Pos-E-Kon® Wire
Pin & Sleeve
Connectors
In this section...
Pos-E-Kon® Wire Pin & Sleeve Connectors
Overview .................................................................. G-106–G-115
A Series 16 Amps 600VAC ......................................... G-116–G-117
B Series 16 Amps 600VAC ......................................... G-118–G-121
C Series 35 Amps 600VAC ......................................... G-122–G-123
D Series 10 Amps 600VAC ......................................... G-124–G-127
DD Series 10 Amps 600VAC ...................................... G-128–G-131
K Series 80 + 16 Amps 600VAC................................. G-132–G-133
V Series 16 Amps 600VAC ......................................... G-134–G-137
T Series 16 Amps 600VAC ......................................... G-138–G-139
Technical Information ................................................ G-140–G-158
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G-106
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
The FAQs about Pos-E-Kon® Interconnects:
The Most Frequently Asked Questions and
Answers — for Pos-E-Kon Customers
International Standards, Worldwide Use
Why?
Rectangular Circuit Interconnections
• Best use of space for multiple contacts
in heavy-duty housings
• Easy to assemble with many different insert options
• Best fit for easy access in panels, machinery
and enclosures
• Sealed connector with quick disconnect handles
• Wide variety of circuit possibilities from standard items
• Solid or stranded wire in fixed or portable use
Who?
• Machine tool OEMs
• Material handling equipment OEMs
• Robotics systems OEMs and installations
• Packaging machinery OEMs and facilities
• Control panels and PLC systems
• Molding, assembly or line machinery OEMs and facilities
• Construction, mining and welding apparatus
• Carnival applications
What?
• Servo controls
• Sensing and feedback loops
• Conveyor and process controls
• Low power, DC or logic systems
• Combination power, system and other circuits
• Modular controls including fiber-optic connections
Where?
Worldwide agency approvals and applications
• DIN VDE 0627/86, 0110/02.79, and 0110-1/04.97
• IEC 60.664-1, DIN/IEC 512
• UL Recognized (E215386) and CSA Certified
• Protection classes IP44 through IP65 per IEC 529
• Component use in CE marked equipment OK per IEC
Council Directive July 1999, 73/23/EEC
• Available from Thomas & Betts – POS-E-KON
authorized distributors
• T&B sales representatives and agents worldwide
United States
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Technical Services
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G-107
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
The Basic System: Build an Application
Step 1 – Maximum voltage and amperage requirements (300V or 600V classes, 10–80 amps).
Step 2 – Number of contacts or circuits needed.
Step 3 – Choose wire terminations style; screw terminal or crimp contacts. Select series from charts.
Step 4 – Base (or coupler) and hood construction/mating selection per series (single or double levers).
As Easy As 1. 2. 3. 4.
1. Hood:
• Separable housing for inserts
• Top or side conduit/wire entry
• Standard locking posts, dual or single
• Locks to Panel Base, Box Base or inline Coupler Hood
2. Base Housing (or Coupler Hood):
• Surface wall-mount box base (shown)
• Panel Base for through-panel access
• Coupler Hood mating for portable use
• Single or dual “lever” locking
3. Male Insert
• Male contact carrier body
• Screw terminal contacts (pins with wire
protection saddles) or crimp terminated pins
4. Female Insert
• Female contact carrier
• Screw terminal contacts (sleeves with wire
protection saddles) or crimp terminated sleeves
DIN Standard Configurations
• Most inserts and housings are interface compatible
with other DIN standard lines. Verify physical application
before selecting cross reference.
• Pos-E-Kon® construction includes standard NPT conduit
adapters for hoods and bases, with many options
available. DIN standard Hoods and Bases may have
“EuroStyle” PG fittings (or none) included unless
specially ordered.
Hood
Base
(or Coupler Hood)
Male
Insert
Female
Insert
Cable Entry Fitting
Cable Entry with Fitting
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G-108
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Screw Terminal/Insert Types
(Integral Contacts)
Screw termination is used for ease of assembly plus
ease of maintenance. No tooling beyond a screwdriver
and wire strippers is required.
Pos-E-Kon Insert Selector Chart
Select the # of contacts — all inserts have separate ground contacts
AMPS VOLTS SERIES 3 4 6 7 8 10 12 15 16 20 24 25 26 32 40 42 48 50-216
10 50 D C, F
10 600 A S S
16 600 A S, C S, C S, C
16 600 B S, C, A S, C, A S, C, A S, C, A S, C S, C
35 600 C S S
10 600 D C, F C, F C, F C, F, A C, F, A (64)
10 600 DD C, F C, F C, F
80/16 600 K S S 4 or 8 Power (80A alone or with 8 or 16 Control (16A) Combination Inserts
16-T 600 T S S S S High Temp (200° C)
316-V 600 V S, C S, C S, C S, C S, C S, C S, C Includes 2 Pilot Contacts
S – Screw Terminals
C – Crimp Contacts
F – Fiber Optic (POF)
A – Terminal Block Wiring Adapter
Crimp Terminal/Insert Types
(Crimp Contacts)
Crimp terminals offer solid, thermally cool vibration-resistant
terminations for OEM equipment and critical applications. Better
for smaller AWG sizes also. Crimp tools are noted in each section.
10A
D & DD
16A
A & B
16A
A & B
10A
D & DD
POF
D
All crimp types represented require contacts ordered separately.
Each section contains hand crimp tool selection notes.
10–16A
A, B, V, T
35A
C
10–80A
K
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G-109
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Screw Terminal Inserts
• Integral screw terminal contacts provide for easy terminal wiring
and fast assembly
• Standard wire protection saddles prevent cutting of strands
during assembly
Terminal Block Wiring Adapters
WAR, Right Ground Strap
WAL, Left Ground Strap
• Allows for measuring of circuit while in operation
• Provide easy connections in panel mounting configurations
• Labels available for easy identification of circuits
• Can be mounted on DIN rails by using snap-on mounting feet
• Used in switch cabinets, panel enclosures or mounted in panel base
housings — see B and D series
Insert Strip Blank – WAM1B
Insert Strip Nos. 1–64 – WAM1N64
Insert Strip Letters A–Z – WAM1AZ
Crimp Terminal Inserts
• Provides reliable connections for long-term configurations
• Contact sizes accommodate wiring from 12–20 AWG
DIN Mounting Foot FE807TB
WAM1 Marker Tab Clips
Snap-in formed label
holdertabs allow terminal
identification for BSeries.
• Made of durable glass fiber-filled thermoplastic
• Contact numbers clearly marked for easy identification
• Easily installed (male or female) in either hoods or bases using captive mounting screws
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G-110
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Hood and Base Housings
• Rugged cast aluminum hoods and bases: Maximum performance in many operating conditions
• Various hood heights available: Easier assembly and wiring with low, high and standard profiles
• Corrosion-resistant finishes: Optional special materials extend life in corrosive conditions
• Locking possibilities include single locking system and double locking system
• Complete selection: Flexible product designs (see Hood/Base Cross Reference below)
• Dust covers and more: See Adapters (page G-113) and Covers (page G-112) or Bases with Covers
available in most series (Accessories, page G-154)
• Custom configurations: Multiple conduit entry/sizes and other configurations available to spec
Box Base Housing with single lever
and spring cover. Metal spring covers
available for B series, where noted.
Panel Base Side Cable Entry
Box Base Top Cable Entry
Cross Reference — Inserts
AMPS VOLTS SERIES A4 A10 A16 AA32 B6 B10 B16 B24 B32 B48
Series Application Standard Hood/Base Housing
10A 50 D D8
10A 600 A A3, A4
16A 600 A A10 A16 A32
16A 600 B B6 B10 B16 B24 B32 B48
35A 600 C C6 C12
10A 600 D D7 D15 D25 D50 D40 D64 D80 D128
10A 600 DD DD24 DD42 DD72 DD108 DD144 DD216
80/16A 600 K K4/8 K8/16
Series Application Special Series Hood/Base Housing
16A-T* 600 T T6 T10 T16 T24
16A-V** 600 V V3 V6 V10 V32
* Special high-temperature series in copper-free aluminum with special green epoxy powder coat, Viton® seals.†
** Special isolation design allows additional control circuit capability.
† Viton® is a trademark of DuPont Performance Elastomers.
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G-111
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
1. Select size (# of contacts) from each series’ section left-hand page chart (selected inserts),
then look at corresponding right-hand page columns.
2. Vertical columns note single or double locking systems available (double locking usually preferable).
3. Select base housings for mounting and/or function: conduit/cable entry, thru-panel access,
inline coupler or reversed locking as shown. (Note profile height options.)
4. Select side or top entry hoods as shown. (Note profile height options.)
5. Review conduit and cable entry options (standard NPT adapter sizes for each series).
Note: M Series (layout) groups interior options, followed by base selection options.
Each Right-Hand Page Shows:
Base
to
Hood
Standard Bases
Standard Hoods
Reverse Locking
Hood
to
Base
Lever Hoods
Post Bases
Hood
to
Coupler
Portable Service
Coupler Hoods
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G-112
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Sub-Miniature (DB) Adapter Plates
• Connect test and diagnostic equipment to control circuits
• Panel base, box housing base or any hood installation
(ribbon cable — entry hoods available)
• Industry standard sizes
• Dust covers for protection recommended
• 9, 15, 25, 37 and 50 series
B24 Insert Mounting Adapter Plates
• Allows housing standardization for multiple applications
• B24 footprint fit to single B6, B10, B16 inserts
• Rugged thermoplastic
• Fits standard B24 Hoods and Bases
B24 Insert Mounting Adapter Plates
• Allows custom connections for drill-and-install work
• Blank plate for expansion
• All standard Hood/Base sizes supported
Dust Covers & Hinged Covers
(thermoplastic) (thermoplastic or metal)
• Separate covers or fixed-mount hinged types
• Metal fixed-mount hinged covers for B series
bases available in select sizes
• Separate or fixed covers protect contacts
when not inuseor while unmated
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G-113
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Wire and Cable Entry Options
Portable Service Cord
• Sheathed industrial multi-conductor cables usage
• Options cover many installation needs
• Special constructions available for retrofit
or original specification
• Hoods and Bases may be specified (in bulk volumes)
• Euro standard gland seal also available
Cable Compression
Seal Fitting
Euro Gland Seal
Standard NPT Conduit Adapters
• Euro PG to NPT thread adapters (PG male to NPT female)
• Standard on all Pos-E-Kon Hoods and Bases
• Available separately for MRO
• Sizes from (PG11 to 1⁄2") through (PG48 to 11⁄2") NPT
Cord Grip Fittings
• Both NPT and PG thread styles
• Thermoplastic sealing glands in NPT, PG and ISO
threads — for retrofit or original specification
• More options than shown are available
(shown in gray; black also available)
Pos-E-Kon® Advantages
• Feature: Ergonomic thermoplastic levers for
“B” series double-lever housings B10–B24
• Benefits: Non-slip comfortable grip for
easier locking and unlocking
• Feature: Laser-etched labeling for all metal
housings and hot-stamped labeling on
contact carrier inserts
• Benefits: Permanent marking with all data
combined in external marking vs. internal
label
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G-114
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Hoods
TH – Top Entry Hood with NPT fitting
SH – Side Entry Hood with NPT fitting
Wiring Entry options
• Cord or Conduit Adapter fittings
• Ribbon cable and Euro cable entry
• Housings without fittings
• Custom assemblies
Male and Female
Terminal Block Wiring Adapters
MS or FSxxxWAR/WAL
(right/left ground) options
for Panel Base installations
Easy-to-use catalog number construction pioneered by Thomas & Betts
Double posts (front/back)
for Double-Lever locking
(single-side posts/lever also).
Male and Female Inserts
– same installation to any hood
or base orientation
MS – Male Screw Terminal
Insert (shown)
FS – Female Screw Terminal
Insert (shown)
– OR –
MC – Male Crimp Insert
FC – Female Crimp Insert
>use MP – Male and FP – Female Pins
PB – Panel Base Housing
Panel face or bulkhead
mounting with rear
wiring access
BB – Box Base Housing Surface
Mount with NPT conduit
entry (1 or 2) fittings
(standard)
CH – Coupler Hood
Inline Portable Connection
Locking
• Single lever/Single posts or Double lever/Double posts locking
• “Reversed Locking” (levers on hoods) available
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G-115
Overview
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Series Locator
SERIES FEATURES CONTACTS + G PAGE
A Series
10A: 3, 4
16A: All others
Small, Compact Size
Screw Terminal 3, 4, 10, 16, 32 G-116
B Series
16A
Standard Size
Screw Terminal 6, 10, 16, 24, 32, 48 G-118
C Series
35A
High-Current
Screw Terminal 6 or 12 G-122
D Series
10A
High-Density
Crimp Contacts or
Fiber Optic Contacts
7, 8, 15, 25, 40,
50, 64, 80, 128 G-124
DD Series
10A
Very High-Density
Crimp Contacts 24, 42, 72, 108, 144, 216 G-128
K Series
16A/80A
Combo, High-Current/Std. Current
Screw Terminals
16A: 8 + 4
80A: 16 + 8 G-132
V Series
16A
Control Circuit
Contacts and B Style
Screw Terminals
3, 6, 20, 26, 32 G-134
T Series
16A
B Style @
High-Temp 200° C
Screw Terminals
6, 10, 16, 24 G-138
Reference & Accessories Specs, Dimensions, Components and Fiber Optics G-140
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G-116
A Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Screw Terminal Inserts
SCREW TERMINAL INSERTS
3 OR 4 + G 10 + G 16 + G 32 + G
Male – Pins
20–14 AWG (.5–2.5 mm2)
MS203A or
MS204A
(16 AWG max.)
MS210A MS216A MS216A+
MS232A
Female – Sleeves
20–14 AWG (.5–2.5 mm2)
FS103A or
FS104A
(16 AWG max.)
FS110A FS116A FS116A+
FS132A
3 or 4 Contacts + Ground: 10A
10, 16 & 32 Contacts + Ground: 16A
Use small blade screwdriver to push wire
entry tab in for easy contact removal.
Install to Matching Series Hood/Base
3 OR 4 (600V) 10 16 32
Crimp Tool
CAT. NO.
WT611TB
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G-117
A Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
# of Contacts + Ground Connection
Bases — Standard Mount 3 or 4 (600V) 10 16 32
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASE
SINGLE SINGLE SINGLE DOUBLE
Panel Base
(No Cover) PB303A(P)†PB310A PB316A PB132A
Panel Base
w/Cover PB403A PB410A PB416A
Angled,
(No Cover) PB503A(P)†
Box Base
(No Cover)
1" x 3⁄8"
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 1⁄2"
2" x 3⁄4"
2" x 1"
BB403APMV†
BB410AMV
BB510AMV
BB416AMV
BB516AMV
BB032AMV
BB832A
BB132AMV
BB132A100
Base to Hood
Box Base
w/Cover
1" x 1⁄2"
2" x 1⁄2"
BB610AMV
BB710AMV
BB616AMV
BB716AMV
Hoods — Standard Mount *Plastic body — “A” 3-16 Series standard Hoods include gaskets; Bases and Special Hoods do not.
Side Entry
1" x 3⁄8"
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
SH603APMV†
SH610AMV**
SH710AMV**
SH616AMV**
SH716AMV** SH032AMV
SH132AMV
HOODS
Top Entry
1" x 3⁄8"
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
TH803APMV†
TH810AMV**
TH910AMV**
TH816AMV**
TH916AMV** TH232AMV
TH332AMV
Hood to Coupler
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry 1" x 3⁄8"
1" x 1⁄2"
CH803APMV†
CH810AMV CH816AMV
COUPLER
Lever Hoods — Reverse Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH032AMV
LH132AMV
HOODS
Top Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH232AMV
LH332AMV
Hood to Base
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel Base+
Posts w/Cover PB232A
BASES
Box Base+
Posts w/Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB232AMV
BB232A100MV
BB332A
BB332A100
** Low “L” profile may be available. Contact your Thomas & Betts sales representative.
† Indicates glass-filled thermoplastic construction, light gray color (add suffix).
* Indicates glass-filled thermoplastic construction, black color (add suffix); quantity purchase may be required.
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G-118
B Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
6, 10 & 16 Contacts + Ground
Screw Terminal Inserts
SCREW TERMINAL INSERTS
6 + G 10 + G 16 + G
MALE – PINS
20–14 AWG (.5–2.5 mm2)MS206B MS210B MS216B
FEMALE – SLEEVES
20–14 AWG (.5–2.5 mm2)FS106B FS110B FS116B
Screw Terminal Wiring Adapter Blocks
SCREW TERMINAL WIRING ADAPTER BLOCKS
6 + G 10 + G 16 + G
FEMALE INSERT, GROUND L.
20–14 AWG (.5–2.5 mm2)FS106WAL FS110WAL FS116WAL
Install to Matching Series Hood/Base
6 10 16
Use small blade screwdriver to push wire
entry tab in for easy contact removal.
Crimp Tool
CAT. NO.
WT611TB
CAT. NO.
DESCRIPTION
WAM-1 Label Insert Clip
WAM1B Strip Blank
WAM1N64 Strip Nos. 1–64
WAM1AZ Strip Letters A–Z
Accessories
Wiring Adapter Insert for use with Panel Bases;
allows single access direction panel-build wiring
andeasy terminal ID forservice andtesting.
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G-119
B Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
# of Contacts + Ground Connection
Bases — Standard Mount 6 10 16
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASE
SINGLE SINGLE DOUBLE SINGLE DOUBLE
Panel Base
(No Cover) PB306** PB310 PB110E PB316** PB116E
Panel Base
w/Cover PB406** PB410** PB416**
Box Base
(No Cover)
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 1⁄2"
2" x 3⁄4"
2" x 1"
BB406MV
BB406MVH075
BB406H100MV
BB506MV
BB506H075MV
BB506H100
BB410MV
BB410MVH075
BB410MVH100
BB510MV
BB510H075MV
BB510H100
BB010EMV
BB010MVEH075
BB010EH100MV
BB110EMV
BB110EH075MV
BB110EH100MV
BB416MV*
BB416H100MV
BB516MV*
BB516H100MV
BB016EMV*
BB016EH100MV
BB116EMV*
BB116EH100MV
Base to Hood
Box Base
w/Cover
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 1⁄2"
2" x 3⁄4"
2" x 1"
BB606MV**
BB606H075MV**
BB606H100**
BB706MV**
BB706H075**
BB706H100**
BB610MV**
BB610H075MV**
BB610H100MV**
BB710MV**
BB710H075MV**
BB710H100MV**
BB616MV* **
BB616MVH100**
BB716MV* **
BB716H100MV**
Hoods — Standard Mount Plastic body — “B” 3-16 Series Standard Hoods include gaskets; Bases and Special Hoods do not.
Side Entry
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
SH606MV
SH606H075MV
SH606H100MV
SH610MV
SH610H075MV
SH610H100MV
SH010MV
SH010H075MV
SH010H100MV
SH616MV†
SH716HMV†
SH016MV†
SH116HMV
HOODS
Top Entry
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
TH806MV
TH806H075MV
TH806H100MV
TH810MV
TH810H075MV
TH810H100MV
TH210MV
TH210H075MV
TH210H100MV
TH816MV†
TH816H100MV
TH216MV†
TH316HMV
Hood to Coupler
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
CH806HMV
CH806H075MV
CH806H100MV
CH810EMV
CH810H075MV
CH810H100MV
CH610E
CH610EH075MV
CH610EH100MV
CH816HMV
CH916HMV
CH616EHMV
CH716EHMV
COUPLER
Lever Hoods — Reverse Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1" x 1⁄2"
1" x 3⁄4"
1" x 3⁄4"
LH010EMV
LH010EH075MV
LH010EH100MV
LH016EMV*
LH116EHMV
HOODS
Top Entry
w/Lever(s)
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
LH210EMV
LH210EH075MV
LH210EH100MV
LH216E*
LH316EHMV
Hood to Base
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel Base+
Posts w/Cover PB210** PB216**
BASES
Box Base+
Posts w/Cover
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 1⁄2"
2" x 3⁄4"
2" x 1"
BB210MV**
BB210H075MV**
BB210H100MV**
BB310MV**
BB310H075MV**
BB310H100MV**
BB216MV* **
BB216H100MV**
BB316MV**
BB316H100MV**
* High “H” profile may be available. Contact your Thomas & Betts sales representative.
** Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
† High “H” and Low “L” profile may be available. Contact your Thomas & Betts sales representative.
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United States
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Technical Services
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G-120
B Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
24, 32 & 48 Contacts + Ground
Screw Terminal Inserts
SCREW TERMINAL INSERTS 24 + G 32 + G 48 + G
MALE – PINS MS224B MS216B (1–16) MS224B (1–24)
20–14 AWG (.5–6 mm2)+ MS232B (17–32) + MS248B (25–48)
FEMALE – SLEEVES FS124B FS116B (1–16) + FS124B (1–24) +
20–14 AWG (.5–6 mm2)FS132B (17–32) FS148B (25–48)
Screw Terminal Wiring Adapter Blocks
SCREW TERMINAL INSERTS
24 + G
FEMALE INSERT, GROUND L.
20–14 AWG (.5–2.5 mm2)FS124WAL
Crimp Terminal Inserts
CRIMP TERMINAL INSERTS 24 + G 32 + G 48 + G
MALE INSERT
(Order contacts below) MC424B (1–16) MC416B (1–24) MC424B
(17–32) MC432B (25–48) MC448B
FEMALE INSERT
(Order contacts below) FC324B (1–16) FC316B (1–24) FC324B
(17–32) FC332B (25–48) FC348B
Install to Matching Series Hood/Base
24 32 48
Use small blade screwdriver to push wire
entry tab in for easy contact removal.
Crimp Tool
CAT. NO.
WT611TB
CAT. NO.
DESCRIPTION
WAM-1 Label Insert Clip
WAM1B Strip Blank
WAM1N64 Strip Nos. 1–64
WAM1AZ Strip Letters A–Z
Accessories
Wiring Adapter Insert for use with Panel Bases;
allows single access direction panel-build wiring
andeasy terminal ID forservice andtesting.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-121
B Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
# of Contacts + Ground Connection
Bases — Standard Mount 24 32 48
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASES
SINGLE DOUBLE DOUBLE SINGLE
Panel Base
(No Cover) PB324 PB124E PB132 PB348
Panel Base
w/Cover PB424†PB448
Box Base
(No Cover)
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB424MV*
BB424H100MV
BB524MV*
BB524H100MV
BB024EMV*
BB024EH100MV
BB124EMV*
BB124EH100MV
BB032MV
BB132MV
BB448MV
BB548MV
Base to Hood
Box Base
w/Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB624MV*†
BB624H100MV†
BB724MV*†
BB724H100MV†
BB648MV
BB748MV
Hoods — Standard Mount Plastic body — “A” 3-16 Series Standard Hoods include gaskets; Bases and Special Hoods do not.
Side Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
SH624MV**
SH724MV**
SH024MV**
SH124MV**
SH032MV
SH132MV
SH132125MV
SH648MV
SH748MV
HOODS
Top Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
Ribbon Cbl
TH824MV**
TH924MV**
TH224MV**
TH324MV**
TH424RCMV
TH232MV
TH332MV
TH332125MV
TH848MV
TH948MV
Hood to Coupler
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry
1" x 3⁄4"
1" x 1"
Ribbon Cbl
CH824MV
CH924MV
CH624EMV
CH724EMV
CH724ERCMV
CH632MV
CH732MV
COUPLER
Lever Hoods — Reverse Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH024EMV
LH124EMV
HOODS
Top Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH224E
LH324EMV
Hood to Base
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel Base
w/Posts + Cover PB224†
BASES
Box Base
w/Posts + Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB224MV*†
BB224H100MV
BB324MV*†
BB324H100MV
* High “H” profile may be available. Contact your Thomas & Betts sales representative.
** Low “L” profile may be available. Contact your Thomas & Betts sales representative.
† Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-122
C Series 35 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
6 or 12 Contacts + Ground
Install to Matching Series Hood/Base
6 12
Screw Terminal Contact Carrier Inserts
SCREW TERMINAL CONTACT CARRIER INSERTS 6 + G 12 + G
MALE – PINS
20–10 AWG (.5–6 mm2)MS206C MS206C (1–6) +
MS212C (7–12)
FEMALE – SLEEVES
20–10 AWG (.5–6 mm2)FS106C FS106C (1–6) +
FS112C (7–12)
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-123
C Series 35 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
# of Contacts + Ground Connection
Bases — Standard Mount 6 12
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASES
SINGLE DOUBLE DOUBLE
Panel Base
(No Cover) PB316 PB116E PB132
Panel Base
w/Cover PB416
Box Base
(No Cover)
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB416MV*
BB416H100MV
BB516MV*
BB516H100MV
BB016EMV*
BB016EH100MV
BB116EMV*
BB116EH100MV
BB032MV
BB132MV
Base to Hood
Box Base
w/Cover
1" x 1⁄2"
1" x 1"
2" x 1⁄2"
2" x 1"
BB616MV*†
BB616H100MV†
BB716MV*†
BB716H100MV†
Hoods — Standard Mount
Side Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
SH616MV‡
SH716HMV
SH016MV‡
SH116HMV
SH032MV
SH132MV
SH132125MV
HOODS
Top Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
TH816MV‡
TH816H100MV
TH216MV‡
TH316HMV
TH232MV
TH332MV
TH332125MV
Hood to Coupler
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry 1" x 3⁄4"
1" x 1"
CH816HMV
CH916HMV
CH616EHMV
CH716EHMV
CH632MV
CH732MV
COUPLER
Lever Hoods — Reverse Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH016EMV*
LH116EHMV
HOODS
Top Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH216E*
LH316EHMV
Hood to Base
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel Base
w/Posts + Cover PB216†
BASES
Box Base
w/Posts + Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB216MV*†
BB216H100MV†
BB316MV*†
BB316H100MV†
* High “H” profile may be available. Contact your Thomas & Betts sales representative.
** Low “L” profile may be available. Contact your Thomas & Betts sales representative.
† Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
‡ High “H” and Low “L” profile may be available. Contact your Thomas & Betts sales representative.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-124
D Series 10 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
7 or 8, 15, 25 & 40 Contacts + Ground
Crimp Tool
CAT. NO.
WT80
Screw Terminal Wiring Adapter Blocks
SCREW TERMINAL WIRING ADAPTER BLOCKS ———40 + G
MALE INSERT, GROUND L.
26–16 AWG (.2–1.5mm2)———MS440WAL
FEMALE INSERT, GROUND L.
26–16 AWG (.2–1.5mm2)———FS340WAL
Extraction Tool
CAT. NO.
RT614
See page G-158 for POF
installation and tools info.
Install to Matching Series Hood/Base
7 OR 8 15 25 40
Crimp Terminal Inserts
CRIMP TERMINAL INSERTS 7 OR 8 + G 15 + G 25 + G 40 + G
MALE INSERT
(Order contacts below)
MC407D or
MC408D MC415D MC425D MC440D
FEMALE INSERT
(Order contacts below)
FC307D or
FC308D FC315D FC325D FC340D
Contacts Sold Separately
For All Crimp Terminal
“D”Inserts:
FEMALE MALE
FP22SD MP22SD
FP20SD MP20SD
FP18SD MP18SD
FP16SD MP16SD
FP14SD MP14SD
FEMALE MALE
FP18SD MP18SD
Contacts Selection Chart
CRIMP CONTACTS WIRE AWG (MM2) IDENTIFICATION
22+ AWG (.14–.37 mm2) 1
20 AWG (.5 mm2) 2
18 AWG (.75–1 mm2) 3
16 AWG (1.5 mm2) 4
14 AWG (2.5 mm2) 5
Groove
For Optic Contacts
CRIMP CONTACTS WIRE AWG (MM2) IDENTIFICATION
18 AWG (.75–1 mm2) 3
CAT. NO.
DESCRIPTION
WAM-1 Label Insert Clip
WAM1B Strip Blank
WAM1N64 Strip Nos. 1–64
WAM1AZ Strip Letters A–Z
Accessories
Wiring Adapter Insert for use with Panel Bases;
allows single access direction panel-build wiring
andeasy terminal ID forservice andtesting.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-125
D Series 10 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
# of Contacts + Ground Connection
Bases — Standard Mount 7 or 8 15 25 40
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASES
SINGLE SINGLE DOUBLE SINGLE DOUBLE
Panel Base (No Cover) PB303A(P)** PB310A PB316 PB116E
Panel Base w/Cover PB403A PB410A PB316A PB416
Angled (No Cover) PB503A(P)** PB416A
Box Base
(No Cover)
1" x 3⁄8"
1" x 1⁄2"
2" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB403APMV**
BB410AMV
BB510AMV
BB416AMV
BB516AMV
BB416MV*
BB416H100MV
BB516MV*
BB516H100MV
BB016EMV*
BB016EH100MV
BB116EMV*
BB116EH100MV
Base to Hood
Box Base
w/Cover
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 1⁄2"
2" x 3⁄4"
2" x 1"
BB610AMV
BB710AMV
BB616AMV
BB716AMV
BB616MV*†
BB616H100MV†
BB716MV*†
BB716H100MV†
Hoods — Standard Mount Plastic body — “A” 3-16 Series Standard Hoods include gaskets; Bases and Special Hoods do not.
Side Entry
1" x 3⁄8"
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
SH603APMV**
SH610AMV
SH710AMV
SH616AMV
SH716AMV SH616MV‡
SH716HMV‡
SH016MV‡
SH116HMV
HOODS
Top Entry
1" x 3⁄8"
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
TH803APMV**
TH810AMV
TH910AMV
TH816AMV
TH916AMV TH816MV‡
TH816H100MV
TH216MV‡
TH316HMV
Hood to Coupler
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry
1" x 3⁄8"
1" x 1⁄2"
1" x 3⁄4"
1" x 1
CH803APMV**
CH810AMV CH816AMV
CH816HMV
CH916HMV
CH616EHMV
CH716EHMV
COUPLER
Lever Hoods — Reverse Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH016EMV*
LH116EHMV
HOODS
Top Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH216E*
LH316EHMV
Bases to Hood
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel Base+
Posts w/Cover PB216†
BASES
Box Base+
Posts w/Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB216MV*†
BB216H100MV†
BB316MV*†
BB316H100MV†
* High “H” profile may be available. Contact your Thomas & Betts sales representative.
** Indicates glass-filled thermoplastic construction.
† Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
‡ High “H” and Low “L” profile may be available. Contact your Thomas & Betts sales representative.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-126
D Series 10 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
50, 64, 80 & 128 Contacts + Ground
Crimp Terminal Inserts
CRIMP TERMINAL INSERTS 50 + G 64 + G 80 + G 128 + G
MALE INSERT
(Order contacts below) MC425D (2x) MC464D MC440D (2x) MC464D (2x)
FEMALE INSERT
(Order contacts below) FC325D (2x) FC364D FC340D (2x) FC364D (2x)
Contacts Sold Separately
For All Crimp Terminal
“D”Inserts:
FEMALE MALE
FP22SD MP22SD
FP20SD MP20SD
FP18SD MP18SD
FP16SD MP16SD
FP14SD MP14SD
FEMALE MALE
FP18SD MP18SD
For Optic Contacts
CRIMP CONTACTS WIRE AWG (MM2) IDENTIFICATION
18 AWG (.75–1 mm2) 3
Contacts Selection Chart
CRIMP CONTACTS WIRE AWG (MM2) IDENTIFICATION
22+ AWG (.14–.37 mm2) 1
20 AWG (.5 mm2) 2
18 AWG (.75–1 mm2) 3
16 AWG (1.5 mm2) 4
14 AWG (2.5 mm2) 5
Groove
Install to Matching Series Hood/Base
50 64 80 128
Crimp Tool
CAT. NO.
WT80
Extraction Tool
CAT. NO.
RT614
CAT. NO.
DESCRIPTION
MP22SD Label Insert Clip
MP20SD Strip Blank
MP18SD Strip Nos. 1–64
MP16SD Strip Letters A–Z
Accessories
Wiring Adapter Insert for use with Panel Bases;
allows single access direction panel-build wiring
andeasy terminal ID forservice andtesting.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-127
D Series 10 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
# of Contacts + Ground Connection
Bases — Standard Mount 50 64 16 32
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASE
DOUBLE SINGLE DOUBLE DOUBLE SINGLE
Panel Base
(No Cover) PB132A PB324 PB124E PB132 PB348
Panel Base
w/Cover PB424
Box Base
(No Cover)
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB032AMV
BB832AMV
BB132AMV
BB132A100
BB424MV*
BB424H100MV
BB524MV*
BB524H100MV
BB024EMV*
BB024EH100MV
BB124EMV*
BB124EH100MV
BB032MV
BB132MV
BB448MV
BB548MV
Base to Hood
Box Base
w/Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB642*†
BB642H100†
BB724MV*†
BB724H100MV†
BB648MV
BB748MV
Hoods — Standard Mount Plastic body — “A” 3-16 Series Standard Hoods include gaskets; Bases and Special Hoods do not.
Side Entry
1" X 3⁄4"
1" X 1"
1" X 11⁄4"
SH032AMV
SH132AMV
SH624MV**
SH724MV**
SH024MV**
SH124MV**
SH032MV
SH132MV SH648MV
SH748MV
HOODS
Top Entry
1" x 3⁄4"
1" x 1"
1" X 11⁄4"
Ribbon CBL
TH232AMV
TH332AMV
TH824MV**
TH924MV
TH624RC
TH224MV**
TH324MV
TH424RC
TH232MV
TH332MV TH848MV
TH948
Hood to Coupler
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry
1" x 3⁄4"
1" x 1"
Ribbon CBL
CH824MV
CH924MV
CH624EMV
CH724EMV
CH724ERCMV
CH632MV
CH732MV
COUPLER
Lever Hoods — Reverse Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH032AMV
LH132AMV
LH024EMV
LH124EMV
HOODS
Hood to Base
Top Entry w/
Lever(s)
1" x 3⁄4"
1" x 1"
LH232AMV
LH332AMV
LH224E
LH324EMV
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel Posts
w/Cover PB232A PB224†
BASES
Box Posts
w/Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB232AMV
BB232A100MV
BB332A
BB332A100
BB224MV*†
BB224H100MV
BB324MV*†
BB324H100MV
* High “H” profile may be available. Contact your Thomas & Betts sales representative.
** Low “L” profile may be available. Contact your Thomas & Betts sales representative.
† Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-128
DD Series 10 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
24, 42 & 72 Contacts + Ground
Crimp Terminal Inserts
SCREW TERMINAL INSERTS
24 + G 42 + G 72 + G
Male Insert
(Order contacts below) MC224DD MC242DD MC272DD
Female Insert
(Order contacts below) FC124DD FC142DD FC172DD
For All Crimp Terminal
“DD”Inserts
FEMALE MALE
FP22SD MP22SD
FP20SD MP20SD
FP18SD MP18SD
FP16SD MP16SD
FP14SD MP14SD
Contacts Selection Chart
CRIMP CONTACTS WIRE AWG (MM2) IDENTIFICATION
I.D.
22+ AWG (.14–.37 mm2) 1
20 AWG (.5 mm2) 2
18 AWG (.75–1 mm2) 3
16 AWG (1.5 mm2) 4
14 AWG (2.5 mm2) 5
See page G-158 for POF
installation and tools info.
Install to Matching Series Hood/Base
24 42 72
Crimp Tool
CAT. NO.
WT80
Extraction Tool
CAT. NO.
RT614
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-129
DD Series 10 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
# of Contacts + Ground Connection
Bases — Standard Mount
24 42 72
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASE
SINGLE SINGLE DOUBLE SINGLE DOUBLE
Panel Base
(No Cover) PB306** PB310** PB110E PB316 PB116E
Panel Base
w/Cover PB406** PB410** PB416
Box Base
(No Cover)
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 1⁄2"
2" x 3⁄4"
2" x 1"
BB406MV
BB406MVH075
BB406H100MV
BB506MV
BB506H075MV
BB506H100
BB410MV
BB410H075MV
BB410H100MV
BB510MV
BB510H075MV
BB510H100
BB010EMV
BB010EH075MV
BB010EH100MV
BB110EMV
BB110EH075MV
BB110EH100MV
BB416MV*
BB416H100MV
BB516MV*
BB516H100MV
BB016EMV*
BB016EH100MV
BB116EMV*
BB116EH100MV
Base to Hood
Box Base
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 1⁄2"
2" x 3⁄4"
2" x 1"
BB606MV**
BB606H075MV**
BB606H100**
BB706MV**
BB706H075**
BB706H100**
BB610MV**
BB610H075MV**
BB610H100MV**
BB710MV**
BB710H075MV**
BB710H100MV**
BB616MV* **
BB616H100MV**
BB716MV* **
BB716H100MV**
Hoods — Standard Mount
Side Entry
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
SH606MV
SH606H075MV
SH606H100MV
SH610MV
SH610H075MV
SH610H100MV
SH010MV
SH010H075MV
SH010H100MV
SH616MV†
SH716HMV†
SH016MV†
SH116HMV
HOODS
Top Entry
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
TH806MV
TH806H075MV
TH806H100MV
TH810MV
TH810H075MV
TH810H100MV
TH210MV
TH210H075MV
TH210H100MV
TH816MV†
TH816H100MV
TH216MV†
TH316HMV
Hood to Coupler
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry
w/ Leveler(s)
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
CH806
CH806H075MV
CH806H100MV
CH810
CH810H075MV
CH810H100MV
CH610E
CH610EH075MV
CH610EH100MV
CH816HMV
CH916HMV
CH616EHMV
CH716EHMV
COUPLER
Lever Hoods — Reversed Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1 x 1⁄2"
1" x 3⁄4"
1" x 1"
LH010EMV
LH010EH075MV
LH010EH100MV
LH016EMV*
LH116EHMV
HOODS
Top Entry
w/Lever(s)
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
LH210EMV
LH210EH075MV
LH210EH100MV
LH216E*
LH316EHMV
Hood to Base
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel +
Posts w/Cover PB210** PB216**
BASES
Box +
Posts w/Cover
1" x 1⁄2"
1" x 3⁄4"
1" x 1"
2" x 1⁄2"
2" x 3⁄4"
2" x 1"
BB210MV**
BB210H075MV**
BB210H100MV**
BB310MV**
BB310H075MV**
BB310H100MV**
BB216MV* **
BB216H100MV**
BB316MV* **
BB316H100MV**
* High “H” profile may be available. Contact your Thomas & Betts sales representative.
** Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
† High “H” and Low “L” profile may be available. Contact your Thomas & Betts sales representative.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-130
DD Series 10 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
108, 144 & 216 Contacts + Ground
Crimp Terminal Inserts
CRIMP TERMINAL
INSERTS
108 + G 144 + G 216 + G
Male Insert
(Order contacts below) MC208DD MC272DD+
MC244DD
MC208DD+
MC216DD
Female Insert
(Order contacts below) FC108DD FC172DD+
FC144DD
FC108DD+
FC116DD
Contacts Selection
For all Crimp Terminal
“DD”Inserts
CRIMP CONTACTS WIRE GAUGE AWG (MM2) IDENTIFICATION FEMALE MALE
22+ AWG (.14–.37 mm2) 1 FP22SD MP22SD
20 AWG (.5 mm2) 2 FP20SD MP20SD
18 AWG (.75–1 mm2) 3 FP18SD MP18SD
16 AWG (1.5 mm2) 4 FP16SD MP16SD
14 AWG (2.5 mm2) 5 FP14SD MP14SD
I.D.
See page G-158 for POF
installation and tools info.
Install to Matching Series Hood/Base
108 144 216
Crimp Tool
CAT. NO.
WT80
Extraction Tool
CAT. NO.
RT614
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-131
DD Series 10 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
# of Contacts + Ground Connection
Bases — Standard Mount 108 144 216
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASE
SINGLE DOUBLE DOUBLE SINGLE
Panel Base
(No Cover) PB324 PB124E PB132 PB348
Panel Base
w/Cover PB424†PB448
Box Base
(No Cover)
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB424MV*
BB424H100MV
BB524MV*
BB524H100MV
BB024EMV*
BB024EH100MV
BB124EMV*
BB124EH100MV
BB032MV
BB132MV
BB448MV
BB548MV
Base to Hood
Box Base
w/Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB624MV*†
BB624H100MV†
BB724MV*†
BB724H100MV†
BB648MV
BB748MV
Hoods — Standard Mount
Side Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
SH624MV**
SH724MV**
SH024MV**
SH124MV**
SH032MV
SH132MV
SH132125MV
SH648MV
SH748MV
HOODS
Top Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
TH824MV**
TH924MV**
TH224MV**
TH324MV**
TH232MV
TH332MV
TH332125MV
TH848MV
TH948MV
Hood to Coupler
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry 1" x 3⁄4"
1" x 1"
CH824MV
CH924MV
CH624EMV
CH724EMV
CH632MV
CH732MV
COUPLER
Lever Hoods — Reverse Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH024EMV
LH124EMV
HOODS
Top Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH224E
LH324EMV
Hood to Base
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel Base
w/Posts + Cover PB224†
BASES
Box Base
w/Posts + Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB224MV*†
BB224H100MV
BB324MV*†
BB324H100MV
* High “H” profile may be available. Contact your Thomas & Betts sales representative.
** Low “L” profile may be available. Contact your Thomas & Betts sales representative.
† Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-132
K Series 80 + 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
4 @ 80A + 8 @ 16A
8 @ 80A + 16 @ 16A
Contacts + Ground
Install to Matching Series Hood/Base
4 @ 80A + 8 @ 16A + G 8 @ 80A + 16 @ 16A + G
Screw Terminal Contact Carrier Inserts
SCREW TERMINAL CONTACT
CARRIER INSERTS
4 @ 80A+
8 @ 16A+G
8 @ 80A+
16 @ 16A+G
MALE – PINS MS212K MS212K (x2)
FEMALE – SLEEVES FS112K FS112K (x2)
Wiring Note: To #6 AWG (16mm2) 80A contacts and to #14 AWG (2.5mm2) 16A contacts.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-133
K Series 80 + 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Bases — Standard Mount
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
BASES
SINGLE DOUBLE SINGLE
Panel Base
(No Cover) PB324 PB124E PB348
Panel Base
w/Cover PB424
Box Base
(No Cover)
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB424MV*
BB424H100MV
BB524MV*
BB524H100MV
BB024EMV
BB024EH100MV
BB124EMV*
BB124EH100MV
BB448MV
BB548MV
Base to Hood
Box Base
w/Cover
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB624MV†
BB624H100MV†
BB724MV†*
BB724H100MV†
BB648MV
BB748MV
Hoods — Standard Mount Plastic body — “A” 3-16 Series Standard Hoods include gaskets; Bases and Special Hoods do not.
Side Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
SH624MV**
SH724MV**
SH024MV**
SH124MV** SH648MV
SH748MV
HOODS
Top Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
TH824MV**
TH924MV
TH224MV**
TH324MV TH848MV
TH948MV
Coupler Hoods — Inline For inline, portable or special service connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry 1" x 3⁄4"
1" x 1"
CH824MV
CH924MV
CH624EMV
CH724EMV
COUPLER
Lever Hoods — Reverse Locking Lever Hoods mate to Post Bases ONLY.
Side Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH032AMV
LH132AMV
HOODS
Top Entry
w/Lever(s)
1" x 3⁄4"
1" x 1"
LH232AMV
LH332AMV
Hood to Base
Bases — with Access Cover Post Bases accept Lever Hoods ONLY.
Panel Base
w/Posts + Cover PB224†
BASES
Box Base
w/Posts + Cover
1" x 3⁄4"
2" x 3⁄4"
BB224MV†*
BB324MV†*
* High “H” profile may be available. Contact your Thomas & Betts sales representative.
** Low “L” profile may be available. Contact your Thomas & Betts sales representative.
† Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
# of Contacts + Ground Connection
K-12 K-24
4 @ 80A + 8 @ 16A + G 8 @ 80A + 16 @ 16A + G
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-134
V Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
3 & 6 Contacts + Control Contacts
& Ground
Screw Terminal Inserts
SCREW TERMINAL INSERTS 3 + G + 2 CONTROL 6 + G + 2 CONTROL
MALE – PINS
20–14 AWG (.5–2.5 mm2)MS203V MS206V
FEMALE – SLEEVES
20–14 AWG (.5–2.5 mm2)FS103V FS106V
Install to Matching Series Hood/Base
3 + G + 2 CONTROL 6 + G + 2 CONTROL
Use small blade screwdriver to push wire
entry tab in for easy contact removal.
Crimp Tool
CAT. NO.
WT611TB
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-135
V Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Hoods — Standard Mount
SINGLE LEVER DOUBLE LEVER HOUSING
NPT
ENTRY
LEVER LOCKING TYPE
SINGLE DOUBLE SINGLE DOUBLE
Side Entry
1" x 1⁄2"
1" x 3⁄4"
SH603V SH003V — —
— — SH606VMV SH006V
Top Entry 1" x 1⁄2"
1" x 3⁄4"
TH803VMV
—
TH203V
—
—
TH806VMV
—
TH206V
* Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
# of Contacts + Ground Connection
3 + G + 2 Control 6 + G + 2 Control
HOODS
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-136
V Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
20, 26 & 32 Contacts + 2 Control Contacts
& Ground
20 + G + 2 CONTROL 26 + G + 2 CONTROL 32 + G + 2 CONTROL
Screw Terminal Inserts
SCREW TERMINAL
INSERTS
20 + G
+2 CONTROL
26 + G
+2 CONTROL
32 + G
+2 CONTROL
MALE – PINS
20–14 AWG (.5–2.5 mm2)MS210V MS210V +
MS216V 2x MS216V
FEMALE – SLEEVES
20–14 AWG (.5–2.5 mm2)FS110V FS110V +
FS116V 2x FS116V
Use small blade screwdriver to push wire
entry tab in for easy contact removal.
Crimp Tool
CAT. NO.
WT611TB
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-137
V Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Bases — Standard Mount
NPT ENTRY
LEVER LOCKING TYPE
BASES
SINGLE LEVER HOUSING SINGLE
Panel Base
(No Cover) PB348
Panel Base
w/Cover PB448
Box Base
(No Cover)
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB448MV
BB548MV
Box Base
(No Cover)
1" x 3⁄4"
1" x 1"
2" x 3⁄4"
2" x 1"
BB648MV
BB748MV
Hoods — Standard Mount *Plastic body — “A” 3–16 Series standard Hoods include Gaskets: Bases and Special Hoods do not.
Side Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
SH648MV
SH748MV
HOODS
Top Entry
1" x 3⁄4"
1" x 1"
1" x 11⁄4"
TH848MV
TH948MV
† Metal “M” cover may be available. Contact your Thomas & Betts sales representative.
# of Contacts + Ground Connection
V20: (20 + G) or (26 + G)
or (32 + G) + 2 Control
Base to Hood
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-138
T Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
6, 10, 16 & 24 Contacts + Ground
6 10 16 24
Screw Terminal Inserts
SCREW TERMINAL
INSERTS* 6 + G 10 + G 16 + G 24 + G
MALE – PINS
20–14 AWG (.5–2.5 mm2)MS206T MS210T MS216T MS224T
FEMALE – SLEEVES
20–14 AWG (.5–2.5 mm2)FS106T FS110T FS116T FS124T
* Inserts may be dark brown or gray in color.
• High-temp 200° C rated inserts
• Silicone Viton® seals for molded-
edge gaskets*
• Corrosion-resistant copper-free
aluminum housings with special
finish
• UL94V-O ergonomic thermoplastic
handles
• Electrostatic epoxy powder-coated
finish
*Viton® is a trademark of DuPont Performance Elastomers.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-139
T Series 16 Amps 600VAC
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Bases — Standard Mount
NPT
ENTRY
LEVER LOCKING TYPE
SINGLE LEVER DOUBLE LEVER HOUSING SINGLE DOUBLE DOUBLE DOUBLE
Panel Base PB306T PB110T PB116T PB124T
Box Base
(No Cover)
1" x 1⁄2"BB406TMV BB010TMV
1" x 3⁄4" BB016TMV BB024TMV
2" x 1⁄2"BB506TMV BB110TMV
2" x 3⁄4" BB116TMV BB124TMV
Hoods — Standard Mount
Side Entry
1" x 1⁄2"SH606T SH010TMV
1" x 3⁄4"SH016TMV SH024TMV
SH124TMV
1" x 1"
Top Entry
1" x 1⁄2"TH806T TH210T
1" x 3⁄4"TH216T TH224T
1" x 1" TH324TMV
Coupler Hoods — Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY.
Top Entry
1" x 1⁄2"CH806T CH610T
1" x 3⁄4"CH616TMV CH624T
1" x 1" CH716T CH724T
Note: Hoods and Bases are black colored to denote special T Series.
6 10 16 24
BASE
HOODS
COUPLER
Base to HoodHood to Coupler
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-140
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
A Series B Series
Specifications
DIN VDE 0627/86 DIN VDE 0627/86
DIN VDE 0110/02.79 DIN VDE 0110/02.79
DIN VDE 0110-1/04.97 DIN VDE 0110-1/04.97
IEC 60-664-1, DIN/IEC 512 IEC 60-664-1, DIN/IEC 512
Specifications
DIN VDE 0627/86
DDIN VDE 0110/02.79
DIN VDE 0110-1/04.97
IEC 60-664-1, DIN/IEC 512
Approvals
MEIE, EZU, SEV
Approvals
MEIE, EZU, SEV
Inserts
Contacts (+ Ground ) 3, 4, 10, 16, 32 (2 x 16)
Working Current A3, A4 @ 10A max.
A10–A32 @ 16A max.
Rated Voltage 600VAC
Test Voltage 4kV eff.
Pollution Degree 3
Material Glass-filled thermoplastic
Temperature Range -40° C/-40° F to +125° C /+257° F
Flammability UL94 V-0
Inserts
Contacts (+ Ground ) 6, 10, 16, 24, 32 (2 x 16), 48 (2 x 24)
Working Current 16A max.
Rated Voltage 600VAC
Test Voltage 3kV eff.
Pollution Degree 3
Material Glass-filled thermoplastic
Temperature Range -40° C/-40° F to +125° C /+257° F
Flammability UL94 V-0
Contacts
Material Solid drilled copper alloy
Surface Hard silver plated
Hard gold plated available
Contact Resistance ≤ 1 milliohm
Screw Terminals Wire AWG
+ with Wire Protection 20–14 AWG (.5–2.5mm)
Crimp Terminals 20–12 AWG (.5–2.5mm)
Contacts
Material Solid drilled copper alloy
Surface Hard silver plated
Hard gold plated available
Contact Resistance ≤ 1 milliohm
Screw Terminals Wire AWG
+ with Wire Protection 20–14 AWG (.5–2.5mm)
Crimp Terminals 20–12 AWG (.5–2.5mm)
Housings
Materials Die-cast aluminum alloy
EPDM Seal Gaskets Epoxy powder-coat finish
Locking Mechanisms @ A3, 4, 10, 16
Temperature Range -40° C/-40° F to +125° C /+257° F
Internal Protection A3,4: IP44 A10, 16, 32: IP65
per DIN VDE 0470, IEC 529
Housings
Materials Die-cast aluminum alloy
EPDM Seal Gaskets Epoxy powder-coat finish
Temperature Range -40° C/-40° F to +125° C /+257° F
Internal Protection IP65 locked positions
per DIN VDE 0470, IEC 529
Thermal Capacity per DIN/IEC 512
Conductor size 1mm Conductor size 2.5mm
Conductor size 1.5mm
22
2
Ambient temperature (° C )
Rated operating current per contact ( A )
0
2
4
6
8
I N 10
12
14
16
20 40 60 80 100 120 20 40 60 80 100 120 20 40 60 80 100 120
A 10
Crimp
A 3
A 16
Crimp
A 10
Screw
A 10
Screw
A 16
Crimp
A 10
Screw
A 3
A 16
Screw
A 10
Crimp A 16
Screw
A 10
Crimp
A 10
Screw
A 16
Crimp
A 3
Thermal Capacity per DIN/IEC 512
Conductor size 1mm2Conductor size 2.5mm2
Ambient temperature (° C )
Rated current per contact ( A )
0
I N 16
14
12
10
8
6
4
2
20 40 60 80 100 120 20 40 60 80 100 120
B 24
B 16
B 6
B 10
B 16
B 24
B 10
B 6
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-141
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Thermal Capacity per DIN/IEC 512
Conductor size 0.5mm Conductor size 1.5mm
22
Ambient temperature ( ° C )
Rated operating current per contact ( A )
0
1
2
8
4
I N 10
9
5
7
6
3
20 40 60 80 100 120 0 20 40 60 80 100 120
D 64
D 40
D 25
D 7
D 15
D 64
D 7
D 15
D 25
Thermal Capacity per DIN/IEC 512
Ambient temperature ( ° C )
Rated current per contact ( A )
0
35
30
25
20
15
10
5
20 40 60 80 100 120
Conductor size
4mm
2
Conductor size
6mm
2
C Series D Series
Specifications
DIN VDE 0627/86 DIN VDE 0627/86
DIN VDE 0110/02.79 DIN VDE 0110/02.79
DIN VDE 0110-1/04.97 DIN VDE 0110-1/04.97
IEC 60-664-1, DIN/IEC 512 IEC 60-664-1, DIN/IEC 512
Specifications
DIN VDE 0627/86 DIN 43652
DDIN VDE 0110/02.79
DIN VDE 0110-1/04.97
IEC 60-664-1, DIN/IEC 512
Approvals
MEIE, EZU, SEV
Approvals
MEIE, EZU, SEV
Inserts
Contacts (+ Ground ) 6, 12 (2 x 6)
Working Current 35A
Rated Voltage 600VAC
Test Voltage 3kV eff.
Pollution Degree 3
Material Glass-filled thermoplastic
Temperature Range -40° C/-40° F to +125° C /+257° F
Flammability UL94 V-0
Inserts
Contacts (+ Ground ) 7, 8, 15, 25, 40, 50 (2 x 25)
64, 80 (2 x 40), 128 (2 x 64)
Working Current 10A
Rated Voltage 600VAC
Test Voltage 4kV eff.
Pollution Degree 3
Material Glass-filled thermoplastic
Temperature Range -40° C/-40° F to +125° C /+257° F
Flammability UL94 V-0
Contacts
Material Solid drilled copper alloy
Surface Hard silver plated
Hard gold plated available
Contact Resistance ≤ .5 milliohm
Screw Terminals Wire AWG
+ with Wire Protection 20–10 AWG (.5–6.0mm)
+ w/o Wire Protection n/a
Contacts
Material Solid drilled copper alloy
Surface Hard silver plated
Hard gold plated available
Contact Resistance ≤ 3 milliohm
Crimp Terminals Wire AWG
26–14 AWG (.142–2.5mm)
> Glass Fiber Optic Cable POF {0} 1mm
Housings
Materials Die-cast aluminum alloy
EPDM Seal Gaskets Epoxy powder-coat finish
Temperature Range -40° C/-40° F to +125° C /+257° F
Internal Protection IP65 locked positions
per DIN VDE 0470, IEC 529
Housings
Materials Die-cast aluminum alloy
EPDM Seal Gaskets Epoxy powder-coat finish
Temperature Range -40° C/-40° F to +125° C /+257° F
Internal Protection IP65 locked positions
per DIN VDE 0470, IEC 529
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-142
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Thermal Capacity
Specifications
DIN VDE 0627/86
DIN VDE 0110/02.79
DIN VDE 0110-1/04.97
IEC 60-664-1, DIN/IEC 512
DD Series K Series
Specifications
DIN VDE 0627/86 VDE 0113/1.73-10.1.3
DDIN VDE 0110/4
VDE 0100/5.73-42a
IEC 60-664-1, DIN/IEC 512
Inserts
Contacts (+ Ground ) 24, 42, 72, 108, 144 (2 x 72)
Working Current 216 (2 x 108)
10A
Rated Voltage 600VAC
Test Voltage 2kV eff.
Pollution Degree 3
Material Glass-filled thermoplastic
Temperature Range -40° C/-40° F to +125° C /+257° F
Flammability UL94 V-0
Inserts
Contacts (+ Ground ) 8 (16A) + 4 (80A)
16 (16A) + 8 (80A)
Working Current 16A and 80A dual
Rated Voltage 600VAC
Test Voltage 2kV eff.
Pollution Degree 3
Material Glass-filled thermoplastic
Temperature Range -40° C/-40° F to +125° C /+257° F
Flammability UL94 V-0
Contacts
Material Solid drilled copper alloy
Surface Hard silver plated
Hard gold plated available
Contact Resistance ≤ 3 milliohm
Crimp Terminals Wire AWG
26–14 AWG (.14–2.5mm)
> Glass Fiber Optic Cable POF {0} 1mm
Contacts
Material Solid drilled copper alloy
Surface Hard silver plated
Hard gold plated available
Contact Resistance ≤ 1 milliohm
Screw Terminals Wire AWG
+ with Wire Protection (16A) 20–14 AWG (.5–2.5mm)
(80A Contacts) 18–4 AWG (1.5–16.0mm)
Housings
Materials Die-cast aluminum alloy
EPDM Seal Gaskets Epoxy powder-coat finish
Temperature Range -40° C/-40° F to +125° C /+257° F
Internal Protection IP65 locked positions
per DIN VDE 0470, IEC 529
Housings
Materials Die-cast aluminum alloy
EPDM Seal Gaskets Epoxy powder-coat finish
Temperature Range -40° C/-40° F to +125° C /+257° F
Internal Protection IP65 locked positions
per DIN VDE 0470, IEC 529
Conductor size 1.5mm
Conductor size 0.7mm
22
Ambient temperature ( ° C )Ambient temperature ( ° C )
Rater current per contact ( A )
0
10
9
8
7
6
5
4
3
2
1
20 40 60 80 100 120 0 20 40 60 80 100 120
DD 108
DD 72
DD 24
DD 42
DD 108
DD 72
DD 24
DD 42
Approvals
MEIE, EZU, SEV
Approvals
MEIE, EZU, SEV
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-143
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Thermal Capacity per DIN/IEC 512
V Series T Series
Specifications
DIN VDE 0627/86
DIN VDE 0110/02.79
DIN VDE 0110-1/04.97
IEC 60-664-1, DIN/IEC 512
Specifications
DIN VDE 0627/86
DDIN VDE 0110/02.79
DIN VDE 0110-1/04.97
IEC 60-664-1, DIN/IEC 512
Inserts
Contacts (+ Ground ) 3, 6, 10, 16, 20 (2 x 10)
26 (10+16), 32 (2 x 16)
Working Current 16A max.
Rated Voltage 600VAC; switch contacts 400VAC
Test Voltage 3kV eff.
Pollution Degree 3
Material Glass-filled thermoplastic
Temperature Range -40° C/-40° F to +125° C /+257° F
Flammability UL94 V-0
Inserts
Contacts (+ Ground ) 6, 10, 16, 24
Working Current 16A max.
Rated Voltage 600VAC; switch contacts 400VAC
Test Voltage 3kV eff.
Pollution Degree 3
Material Hi-temp thermoplastic
Temperature Range -40° C/-40° F to +200° C /+392° F
Flammability UL94 V-0
Contacts
Material Solid drilled copper alloy
Surface Hard silver plated
Hard gold plated available
Contact Resistance ≤ 1 milliohm
Screw Terminals Wire AWG
+ with Wire Protection 20–14 AWG (.5–2.5mm)
Crimp Terminals 20–12 AWG (.5–2.5mm)
Contacts
Material Solid drilled copper alloy
Surface Hard silver plated
Hard gold plated available
Contact Resistance ≤ 1 milliohm
Screw Terminals Wire AWG
+ with Wire Protection 20–14 AWG (.5–2.5mm)
Housings
Materials Die-cast aluminum alloy
EPDM Seal Gaskets Epoxy powder-coat finish
Temperature Range -40° C/-40° F to +125° C /+257° F
Internal Protection IP65 locked positions
per DIN VDE 0470, IEC 529
Housings
Materials Copper-free die-cast aluminum alloy
Viton® Seal Gaskets Green epoxy powder coating
Temperature Range -40° C/-40° F to +200° C /+392° F
Internal Protection IP65 locked positions
per DIN VDE 0470, IEC 529
Thermal Capacity
Conductor size 1.5mmConductor size 2.5mm
22
Ambient temperature ( ° C )
Rated operating current per contact ( A )
0
2
14
4
6
12
16
8
10
20 40 60 80 100 120 0 20 40 60 80 100 120
BV 3
BV 6
BV 10
BV 16
BV 3
BV 6
BV 10
BV 16
Approvals
MEIE, EZU, SEV
Approvals
MEIE, EZU, SEV
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United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-144
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Mounting Dimensions for Double Lever Box Bases
housinG series
cat. no.
dimensions are in inches/(millimeters)
a, B, t, k c, V d dd a B c d e f G
A32 D50 BB_32a__ 3.70/(94) 4.17/(106) 5.04/(128) 1.81/(46) 2.20/(56) 2.76/(70) 3.40/(86.5)
B10, T10 V3 DD42 BB_10e 3.23/(82) 3.66/(93) 4.33/(110) 1.57/(40) 2.05/(52) 2.28/(58) 2.05/(52)
BB_10eh__ 3.23/(82) 3.66/(93) 4.33/(110) 1.77/(45) 2.24/(57) 2.28/(58) 2.92/(74)
B16, T16 C6, V6 D40 DD72 BB_16e 4.13/(105) 4.61/(117) 5.16/(131) 1.77/(45) 2.24/(57) 2.28/(58) 2.68/(68)
BB_16eh__ 4.13/(105) 4.61/(117) 5.16/(131) 1.77/(45) 2.24/(57) 2.28/(58) 3.31/(84)
B24, T24, V10, V16 D64 DD108 BB_24e 5.20/(132) 5.67/(144) 6.18/(157) 1.77/(45) 2.24/(57) 2.28/(58) 2.68/(68)
K12 BB_24eh__ 5.20/(132) 5.67/(144) 6.18/(157) 1.77/(45) 2.24/(57) 2.28/(58) 3.31/(84)
B32 C12 D80 DD144 BB_32e 4.41/(112) 4.88/(112) 5.28/(134) 2.64/(67) 3.20/(81.5) 3.62/(92) 2.83/(72)
housinG series
cat. no.
dimensions are in inches/(millimeters)
a, B, t, k c, V d dd a B c d e f G
A3, A4 D7, D8 BB403a(P)* 1.10/(28) 1.59/(40.5) 1.00/(25.5) 1.42/(36) 1.18/(30) 1.50/(38) —
A10 D15 BB_10a 1.89/(48) — 3.66/(93) 1.57/(40) 1.97/(50) 2.32/(59) 2.05/(52)
A16 D25 BB_16a 2.52/(64) — 4.29/(109) 1.57/(40) 1.97/(50) 2.32/(59) 2.24/(57)
B6, T6 DD24
BB_06 2.76/(70) 3.31/(84) — 1.57/(40) 2.05/(52) 2.72/(69) 2.05/(52)
BB_06h075 2.76/(70) 3.31/(84) — 1.77/(45) 2.24/(57) 2.72/(69) 2.92/(74)
BB_06h100 2.76/(70) 3.31/(84) — 1.77/(45) 2.24/(57) 2.72/(69) 2.92/(74)
B10, T10 V3 DD42
BB_10 3.23/(82) 3.66/(93) — 1.57/(40) 2.05/(52) 2.80/(71) 2.05/(52)
BB_10h075 3.23/(82) 3.66/(93) — 1.77/(45) 2.24/(57) 2.80/(71) 2.92/(74)
BB_10h100 3.23/(82) 3.66/(93) — 1.77/(45) 2.24/(57) 2.80/(71) 2.92/(74)
B16, T16 C6, V6 D40 DD72 BB_16 4.13/(105) 4.61/(117) — 1.77/(45) 2.24/(57) 2.91/(74) 2.68/(68)
BB_16h___ 4.13/(105) 4.61/(117) — 1.77/(45) 2.24/(57) 2.91/(74) 3.31/(84)
B24, T24,
K12 V10, V16 D64 DD108 BB_24 5.20/(132) 5.67/(144) — 1.77/(45) 2.24/(57) 2.91/(74) 2.68/(68)
BB_24h___ 5.20/(132) 5.67/(144) — 1.77/(45) 2.24/(57) 2.91/(74) 3.31/(84)
B48, K24, V20, V26 D128 DD216 BB_48 4.37/(111) 5.71/(145) — 4.17/(106) 4.72/(120) 6.18/(157) 3.94/(100)
V32
* Suffix: A — aluminum, P — plastic.
Mounting Dimensions for Single Lever Box Bases
B
A
G
D
E
F
.177" A series
.216" B series
B
A
C
D
E
F
Pg 11
.Ø 0.125"
5.5
Right Angle Housing
A3/A4
D7/D8
Only
A D
BE
F
.177" A Series
.216" B Series
D
E
F
.Ø .125"
A
5.5
B
C
B
A
C
G
D
E
F
.216"
AD
G
.216"
BE
C F
G
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-145
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
housinG series
cat. no.
dimensions are in inches/(millimeters)
a, B, t, k c, V d dd a B c d e f G
A32 D50 PB132a 3.62/(92) 4.02/(102) 5.04/(128) 1.65/(28) 2.24/(57) 2.76/(70) 1.10/(28)
B10, T10 V3 DD42 PB110e 3.27/(83) 3.66/(93) 4.33/(110) 1.26/(32) 1.69/(43) 2.28/(58) 1.06/(27)
B16, T16 C6, V6 D40 DD72 PB116e 4.05/(103) 4.49/(114) 5.16/(131) 1.26/(32) 1.69/(43) 2.28/(58) 1.06/(27)
B24, T24,
K12 V10, V16 D64 DD108 PB124e 5.12/(130) 5.51/(140) 6.19/(157) 1.26/(32) 1.69/(43) 2.28/(58) 1.06/(27)
B32 C12 D80 DD144 PB132e 4.33/(110) 4.88/(124) 5.28/(134) 2.56/(65) 3.11/(79) 3.62/(92) 1.18/(30)
Mounting Dimensions for Double Lever Panel Bases
housinG series
cat. no.
dimensions are in inches/(millimeters)
a, B, t, k c, V d dd a B c d e f G
A3, A4 D7, D8
PB303a (P)* — 1.10/(28) 1.34/(34) 1.18/(30) 1.50/(38) 1.67/(42.5) .95/(24)
PB403a (P)* — 1.10/(28) 1.38/(35) 1.18/(30) 1.58/(40) 1.85/(47) .95/(24)
PB503a (P) 1.10/(28) 1.59/(40.5) 1.00/(25.5) 1.42/(36) 1.18/(30) 1.50/(38) —
A10 D15 PB310a 2.76/(70) 3.19/(81) — .68/(17.5) 1.20/(30.5) 1.93/(49) 1.02/(26)
PB410a 2.76/(70) 3.19/(81) — .68/(17.5) 1.20/(30.5) 2.95/(75) 1.02/(26)
A16 D25 PB316a 3.39/(86) 3.78/(96) — .68/(17.5) 1.20/(30.5) 1.93/(49) 1.02/(26)
PB416a 3.39/(86) 3.78/(96) — .68/(17.5) 1.20/(30.5) 2.95/(75) 1.02/(26)
B6, T6 DD24 PB306 2.76/(70) 3.15/(80) — 1.26/(32) 1.69/(43) 2.56/(65) 1.06/(27)
PB406 2.76/(70) 3.15/(80) — 1.26/(32) 1.69/(43) 3.54/(90) 1.06/(27)
B10, T10 V3 DD42 PB310 3.27/(83) 3.66/(93) — 1.26/(32) 1.69/(43) 2.64/(67) 1.06/(27)
PB410 3.27/(83) 3.66/(93) — 1.26/(32) 1.69/(43) 3.62/(92) 1.06/(27)
B16, T16 C6, V6 D40 DD72 PB316 4.06/(103) 4.49/(114) — 1.26/(32) 1.69/(43) 2.64/(67) 1.06/(27)
PB416 4.06/(103) 4.49/(114) — 1.26/(32) 1.69/(43) 3.62/(92) 1.06/(27)
B24, T24, V10, V16 D64 DD108 PB324 5.12/(130) 5.51/(140) — 1.26/(32) 1.69/(43) 2.64/(67) 1.06/(27)
K12 PB424 5.12/(130) 5.51/(140) — 1.26/(32) 1.69/(43) 3.62/(92) 1.06/(27)
B48, K24, V20, V26 D128 DD216 PB348 5.83/(148) 6.50/(165) — 2.76/(70) 3.54/(90) 6.18/(157) 1.61/(41)
V32 PB448 5.83/(148) 6.50/(165) — 2.76/(70) 3.54/(90) 6.81/(173) 1.61/(41)
* Suffix: A — aluminum, P — plastic.
Mounting Dimensions for Single Lever Panel Bases
B
A
C
G
D
E
F
.177"
.216" B32 series
AD
G
.177"
.216" B32 Series
BE
CF
B
C
G
D
E
F
.Ø 0.125"
3
B
AD
E
F
A series .134"
B series .177"
B48 series .248"
A3/A4
D7/D8
Only A D
BE
F
G
D
E
F
.Ø .125"
A Series .134"
B Series .177"
B48 Series .248"
G
3
B
C
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-146
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Mounting Dimensions for Screw and Crimp Terminal Inserts
housinG series
MatinG
diMensions are in inches/(MilliMeters)
a, B, t, k c, v d dd a B c d e
A3, A4 BOTH — .83/(21) — .83/(21) .98/(25)
D7, D8 FEMALE — .83/(21) — .83/(21) 1.25/(31.8)
MALE — .83/(21) — .83/(21) 1.19/(30.2)
A10 D15 FEMALE 1.95/(49.5) 2.22/(56.5) .63/(16) 1.34/(34) 1.14/(29)
MALE 1.95/(49.5) 2.22/(56.5) .63/(16) 1.34/(34) 1.26/(32)
A16 D25 FEMALE 2.60/(66) 2.87/(73) .63/(16) 1.34/(34) 1.14/(29)
MALE 2.60/(66) 2.87/(73) .63/(16) 1.34/(34) 1.26/(32)
A32 D50 FEMALE 2.60/(66) 2.87/(73) .63/(16) x 2 1.34/(34) 1.14/(29)
MALE 2.60/(66) 2.87/(73) .63/(16) x 2 1.34/(34) 1.26/(32)
B6, T6 DD24 FEMALE 1.73/(44) 2.01/(51) 1.063/(27) 1.34/(34) 1.46/(37)
MALE 1.73/(44) 2.01/(51) 1.063/(27) 1.34/(34) 1.38/(35)
B10, T10 V3 DD42 FEMALE 2.24/(57) 2.52/(64) 1.063/(27) 1.34/(34) 1.46/(37)
MALE 2.24/(57) 2.52/(64) 1.063/(27) 1.34/(34) 1.38/(35)
B16, T16 C6, V6 D40 DD72 FEMALE 3.05/(77.5) 3.33/(84.5) 1.063/(27) 1.34/(34) 1.48/(37.5)
MALE 3.05/(77.5) 3.33/(84.5) 1.063/(27) 1.34/(34) 1.40/(35.5)
B24, T24, V10, V16 D64 DD108 FEMALE 4.09/(104) 4.37/(111) 1.063/(27) 1.34/(34) 1.48/(37.5)
K12 MALE 4.09/(104) 4.37/(111) 1.063/(27) 1.34/(34) 1.40/(35.5)
B32 C12 D80 DD144 FEMALE 3.05/(77.5) 3.33/(84.5) 1.063/(27) x 2 1.34/(34) 1.48/(37.5)
MALE 3.05/(77.5) 3.33/(84.5) 1.063/(27) x 2 1.34/(34) 1.40/(35.5)
B48, K24 V20, V26,
V32 D128 DD216 FEMALE 4.09/(104) 4.37/(111) 1.063/(27) x 2 1.34/(34) 1.48/(37.5)
MALE 4.09/(104) 4.37/(111) 1.063/(27) x 2 1.34/(34) 1.40/(35.5)
B
AC
D
E
A
B
E
C
D
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-147
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Insert Screw Torque Specifications
series screW location
unit oF Measure
screWdriver
PoZi-drive Point
screWdriver std. straiGht-Blade
A3
A4
Wire Termination Screw Newton meters .4 .9
Inch ounces 57 127
Insert Grounding Screw Newton meters .6 .8
Inch ounces 85 113
D7
D8 Grounding Screw Newton meters .4 .4
Inch ounces 57 57
A10
A16
A32
Wire Termination Screw Newton meters .4 .9
Inch ounces 57 127
Insert Fastening Screw Newton meters .7 1.1
Inch ounces 99 156
Insert Grounding Screw Newton meters .7 1.3
Inch ounces 99 184
D15
D25
D50
Insert Fastening Screw Newton meters .7 1.1
Inch ounces 99 156
Insert Grounding Screw Newton meters .7 1.3
Inch ounces 99 184
B
T
V
Wire Termination Screw Newton meters .4 .6
Inch ounces 57 85
Insert Fastening Screw Newton meters .7 1.1
Inch ounces 99 156
Insert Grounding Screw Newton meters 1.2 1.9
Inch ounces 170 269
C
Wire Termination Screw Newton meters .7 1.3
Inch ounces 99 184
Insert Fastening Screw Newton meters .7 1.1
Inch ounces 99 156
Insert Grounding Screw Newton meters 2.3 2.3
Inch ounces 326 326
K
Wire Termination Screw Newton meters .5/1.4* —
Inch ounces 71/198* —
Insert Fastening Screw Newton meters .7 —
Inch ounces 99 —
Insert Grounding Screw Newton meters 2.3 —
Inch ounces 326 —
* 16A/80A contacts. Note: Inch ounces/16.0 = Pound/Inches.
Insert Mounting Screws accept a Pozi-drive screwdriver head.
Common cross-point or bladed screwdrivers will also work.
Specs refer to Pozi-drive or bladed common torque only.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-148
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Mounting Dimensions for Wiring Adapters
Insert serIes
cat. no.
dImensIons are In Inches/(mIllImeters)
a B c d e f G h
B6
fs106Wal
1.73/(44) 2.01/(51) 1.03/(26.3) 1.06/(27) 1.34/(34) 1.77/(45) 2.28/(58) 3.54/(90)
fs106War
ms206Wal
ms206War
B10
fs110Wal
2.13/(54) 2.52/(64) 1.55/(39.5) 1.06/(27) 1.34/(34) 1.77/(45) 2.28/(58) 3.54/(90)
fs110War
ms210Wal
ms210War
B16
fs116Wal
3.05/(77.5) 3.32/(84.5) 2.33/(59.3) 1.06/(27) 1.34/(34) 1.77/(45) 2.28/(58) 3.54/(90)
fs116War
ms216Wal
ms216War
B24
fs124Wal
4.09/(104) 4.37/(111) 3.36/(85.7) 1.06/(27) 1.34/(34) 1.77/(45) 2.28/(58) 3.54/(90)
fs124War
ms224Wal
ms224War
D40 fs340Wal 3.05/(77.5) 3.27/(83) 2.21/(56) 1.06/(27) 1.34/(34) 3.19/(81) 4.53/(115) 5.12/(130)
ms440Wal
D64 fs364Wal 4.09/(104) 4.33/(110) 3.39/(86.3) 1.06/(27) 1.34/(34) 3.19/(81) 4.53/(115) 5.12/(130)
ms464Wal
-WAL — ground left, -WAR — ground right.
E
AD
B
H
G
C F
United States
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Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-149
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Panel Cut Out Dimensions for Panel Bases
housInG serIes dImensIons are In Inches/(mIllImeters)
a, B, t, K c, V d dd a B c d e
A3, A4 D7, D8 .83/(21) 1.18/(30) .83/(21) — .125/(3.2)
A10 D15 1.71/(43.5) 2.76/(70) .95/(24) .68/(17.5) .134/(3.4)
A16 D25 2.36/(60) 3.39/(86) .95/(24) .68/(17.5) .134/(3.4)
A32 D50 2.36/(60) 3.62/(92) 1.89/(48) 1.65/(28) .177/(4.5)
B6, T6 DD24 1.42/(36) 2.76/(70) 1.38/(35) 1.26/(32) .177/(4.5)
B10, T10 V3 DD42 1.93/(49) 3.27/(83) 1.38/(35) 1.26/(32) .177/(4.5)
B16, T16 C6, V6 D40 DD72 2.84/(72) 4.06/(103) 1.38/(35) 1.26/(32) .177/(4.5)
B24, T24, V10, V16 D64 DD108 3.86/(98) 5.12/(130) 1.38/(35) 1.26/(32) .177/(4.5)
K12
B32 C12 D80 DD144 2.84/(72) 4.33/(110) 2.80/(71) 2.56/(65) .216/(5.5)
B48, K24 V20, V26, D128 DD216 3.86/(98) 5.83/(148) 2.80/(71) 2.76/(70) .248/(6.3)
V32
* Dimensions reflect dual inserts mounting.
A3/A4
D7/D8
Only
E
A
B
C
E
A
B
D
C
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United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-150
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Mounting Dimensions
for Double Post Hoods
housinG series dimensions are in inches/(millimeters)
cat. no.
a, B, t, k c, v d dd a B c
sh_32a A32 — D50 — 3.23/(82) 2.21/(56) 2.99/(76)
th_32a — — — — 3.23/(82) 2.21/(56) 2.99 /(76)
sh_10 — — — — 2.87/(73) 1.69/(43) 2.05/(52)
m3sh_10h___ B10, T10 V3 — DD42 2.87/(73) 1.69/(43) 2.05/(52)
th_10 — — — — 2.87/(73) 1.69/(43) 2.05/(52)
th_10h___ — — — — 2.87/(73) 1.69/(43) 2.05/(52)
sh_16 — — — — 3.70/(94) 1.69/(43) 2.56/(65)
sh_16h — — — — 3.70/(94) 1.69/(43) 2.99/(76)
m5sh_16l B16, T16 C6, V6 D40 DD72 3.70/(94) 1.69/(43) 2.36/(60)
th_16 — — — — 3.70/(94) 1.69/(43) 2.56/(65)
th_16h — — — — 3.70/(94) 1.69/(43) 2.99/(76)
th_16l — — — — 3.70/(94) 1.69/(43) 2.36/(60)
sh_24 — — — — 4.72/(120) 1.69/(43) 2.36/(60)
sh_24h — — — — 4.72/(120) 1.69/(43) 2.99/(76)
m7th_24 B24, T24, K12 V10, V16 D64 DD108 4.72/(120) 1.69/(43) 2.21/(56)
th_24h — — — — 4.72/(120) 1.69/(43) 2.99/(76)
th424rc — — — — 4.72/(120) 1.69/(43) 2.99/(76)
sh_32 B32 C12 D80 DD144 3.70/(94) 3.11/(79) 3.15/(80)
th_32 — — — — 3.70/(94) 3.11/(79) 3.15/(80)
Suffix: A — Aluminum, AP — Plastic, H — High Profile, L — Low Profile, RC — Ribbon Cable (top)
AB
C
United States
Tel: 901.252.8000
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Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
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G-151
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Mounting Dimensions
for Single Post Hoods
housinG series dimensions are in inches/(millimeters)
cat. no.
a, B, t, k c, v d dd a B c
sh603a(P)v A3, A4 —D7, D8 — 1.04/(26.5) 1.04/(26.5) 1.89/(48)
th803a(P)v — — — — 1.04/(26.5) 1.04/(36.5) 1.89/(48)
sh_10a — — — — 2.48/(63) 1.42/(36) 2.60/(66)
sh_10al A10 — D15 — 2.48/(63) 1.16/(29.5) 2.09/(53)
th_10a — — — — 2.48/(63) 1.42/(36) 2.60/(66)
th_10al — — — — 2.48/(63) 1.16/(29.5) 2.09/(53)
sh_16a — — — — 3.13/(79.5) 1.42/(36) 2.84/(72)
sh_16al A16 — D25 — 3.13/(79.5) 1.16/(29.5) 2.28/(58)
th_16a — — — — 3.13/(79.5) 1.42/(36) 2.84/(72)
th_16al — — — — 3.13/(79.5) 1.16/(29.5) 2.28/(58)
sh_606 — — — — 2.36/(60) 1.69/(43) 1.69/(43)
m2sh_606hxxx B6, T6 — — DD24 2.36/(60) 1.69/(43) 2.84/(72)
th_806 — — — — 2.36/(60) 1.69/(43) 1.69/(43)
th_806hxxx — — — — 2.36/(60) 1.69/(43) 2.84/(72)
sh_610 — — — — 2.87/(73) 1.69/(43) 2.05/(52)
m3sh_610hxxx B10, T10 V3 — DD42 2.87/(73) 1.69/(43) 2.84/(72)
th_810 — — — — 2.87/(73) 1.69/(43) 2.05/(52)
th_810hxxx — — — — 2.87/(73) 1.69/(43) 2.84/(72)
sh_616 — — — — 3.70/(94) 1.69/(43) 2.56/(65)
sh_616h — — — — 3.70/(94) 1.69/(43) 2.99/(76)
sh_616l — — — — 3.70/(94) 1.69/(43) 2.36/(60)
m5th_816 B16, T16 C6, V6 D40 DD72 3.70/(94) 1.69/(43) 2.56/(65)
th_816h — — — — 3.70/(94) 1.69/(43) 2.99/(76)
th_816l — — — — 3.70/(94) 1.69/(43) 2.36/(60)
th816rc — — — — 3.70/(94) 1.69/(43) 2.99/(76)
sh_624 — — — — 4.72/(120) 1.69/(43) 2.99/(76)
m7sh_624l B24, T24 V10, V16 D64 DD108 4.72/(120) 1.69/(43) 2.36/(60)
th_824 — — — — 4.72/(120) 1.69/(43) 2.99/(76)
th824l K12 — — — 4.72/(120) 1.69/(43) 2.36/(60)
th624rc — — — — 4.72/(120) 1.69/(43) 2.99/(76)
sh_48 B48, K24 V20, V26 D128 DD216 5.16/(131.5) 3.50/(89) 3.78/(96)
th_48 — V32 — — 5.16/(131.5) 3.50/(89) 3.78/(96)
Suffix: AP — Plastic, H — High Profile, L — Low Profile, RC — Ribbon Cable (top entry only)
AB
C
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United States
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Fax: 901.252.1354
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G-152
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Mounting Dimensions for Double
Lever Coupler Hoods
HOUSING SERIES DIMENSIONS ARE IN INCHES/(MILLIMETERS)
CAT. NO.
A, B, T, K C, V D DD A B C D E
CH610E B10, T10 V3 DD42 2.87/(73) 4.33/(110) 1.69/(43) 2.28/(58) 2.02/(51.5)
CH610EHXXX 2.87/(73) 4.33/(110) 1.69/(43) 2.28/(58) 2.87/(73)
CH_16E 3.70/(94) 5.16/(131) 1.69/(43) 2.28/(58) 2.72/(69)
CH_16EH B16, T16 C6, V6 D40 DD72 3.70/(94) 5.16/(131) 1.69/(43) 2.28/(58) 3.15/(80)
CH616ERC 3.70/(94) 5.16/(131) 1.69/(43) 2.28/(58) 3.15/(80)
CH_24E B24, T24 C6, V6 D40 DD72 4.72/(120) 6.18/(157) 1.69/(43) 2.28/(58) 3.15/(80)
CH624ERC K12 4.72/(120) 6.18/(157) 1.69/(43) 2.28/(58) 3.15/(80)
CH_32E B32 C12 D80 DD144 3.70/(94) 5.28/(134) 3.11/(79) 3.62/(92) 3.23/(82)
H — High Profile, RC — Ribbon Cable (top entry).
HOUSING SERIES DIMENSIONS ARE IN INCHES/(MILLIMETERS)
CAT. NO.
A, B, T, K C, V D DD A B C D E
CH803A(P)* A3, A4 D7, D8 1.34/(34)
—
1.04/(26.5) 1.43/(36.5) 2.02/(51.5)
CH810A A10 D15 2.48/(63)
—
1.16/(29.5) 1.92 (49) 1.89/(48)
CH816A A16 C6, V6 D25 3.13/(79.5)
—
1.16/(29.5) 1.92 (49) 2.09/(53)
CH806 B6, T6 DD24 2.36/(60)
—
1.69/(43) 2.56/(65) 2.02/(51.5)
CH806HXXX 2.36/(60)
—
1.69/(43) 2.56/(65) 2.87/(73)
CH810 B10, T10 V3 DD24 2.87/(73)
—
1.69/(43) 2.64/(67) 2.02/(51.5)
CH810HXXX 2.87/(73)
—
1.69/(43) 2.64/(67) 2.87/(73)
CH_16 3.70/(94)
—
1.69/(43) 2.64/(67) 2.72/(69)
CH_16H B16, T16 C6, V6 D40 DD72 3.70/(94)
—
1.69/(43) 2.64/(67) 3.15/(80)
CH616RC 3.70/(94)
—
1.69/(43) 2.64/(67) 3.15/(80)
CH_24 B24, T24 V10, V16 D64 DD108 4.72/(120)
—
1.69/(43) 2.64/(67) 3.15/(80)
CH824RC 4.72/(120)
—
1.69/(43) 2.64/(67) 3.15/(80)
*Suffix: A — Aluminum, AP — Plastic, H — High Profile, L — Low Profile, RC — Ribbon Cable (top entry only).
Mounting Dimensions for Single
Lever Coupler Hoods
A3/A4
D7/D8
Only
A
A
A
C
B
D
E
C
D
BD
C
E
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G-153
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Mounting Dimensions for Double Post
Box Bases (Reverse Locking)
housing series dimensions are in inches/(millimetres)
A, B, t, k c,v D DD cat. no. A B C D E f
a32 d50 PB232A 3.62/(92) 4.02/(102) 1.65/(42) 2.24/(57) 3.15/(80) 1.10/(28)
b10, t10 v3 dd42 PB210 3.27/(83) 3.66/(93) 1.26/(32) 1.69/(43) 2.68/(68.5) 1.06/(27)
b16, t16 c6, v6 d40 dd72 PB216 4.06/(103) 4.49/(114) 1.26/(32) 1.69/(43) 2.68/(68.5) 1.06/(27)
b24, t24 c6, v6 d40 dd72 PB224 5.12/(130) 5.51/(140) 1.26/(32) 1.69/(43) 2.68/(68.5) 1.06/(27)
k12
Mounting Dimensions for Double Post
Panel Bases (Reverse Locking)
C
D
E
A
B
F
.216"
C
D
E
A
B
F
.177"
HOUSING SERIES DIMENSIONS ARE IN INCHES/(MILLIMETERS)
CAT. NO.
A, B, T, K C, V D DD A B C D E F
BB_32A A32 D50 3.70/(94) 4.17/(106) 1.81/(46) 2.32/(59) 3.11/(79) 3.20/(81.5)
BB_32A100 3.70/(94) 4.17/(106) 1.81/(46) 2.32/(59) 3.11/(79) 3.20/(81.5)
BB_10 B10, T10 V3 DD42 3.23/(82) 3.66/(93) 1.56/(40) 2.05/(52) 2.87/(73) 2.05/(52)
BB_10H___ 3.23/(82) 3.66/(93) 1.77/(45) 2.24/(57) 2.97/(75.5) 2.91/(74)
BB_16 B16, T16 C6, V6 D40 DD72 4.13/(105) 4.61/(117) 1.77/(45) 2.24/(57) 2.97/(75.5) 2.68/(68)
BB_24 5.20/(132) 5.67/(144) 1.77/(45) 2.24/(57) 2.97/(75.5) 2.68/(68)
BB_24 B24, T24, C6, V6 D40 DD72 5.20/(132) 5.67/(144) 1.77/(45) 2.24/(57) 2.97/(75.5) 2.68/(68)
BB_24H___ K12 5.20/(132) 5.67/(144) 1.77/(45) 2.24/(57) 2.97/(75.5) 3.31/(84)
H — High Profile.
HOUSING SERIES DIMENSIONS ARE IN INCHES/(MILLIMETERS)
CAT. NO.
A, B, T, K C, V D DD A B C D E F
PB232A A32 D50 3.62/(92) 4.02/(102) 1.65/(42) 2.24/(57) 3.15/(80) 1.10/(28)
PB210 B10, T10 V3 DD42 3.27/(83) 3.66/(93) 1.26/(32) 1.69/(43) 2.68/(68.5) 1.06/(27)
PB216 B16, T16 C6, V6 D40 DD72 4.06/(103) 4.49/(114) 1.26/(32) 1.69/(43) 2.68/(68.5) 1.06/(27)
PB224 B24, T24, C6, V6 D40 DD72 5.12/(130) 5.51/(140) 1.26/(32) 1.69/(43) 2.68/(68.5) 1.06/(27)
K12
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United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-154
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
A
E
C
BD
Dust Covers for Housings
HOUSING SERIES
CAT. NO.
DIMENSIONS ARE IN INCHES/(MILLIMETERS)
A, B, T, K C, V D DD A B C D E
A32 D50 LH_32A 3.23/(82) 5.04/(128) 2.21/(56) 2.76/(70) 2.99/(76)
B10, T10 V3 DD42 LH_10E 2.87/(73) 4.33/(110) 1.69/(43) 2.28/(58) 1.89/(48)
LH_10EH___ 2.87/(73) 4.33/(110) 1.69/(43) 2.28/(58) 2.84/(72)
B16, T16 C6, V6 D40 DD72 LH_16E 3.70/(94) 5.16/(131) 1.69/(43) 2.28/(58) 2.56/(65)
LH_16EH 3.70/(94) 5.16/(131) 1.69/(43) 2.28/(58) 2.99/(76)
B24, T24, K12 V10, V16 D64 DD108 LH_24E 4.72/(120) 6.18/(157) 1.69/(43) 2.28/(58) 2.99/(76)
H — High Profile
HOUSING SERIES FOR SINGLE-LEVER
HOUSINGS
FOR DOUBLE-LEVER
HOUSINGS
FOR SINGLE-
POST HOUSINGS
FOR DOUBLE-
POST HOUSINGSA, B, T, K C, V D DD
A3, A4 D7, D8 DCL103A-1
A10 D15 DCL110A-1 DCS110A-1
A16 D25 DCL116A-1 DCS116A-1
A32 D50 DCL232A-1/DCL432A-1* DCS232A-1
B6, T6** DD24 DCL106B-1
B10, T10** V3 DD42 DCL110B-1 DCL210B-1/DCL410B-1*
B16, T16** C6, V6 D40 DD72 DCL116B-1 DCL216B-1/DCL416B-1*
B24, T24**, K12 V10, V16 D64 DD108 DCL124B-1 DCL224B-1/DCL424B-1*
* Comes with gasket for hoods with levers and without gaskets.
** Dust covers tested only to 125° C (if applied to 200° C Series T).
Mounting Dimensions for Double Lever
Hoods (Reverse Locking)
CAT. NO.
HOUSING SERIES
PANEL BASE, FLAT MOLDED EDGE CONTOUR* A, B, T, K C, V D DD
A04XFGP A04XMEC A3, A4 D7, D8
A10XFGP A10XMEC A10 D15
A16XFGP A16XMEC A16 D25
A32XFGP A32XMEC A32 D50
B6XFGP B6XMEC B6, T6** DD24
B10XFGP B10XMEC B10, T10** V3 DD42
B16XFGP B16XMEC B16, T16** V6, C6 D40 DD72
B24XFGP B24XMEC B24, T24**, K12 V10, V16 D64 DD108
B32XFGP B32XMEC B32 C12 D80 DD144
B48XFGP B48XMEC B48, K24 V20, V26, V32 D128 DD216
* Install with silicone sealant/adhesive for industrial use.
** For T Series 200° C applications, specify catalog number except use “T” prefix instead of “B” for gaskets. EX: use “T16XFGP” for panel base gaskets.
Gaskets
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Technical Services
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G-155
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Coding Pins, Guide Pins and Sleeves can be used in all series housings, with all inserts.
PC600
Coding Pin
FM
1
FM
2
FM
3
FM
4
FM
5
FM
6
Coding possibilities for single insert series
FF
123456
MM FF MM FF MM FF MM FF MM FF
MM
Coding possibilities for double insert series
MG601
Guide Pin Guide Sleeve
FG602
1
FM
2
FM
3
FM
4
FM
6
FM
5
FM
7
FM
Coding possibilities for single insert series
FF
123456
MM FF MM FF MM FF MM FF MM FF
MM
Coding possibilities for double insert series
Coding Pins:
Used for rejection in multiple “same size or series” insert/hood installations.
Patterns show examples ofrejection coding pins installed.
Guide Pins and Sleeves:
Perform same function as coding pins and/or
aid high-density insert mating as well.
– Male Guide Pins or Coding Pins
– Female Guide Sleeves
– Mounting Screw
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United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-156
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Metric PG-to-NPT Thread Adapters
Cat. No.
NPt thread (matiNG) thread (at housiNG)
PG11-38 3⁄8" PG11
PG16-50 1⁄2" PG16
PG21-75 3⁄4" PG21
PG29-100 1" PG29
PG36-125 11⁄4" PG29
PG36-125 11⁄4" PG36
PG36-150 11⁄2" PG36
PG42-200 2" PG42
Metric ISO-to-NPT Thread Adapters
Cat. No.
NPt thread (matiNG) thread (at housiNG)
m20-50 1⁄2" M20
m20-75 3⁄4" M20
m32-100 1" M32
Supplied standard with all hoods and bases.
Special sizes/hood combinations available.
Standard European style — can be specified/supplied with hoods and bases.
Metric Cord Grip Connectors
Cat. No.
Cable o.d. (iN.)
thread
(at housiNG)miN. max.
CG11-38 .200" .470" PG11
CG11-38P* .325" .340" PG11
CG135-50 .285" .545" PG13.5
CG16-50 .285" .625" PG16
CG21-75 .395" .790" PG21
CG29-100 .780" .060" PG291
* Plastic
United States
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Tel: 888.862.3289
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G-157
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Conduit Entry Blind Plug
Cat. No.
thread (at housiNG)
CxP722 PG13.5
CxP723 PG16
CxP724 PG21
CxP725 PG29
Non-Metallic Cord Grip Fittings
NPt threads
Cat. No.
Cord raNGe
thread sizeiN. mm
CC-NPt38-G .197"–.394" 5–10mm 3⁄8"
CC-NPt12-G .394"–.551" 10–14mm 1⁄2"
CC-NPt34-G .512"–.709" 13–18mm 3⁄4"
CC-NPt1-G .709"–.984" 18–25mm 1"
PG threads
Cat. No.
Cord raNGe
thread sizeiN. mm
CC-PG11-G .197"–.394" 5–10mm 11
CC-PG135-G .336"–.473" 6–12mm 13.5
CC-PG16-G 394"–.551" 10–14mm 16
CC-PG21-G .512"–.709" 13-18mm 21
CC-PG29-G .709"–.984" 18–25mm 29
CC-PG36-G .867"–.1.26" 22–32mm 36
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800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-158
Technical Information
Wire Termination — Pos-E-Kon® Wire Pin & Sleeve Connectors
Instructions for Connection with Fiber
Optic (POF Cable)
1. Before crimping the POF* cable, 1.0mm to the glass fiber
cable contact, the end of the fiber has to be polished.
Stick end of POF cable into polishing tool and grind on a
plane surface (e.g. glass plate). Wipe off any residues after
polishing. The best optical damping values are achieved
with wet-polishing-procedure.
Polishing tool
4. Optical fiber crimping:
Adjust the positioning sleeve into the corresponding
inlet of the crimping tool with the stop screw at 1.45mm
(if necessary check with gauge pin, diameter 1.45mm,
with closed crimping tool).
Insert the glass fiber cable contact together with the POF
cable through the crimp opening of the crimping tool into
the positioning sleeve.
By pressure on the contact, the fiber inside the contact
will be locked into the right position for the fiber crimping.
Continue pressure until the release mechanism is heard.
* POF = Polymer Optical Fiber
2. Strip 1.0mm POF cable on min. 14mm for D sleeve
contacts and min. 19mm for D pin contacts.
For sleeve contacts min. 14mm
for pin contacts min. 19mm
Pin contact about 1.0mm
Sleeve contact about 1.0m
m
Pin contact about 1.0mm
Sleeve contact about 1.0m
m
Crimping area sleeve contact
Crimping area pin contact
Positioning sleeve
glass fiber contact
3. Insert stripped POF cable in sleeve or pin contact until
stop. The optical fiber should then stick about 1mm out
of the contact.
