PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L”
SERIES (WITH ZHAGA COVER)
SHEET No.
A1
EC No:
SSL2016-0054
1 of 8
DATE:
31-Mar-16
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-180580-004
L. ZABJANOVSKI
G. MEYER
G. MEYER
FILENAME: PS75431r0.DOC
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L” SERIES
(WITH ZHAGA INSPIRED COVER)
180580-0004 (Normal Zhaga Cover)
180580-0005 (Zhaga Cover with Reflector attachment)
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L”
SERIES (WITH ZHAGA COVER)
SHEET No.
A1
EC No:
SSL2016-0054
2 of 8
DATE:
31-Mar-16
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-180580-004
L. ZABJANOVSKI
G. MEYER
G. MEYER
FILENAME: PS75431r0.DOC
PRODUCT
1.0 SCOPE
The Molex LED Holders for the NICHIA COB “L” series are electrical connectors and
mechanical holder to simplify installation of the COB without solder connections.
2.0 PRODUCT DESCRIPTION
2.1 MOLEX LED HOLDER PART NUMBERS
This specification covers the performance requirements and test methods for the following
products listed by part numbers:
* 180580-0004 LED Holder for NICHIA “L” (19mm x 16mm)
* 180580-0005 LED Holder for NICHIA “L” (19mm x 16mm) with Reflector Attachment
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
Dimensions: See sales drawing SD-180580-004
Material: RoHs compliant materials.
2.3 SAFETY AGENCY APPROVALS
UL File Number: E345583
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
Refer to the appropriate sales drawings, the website Molex.com and other
sections of this specification for the necessary referenced documents
and specifications.
3.1 SD-180580-004 NICHIA COB “L” Series Holder Sales Drawing
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L”
SERIES (WITH ZHAGA COVER)
SHEET No.
A1
EC No:
SSL2016-0054
3 of 8
DATE:
31-Mar-16
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-180580-004
L. ZABJANOVSKI
G. MEYER
G. MEYER
FILENAME: PS75431r0.DOC
4.0 RATINGS
4.1 VOLTAGE
300 Volts DC maximum
4.2 CURRENT
2.5 Amp maximum continuous current
3.0 Amp Maximum peak current (max. 10% duty Cycle)
4.3 TEMPERATURE
Operating: -40°C to +110°C
Non-operating: -40°C to +110°C
4.4 DURABILITY
Wire trap insert and release Operation : 5 cycles mate/un-mate
COB Pre-holding Operation : 5 cycles mate/un-mate
4.5 RATED TIME
40,000 hours
5.0 QUALIFICATION
Laboratory condition and sample selection are in accordance with EIA-364-1000.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L”
SERIES (WITH ZHAGA COVER)
SHEET No.
A1
EC No:
SSL2016-0054
4 of 8
DATE:
31-Mar-16
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-180580-004
L. ZABJANOVSKI
G. MEYER
G. MEYER
FILENAME: PS75431r0.DOC
6.0 PERFORMANCE
6.1 ELECTRICAL PERFORMANCE
ITEM
TEST CONDITION
REQUIREMENT
LOW LEVEL
CONTACT RESISTANCE
(EIA-364-23)
With the holder mated, apply
dry circuit 20mV MAX and
100mA MAX.
30mΩ MAX
WITHSTANDING
VOLTAGE
(EIA-364-20)
Measured between inserted
wire and heat sink.
Apply 1500V AC for 1minute,
and 1.0mA leakage current.
No creeping discharge
No flashover occurred
INSULATION
RESISTANCE
(EIA-364-21)
Measures between inserted
wire and heat sink.
Apply 500V DC for 1minute.
500MΩ MIN
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L”
SERIES (WITH ZHAGA COVER)
SHEET No.
A1
EC No:
SSL2016-0054
5 of 8
DATE:
31-Mar-16
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-180580-004
L. ZABJANOVSKI
G. MEYER
G. MEYER
FILENAME: PS75431r0.DOC
6.2 MECHANICAL PERFORMANCE
ITEM
TEST CONDITION
REQUIREMENT
WIRE TRAP COVER
RETENTION FORCE
Apply static load until cover
separated from holder
20 N MIN
WIRE RETENTION
FORCE
Apply static load until wire
separates from holder
20 N MIN
DROP TEST
Drop 3 times (3 directions)
from height of
1 meter onto concrete or
equivalent surface
No damage which effects
holder function
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L”
SERIES (WITH ZHAGA COVER)
SHEET No.
A1
EC No:
SSL2016-0054
6 of 8
DATE:
31-Mar-16
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-180580-004
L. ZABJANOVSKI
G. MEYER
G. MEYER
FILENAME: PS75431r0.DOC
6.3 ENVIRONMENTAL PERFORMANCE
ITEM
TEST CONDITION
REQUIREMENT
TEMPERATURE
LIFE
(EIA-364-17)
Fasten Holder to Heatsink
with LED.
Insert Wires in Wire Traps.
Expose 180 hours at 115°C
Max. 20 mohm Contact
Resistance Change
per Interface
TEMPERATURE
SHOCK/CYCLIC
TEMPERATURE &
HUMIDITY
(EIA-364-32 & 31)
Fasten Holder to Heatsink
with LED.
Insert Wires in Wire Traps.
Expose to -40/125°C, 15
Minute Dwell, 20 Cycles
Expose to Thermal Cycle
25°C/80%RH to
65°C/50%RH.
0.5 Hour Ramp, 1.0 Hour
Dwell, 24 Cycles
Max. 20 mohm Contact
Resistance Change
per Interface
VIBRATION
(EIA-364-28)
Fasten Holder to Heatsink
with LED.
Insert Wires in Wire Traps.
Expose to Random 3.1G
Vibration, 15 Minutes per
Axis (X, Y, & Z)
Max. 20 mohm Contact
Resistance Change
per Interface
THERMAL CYCLING
(EIA-364-1000)
Fasten Holder to Heatsink
with LED.
Insert Wires in Wire Traps.
Expose to +15/+85°C, 30
Minute Dwell, 500 Cycles
Max. 20 mohm Contact
Resistance Change
per Interface
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L”
SERIES (WITH ZHAGA COVER)
SHEET No.
A1
EC No:
SSL2016-0054
7 of 8
DATE:
31-Mar-16
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-180580-004
L. ZABJANOVSKI
G. MEYER
G. MEYER
FILENAME: PS75431r0.DOC
7.0 TEST SEQUENCE
7.1 Reliability Test Sequences:
Group 1 Group 2
Temperature Life Temperature Shock/Cyclic
(EIA-364-1000.01A Table 1) Temperature & Humidity
(EIA-364-1000.01A Table 2)
Initial Low Level Contact
Resistance Measurement
(LLCR)
Durability Cycling Treatment
5 Cycles – Wire Trap
LLCR
LLCR
Temperature Life Treatment
180 Hrs. @ 115 C (mated)
Initial Low Level Contact
Resistance Measurement
(LLCR)
Durability Cycling Treatment
5 Cycles – Wire Trap
LLCR
Thermal Shock Treatment
-40/+125 C, 15 minute Dwell
20 Cycles
LLCR
Cyclic Temperature & Humidity
25°C/80%RH to 65°/50%RH
0.5 Hour Ramp, 1.0 Hour Dwell
24 Cycles
LLCR
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
MOLEX LED HOLDERS FOR NICHIA COB “L”
SERIES (WITH ZHAGA COVER)
SHEET No.
A1
EC No:
SSL2016-0054
8 of 8
DATE:
31-Mar-16
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-180580-004
L. ZABJANOVSKI
G. MEYER
G. MEYER
FILENAME: PS75431r0.DOC
7.1 Reliability Test Sequences (continued):
Group 3 Group 4
Vibration Thermal Cycling Thermal Cycling
(EIA-364-1000.0.01A Table 3) (EIA-364-1000.01A Table 5)
8.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.
8.1 PACKAGING DRAWINGS
DRAWING NUMBER DESCRIPTION
PK-180580-004 Packaging Drawing for NICHIA “L” Series Holder
Initial Low Level Contact
Resistance Measurement
(LLCR)
Durability Cycling Treatment
5 Cycles – Wire Trap
LLCR
Temperature Life Treatment
(preconditioning)
96 Hrs. @ 115 C
LLCR
Vibration Treatment
Random, 3.1G, 15 minutes
per each Axis (X, Y, & Z)
LLCR
Initial Low Level Contact
Resistance Measurement
(LLCR)
Temperature Life Treatment
(preconditioning)
96 Hrs. @ 115 C
Thermal Cycling Treatment
+15/+85 C, 30 min. Dwell
500 Cycles
LLCR
LLCR
Durability Cycling Treatment
5 Cycles – Wire Trap
LLCR