PRODUCT SPECIFICATION PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA INSPIRED COVER) 180580-0004 (Normal Zhaga Cover) 180580-0005 (Zhaga Cover with Reflector attachment) REVISION: A1 ECR/ECN INFORMATION: EC No: SSL2016-0054 DATE: 31-Mar-16 DOCUMENT NUMBER: PS-180580-004 TITLE: PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA COVER) SHEET No. 1 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. ZABJANOVSKI G. MEYER G. MEYER FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION PRODUCT 1.0 SCOPE The Molex LED Holders for the NICHIA COB "L" series are electrical connectors and mechanical holder to simplify installation of the COB without solder connections. 2.0 PRODUCT DESCRIPTION 2.1 MOLEX LED HOLDER PART NUMBERS This specification covers the performance requirements and test methods for the following products listed by part numbers: * 180580-0004 * 180580-0005 2.2 LED Holder for NICHIA "L" (19mm x 16mm) LED Holder for NICHIA "L" (19mm x 16mm) with Reflector Attachment DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS Dimensions: See sales drawing SD-180580-004 Material: RoHs compliant materials. 2.3 SAFETY AGENCY APPROVALS UL File Number: E345583 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Refer to the appropriate sales drawings, the website Molex.com and other sections of this specification for the necessary referenced documents and specifications. 3.1 REVISION: A1 SD-180580-004 NICHIA COB "L" Series Holder Sales Drawing ECR/ECN INFORMATION: EC No: SSL2016-0054 DATE: 31-Mar-16 DOCUMENT NUMBER: PS-180580-004 TITLE: PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA COVER) SHEET No. 2 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. ZABJANOVSKI G. MEYER G. MEYER FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 300 Volts DC maximum 4.2 CURRENT 2.5 Amp maximum continuous current 3.0 Amp Maximum peak current (max. 10% duty Cycle) 4.3 TEMPERATURE Operating: Non-operating: -40C to +110C -40C to +110C 4.4 DURABILITY Wire trap insert and release Operation : COB Pre-holding Operation : 5 cycles mate/un-mate 5 cycles mate/un-mate 4.5 RATED TIME 40,000 hours 5.0 QUALIFICATION Laboratory condition and sample selection are in accordance with EIA-364-1000. REVISION: A1 ECR/ECN INFORMATION: EC No: SSL2016-0054 DATE: 31-Mar-16 DOCUMENT NUMBER: PS-180580-004 TITLE: PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA COVER) SHEET No. 3 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. ZABJANOVSKI G. MEYER G. MEYER FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 6.0 PERFORMANCE 6.1 ELECTRICAL PERFORMANCE ITEM TEST CONDITION REQUIREMENT LOW LEVEL CONTACT RESISTANCE (EIA-364-23) With the holder mated, apply dry circuit 20mV MAX and 100mA MAX. 30m MAX WITHSTANDING VOLTAGE (EIA-364-20) Measured between inserted wire and heat sink. Apply 1500V AC for 1minute, and 1.0mA leakage current. No creeping discharge No flashover occurred INSULATION RESISTANCE (EIA-364-21) Measures between inserted wire and heat sink. Apply 500V DC for 1minute. 500M MIN REVISION: A1 ECR/ECN INFORMATION: EC No: SSL2016-0054 DATE: 31-Mar-16 DOCUMENT NUMBER: PS-180580-004 TITLE: PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA COVER) SHEET No. 4 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. ZABJANOVSKI G. MEYER G. MEYER FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 6.2 MECHANICAL PERFORMANCE ITEM TEST CONDITION REQUIREMENT WIRE TRAP COVER RETENTION FORCE Apply static load until cover separated from holder 20 N MIN WIRE RETENTION FORCE Apply static load until wire separates from holder 20 N MIN Drop 3 times (3 directions) from height of 1 meter onto concrete or equivalent surface No damage which effects holder function DROP TEST REVISION: A1 ECR/ECN INFORMATION: EC No: SSL2016-0054 DATE: 31-Mar-16 DOCUMENT NUMBER: PS-180580-004 TITLE: PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA COVER) SHEET No. 5 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. ZABJANOVSKI G. MEYER G. MEYER FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 6.3 ENVIRONMENTAL PERFORMANCE ITEM TEST CONDITION REQUIREMENT TEMPERATURE LIFE (EIA-364-17) Fasten Holder to Heatsink with LED. Insert Wires in Wire Traps. Expose 180 hours at 115C Max. 20 mohm Contact Resistance Change per Interface TEMPERATURE SHOCK/CYCLIC TEMPERATURE & HUMIDITY (EIA-364-32 & 31) Fasten Holder to Heatsink with LED. Insert Wires in Wire Traps. Expose to -40/125C, 15 Minute Dwell, 20 Cycles Expose to Thermal Cycle 25C/80%RH to 65C/50%RH. 0.5 Hour Ramp, 1.0 Hour Dwell, 24 Cycles Max. 20 mohm Contact Resistance Change per Interface VIBRATION (EIA-364-28) Fasten Holder to Heatsink with LED. Insert Wires in Wire Traps. Expose to Random 3.1G Vibration, 15 Minutes per Axis (X, Y, & Z) Max. 20 mohm Contact Resistance Change per Interface THERMAL CYCLING (EIA-364-1000) Fasten Holder to Heatsink with LED. Insert Wires in Wire Traps. Expose to +15/+85C, 30 Minute Dwell, 500 Cycles Max. 20 mohm Contact Resistance Change per Interface REVISION: A1 ECR/ECN INFORMATION: EC No: SSL2016-0054 DATE: 31-Mar-16 DOCUMENT NUMBER: PS-180580-004 TITLE: PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA COVER) SHEET No. 6 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. ZABJANOVSKI G. MEYER G. MEYER FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 7.0 TEST SEQUENCE 7.1 Reliability Test Sequences: Group 1 Temperature Life (EIA-364-1000.01A Table 1) Group 2 Temperature Shock/Cyclic Temperature & Humidity (EIA-364-1000.01A Table 2) Initial Low Level Contact Resistance Measurement (LLCR) Initial Low Level Contact Resistance Measurement (LLCR) Durability Cycling Treatment 5 Cycles - Wire Trap Durability Cycling Treatment 5 Cycles - Wire Trap LLCR LLCR Temperature Life Treatment 180 Hrs. @ 115 C (mated) Thermal Shock Treatment -40/+125 C, 15 minute Dwell 20 Cycles LLCR LLCR Cyclic Temperature & Humidity 25C/80%RH to 65/50%RH 0.5 Hour Ramp, 1.0 Hour Dwell 24 Cycles LLCR REVISION: A1 ECR/ECN INFORMATION: EC No: SSL2016-0054 DATE: 31-Mar-16 DOCUMENT NUMBER: PS-180580-004 TITLE: PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA COVER) SHEET No. 7 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. ZABJANOVSKI G. MEYER G. MEYER FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 7.1 Reliability Test Sequences (continued): Group 3 Vibration Thermal Cycling (EIA-364-1000.0.01A Table 3) Group 4 Thermal Cycling (EIA-364-1000.01A Table 5) Initial Low Level Contact Resistance Measurement (LLCR) Initial Low Level Contact Resistance Measurement (LLCR) Durability Cycling Treatment 5 Cycles - Wire Trap Durability Cycling Treatment 5 Cycles - Wire Trap LLCR LLCR Temperature Life Treatment (preconditioning) 96 Hrs. @ 115 C Temperature Life Treatment (preconditioning) 96 Hrs. @ 115 C LLCR LLCR Vibration Treatment Random, 3.1G, 15 minutes per each Axis (X, Y, & Z) Thermal Cycling Treatment +15/+85 C, 30 min. Dwell 500 Cycles LLCR LLCR 8.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. 8.1 PACKAGING DRAWINGS DRAWING NUMBER DESCRIPTION PK-180580-004 Packaging Drawing for NICHIA "L" Series Holder REVISION: A1 ECR/ECN INFORMATION: EC No: SSL2016-0054 DATE: 31-Mar-16 DOCUMENT NUMBER: PS-180580-004 TITLE: PRODUCT SPECIFICATION MOLEX LED HOLDERS FOR NICHIA COB "L" SERIES (WITH ZHAGA COVER) SHEET No. 8 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. ZABJANOVSKI G. MEYER G. MEYER FILENAME: PS75431r0.DOC