MINIATURE D4 Series Features 8 current ratings Choice of actuators Various terminal types 3 contact arrangements Choice of standard or light operating force Long-life coil spring mechanism Agency approved extended life versions ENEC/VDE approval standard on European versions Stackable case and cover available upon request Flame-retardant, UL94V-O self-extinguishing case and cover Long-life stainless steel spring mechanism ARC-resistant case has internal barriers 4mm minimum between live parts and external hardware NC terminal NO terminal European Approved Versions D4 series switches with metric mounting holes automatically carry ENEC approval. D4 series switches with U.S. mounting holes have optional VDE approval. Contact factory for part number. Switches with straight terminals may require insulated connectors for international approval. Reinforced mounting holes totally contained in case to provide maximum distance to mounting hardware. Choice of U.S. (#4 screw) or metric (3mm screw) Single or double throw, either normally open or normally closed Common terminal Offset terminals maintain adequate spacing when quick connects are used. Electrical Ratings Switch Series D40 D41 D42 D43 D44 D45 D48 D49 Electrical Life at Rated Load According to EN According to UL (Min. Operations) (Min. Operations) EN61058 Rating UL1054 Rating N/A 0.1(0.05)A, 250V~ 3(1)A, 250V~ 6(2)A, 250V~ 10(3)A, 250V~ 16(4)A, 250V~ 10(3)A, 400V~ (Std. force only) 21(8)A, 250V~ N/A 1.0A, 125VAC 0.1A, 125/250VAC 3A, 125/250VAC; 1/10HP, 250VAC 5A, 1/4HP, 125/250VAC 10A, 1/2HP, 125/250VAC 15A, 1/2HP, 125/250VAC NA 50,000 50,000 50,000 50,000 50,000 6,000* 6,000* 6,000* 6,000* 6,000* 6,000* 21A, 1HP, 125VAC; 2HP, 250VAC 10A, 1/2HP, 125/250VAC; 6A, 30VDC 10,000 NA 6,000* 6,000** Operating life for 125C and 150C available upon request. *Indicates 100K life available. Consult factory. Specifications Electrical Temperature Rating: Flammability Rating: -40 to +85C, 125C or 150C UL94V-O Materials Case: Actuating Button: Auxiliary Actuator: Common Terminal: NO/NC Terminals: Moving Blade: Contacts: 32 Thermoplastic Polyester (PBT), European Versions (PET) Thermoplastic Acetal (POM), 85C Thermoplastic Polyester (PET), 125C or 150C Aluminum, Stainless Steel or Cold-Rolled Steel (Nickel-Plated) Silver-Plated Brass Brass (D40, D41, D42, D43, D44, D49) Brass (D45, European versions) Copper (D45, US Versions) Silver-Plated Copper (D48, US versions) Copper (D48, European versions) Brass (D40, D41, D42, D43) Beryllium Copper (D44, D45, D48) Gold Crosspoint (D40, D41) Silver Alloy (D42, D43, D44, D45, D48, D49) (R) Dimensions European Version (mm) U.S. Version (inches) 0.050 - 0.187 x 0.020 Terminals 0.055 - 0.187 x 0.032 Terminals 1.095 + - 0.015 0.070 Dia Hole 0.109 0.125 10.31 + 0.38 4.1 - 0.406 + - 0.015 0.250 0.187 0.250 0.174 13.1 0.797 + - 0.010 2.8 0.113 + - 0.116 Dia. Hole 0.195 0.625 0.406 N.C. N.O. COM OP RP 0.397 3.1 + - 0.15 10.3 16.2 max. 14.70.5 27.8 22.2 20.25 3.10.15 0.113 + - 0.116 2.8 3.3 + - 0.15 0.126 + 0.002 0.549 Reference Line 0.875 + - 0.005 Terminals 0.106 0.181 Optional Standard Actuators V1 V3 PA Q1 Q3 PB R1 R3 P5 Y5 Many special forms and lengths of actuators are available. Standard type integral hinged lever and roller actuators are available in choice of 2 mounting positions. Actuation lengths are dimensioned from centerline of switch mounting hole as shown. Actuation Length *Plug Housing P4 C1 C3 Z5 B8 Standard Ratio S1 High Ratio 0.177 (4.50) Switch Mounting Hole 0.355 (9.0) W9 Roller *Connector Part #623-0518 (mates with Y5 only). EN (VDE) Identifiers Switches with a "standard" operating force are identified by a `Y' next to the standard model description, e.g. D43Y. Drilling Patterns for PCB Terminals P4 0.07 (1.8) 0.79 (20.0) 0.17 (4.3) 0.17 (4.4) 0.22 (5.6) PA 0.17 (4.4) 0.22 (5.6) Switches with a "light" operating force are identified by an `X' next to the standard model description, e.g. D43X. Mounting -- US Version 0.77 (19.5) 0.30 (7.65) 0.31 (7.8) PB 0.06 (1.6) 0.2 (5.0) Recommended mounting screw size: #4-40 Round head. Recommended torque on screw: 3 inch lbs. max. P5 Mounting -- European Version 0.22 (5.6) 0.22 (5.65) 0.07 (1.8) 0.79 (20.0) 0.17 (4.3) 0.23 (5.75) Recommended mounting screw size: M3. Recommended torque on screw: 70N cm max. 0.07 (1.8) 0.31 (7.8) Specifications subject to change without notice. 33 Actuator Specifications -- US Versions Maximum Operating Force (Gms.) Actuator Type Switch Type Maximum Pre-Travel inches (mm) D40, D41, D42 D43 D44 D45 D48 D49 Std / Light Std / Light Std / Light Std / Light Std / Light Std / Light AA 75 / 15 170 / 45 285 / 75 400 / 100 -- / 120 285 / 75 LA 75 / 15 170 / 45 285 / 75 400 / 100 -- / 183 285 / 75 LD* 35 / 8 86 / 23 144 / 37 200 / 51 -- / 77 144 / 37 MD* 20 / 5 51/ 14 86 / 23 120 / 30 -- / 46 86 / 30 JL* 17 / 3.5 38 / 10 63 / 17 90 / 22 -- / 36 63 / 17 RA 75 / 15 170 / 45 285 / 75 400 / 100 --/-- 285 / 75 RD 35 / 8 86 / 22 144 / 37 200 / 50 --/-- 144 / 37 TD 25 / 5 51 / 14 86 / 22 120 / 30 --/-- 86 / 22 GD 35 / 8 86 / 33 144 / 47 200 / 50 --/-- 144 / 37 Operating Point inches (mm) D40-D45, D49 D48 0.047 0.070 (1.19) (1.78) 0.062 0.063 (1.57) (1.60) 0.125 0.150 (3.18) (3.80) 0.222 0.252 (5.59) (6.40) 0.300 0.347 (7.62) (8.80) 0.047 -- (1.19) 0.125 -- (3.18) 0.200 -- (5.08) 0.125 -- (3.18) D40-D45, D49 Minimum Over Travel inches (mm) D48 0.558/0.598 0.537/0.557 (14.17/15.19) (13.64/14.15) 0.580/0.620 0.578/0.618 (14.73/15.75) (14.70/15.70) 0.555/0.645 0.563/0.657 (14.10/16.38) (14.0/16.4) 0.525/0.675 0.535/0.661 (13.34/17.15) (13.6/16.8) 0.500/0.700 0.472/0.724 (12.70/17.78) (12.0/18.4) 0.776/0.836 -- (19.71/21.33) 0.761/0.851 -- (19.33/21.62) 0.731/0.881 -- (18.57/22.38) 1.000/1.090 -- (25.40/27.69) D40-D45, D49 0.050 (1.27) 0.050 (1.27) 0.085 (2.16) 0.130 (3.30) 0.187 (4.75) 0.040 (1.02) 0.085 (2.16) 0.120 (3.05) 0.085 (2.16) Max. Movement Actuation Differential Length inches (mm) inches (mm) D40-D45, D49 D48 0.040 (1.02) 0.031 (0.80) 0.071 (1.80) 0.126 (3.20) 0.169 (4.30) -- -- -- -- 0.010 (0.25) 0.016 (0.41) 0.030 (0.76) 0.050 (1.27) 0.065 (1.65) 0.010 (0.25) 0.030 (0.76) 0.040 (1.02) 0.030 (0.76) D48 0.010 (0.25) 0.011 (0.30) 0.031 (0.80) 0.051 (1.30) 0.067 (1.70) -- -- -- -- -- 0.865 (21.97) 1.40 (35.56) 1.580 (40.13) 2.757 (70.03) 0.810 (20.57) 1.240 (34.04) 1.512 (38.51) 1.340 (34.04) *Auxiliary levers on light force D40, D41 and D42 will be made out of Aluminum. YD suffix for D40, D41 and D42. XD suffix for D40, D41 and D42. YL suffix for D40, D41 and D42. Ordering Information -- US Versions D4 3 3 Mounting Holes Series/Prefix Code 0 1 2 EN61058 N/A 0.1(0.5)A, 250V 3(1)A, 250V 3 4 5 8 6(2)A, 250V 10(3)A, 250V 16(4)A, 250V 10(3)A, 400V~ (Std. force only) 21(8)A, 250V 9 N/A UL1054 1.0A, 125VAC 0.1A, 125/250VAC 3A, 125/250VAC 1/10HP, 250VAC 5A, 1/4HP, 125/250VAC 10A, 1/2HP, 125/250VAC 15A, 1/2HP, 125/250VAC 21A, 1HP, 125VAC 2HP, 250VAC 10A, 1/2HP, 125/250VAC 6A, 30VDC VDE optional for D41-D44 with U.S. mounting holes. 34 Specifications subject to change without notice. US Mounting Holes (VDE Optional) V3 Oper. Temp. NO NC DT Force Index A J D B K E C L F Std. Light Std. W X Y Light 85C 150C* *D45 and D48 with VDE only available with metric holes. See European ordering information. Code Q1 Q3 R1 V1 V3 Terminal Type inches (mm) 0.187 x 0.032 (4.8 x 0.8) QC Straight* 0.187 x 0.032 (4.8 x 0.8) QC Dog Leg* 0.187 x 0.020 (4.8 x 0.8) QC, Straight* 0.250 x 0.032 (6.3 x 0.8) QC, Straight 0.250 x 0.032 (6.3 x 0.8) QC, Dog Leg *Not available for D48. L Code AA L M Y X J K R T G N D Actuator Type Button Lever SR Lever HR Alum. Lever SR Alum. Lever HR SS Lever SR SS Lever HR Roller SR Roller HR 1-Way Roller SR 1-Way Roller HR Code A -- 0.865 (21.97) 1.042 (26.47) -- -- -- -- 0.810 (20.57) 0.987 (25.07) 0.810 (20.57) 0.987 (25.07) Actuation Length inches (mm) D L -- -- 1.400 (35.56) 2.757 (70.02) 1.580 (40.13) 2.934 (74.52) 1.400 (35.56) 2.757 (70.03) 1.580 (40.13) 2.932 (74.47) -- 2.757 (70.03) -- 2.932 (74.47) 1.340 (34.04) -- 1.516 (38.51) -- 1.340 (34.04) -- 1.516 (38.51) -- SR = Standard Ratio, Back Hole * HR = High Ratio, Front Hole Additional actuators available upon request. (R) Actuator Specifications -- European Versions Maximum Operating Force (Gms.) Actuator Type Switch Type D40, D41, D42 D43 D44 D45 Std / Light Std / Light Std / Light Std / Light AA 75 / 15 170 / 45 285 / 75 400 / 100 150 MA/KA 50 / 10 110 / 28 180 / 50 256 / 65 100 LA/JA* 85 / 17 190 / 50 320 / 85 440 / 115 180 JD/LD* 40 / 8 86 / 22 144 / 40 200 / 50 75 KD/MD* 25 / 5 50 / 14 86 / 25 120 / 30 45 LL/JL* 17 / 3.5 40 / 10 60 / 17 90 / 22 35 ML/KL* 10 / 2 25 / 6 40 / 10 56 / 13 20 Maximum Pre-Travel inches (mm) D48 RA 90 / 15 190 / 45 330 / 75 440 / 100 180 RD 40 / 8 86 / 22 144 / 40 200 / 50 75 TD 25 / 14 55 / 14 86 / 22 120 / 30 50 TA 55 / 10 110 / 30 200 / 55 260 / 70 110 UA 55 / 11 120 / 32 215 / 55 280 / 70 110 SA 85 / 17 190 / 50 330 / 85 440 / 115 200 Operating Point inches (mm) Minimum Over Travel inches (mm) Max. Movement Differential inches (mm) D41-D45 D48 D41-D45, D48 D41-D45 D48 D41-D45 D48 0.047 (1.2) 0.087 (2.2) 0.047 (1.2) 0.126 (3.2) 0.200 (5.1) 0.299 (7.6) 0.500 (12.7) 0.047 (1.2) 0.126 (3.2) 0.200 (5.1) 0.087 (2.2) 0.087 (2.2) 0.051 (1.3) 0.063 (1.6) 0.118 (3.0) 0.063 (1.6) 0.150 (3.8) 0.252 (6.4) 0.346 (8.8) 0.575 (14.6) 0.067 (1.7) 0.150 (3.8) 0.244 (6.2) 0.118 (3.0) 0.118 (3.0) 0.067 (1.7) 0.543/0.598 (13.8/15.2) 0.567/0.630 (14.4/16.0) 0.579/0.618 (14.7/15.7) 0.551/0.646 (14.0/16.4) 0.535/0.661 (13.6/16.8) 0.465/0.724 (11.8/18.4) 0.433/0.764 (11.0/19.4) 0.776/0.839 (19.7/21.3) 0.764/0.850 (19.4/21.6) 0.744/0.870 (18.9/22.1) 0.764/0.850 (19.4/21.6) 0.768/0.846 (19.5/21.5) 0.780/0.835 (19.8/21.2) 0.051 (1.3) 0.063 (1.6) 0.035 (0.9) 0.091 (2.3) 0.142 (3.6) 0.185 (4.7) 0.031 (7.9) 0.039 (1.0) 0.087 (2.2) 0.142 (3.6) 0.063 (1.6) 0.063 (1.6) 0.039 (1.0) 0.047 (1.2) 0.055 (1.4) 0.031 (0.8) 0.071 (1.8) 0.126 (3.2) 0.169 (4.3) 0.283 (7.2) 0.031 (0.8) 0.071 (1.8) 0.118 (3.0) 0.051 (1.3) 0.051 (1.3) 0.031 (0.8) 0.012 (0.3) 0.024 (0.6) 0.012 (0.3) 0.031 (0.8) 0.051 (1.3) 0.067 (1.7) 0.098 (2.5) 0.016 (0.4) 0.031 (0.8) 0.051 (1.3) 0.024 (0.6) 0.020 (0.5) 0.012 (0.3) 0.012 (0.3) 0.024 (0.6) 0.012 (0.3) 0.031 (0.8) 0.051 (1.3) 0.067 (1.7) 0.098 (2.5) 0.012 (0.3) 0.031 (0.8) 0.047 (1.2) 0.024 (0.6) 0.020 (0.5) 0.012 (0.3) Max. Rest Position inches (mm) Actuation Length inches (mm) D41-D45 D48 D41-D45, D48 0.638 (16.2) 0.740 (18.8) 0.661 (16.8) 0.780 (19.8) 0.874 (22.2) 0.992 (25.2) 1.210 (30.8) 0.858 (21.8) 0.976 (24.8) 1.080 (27.4) 0.937 (23.8) 0.937 (23.8) 0.858 (21.8) 0.638 (16.2) 0.740 (18.8) 0.661 (16.8) 0.780 (19.8) 0.874 (22.2) 0.992 (25.2) 1.210 (30.8) 0.866 (22.0) 0.976 (24.8) 1.078 (27.4) 0.945 (24.0) 0.945 (24.0) 0.866 (22.0) -- 1.01 (25.7) 0.835 (21.2) 1.40 (35.6) 1.58 (40.1) 2.75 (69.9) 2.93 (74.4) 0.811 (20.6) 1.34 (34.1) 1.52 (38.6) 0.988 (25.1) 0.988 (25.1) 0.811 (20.6) *On light force D41 and D42, auxiliary actuators MD, ML, LD and LL are made out of Aluminum. Ordering Information -- European Versions D4 3 3 Mounting Holes Series/Prefix Code 1 2 3 4 5 EN61058 0.1(0.5)A, 250V 3(1)A, 250V 8 6(2)A, 250V 10(3)A, 250V 16(4)A, 250V 10(3)A, 400V~ (Std. force only) 21(8)A, 250V 9 N/A UL1054 0.1A, 125/250VAC 3A, 125/250VAC 1/10HP, 250VAC 5A, 1/4HP, 125/250VAC 10A, 1/2HP, 125/250VAC 15A, 1/2HP, 125/250VAC 21A, 1HP, 125VAC 2HP, 250VAC 10A, 1/2HP, 125/250VAC 6A, 30VDC EN standard on all D4 European designs. European Metric Mounting Holes (EN Standard) V3 Oper. Temp. NO NC DT Force Index 1 2 3 Std. 85C 7 G N 8 H P 9 M R Light Std. Light 125C S T U Light 150C L Code AA J K L M R S T U D Actuator Type Button SS Lever SR SSLever HR Lever SR Lever HR Roller SR Sim. Roller SR Roller HR Sim. Roller HR Code A -- 0.835 (21.2) 1.01 (25.7) 0.835 (21.2) 1.01 (25.7) 0.811 (20.6) 0.811 (20.6) 0.988 (25.1) 0.988 (25.1) Actuation Length inches (mm) D L -- -- 1.4 (35.6) 2.75 (69.9) -- 2.93 (74.4) 1.4 (35.6) 2.75 (69.9) -- 2.93 (74.4) 1.34 (34.1) -- -- -- 1.52 (38.6) -- -- -- SR = Standard Ratio, Back Hole * HR = High Ratio, Front Hole Additional actuators available upon request. Code A1 B8 C1 C3 P4 P5 PA PB Q1 Q3 R1 R3 S1 V1 V3 W9 Y5 Z5 Terminal Type inches (mm) Welding Short Solder* 0.110 x 0.032 (2.8 x 0.8) QC, Bifurcated Straight** 0.110 x 0.032 (2.8 x 0.8) QC, Bifurcated Dog Leg** 0.047 x 0.020 (1.2 x 0.5) PCB, Underside* 0.047 x 0.020 (1.2 x 0.5) PCB, Rear* 0.047 x 0.032 (1.2 x 0.8) PCB, Housing Side* 0.047 x 0.032 (1.2 x 0.8) PCB, Cover Side* 0.187 x 0.032 (4.8 x 0.8) QC Straight* 0.187 x 0.032 (4.8 x 0.8) QC Dog Leg* 0.187 x 0.020 (4.8 x 0.8) QC, Straight** 0.187 x 0.020 (4.8 x 0.5) QC, Dog Leg** Solder with Temp. Stop 0.250 x 0.032 (6.3 x 0.8) QC, Straight 0.250 x 0.032 (6.3 x 0.8) QC, Dog Leg Screw* 0.250 x 0.032 (6.3 x 0.8) QC, 5mm Grid 0.250 x 0.032 (6.3 x 0.8) QC, 7mm Grid * Not available for D48 European versions. ** Not available for D45 or D48 versions. Specifications subject to change without notice. 35