Data Sheet July 5, 2012 JRCW450U Series Power Modules; DC-DC Converters 36-75 Vdc Input; 48Vdc Output; 450W Output ORCA SERIESTM RoHS Compliant Applications RF Power Amplifier Features Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) High power density: 166 W/in Very high efficiency: >94% Typ at Full Load Industry standard half-brick pin-out Low output ripple and noise Industry standard half-brick footprint 57.7mm x 60.7mm x 12.7mm (2.27" x 2.39" x 0.5") Remote Sense 2:1 input voltage range Single tightly regulated output Constant switching frequency Constant Current Overcurrent limit Latch after short circuit fault shutdown 3 Wireless Networks Switching Networks Over temperature protection auto restart Output voltage adjustment trim, 28.8Vdc to 57.6Vdc Wide operating case temperature range (-40C to 100C) Options Output OCP/OVP auto restart CE mark meets 2006/95/EC directives Shorter pins Unthreaded heat sink holes ANSI/UL* 60950-1, 2nd Ed. Recognized, CSA C22.2 No. 60950-1-07 Certified, and VDE 0805-1 (EN60950-1, 2nd Ed.) Licensed ISO 9001 and ISO 14001 certified manufacturing facilities ** Description The JRCW450U series of dc-dc converters are a new generation of isolated, very high efficiency DC/DC power modules providing up to 450W output power in an industry standard half-brick size footprint, which makes it an ideal choice for high voltage and high power applications. Threaded-through holes are provided to allow easy mounting or addition of a heat sink for high-temperature applications. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Document No: ds11-010 ver 1.1 PDF name: JRCW450U.pdf : Data Sheet JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output July 5, 2012 Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit Input Voltage Continuous All VIN -0.3 80 Vdc Transient, operational (100 ms) All VIN,trans -0.3 100 Vdc Operating Case Temperature (See Thermal Considerations section, Figure 19) All Tc -40 100 C Storage Temperature All Tstg -55 125 C I/O Isolation Voltage: Input to Case, Input to Output All 1500 Vdc All 500 Vdc Output to Case Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage (see Figure 12 for VIN MIN when using trim-up feature) Device Symbol Min Typ Max Unit All VIN 36 48 75 Vdc Maximum Input Current (VIN=36V to 75V, IO=IO, max) All IIN,max 14.0 Adc Inrush Transient All It 2 2 As Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 12H source impedance; VIN=0V to 75V, IO= IOmax ; see Figure 7) All 20 mAp-p Input Ripple Rejection (120Hz) All 40 2 dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being an integrated part of complex power architecture. To preserve maximum flexibility, internal fusing is not included. Always use an input line fuse, to achieve maximum safety and system protection. The safety agencies require a time-delay or fast-acting fuse with a maximum rating of 25 A in the ungrounded input connection (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data sheet for further information. LINEAGE POWER 2 Data Sheet JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output July 5, 2012 Electrical Specifications (continued) Parameter Device Output Voltage Set-point (VIN=VIN,nom, IO=IO, max, Tc =25C) Output Voltage Set-Point Total Tolerance (Over all operating input voltage, resistive load, and temperature conditions until end of life) Output Regulation Line (VIN=VIN, min to VIN, max) Load (IO=IO, min to IO, max) Temperature (Tc = -40C to +100C) Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max) RMS (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) External Capacitance (ESR > 10 m) Symbol Min Typ Max Unit VO, set 47.0 48 49.0 Vdc VO 47.0 49.0 Vdc All All All 0.1 0.1 0.25 0.2 0.2 0.5 %Vo,set %Vo,set %Vo,set All All 100 300 125 400 mVrms mVpk-pk 6500 F All 1 All All CO 440 Output Power (Vo=48V to 57.6V) All PO,max Output Current Output Current Limit Inception (Constant current until Vo<VtrimMIN , duration <4s) Output Short Circuit Current (VO 0.25Vdc) All Io 0 All IO, lim 11.0 All IO, sc All 93.5 fsw Efficiency VIN=VIN, nom, Tc=25C IO=IO, max , VO= VO,set Switching Frequency 450 W 9.4 Adc 12.2 Adc 15 Arms 94.0 % 180 kHz Dynamic Load Response (Io/t=1A/10s; Vin=Vin,nom; Tc=25C; Tested with a 470 F aluminum and a 10 F ceramic capacitor across the load.) Load Change from Io= 50% to 75% of Io,max: Peak Deviation All Vpk 2 %VO, set Settling Time (Vo<10% peak deviation) ms ts 1.5 Load Change from Io= 25% to 50% of Io,max: Vpk 2 %VO, set Peak Deviation ts ms 1.5 Settling Time (Vo<10% peak deviation) 1 Note: use a minimum 2 x 220uF output capacitor. Recommended capacitor is Nichicon CD series, 220uF/35V. If the ambient O temperature is less than -20 C, use more than 3 of recommended minimum capacitors. When starting into maximum external capacitor, do not simultaneously apply a Constant Current electronic load set to greater than 0.5 x IoMAX; or delay application of full CC load until Vo >1.0V. Isolation Specifications Parameter Symbol Min Typ Max Isolation Capacitance Ciso 15 Unit nF Isolation Resistance Riso 10 M Min Typ Max General Specifications Parameter Calculated Reliability based upon Telcordia SR332 Issue 2: Method I Case 3 (IO=80%IO, max, TA=40C, airflow = 200 lfm, 90% confidence) Weight LINEAGE POWER Device All All Symbol FIT 458.4 MTBF 2,181,285 76.4 2.69 Unit 9 10 /Hours Hours g oz. 3 Data Sheet July 5, 2012 JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit All All All All Ion/off Von/off Von/off Ion/off 0 1.0 0.8 5 50 mA Vdc Vdc A Case 1: Tdelay = Time until VO = 10% of VO,set from application of Vin with Remote On/Off set to ON All Tdelay Case 2: Tdelay = Time until VO = 10% of VO,set from application of Remote On/Off from Off to On with Vin already applied for at least one second. All Tdelay All Remote On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to VIN- terminal) Negative Logic: device code suffix "1" Logic Low = module On, Logic High = module Off Positive Logic: No device code suffix required Logic Low = module Off, Logic High = module On Logic Low - Remote On/Off Current Logic Low - On/Off Voltage Logic High Voltage - (Typ = Open Collector) Logic High maximum allowable leakage current Turn-On Delay and Rise Times (Vin=Vin,nom, IO=IO, max, 25C) Trise = time for VO to rise from 10% of VO,set to 90% of VO,set. Synchronous Rectifier Activation Level and Delay* Minimum IOUT to activate synch rectifier mode Minimum time to activate synch rectifier mode (IOUT> IOUT,SYNC) Output Voltage Overshoot 120 ms 20 ms Trise 60 IOUT,SYNC 2.4 A TSYNC 1 ms 3 % VO, set 2 %Vo,nom (IO=80% of IO, max, TA=25C) Output Voltage Adjustment (See Feature Descriptions): Output Voltage Remote-sense Range (only for No Trim or Trim down application ) Output Voltage Set-point Adjustment Range (trim) All Vtrim 28.8 --- 57.6 Vdc Output Overvoltage Protection (TA=25C) All VO, limit 60 65 Vdc Over Temperature Protection (See Feature Descriptions, Figure 19) Input Under Voltage Lockout Turn-on Threshold Turn-off Threshold Hysteresis Input Over voltage Lockout Turn-on Threshold Turn-off Threshold Hysteresis All Tref 115 C 35 32 3 36 31 2.5 Vdc Vdc Vdc 80 2.5 79.5 83 3 81 --- Vdc Vdc Vdc All Vsense __ __ VIN, UVLO All All All VIN, OVLO All All All * Note: Module has internal circuit that inhibits output synchronous rectifier mode, during module startup, until IOUT> IOUT,SYNC for time> TSYNC. Once output synchronous mode is activated, module remains in synchronous rectifier mode, even if load is reduced to 0A, until module output is turned off using on/off pin or loss of input voltage. LINEAGE POWER 4 Data Sheet JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output July 5, 2012 Characteristic Curves OUTPUT VOLTAGE VO (V) (100mV/div) TIME, t (50ms/div) Figure 4. Typical Start-Up Using negative Remote On/Off; Co,ext = 440F. Figure 2. Typical Output Ripple and Noise at Room Temperature and 48Vin; Io = Io,max; Co,ext = 440F. Figure 5. Typical Start-Up from VIN, on/off enabled prior to VIN step; Co,ext = 470F. OUTPUT CURRENT OUTPUT VOLTAGE IO (A) (5A/div) VO(V) (500mV/div) TIME, t (50ms/div) OUTPUT CURRENT OUTPUT VOLTAGE VO(V) (500mV/div) IO (A) (5A/div) TIME, t (1s/div) On/Off VOLTAGE OUTPUTVOLTAGE VO (V) (20V/div) VON/OFF(V) (5V/div) OUTPUT CURRENT, Io (A) Figure 1. Converter Efficiency versus Output Current. INPUT VOLTAGE OUTPUT VOLTAGE VO(V) (20V/div) Vin (V) (20V/div) EFFICIENCY (%) The following figures provide typical characteristics for the JRCW450U (48V, 9.4A) at 25C. The figures are identical for either positive or negative Remote On/Off logic. TIME, t (1ms/div) Figure 3. Dynamic Load Change Transient Response from 25% to 50% to 25% of Full Load at Room Temperature and 48 Vin; 0.1A/uS, Co,ext = 440F. 5 TIME, t (1ms/div) Figure 6. Dynamic Load Change Transient Response from 50 % to 75% to 50% of Full Load at Room Temperature and 48 Vin; 0.1A/uS, Co,ext = 440F. Data Sheet July 5, 2012 JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output Test Configurations Consult the factory for further application guidelines. Output Capacitance Note: Measure the input reflected-ripple current with a simulated source inductance (LTEST) of 12 H. Capacitor CS offsets possible battery impedance. Measure the current, as shown above. Figure 7. Input Reflected Ripple Current Test Setup. The JRCW450U power module requires a minimum output capacitance of 440F Low ESR aluminum capacitor, Cout to ensure stable operation over the full range of load and line conditions, see Figure 8. If the ambient temperature is under -20C, it is required to use at least 3 pcs of minimum capacitors in parallel. In general, the process of determining the acceptable values of output capacitance and ESR is complex and is load-dependent. Safety Considerations For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, nd i.e., UL 60950-1, 2nd Ed., CSA No. 60950-1 2 Ed., and VDE0805-1 EN60950-1, 2nd Ed. For end products connected to -48V dc, or -60Vdc nominal DC MAINS (i.e. central office dc battery plant), no further fault testing is required. *Note: -60V dc nominal battery plants are not available in the U.S. or Canada. Note: Use a Cout (470 F Low ESR aluminum or tantalum capacitor typical), a 0.1 F ceramic capacitor and a 10 F ceramic capacitor, and Scope measurement should be made using a BNC socket. Position the load between 51 mm and 76 mm (2 in. and 3 in.) from the module. Figure 8. Output Ripple and Noise Test Setup. Note: All measurements are taken at the module terminals. When socketing, place Kelvin connections at module terminals to avoid measurement errors due to socket contact resistance. For all input voltages, other than DC MAINS, where the input voltage is less than 60V dc, if the input meets all of the requirements for SELV, then: The output may be considered SELV. Output voltages will remain within SELV limits even with internally-generated non-SELV voltages. Single component failure and fault tests were performed in the power converters. One pole of the input and one pole of the output are to be grounded, or both circuits are to be kept floating, to maintain the output voltage to ground voltage within ELV or SELV limits. However, SELV will not be maintained if VI(+) and VO(+) are grounded simultaneously. For all input sources, other than DC MAINS, where the input voltage is between 60 and 75V dc (Classified as TNV-2 in Europe), the following must be meet, if the converter's output is to be evaluated for SELV: Figure 9. Output Voltage and Efficiency Test Setup. Design Considerations Input Source Impedance The power module should be connected to a low ac-impedance source. A highly inductive source impedance can affect the stability of the power module. For the test configuration in Figure 7, a 470F Low ESR aluminum capacitor, CIN , mounted close to the power module helps ensure the stability of the unit. LINEAGE POWER The input source is to be provided with reinforced insulation from any hazardous voltage, including the ac mains. One Vi pin and one Vo pin are to be reliably earthed, or both the input and output pins are to be kept floating. Another SELV reliability test is conducted on the whole system, as required by the safety agencies, on the combination of supply source and the subject module to verify that under a single fault, hazardous voltages do not appear at the module's output. 6 Data Sheet JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output July 5, 2012 Safety Considerations (continued) All flammable materials used in the manufacturing of these modules are rated 94V-0, or tested to the UL60950 A.2 for reduced thickness. The input to these units is to be provided with a maximum 25 A fast-acting or time-delay fuse in the ungrounded input connection. To insure safety compliance, the temperature at Tref (Figure 16) at full load should not exceed the listed temperature when operating at the indicated input voltage. 75Vdc input Tref1 or Tref3 Tref2 No heat sink 83.4C 130C 1 in. heat sink 73.8C 130C Cold wall 75.5C 130C Test Condition 36Vdc input Tref1 or Tref3 Tref2 89.6C 130C 90.2C 130C 95.0C 130C Feature Description Remote On/Off Two remote on/off options are available. Positive logic turns the module on during a logic high voltage on the ON/OFF pin, and off during a logic low. Negative logic remote On/Off, device code suffix "1", turns the module off during a logic high and on during a logic low. To turn the power module on and off, the user must supply a switch (open collector or equivalent) to control the voltage (Von/off) between the ON/OFF terminal and the VIN(-) terminal (see Figure 10). Logic low is 0V Von/off 0.8V. The maximum Ion/off during a logic low is 1mA, the switch should be maintain a logic low level whilst sinking this current. During a logic high, the typical maximum Von/off generated by the module is 5V, and the maximum allowable leakage current at Von/off = 5V is 50A. If not using the remote on/off feature: For positive logic, leave the ON/OFF pin open. For negative logic, short the ON/OFF pin to VIN(-). Figure 10. Circuit configuration for using Remote On/Off Implementation. To provide protection in a fault output overload condition, the module is equipped with internal current limiting protection circuitry, and can endure continuous overcurrent by providing constant current output, for up to 4 seconds, as long as the output voltage is greater than VtrimMIN. If the load resistance is too low to support VtrimMIN in an overcurrent condition or a short circuit load condition exists, the module will shut down immediately. A latching shutdown option is standard. Following shutdown, the module will remain off until the module is reset by either cycling the input power or by toggling the on/off pin for one second. An auto-restart option (4) is also available in a case where an auto recovery is required. If overcurrent greater than 12A persists for few milli-seconds, the module will shut down and auto restart until the fault condition is corrected. If the output overload condition still exists when the module restarts, it will shut down again. This operation will continue indefinitely, until the overcurrent condition is corrected. Over Voltage Protection The output overvoltage protection consists of circuitry that monitors the voltage on the output terminals. If the voltage on the output terminals exceeds the over voltage protection threshold, then the module will shut down and latch off. The overvoltage latch is reset by either cycling the input power for one second or by toggling the on/off signal for one second. The protection mechanism is such that the unit can continue in this condition until the fault is cleared. An auto-restart option (4) is also available in a case where an auto recovery is required. Remote sense Remote sense minimizes the effects of distribution losses by regulating the voltage at the remote-sense connections (see Figure 11). For No Trim or Trim down application, the voltage between the remote-sense pins and the output terminals must not exceed the output voltage sense range given in the Feature Specifications table i.e.: [Vo(+)-Vo(-)] - [SENSE(+) - SENSE(-)] 2% of Vo,nom The voltage between the Vo(+) and Vo(-) terminals must not exceed the minimum output overvoltage shutdown value indicated in the Feature Specifications table. This limit includes any increase in voltage due to remote-sense compensation and output voltage setpoint adjustment (trim). See Figure 11. If not using the remote-sense feature to regulate the output at the point of load, then connect SENSE(+) to Vo(+) and SENSE(-) to Vo(-) at the module. Although the output voltage can be increased by both the remote sense and by the trim, the maximum increase for the output voltage is not the sum of both. The maximum increase is the larger of either the remote sense or the trim. The amount of power Overcurrent Protection LINEAGE POWER 7 Data Sheet July 5, 2012 JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output Feature Description (continued) delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using remote sense and trim: the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power. For output voltages: VO,nom = 48V 100 Radj _ down 2 k % Where, % Vo , nom Vdesired 100 Vo , nom Vdesired = Desired output voltage set point (V). Figure 11. Effective Circuit Configuration for SingleModule Remote-Sense Operation Output Voltage. Output Voltage Programming Trimming allows the user to increase or decrease the output voltage set point of a module. Trimming down is accomplished by connecting an external resistor between the TRIM pin and the SENSE(-) pin. Trimming up is accomplished by connecting external resistor between the SENSE(+) pin and TRIM pin. The trim resistor should be positioned close to the module. Certain restrictions apply to the input voltage lower limit when trimming the output voltage to the maximum. See Figure 12 for the allowed input to output range when using trim. If not using the trim down feature, leave the TRIM pin open. Figure 13. Circuit Configuration to Decrease Output Voltage. Trim Up - Increase Output Voltage With an external resistor (Radj_up) connected between the SENSE(+) and TRIM pins, the output voltage set point (Vo,adj) increases (see Figure 14). The following equation determines the required external-resistor value to obtain a percentage output voltage change of %. For output voltages: VO,nom = 48V R adj _ up V O , nom (100 %) (100 ( 2 %)) k % 1 . 225 % Where, Vdesired Vo , nom % 100 Vo , nom Vdesired = Desired output voltage set point (V). Figure 12. Output Voltage Trim Limits vs. Input Voltage. Trim Down - Decrease Output Voltage With an external resistor (Radj_down) between the TRIM and SENSE(-) pins, the output voltage set point (Vo,adj) decreases (see Figure 13). The following equation determines the required external-resistor value to obtain a percentage output voltage change of %. LINEAGE POWER Figure 14. Circuit Configuration to Increase Output Voltage. The voltage between the Vo(+) and Vo(-) terminals must not exceed the minimum output overvoltage shut8 Data Sheet July 5, 2012 JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output Feature Description (continued) down value indicated in the Feature Specifications table. This limit includes any increase in voltage due to remote- sense compensation and output voltage setpoint adjustment (trim). See Figure 11. Although the output voltage can be increased by both the remote sense and by the trim, the maximum increase for the output voltage is not the sum of both. The maximum increase is the larger of either the remote sense or the trim. The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using remote sense and trim, the output voltage of the module can be increased, which the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power. Examples: To trim down the output of a nominal 48V module, without -T option, to 40V % 48V 40V 100 48V % = 16.7% 100 Radj _ down 2 K 16.7 Radj _ down = 3.99 To trim up the output of a nominal 48V module, without -T option, to 52.8V % 52.8V 48V 100 48V % = 10 48 (100 10 ) (100 ( 2 10 )) R adj _ up 10 1.225 10 Radj _ up = 429.8k Active Voltage Programming For the JRCW450Ux a Digital-Analog converter (DAC), capable of both sourcing and sinking current can be used to actively set the output voltage, as shown in Figure 15. The value of RG will be dependent on the voltage step and range of the DAC and the desired values for trim-up and trim-down %. Please contact your Lineage Power technical representative to obtain more details on the selection for this resistor. LINEAGE POWER Figure 15. Circuit Configuration to Actively Adjust the Output Voltage. Over Temperature Protection The JRCW450U module provides a non-latching over temperature protection. A temperature sensor monitors the operating temperature of the converter. If the reference temperature, TREF 1, (see Figure 16) exceeds a threshold of 115 C (typical), the converter will shut down and disable the output. When the base plate temperature has decreased by approximately 1-2 C the converter will automatically restart. Thermal Considerations The power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat-dissipating components inside the unit are thermally coupled to the case. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the case temperature. Peak temperature (TREF) occurs at the position indicated in Figure 16. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. For reliable operation with Vin=48V this temperature should no texceed 100C at either TREF 1 or TREF 2, or 130 C at TREF3 for applications using forced convection airflow without heat sink, or in cold plate applications. The temperatures at either TREF 1 or TREF 2 should not exceed 90C, when using a 1in. heat sink in forced convection airflow. The output power of the module should not exceed the rated power for the module as listed in the ordering Information table. Although the maximum TREF temperature of the power modules is discussed above, you can limit this temperature to a lower value for extremely high reliability. 9 Data Sheet JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output Output Current, IO (A) July 5, 2012 Thermal Derating Output Current, IO (A) Thermal derating is presented for different applications in Figure 17, 18 and 19. The JRCW450U module is mounted in a traditional open chassis or cards with forced air flow. The module is cooled by heat removal into a forced airflow that passes through the interior of the module and over the top base plate and/or attached heat sink. Conduction cooled thermal derating is presented in Figure 20. o Ambient Temperature, TA ( C) Figure 18. Derating Output Current vs. local Ambient temperature and Airflow, 0.5" Heat sink, Vin=48V, airflow from Vi(-) to Vi(+). Output Current, IO (A) Figure 16. Case (TREF ) Temperature Measurement Location (top view). o Ambient Temperature, TA ( C) Figure 19. Derating Output Current vs. local Ambient temperature and Airflow, 1.0" Heat sink, Vin=48V, airflow from Vi(-) to Vi(+). Output Power, PO (W) o Ambient Temperature, TA ( C) Figure 17. Derating Output Current vs. local Ambient temperature and Airflow, No Heat sink, Vin=48V, airflow from Vi(-) to Vi(+). o Cold Plate (inside surface) Temperature, TC ( C) Figure 20. Derating Output Power in conduction cooling (cold plate) applications, Vin=48V. LINEAGE POWER 10 Data Sheet July 5, 2012 JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output Layout Considerations The JRCW450U power module series are constructed using a single PWB with integral base plate; as such, component clearance between the bottom of the power module and the mounting (Host) board is limited. Avoid placing copper areas on the outer layer directly underneath the power module. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Lineage Power Board Mounted Power Modules: Soldering and Cleaning Application Note. LINEAGE POWER Through-Hole Lead-Free Soldering Information The RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have a RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210C. For Pb solder, the recommended pot temperature is 260C, while the Pb-free solder pot is 270C max. The JRCW450U cannot be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Lineage Power representative for more details. 11 Data Sheet July 5, 2012 JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output Mechanical Outline for Through-Hole Module Dimensions are in millimeters and [inches]. Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (Unless otherwise indicated) x.xx mm 0.25 mm [x.xxx in 0.010 in.] *Top side label includes Lineage Power name, product designation, and data code. TOP VIEW* SIDE VIEW** BOTTOM VIEW Pin Description 1 Vin (+) 2 On/Off 3 Baseplate 4 Vin (-) 5 Vout (-) 6 Sense (-) 7 Trim 8 Sense (+) 9 Vout (+) LINEAGE POWER 12 Data Sheet July 5, 2012 JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output Recommended Pad Layout for Through Hole Module Dimensions are in millimeters and [inches]. Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in. ] (Unless otherwise indicated) x.xx mm 0.25 mm [x.xxx in 0.010 in. ] LINEAGE POWER 13 Data Sheet JRCW450U Power Modules; DC-DC Converters 36 - 75 Vdc Input; 48Vdc Output; 450W Output July 5, 2012 Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 3. Device Code 48V (36-75Vdc) Output Voltage 48V Output Current 9.4A 48V (36-75Vdc) 48V 9.4A Input Voltage 94% Connector Type Through hole JRCW450U641Z 94% Through hole JRCW450U64-18Z Efficiency Product codes Comcodes CC109168992 150022105 Table 4. Device Options Character and Position Ratings Characteristic Form Factor Family Designator Input Voltage Output Power Output Voltage Options Pin Length Action following Protective Shutdown J RC W 450 U 5 6 8 4 On/Off Logic Customer Specific Mechanical Features Tunable LoopTM RoHS Definition J = Half Brick RC = Orca Family W = Wide Range, 36V-75V 450 = 450 Watts Maximum Output Power U = 48.0V nominal Omit = Default Pin Length shown in Mechanical Outline Figures 5 = Pin Length: 5.84 mm 0.25mm , (0.230 in. 0.010 in.) 6 = Pin Length: 3.68 mm 0.25mm , (0.145 in. 0.010 in.) 8 = Pin Length: 2.79 mm 0.25mm , (0.110 in. 0.010 in.) Omit = Latching Mode 4 = Auto-restart following shutdown (Overcurrent/Overvoltage) Omit = Positive Logic 1 = Negative Logic 1 XY XY = Customer Specific Modified Code, Omit for Standard Code Omit = M3 x 0.5 threaded heat sink insert standoffs, 4 places 18 18= Unthreaded insert standoffs, 4 places T Internal compensation network optimized for Tunable LoopTM applications Omit = RoHS 5/6, Lead Based Solder Used Z Z = RoHS 6/6 Compliant, Lead free Asia-Pacific Headquarters Tel: +65 6593 7211 World Wide Headquarters Lineage Power Corporation 601 Shiloh Road, Plano, TX 75074, USA +1-800-526-7819 (Outside U.S.A.: +1-972-244-9428) www.lineagepower.com e-mail: techsupport1@lineagepower.com Europe, Middle-East and Africa Headquarters Tel: +49 89 878067-280 India Headquarters Tel: +91 80 28411633 Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/patents. (c) 2009 Lineage Power Corporation, (Plano, Texas) All International Rights Reserved. Document No: DS09-011 ver 1.1 PDF name: JRCW450U.ds.pdf