1.5 B A 2 dia. 2.3 dia. Model Suitable core size (mm2) XS2U-2221 XS2U-2222 Dimension (mm) A B C No. of slits 0.18 to 0.3 16.7 6.1 0.8 1 0.5 to 0.75 16.8 6.2 1.3 0 18 XS2 XS2G Screw-on Plug Assemblies Ordering Information No. of poles 5 4 Suitable cable (mm) Core conductor size (mm2) Suitable sheath material 8 dia. (7 to 8 dia.) 7 dia. (6 to 7 dia.) 6 dia. (5 to 6 dia.) 8 dia. (7 to 8 dia.) 7 dia. (6 to 7 dia.) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 0.18 to 0.75 PVC, PE, PUR Straight connectors (for DC) Model XS2G-D5S7 XS2G-D5S9 XS2G-D5S1 XS2G-D4S7 XS2G-D4S9 XS2G-D4S1 XS2G-D4S3 XS2G-D4S5 Right-angle connectors (for DC) Model -- -- XS2G-D5S2 -- -- XS2G-D4S2 XS2G-D4S4 XS2G-D4S6 UL UL 2238 certified (File No. E207683) Note: XS2G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R Y-Joint Sockets/Plugs. Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. Dimensions Straight Connectors Applicable Cable Outer Diameter: 8 mm XS2G-D5S7 (5poles) XS2G-D4S7 (4 poles) Applicable Cable Outer Diameter: 7 mm XS2G-D5S9 (5poles) XS2G-D4S9 (4 poles) (Unit: mm) 58.7 M12 x 1 16 dia. 20 dia. 14.9 dia. Straight Connectors Applicable Cable Outer Diameter: 6 mm XS2G-D5S1 (5poles) XS2G-D4S1 (4 poles) Applicable Cable Outer Diameter: 4 mm XS2G-D4S3 (4 poles) Applicable Cable Outer Diameter: 3 mm XS2G-D4S5 (4 poles) Right-angle Connectors Applicable Cable Outer Diameter: 6 mm XS2G-D5S2 (5poles) XS2G-D4S2 (4 poles) Applicable Cable Outer Diameter: 4 mm XS2G-D4S4 (4 poles) Applicable Cable Outer Diameter: 3 mm XS2G-D4S6 (4 poles) M12 x 1 58.7 14 dia. 20 dia. 14.9 dia. M12 x 1 39.7 20 dia. 14.9 dia. 39.6 14 dia. 19 XS2 XS2C Screw-on Socket Assemblies Ordering Information No. of poles 5 4 Suitable cable (mm) Core conductor size (mm2) Suitable sheath material 8 dia. (7 to 8 dia.) 7 dia. (6 to 7 dia.) 6 dia. (5 to 6 dia.) 8 dia. (7 to 8 dia.) 7 dia. (6 to 7 dia.) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 0.18 to 0.75 PVC, PE, PUR Straight connectors (for DC) Model XS2C-D5S7 XS2C-D5S9 XS2C-D5S1 XS2C-D4S7 XS2C-D4S9 XS2C-D4S1 XS2C-D4S3 XS2C-D4S5 Right-angle connectors (for DC) Model -- -- XS2C-D5S2 -- -- XS2C-D4S2 XS2C-D4S4 XS2C-D4S6 UL UL 2238 certified (File No. E207683) Note: Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. Dimensions Straight Connectors Applicable Cable Outer Diameter: 8 mm XS2C-D5S7 (5 poles) XS2C-D4S7 (4 poles) Applicable Cable Outer Diameter: 7 mm XS2C-D5S9 (5 poles) XS2C-D4S9 (4 poles) (Unit: mm) 54.9 M12 x 1 20 dia. 14.9 dia. Straight Connectors Applicable Cable Outer Diameter: 6 mm XS2C-D5S1 (5 poles) XS2C-D4S1 (4 poles) Applicable Cable Outer Diameter: 4 mm XS2C-D4S3 (4 poles) Applicable Cable Outer Diameter: 3 mm XS2C-D4S5 (4 poles) 16 dia. M12 x 1 54.9 20 dia. 14.9 dia. Right-angle Connectors Applicable Cable Outer Diameter: 6 mm XS2C-D5S2 (5 poles) XS2C-D4S2 (4 poles) Applicable Cable Outer Diameter: 4 mm XS2C-D4S4 (4 poles) Applicable Cable Outer Diameter: 3 mm XS2C-D4S6 (4 poles) M12 x 1 14 dia. 35.9 20 dia. 14.9 dia. 39.6 14 dia. 20 XS2 XS2C/XS2G Safety Precautions Assembly Procedure for XS2C/XS2G Connector Assemblies (1) Connector and Cable Diameters (3) Wiring (Dressing the Cable Ends) * Connectors for 8, 7, 6, 4, and 3 mm diameter Cables (i.e., Cables that are 7 to 8, 6 to 7, 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are available. When assembling a Connector used with a cable, make sure that the external diameter of the Connector is suited to that of the cable. * A waterproof bushing for 6/7 mm diameter Cable has no stripe, that for 8/4 mm diameter Cable has a single stripe, and that for 3 mm diameter Cable has two stripes. (2) Component Insertion Crimping/Soldering Connectors Straight Connectors Watertight Cable bushing clamp Cover Cap Soldering Connectors 4 6 60.5 *A * Strip 10 mm of the Cable sheath and 4 mm of each core. * Before soldering cores and solder cup pins together, soldercoat each of them. * The following conditions are recommended for soldering each solder cup pin. Soldering temperature: 3505C Soldering period: 31 s * The length marked *A should be 6.5 mm max., otherwise the proper degree of protection of the connector will not be maintained. Crimping Connectors Crimping Right-angle Connectors 4 10 -0 4 Ring (Right-angle models only) * Watertight Cable clamp Cap bushing Cover *A ring is not required for Screw-on Connectors. * As shown in the above illustration, connect the above components to the Cable with its end processed. Screw-on Connectors Confirm that you have all of the required parts. Cover Watertight bushing Cable clamp Cap *2 * Strip 14 mm of the Cable sheath and 4 mm of each core. * Make sure that each core is not damaged and its end strands are not spread out. * Mount the XY2F-0003 Locator to XY2F-0002 Crimp Tool, both of which are sold separately, and set the selector dial of the Crimp Tool to 8. * After mounting the crimping pins to the Locator, fully insert the cores to the crimping pins. * Squeeze the handle of the Crimp Tool to press-fit the cores to the crimping pins. (Squeeze the handle firmly until the handle automatically returns to the release position.) Wiring Pin clamp Ring *1 Press Watertight bushing Cable clamp Cap Cover 1 to 1.5 Insulation caps and insulation tubes are included with 5-pole Connectors (XS2C-D5S@ and XS2G-D5S@). *1. Rings are not required with 7-mm and 8-mm cables. *2. Insert the waterproof bushing for 7-mm and 8-mm cables in the direction shown in the diagram. * After press-fitting the cores to the pins, insert the pins into the pin clamp as shown in the illustration. Then make sure that the lead colors correspond to the pin clamp numbers that are identical to the connector pin numbers. Insertion Pin Block Pin Clamp Key groove Key groove Key XS2C use XS2G use 60.5 * Tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. Then insert the cable along with the pin clamp. 21 XS2 Connecting Shielded Cables to Five-pole Connectors * Place the insulation tub on the drain line of the shield and connect it to the terminal. * Tighten the screw and then check visually to see if there is insulation between the cores. Screw-on Connectors Dressing the Cable End * Four-pole Connectors 8 12 Drain line Insulation tube 120.5 * Loosen the screws on pins 1 to 4 and insert the cores according to the pin numbers. * Use the dedicated Screwdriver (XW4Z-00B)* and tighten the screws securely so that the cores do not pull out. (0.15 to 0.2 N*m) * Five-pole Connectors * Strip the cable sheath for a total of 15 mm and strip the core covering for 8 mm for the core to connect to pin 5. 8 12 Conductors for pins 1 to 4 7 Conductors for pin 5 *When tightening the screws, use the dedicated XW4Z-00B Screwdriver that matches with the screw-slot dimensions. Screwdriver XW4Z-00B (4) Inserting Pin Block Pin block (Soldering Model) Lock spring O-ring Positioning key (triangle mark) Polarity key 8 Cover (Straight Model) (Crimping Model) * Connect the core to pin 5 (in the center) first. * Insert the core from the side of the hold with the tab and tighten the screw securely (tightening torque: Pins 1 to 4: 0.15 to 0.2 N*m, Pin 5: 0.03 to 0.05 N*m), and then cut off the excess wire with wire cutters. Screw Screw Special Screwdriver Special Screwdriver Tab * Bend the cable as shown below, attached the enclosed insulation cap, and then strip the other cores. Triangle mark (Right-angle Model) * Mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. * If the cover is used for a Right-angle model, the relationship between the position of the polarity key on the engaged side and cable connection direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90. * Fully insert the positioning key until the positioning key is hidden by the casing. Pin block (Screw-on Connectors) Triangle mark Cover Insulation cap * Connect the cores to pins 1 to 4. Cover lock Pin block * Align the triangular marks on the pin block and cover and insert the pin block into the cover. * Press them together firmly until the pin block does not come out of the cover. (0.39 to 0.49 N*m) 22 XS2 (5) Mounting Cap * After mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand (0.39 to 0.49 N*m) Note: If the cap is not tighten securely enough, the degree of protection (IP67) may not be maintained or vibration may cause the cap to become loose. Do not tighten the cap with pliers or similar tools; they may damage the cap. Recommended Cables When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of 3 to 6 mm and core conductor sizes of 0.18 to 0.75 mm2 for crimping connectors and 0.5 mm2 maximum for soldering connectors. Connector Arrangement A Cap * After fully tightening the cap, length A should be approximately one of the following according to the cable external diameter and the Connector model. (Use these as a guide.) External diameter of applicable cable For 6-mm-dia. cable For 4-mm-dia. cable For 3-mm-dia. cable Cable external diameter (mm) 6 mm 5 mm 4 mm 3 mm 1 0 -- -- -- 2 1 -- -- -- 2 1 For safety, when constructing a connection system between a Sensor and panel with a connector, make sure that the connector plug is on the Sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). Sensor Side (Plug) Panel Side (Power-supply Side) Connecting Cable (Socket) (Plug) (Socket) (6) After Assembly * Confirm the insulation between cores after completing assembly. 23 XS2 XS2P Panel-mounting Sockets for Terminal Boxes Ordering Information No. of poles Lock method Rear lock 4 5 Front lock Front lock DC Model XS2P-D421-2 XS2P-D422-2 XS2P-D422-1 XS2P-D522-2 XS2P-D522-1 Applicable wire diameter Pin shape* Solder cup pin Solder cup pin DIP pin Solder cup pin DIP pin AWG20 to 28 AC Model XS2P-A421-2 XS2P-A422-2 XS2P-A422-1 -- -- UL UL 2238 certified (File No. E207683) -- *The solder cup pin is for wire mounting, and the DIP pin is for PCB mounting. Soldering is required for both pins. Dimensions (Unit: mm) Rear Lock Model XS2P-@421-2 (with Solder Cup Pins) M12 x 1 Rubber bushing M12 x 1 Panel M16 x 1 20 dia.14.6 dia. DC 7.8 AC Front Lock Model XS2P-@422-1 (with DIP Pins) XS2P-@422-2 (with Solder Cup Pins) With Solder Cup Pins M12 x 1 Panel M16 x 1 M12 x 1 7 6 With Solder Cup Pins 3 M16 nut 5 dia. 17 2.5 8.7 17 23.5 27 With DIP Pins M16x1 1.5 Rubber bushing 2 dia. 16 dia. 20.5 24 AC M12 x 1 Panel M16 x 1 20 dia. 14 dia. 7 DC With DIP Pins Rubber bushing 14 dia. Front Lock Model XS2P-D522-1 (with DIP Pins) XS2P-D522-2 (with Solder Cup Pins) 7 2.5 20.5 24 M16 nut 2 dia. 3 M16 x 1 1.5 2 dia. 0.8 dia. 14 dia. 7 14 dia. 6.8 3 8.7 2.5 20.5 25.5 DC 17 +0.2 0 6.8 8.7 5 17 2.5 9 23.5 Panel Cutout 7 16 dia. +0.3 0 dia. 16 PCB-mounting Dimensions With DIP Pins 3.5 5 Land 5 24 min. Four, 2.2-dia.holes 24 min. Note: The panel thickness is 1 to 4 mm. 24 XS2 XS2R Y-Joint Plug/Socket Connectors Ordering Information Cable DC Cable length L (m) Model 0.5 XS2R-D426-B11-F 1 XS2R-D426-C11-F 2 XS2R-D426-D11-F 3 XS2R-D426-E11-F 2 XS2R-D426-D10-F 5 XS2R-D426-G10-F Connector Connectors on both cable ends With cable Connector on one cable end Cable Connector Without cable Connectors on both cable ends UL UL 2238 certified (File No. E207683) DC Cable length L (m) Model XS2R-D426-1 XS2R-D426-5 -- XS2R-D426-81 XS2R-D426-82 UL UL 2238 certified (File No. E207683) Note: XS2G Screw-on Plugs cannot be connected side-by-side to the CN1 and CN2 connectors. Consider using a crimping or soldering model instead. Refer to page 17 for details. Dimensions (Unit: mm) Connectors on Both Cable Ends (Y-Joint Plug/Socket) XS2R-D426-@11-F 15.0 M12 x 1 35.0 CN2 4.6 dia. 14.9 dia. Plug 14.9 dia. 4 1 3 2 14.9 dia. 8.5 Blue marking M12 x 1 44.7 13.6 L Connectors on One Cable End (Y-Joint Socket) XS2R-D426-@10-F M12 x 1 35.0 Wiring Diagram 45.5 Socket CN2 1 2 4 3 CN2 4.6 dia. Blue White CN1 14.9 dia. 8.5 13.6 Blue marking 30 (37) 7 5 XS2R-D426-1 CN2 4 3 2 1 CN1 4 3 2 1 XS2R-D426-5 CN2 4 3 2 1 CN1 4 3 2 1 4.5 dia. 14.9 dia. CN0 Plug 24.5 18.0 14.9 dia. 2 1 4 3 Brown Wiring Diagram 27 M12 x 1 Socket CN2 1 2 3 4 50 L Y-Joint Plug/Socket without Cable XS2R-D426-1 1 2 4 3 Black 6 dia. CN1 15 1 2 3 4 14.9 dia. 18.0 1 2 4 3 1 2 3 4 CN1 CN1 15.0 4 3 2 1 6 dia. 18.0 1 2 4 3 1 2 3 4 45.5 Socket CN2 1 2 4 3 Wiring Diagram 14.9 dia. 4 1 2 3 58.3 M12 x 1 CN0 XS2R-D426-81 12.5 CN1 4 3 2 1 CN2 4 3 2 1 CN1 4 3 2 1 4 3 2 1 CN0 4 3 2 1 CN0 XS2R-D426-82 CN2 4 3 2 1 CN1 4 3 2 1 Blue marking 4 3 2 1 CN0 25 XS2 XS2R T-Joint Plug/Socket Connectors Ordering Information Type Aggregate model Bifurcated model Daisy-chain model DC Model XS2R-D422-1 XS2R-D422-5 XS2R-D423-1 XS2R-D424-1 UL UL 2238 certified (File No. E207683)\ Dimensions (Unit: mm) Aggregate model XS2R-D422-1 XS2R-D422-5 Wiring Diagram XS2R-D422-1 B (Female) 4 4 3 3 2 2 1 1 50.6 24.6 M12 x 1 14.6 dia. A (Female) A B 1 C M12 x 1 2 3 4 C (Male) 29 XS2R-D422-5 A (Female) B (Female) 4 4 3 3 2 2 1 1 1 2 3 4 C (Male) Bifurcated model XS2R-D423-1 Wiring Diagram 50.6 24.6 A B M12 x 1 C A (Male) B (Male) 4 4 3 3 2 2 1 1 29 1 2 3 4 C (Female) 14.6 dia. M12 x 1 Daisy-chain model XS2R-D424-1 Wiring Diagram 50.6 24.6 M12 x 1 14.6 dia. A B C M12 x 1 A (Female) B (Male) 4 4 3 3 2 2 1 1 29 1 2 3 4 C (Female) 26 XS2 Features XS2R Application Examples XS2R-D422-1 (Aggregate Model) Sensor * A pair of Two-wire Sensors or Three-wire Sensors can be connected as shown in the illustration. * The XS2R-D422-5 has feed through connections, thus working as a connector for the extension cable. Sensor XS2G/XS2H XS2R-D422-1 A XS2G/XS2H B C Photoelectric sensor Photoelectric sensor XS2W/XS2F/XS2C XS2R-D423-1 (Bifurcated Model) XS2W/XS2F/XS2C XS2R-D423-1 A XS2W/XS2F/XS2C * Two or Three-wire Sensor signals can be bifurcated. B C Proximity sensor XS2G/XS2H PLC (A) PLC (B) Sensor XS2R-D424-1 (Daisy Chain Model) A B C A B C A B C * Two-wire Sensors with contact output can be connected through a daisy chain to obtain AND output. Sensor1 Sensor2 Sensor2 Sensor3 Safety Precautions Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings. * Before using the XS2R for Sensors, make sure that the wiring of the Sensors and the internal connections of the XS2R are correct. 27 XS2 XS2M Sensor-embedded Plugs Ordering Information No. of poles 4 Mounting method Embedded with screw threads Embedded without screw threads Pin shape Applicable wire diameter Solder cup pin AWG22 to 28 DC Model AC Model XS2M-D421 XS2M-A421 XS2M-D422 XS2M-A422 UL UL 2238 certified (File No. E207683) Dimensions (Unit: mm) Embedded with screw threads XS2M-D421 (For DC) XS2M-A421 (For AC) Mounting Dimensions 45 5 dia. 45 5 dia. 6.5 Resin filled M12 x 1 O-ring 9.45+0.05 dia. -0 10.5 dia. DC AC 8 dia. 9.4 dia. 1.2 4 0.7 10 6.7 min. 16 Note: After mounting, anchor the solder cup pins by injecting resin. Embedded without screw threads XS2M-D422 (For DC) XS2M-A422 (For AC) 45 Mounting Dimensions 15.7 min. 5 dia. 45 5 dia. 10.5 dia. DC AC Resin filled 9.6 dia. O-ring 9.4 dia. 10.8 16 9.45+0.05 dia. -0 1.2 0.7 1.5 6.5 M12 x 1 Note: After mounting, anchor the solder cup pins by injecting resin. 28 XS2 XS2M Panel-mounting Plugs Ordering Information No. of poles Mounting method Flange-mounting 4 5 Solder cup pin DIP pin Solder cup pin Solder cup pin Solder cup pin Screw-mounting Screw-mounting DC Model XS2M-D423 XS2M-D424-1 XS2M-D424-2 XS2M-D524-2 XS2M-D524-4 *2 Applicable wire diameter Pin shape*1 AWG22 to 28 -- AWG20 to 28 *1. The solder cup pin is for wire mounting, and the DIP pin is for PCB mounting. Soldering is required for both pins. *2. XS2M-D524-4 plugs have a metal body. AC Model XS2M-A423 XS2M-A424-1 XS2M-A424-2 -- -- UL UL 2238 certified (File No. E207683) Note: 4-pole DC screw-mounting models (XS2M-D424-@) with metal bodies are also available. Ask your OMRON representative for details. Dimensions (Unit: mm) Flange-mounting XS2M-D423 (For DC) XS2M-A423 (For AC) Panel Cutouts M12 x 1 45 20 45 5 dia. 14 20 14 6.5 1.5 5 dia. 10 14 20 DC 10 Four, 3.2 dia. 9.4 dia.3.2 dia. 10.5 dia. 14 20 +1 0 Rubber bushing 2.5 dia. 16 21 140.1 0.7 21 min. 140.1 AC Screw-mounting XS2M-@424-1 For DIP (Resin Body) XS2M-@424-2 Solder Cup Pins (Resin Body) Panel Cutout +0.2 0 7 Panel 16 +0.3 0 dia. Rubber bushing 1.5 M16 x 1 M12 x 1 2 dia. 5 dia. 24 min. 16 dia. 20 dia. Note: The panel thickness is 1 to 4 mm. PCB-mounting Dimensions 7 DC 2.5 3 7 1.5 AC 6.5 6.8 8.7 27.7 5 17 9 Land 3.5 5 24 min. Solder Cup Pins (Resin Body) XS2M-D524-2 Solder Cup Pins (Metal Body) XS2M-D524-4 Panel Cutout 16 dia.+0.3 0 7 dia.+0.2 0 Four, 2.2-dia. holes Panel Cutout 16 dia.+0.1 0 7 dia.+0.1 0 3 3 1.5 M16 x 1 Seal rubber M16 nut M12 x 1 20 dia. 5 dia. M16 x 1 Seal rubber M16 nut M12 x 1 20 dia. 16 dia. 7 M12 x 1 1.5 6.5 6.8 8.7 27.7 17 2.5 9 7 M12 x 1 1.5 1.5 3.5 5.5 6.5 8.7 4.5 18.7 27.7 17 3.5 5.5 29 XS2 Common Accessories and Tools (Order Separately) Ordering Information Connector Covers Waterproof Covers XS2Z-11 XS2Z-11 9.4 Application Example: XS2Z-11 M12 male screw 14.9 dia. M12 x 1 (female screw) M12 x 1 XS2Z-22 15.7 XS2Z-22 M12 x 1 M12 x 1 female screw (thread bracket) 9.2 10.6 dia. 14.9 dia. M12 x 1 Model Materials XS2Z-11 Brass/nickel plated XS2Z-22 Dust Covers XS2Z-13 You can use the Waterproof Cover when the connector is not connected to ensure an IP67 degree of protection. When mounting the Water-resistive Cover to a Connector, be sure to apply a torque range between 0.39 and 0.49 N*m to tighten the Water-resistive Cover. Suitable connector Model Mounting portion XS2G/XS2H/XS2M/XS2R/XS2W/XS5H/ M12 male screw XS5M/XS5W XS2C/XS2R/XS2F/XS2P/XS2W/XW3B/ M12 female screw XS5F/XS5W/XS5R/XS5P/XW3D (thread bracket) XS2Z-13 M12 male screw XS2Z-15/XS2Z-14 XS2Z-15 XS2Z-14 M12 female screw (thread bracket) Application Example: XS2Z-13 The Dust Cover is for dust prevention and does not ensure IP67 degree of protection. When mounting the Dust Cover to a Connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover. Pin block (female pins) Model Materials XS2Z-13 XS2Z-14 XS2Z-15 Rubber/black Suitable connector Model Mounting portion XS2G/XS2H/XS2M/XS2R M12 male screw Pin block (female pins) XS2C/XS2R/XS2F/XS2P/XW3A/XW3B M12 female screw (thread bracket) 30 XS2 Loosening-preventing C-ring XS2Z-18 Application Example: XS2Z-18 This C-ring prevents the M12 connector from becoming loose. When you attach the C-ring, press it securely between the thread bracket and cover. C ring Note: Attach C-rings to both the plug and socket. Model XS2Z-18 Materials POM Sputter Protective Cover XS2Z-31 Suitable connector XS2F/H/W Application Example: XS2Z-31 M12 female screw (thread bracket) XS2Z-31 The Sputter Protective Cover protects the connector from weld sputter. Make sure it covers the entire connector. Pin block (female contact) Model XS2Z-31 Materials Silicone rubber/black Suitable connector XS2F/XS2H/XS2W Tools Torque Wrench XY2F-0004 Crimp Tool XY2F-0002 Locator XY2F-0003 Tool in open position Tool in closed position 3 R 1 4 PUSH POS TATE 90 I RO TE TA IN 7 L AL ST * The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/ 2-01). * Mount the XY2F-0003 Locator (sold separately) to the locator guide of the Crimp Tool with a screw provided with the XY2F-0003 Locator. SE TO RO AI 8 90 TO Use the Crimp Tool to crimp a cable core to the XS2U Crimping Pin used with the XS2C or XS2G Crimping Connector. SEL. NO. 2 TE TA O ER AND ON INSTA R LL TI TO 6 Locator guide 5 Selector dial (Set to 8.) XY2F-0002 Crimp Tool XY2F-0003 Locator Pin-block Extraction Tool XY2F-0001 Use this tool to extract a Pin Block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for Connector Assemblies (XS2C/ XS2G, soldering/crimping). 31 XS2 Safety Precautions Extraction Procedure (1) Disconnecting Components * Disconnect all components on the cap side from the cover. Pin block Cover Rubber bushing Cable clamp Cap (2) Extracting Pin Block * Insert the claws of the Tool into the four holes of the cover. Precautions for Correct Use * The pin block must not be extracted from the same Connector more than 3 times, otherwise the proper degree of protection of the pin block or Connector will not be maintained. * Do not use the product in atmospheres or environments that exceed product ratings. Tightening Cap (Connector Assemblies) 1) Do not use pliers to tighten caps, otherwise the caps may be damaged. Use your fingers to tighten the Connectors sufficiently. (0.39 to 0.49 N*m) 2) If caps are not tightened securely, the Connectors may not maintain their proper degree of protection (i.e., IP67) or the caps may become loose due to vibration. Holes Claws * Make sure that the pin block is outside the Tool. Tool Connector Connection and Disconnection * When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. * Do not hold the cable when disconnecting Connectors. * Connectors mating with sockets must be fully inserted into the mating sections. Tighten the thread bracket carefully so that the threads will not be damaged. * Fully tighten thread bracket within a torque range between 0.39 and 0.49 N*m and be sure that the threads of the opposite parts are hidden by the thread bracket. * When disconnecting Connectors, be sure to loosen the thread brackets first. Do not loosen the caps. * Thread brackets must be loosened in the cutout direction. Cutout Pin block Loosen Cover Guide Cover * Press the Tool so that the guides of the Tool are in close contact. Then pull the pin block straight. Guide Thread bracket Pin block Extracting direction Degree of Protection * Do not impose external force continuously on the joints of pin blocks and covers, otherwise the Connectors may not keep its proper degree of protection (i.e., IP67). * The degree of protection of connectors (IP67) is not for a fully watertight structure. Do not use them underwater. * Connectors are of resin mold construction. Do not impose excessive force on them. Setup * Do not make any cable bends near the base of the Unit. * Any bends made must have a minimum radius of 40 mm. 32 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron's sole obligation hereunder shall be, at Omron's election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer's application or use of the Product. At Buyer's request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron's representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2020.1 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2020 All Right Reserved.