1995 COPYRIGHT 1981, BY AMP INCORPORATED ALL RIGHTS RESERVED. ANMPr QUALIFICATION TEST REPORT .050 SERIES SHIELDED AMPLIMITE* CONNECTOR 501-155 Rev. B Product Specification: 108-1228 Rev B. CTL Nos.: CTL4613-013-002 CTLO996-016-003 Date: June 19, 1995 Classification: Unrestricted Prepared By: W.L. Scharff Per EC: 0020-0679-95 * Trademark CONTROLLED DOCUMENT This report is a controlled document per AMP Specification 102-21. It is subject to change and Corporate Standards should be contacted for the latest revision. STSGOE TOE a/O8 Corporate Test Laboratory Harrisburg, Pennsylvaniaa _ 3 Onawny-- NNNNNNNNNNNNVNNNN BU buna oo N oO bwn a aohRWwh oO POO WW WWW WWW OW WWW hownhy- oO 501-155 Rev. B Table of Contents Page Introduction... ec ee eee ee et ees 1 PUTPOSE oe eee eee eee ete rt rs eee res 1 SCOPE . 0 ee eee eters eee renee es 1 Conclusion 2... 0. eee ee eee 1 Product Description ... 2.6... eee eee ee ee ttt ete 2 Test Samples... 0 ee tet eee 2 Qualification Test Sequence .....---- eee eee eee et tees 2 Summary of Testing ...-- 0. - erect et nes 3 Examination of Product .. 2... 0.0 eee et eee eet ee tes 3 Termination Resistance, Dry Circuit ... 6 eee es 3 Insulation Resistance . 2... 0. es 3 Dielectric Withstanding Voltage . 0.6... 0c eee ee eee 3 Capacitance 2... eee ee ttt een eee ees 3 Vibration 20. eee ee eens 3 Physical Shock 2.6... 0 eee eet tet eens 3 Durability .. 00. 4 Mating Force 2.0... 00 eee et eee teen nas 4 Unmating Force 2... 06 eee ee eee ees 4 Housing Lock Strength ... 0... 6-0. e eee eee ett eens 4 Thermal Shock... . 00. ee ee 4 Humidity-Temperature Cycling ...-- 6-2 seer ete tees 4 Temperature Life 2.6... eee ee ee es 4 Mixed Flowing GaS ..-- 2. eee ee tee ees 4 Test Methods .. 0... 0. eee ee ee en ns 4 Examination of Product .... 0... 20 ceeeeee ee es 4 Termination Resistance,Dry Circuit... 0... ee ees 5 Insulation Resistance .... 2... ee ee et eee 5 Dielectric Withstanding Voltage ... 6.6... eee et es 5 Capacitance 26. ce eee ee ees 5 Vibration .. 0. ee eee 6 Physical Shock 2... 6. ee eee ee eee et tes 6 Durability 2... ee ee ee ns 6 Mating Force 2.2... ee ee ene 6 Unmating Force 2... eee ee ee te ee es 6 Thermal Shock... 0... ce ee ns 6 Humidity-Temperature Life 2.2... - 2 ee ee ees 7 Temperature Life 2... ene ens 7 Mixed Flowing GaS ....-. ee eee eee 7 Validation 2.0... ee eee ee 8 (R4613WS)AN:> AMP INCORPORATED HARRISBURG, PENNSYLVANIA 17105 PHONE: 747-231-3222 FAX: 717-231-3283 CORPORATE TEST LABORATORY Qualification Test Report 1. 1.1 1.2 1.3 Introduction Purpose Testing was performed on AMP* AMPLIMITE* .050 Series Right-Angle Connector to determine its conformance to the requirements of AMP Product Specification 108-1228 Rev. B. Scope This report covers the electrical, mechanical, and environmental performance of the AMPLIMITE .050 Series Right-Angle Connector manufactured by the Interconnection Components & Assemblies Product Division of the Capital Goods Business Unit. The testing was performed between August 4, 1992 and June 16, 1995. Conclusion The AMPLIMITE .050 Series Right-Angle Connector meets the electrical, mechanica!, and environmental performance requirements of AMP Product Specification 108-1228 Rev. B. * Trademark 501-155 Rev B Page 1 of 8501-155 Rev. B Page 2 1.4 1.5 1.6 Product Description Shielded AMPLIMITE .050 series Right-Angle Connectors utilize the standard .050 series receptacle interface. These are cable or panel mounted receptacles with vertical or right-angle printed circuit board headers. The cable and panel connectors use insulation displacement contacts for round to flat laminated and ribbon cable applied plug and receptacle connectors. The plating in the mating surface area is 30 microinches gold. Test Samples The test samples were randomly selected from normal current production lots, and the following part numbers were used for test: Test Group Quantity Part Nbr Description 1 5 750752-1 68 Pos Shielded Backshell Kit 1&4 10 787170-7 68 Pos Rt.Angle Connector 10 749621-7 68 Pos Shielded Cable Plug 2 5 750821-1 26 Pos Shielded Receptacle 5 749621-2 26 Pos Shielded Cable Plug 3 3) 786200-1 50 Pos Shielded Receptacle 5 750833-1 50 Pos Shielded Cable Plug Qualification Test Sequence | Test Groups 1 2 3 4(b) Test Sequence (a Test or Examination Examination of Product Termination Resistance, Dry Circuit Insulation Resistance 3,7 Dielectric Withstanding Voltage 4,8 Capacitance 2 Vibration Physical Shock Durability Mating Force CO] ho} | GY] o Unmating Force Housing Lock Strength 10 Thermal Shock Humidity-Temperature Cycling 6 o Temperature Life 3 Mixed Flowing Gas ll 3(c) (a} The numbers indicate sequence in which tests were performed. (b) No wires or printed circuit boards were used with test sequence 4. ic) Samples preconditioned with 10 cycles of durability501-155 Rev. B Page 3 2.1 2.2 2.3 2.4 2.5 2.6 2.7 Summary of Testing Examination of Product - All Groups All samples submitted for testing were selected from normal current production lots. They were inspected and accepted by the Product Assurance Department of the Capital Goods Business Unit. Termination Resistance, Dry Circuit - Groups 1,2 and 3 All termination resistance measurements, taken at 100 milliamperes DC and 50 millivolts open circuit voltage, were less than 25 milliohms. Test Nbr of Millionms Group Data points Condition Min Max Mean 1 30 Initial 4.59 14.82 10.037 After Mechanical 6.01 15.48 10.787 2 260 Initial 3.16 16.63 9.14 After Temp Life 3.56 17.84 9.73 3 30 Initial 4,37 10.69 6.96 After Mixed Gas 4.55 11.24 7.47 Insulation Resistance - Group 4 All insulation resistance measurements were greater than 1000 megohms. Dielectric Withstanding Voltage - Group 4 No dielectric breakdown or flashover occurred when a test voltage of 500 vac was applied between adjacent contacts. Capacitance - Group 4 All capacitance measurements were less than 3.0 picofarads. Vibration - Group 1 No discontinuities of the contacts were detected during vibration. Following vibration, no cracks, breaks, or loose parts on the connector assemblies were visible. Physical Shock - Group 1 No discontinuities of the contacts were detected during physical shock. Following physical shock testing, no cracks, breaks, or loose parts on the connector assemblies were visible.501-155 Rev. B Page 4 2.8 2.9 2.11 3.1 Durability - Group _1 No physical damage occurred to the samples as a result of mating and unmating the connector 500 times. Mating Force - Group 1 All mating force measurements were less than 30 pounds. Unmating Force - Group _1 All unmating force measurements were greater than 3.0 pounds. Thermal Shock - Group 4 No evidence of physical damage to either the contacts or the connector was visible as a result of the thermal shock exposure. Humidity-Temperature Cycling - Group 4 No evidence of physical damage to either the contacts or the connector was visible as a result of the humidity-temperature cycling exposure. Temperature Life - Group 2 No evidence of physical damage to either the contacts or the connector was visible as a result of the elevated temperature exposure. Mixed Flowing Gas - Group 3 No evidence of physical damage to either the contacts or the connector was visible as a result of the mixed flowing gas exposure. Test Methods Examination of Product Product drawings and inspection plans were used to examine the samples. They were examined visually and functionally.501-155 Rev. B Page 5 3.2 3.3 3.4 3.5 Termination Resistance, Low Level Termination resistance measurements at low level current were made using a four terminal measuring technique (Figure 1). The test current was maintained at 100 milliamperes DC with an open circuit voltage of 50 millivolts DC. y / Wr A) VOLTAGE DROP DUE TO 7X OF WIRE [5 REMOVED FROM ALL READINGS Figure 1 Typical Termination Resistance Measurement Points Insulation Resistance insulation resistance was measured between adjacent contacts, using a test voltage of 500 volts DC. This voltage was applied for two minutes before the resistance was measured. Dielectric Withstanding Voltage A test potential of 500 vac was applied between the adjacent contacts. This potential was applied for one minute and then returned to zero. Capacitance Capacitance was measured between the adjacent contacts of mated connectors, using a test frequency of 1.0 MHz.501-155 Rev. B Page 6 3.6 3.7 3.8 3.9 3.10 3.11 Vibration, Random Mated connectors were subjected to a random vibration test, specified by a random vibration spectrum, with excitation frequency bounds of 50 and 2000 hertz. The power spectral density at 50 hz is 0.01 G?/Hz. The spectrum slopes up at 6 dB per octave to a PSD of 0.04 G?/Hz at 100 Hz. The spectrum is flat at 0.04 G?/Hz from 100 to 1000 Hz. The spectrum slopes down at 6 dB per octave to the upper bound frequency of 2000 Hz, at which the PSD is 0.01 G?/Hz. The root-mean square amplitude of the excitation was 7.3 GRMS. The samples were subjected to this test for 20 minutes in each of the three mutually perpendicular axes, for a total test time of 60 minutes per sample. The connectors were monitored for discontinuities greater than one microsecond, using a current of 100 milliamperes in the monitoring circuit. Physical Shock Mated connectors were subjected to a physical shock test, having a half-sine waveform of 30 gravity units (g peak) and a duration of 11 milliseconds. Three shocks in each direction were applied along the three mutually perpendicular planes, for a total of 18 shocks. The connectors were monitored for discontinuities greater than one microsecond, using a current of 100 milliamperes in the monitoring circuit. Durability Connectors were mated and unmated 500 times at a rate not exceeding 800 per hour. Mating Force The force required to mate individual connectors was measured using a tensile/compression device and a free floating fixture. The crosshead speed was 0.5 inch/minute. Unmating Force The force required to unmate individual connectors was measured using a tensile/compression device and a free floating fixture. The crosshead speed was 0.5 inch/minute. Thermal Shock Mated connectors were subjected to 25 cycles of temperature extremes with each cycle consisting of 30 minutes at each temperature. The temperature extremes were -55C and 105C. The transition between temperatures was less than one minute.501-155 Rev. B Page 7 3.12 3.13 Humidity-Temperature Cycling Unmated connectors were exposed to 10 cycles of humidity-temperature cycling. Each cycle lasted 24 hours and consisted of cycling the temperature between 25C and 65C twice while the relative humidity was held at 95%. (During five of the first nine cycles, the connectors were exposed to a cold shock at -10C for 3 hours.) See Figure 2. TEMPERATURE-HUMIDITY CYCLING (109-23-4) 80 oo : 80-96% - | 80-96% DO 70 [<= 90-96% RH ple 90-96% RH ih 90-96% RH+ 60]--- doce. Leeeedieeee foo. woe ce deeeeeleeees ee a : : : : : : : : : : : SB SOf fe fee Lovee DA fiti. ee oe oc deveelevevsheeees s 40) /- po ; ; : oS 3 : ; ; : : ; ; : @ 80l/---2--0- Irene reese ke tfecee decrees Benes nee Ieee ee tee ee dees beng = : : : : @ 20} ae motets woes oneness tents aa menses oe beeveel ee peetisee -_ : : : : : : : : i en : 10|----- oe deeb bbb lee } noe. ee : . : : : : . : : 4 : ; : : : ; : . CT 610 [occ ec cetedeeedettebtedbece Cold Shock) : : : : : RH Not Controlled -20 ; ; 0 2 4 6 8 10 12 14 16 18 20 22 24 Time (hours) Figure 2 Temperature Life Mated samples were exposed to a temperature of 105C for 500 hours. Mixed Flowing Gas, Class Ill Mated connectors were exposed for 20 days to a mixed flowing gas Class Ill exposure. Class IIl exposure is defined as a temperature of 30C and a relative humidity of 75% with the pollutants of Cl, at 20 ppb, NO, at 200 ppb, and H,S at 100 ppb. Samples were preconditioned with 10 cycles of durability.501-155 Rev. B Page 8 4. Validation Prepared by: gation Gaff 4925 William L. Scharff Engineering Assistant Product Qualification Team Corporate Test Laboratory Reviewed by: KZ OW Gnas Robert S. Druckenmiller Supervisor Product Testing Corporate Test Laboratory Approved by: it A Bet! bvage Edward Gill Manager Engineering & Design Assurance Capital Goods Business Unit