CSM_A22E_DS_E_15_1
1
Emergency Stop Switch (22-dia./25-dia.)
A22E
Install in 22-dia. or 25-dia. Panel Cutout
Direct opening mechanism to open the circuit when the contact
welds .
Safety lock mechanism prevents operating errors.
Easy mounting and removal of Switch Blocks using a lever.
Mount three Switch Units in series to improve wiring efficiency
(with non-lighted Switch Units, three Units can be mounted for
multiple contacts).
Finger protection mechanism on Switch Unit provided as a
standard feature.
Install using either round, or forked crimp terminals.
Oil-resistant to IP65 (non-lighted models)/IP65 (lighted models)
A lock plate is provided as a standard feature to ensure that the
control box and switch are not easily separated.
Model Number Structure
Model Number Legend (Completely Assembled)........ Shipped as a set which includes the Operation Unit, Lamp
(lighted models only), and Switch.
For the most recent information on models that have been certified for
safety standards, refer to your OMRON website.
Be sure to read the “Safety Precautions” on page 17.
L
MP
S
M
L
6A 6 VAC/VDC
12A 12 VAC/VDC
24A 24 VAC/VDC
T1 100 VAC
T2 200 VAC
01
11
02
12
03
1. Lighted/Non-lighted
Code Description
None Non-lighted
Lighted *
2. Head Size
Code
Push-pull
Small
30 dia.
Medium
40 dia.
Large
60 dia.
3. Light Source
Code
Operating Voltage
None Non-lighted ---
LED
With Voltage Reduction Unit
Without Voltage Reduction Unit
4. Contacts
Code Description
1NC
1NO + 1NC
1NO + 2NC (1NC + 1NC)
2NC (1NC + 1NC)
3NC (1NC + 1NC + 1NC)
* Lighted Emergency Stop
Switches are available only
for the medium (M).
push-lock turn-reset models.
Equipped with 24-VAC/DC LED.
None
B
5. Configuration
Code Configuration
Switch only
Switch with Integrated
Control Box
Description Size
Medium
40 dia.
Push-lock turn-reset
LM24A 01
Description
Code
Operating Voltage
LED
Description
2
A22E
Ordering Information
List of Models (Completely Assembled)
Non-lighted Models
*Models with Korean S-mark certification.
Note: 1. Yellow cap models are also available (not for emergency stop use). Contact your OMRON representative.
2. The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.)
With EMO/EMS Indication (non-lighted)
*Models with Korean S-mark certification.
Note: The colors of switch blocks are the followings:
1NO: black
1NC: red
The above illustration shows the 2NC (1NC + 1NC) classification.
Operating Set Model Color of cap
Appearance Contact Configuration
40-dia. head
Medium Push-pull
A22E-MP
1NC A22E-MP-01
Red
1NO + 1NC A22E-MP-11
2NC (1NC + 1NC) A22E-MP-02
30-dia. head
Small Push-lock
Turn-reset
A22E-S
1NC A22E-S-01 *
1NO + 1NC A22E-S-11 *
2NC (1NC + 1NC) A22E-S-02 *
1NO + 2NC (1NC + 1NC) A22E-S12 *
3NC (1NC + 1NC + 1NC) A22E-S-03 *
40-dia. head
Medium Push-lock Turn-reset
A22E-M
1NC A22E-M-01 *
1NO + 1NC A22E-M-11 *
2NC (1NC + 1NC) A22E-M-02 *
1NO + 2NC (1NC + 1NC) A22E-M-12 *
3NC (1NC + 1NC + 1NC) A22E-M-03 *
60-dia. head
Large Push-lock Turn-reset
A22E-L
1NC A22E-L-01 *
1NO + 1NC A22E-L-11 *
2NC (1NC + 1NC) A22E-L-02 *
Operating Set Model Color of cap
Appearance Contact Configuration
40-dia. head
Medium Push-lock Turn-reset
With EMO Indication
1NC A22E-M-01-EMO *
Red
1NO + 1NC A22E-M-11-EMO *
2NC (1NC + 1NC) A22E-M-02-EMO *
1NO + 2NC (1NC + 1NC) A22E-M-12-EMO *
3NC (1NC + 1NC + 1NC) A22E-M-03-EMO *
40-dia. head
Medium Push-lock Turn-reset
With EMS Indication
1NC A22E-M-01-EMS *
1NO + 1NC A22E-M-11-EMS *
2NC (1NC + 1NC) A22E-M-02-EMS *
1NO + 2NC (1NC + 1NC) A22E-M-12-EMS *
3NC (1NC + 1NC + 1NC) A22E-M-03-EMS *
A22E
3
Lighted Models
*Models with Korean S-mark certification.
Note: The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.)
Switch with Integrated Control Box
*Models with Korean S-mark certification.
Appearance Operating Push-lock turn-reset system Color of cap
Contact configuration Lighting Rated voltage Set Model
40-dia. head
Push-lock
Turn-reset without Voltage
Reduction Unit
A22E
1NC
LED
6 VAC/VDC A22EL-M-6A-01 *
Red
12 VAC/VDC A22EL-M-12A-01 *
24 VAC/VDC A22EL-M-24A-01 *
1NO + 1NC
6 VAC/VDC A22EL-M-6A-11 *
12 VAC/VDC A22EL-M-12A-11 *
24 VAC/VDC A22EL-M-24A-11 *
2NC (1NC + 1NC)
6 VAC/VDC A22EL-M-6A-02 *
12 VAC/VDC A22EL-M-12A-02 *
24 VAC/VDC A22EL-M-24A-02 *
40-dia. head
Push-lock
Turn-reset with Voltage
Reduction
Unit
A22E
1NC 100 VAC A22EL-M-T1-01
200 VAC A22EL-M-T2-01
1NO + 1NC 100 VAC A22EL-M-T1-11
200 VAC A22EL-M-T2-11
2NC (1NC + 1NC) 100 VAC A22EL-M-T1-02
200 VAC A22EL-M-T2-02
Appearance Contact configuration Model
1NC A22E-M-01B *
1NO + 1NC A22E-M-11B *
2NC (1NC + 1NC) A22E-M-02B *
4
A22E
Subassembled...........The Operation Unit, Lamp, or Switch can be ordered separately. Use them in combination for models that are not
available as assembled Units. These can also be used as inventory for maintenance parts.
*1.The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.)
*2. Up to three Switch Units can be mounted for multiple contacts.
Operation Unit *1
Non-lighted Lighted (without Voltage Reduction Unit) Lighted (with Voltage Reduction Unit)
Switch *2
Operation Unit *1 Operation Unit *1
Lamp Lamp
Switch (without Voltage Reduction Unit)
Switch (with Voltage Reduction Unit)
Incandescent LED LED
A22E
5
Operation Units
Non-lighted
Lighted
Note: The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.)
Sealing capability IP65 oil-resistant models
Function Size Small (30 dia.) Medium (40 dia.) Large (60 dia.)
Push-pull ---
A22E-MP
---
Push-lock, turn-reset
A22E-S A22E-M A22E-L
Sealing capability IP65
Function Size Medium (40 dia.)
Push-lock, turn-reset
A22EL-M
6
A22E
Lamp
LED
Note: For voltage-reduction lighting, use the A22-24AR.
Incandescent
Switch (Standard Load)
Without Voltage Reduction Unit
With Voltage Reduction Unit
Note: When using with a Voltage Reduction Unit, use the A22-24AR.
Appearance LED light Rated voltage Model
Red Standard
6 VAC/VDC A22-6AR
12 VAC/VDC A22-12AR
24 VAC/VDC A22-24AR
Appearance Rated voltage Model
6 VDC A22-5
14 VAC A22-12
28 VAC A22-24
130 VAC A22-H1
Classification
Appearance
Switch Action Momentary Momentary
Contacts Model Model
For standard loads
1NC A22-01M A22L-01M
1NO + 1NC A22-11M A22L-11M
2NC (1NC + 1NC) A22-02M A22L-02M
Classification
Appearance
Switch Action Momentary Momentary
Contacts Model Model
For standard loads
1NC A22L-01M-T1 A22L-01M-T2
1NO + 1NC A22L-11M-T1 A22L-11M-T2
2NC (1NC + 1NC) A22L-02M-T1 A22L-02M-T2
Non-lighted
Lighted
Lighted (110 VAC)
Lighted (220 VAC)
A22E
7
Accessories (Order Separately)
Item Appearance Classification Model Remarks
Switch Blocks
1NO
Standard load
A22-10
Provided as standard.
Order Switch Blocks only when adding
or replacing them.
Microload A22-10S
1NC
Standard load
A22-01
Microload A22-01S
2NO (1NO + 1NO),
one-piece
Standard load
A22-20
Order Switch Blocks only when adding
or replacing them.
Microload A22-20S
2NC (1NC + 1NC),
one-piece
Standard load
A22-02
Microload A22-02S
Lamp Sockets
Direct lighting A22-TN
Used when changing the lighting
method.
Voltage-
reduction
lighting
100 VAC A22-T1
200 VAC A22-T2
Mounting Latches --- A22-3200
Provided as standard.
Order Mounting Latches only when
mounting Switch Blocks or Lamp
Sockets that are purchased individually.
Legend Plates for
Emergency Stop
60-dia. black letters on yellow
back-ground A22Z-3466-1
“EMERGENCY STOP” is indicated on
the plate. *2
90-dia. black letters on yellow
back-ground A22Z-3476-1
60-dia. black letters on yellow
back-ground A22Z-3466-2 “EMERGENCY OFF” is indicated on the
plate.
Hole Plug Round A22Z-3530 Can be plugged into pre-cut panel holes
for future expansion. The color is black.
Connectors Applicable
cable diameter
7 to 9 dia. A22Z-3500-1 Plastic connector used to extend a cable
from the Switch Box.
9 to 11 dia. A22Z-3500-2
25-dia. Ring --- A22Z-R25
Can be fit into a 25-dia. hole in the panel.
Since this is not attached to the main body,
order separately. (Refer to page 15.)
30-dia. Resin Attachment --- A22Z-A30 Can be fit into a 30-dia. hole in the panel.
(Refer to page 15.)
Lock Plate --- A22Z-3380 Use to fix the lever on the Switch.
Control Boxes
(Enclosures)
One hole, yellow box
(for emergency stop) A22Z-B101Y Material: Polycarbonate resin *2
Operation Keys --- A22K-K Two keys are provided.
Lock Ring Rounded shape A22Z-3360
The body is equipped with a Lock
Fitting. This Lock Fitting is used when a
more secure lock feature is required.
Lamp Extractor --- A22Z-3901 Rubber tool used to replace Lamps
easily
Tightening Tool --- A22Z-3905
Tool used to tighten rings from the back of
the panel and to attach caps to lighted
models.
E-stop Shroud for EMO,
Yellow --- A22Z-EG1
Provides SEMI-S2/SEMATECH
Application Guide for SEMI-S2
compatibility. The SEMI-S2-compatible
Shroud and legend plate for
EMERGENCY OFF come as a set. Use
with an A22E Emergency Stop Switch.
(for emergency shutoff) *1 *2
8
A22E
*1. These Shrouds are for use with the equipment only that conforms to SEMI standards. Do not use them for any other applications (e.g.
emergency stop switches for machines or devices such as Machine tools, Printing presses, Industrial machinery, etc).
*2. The A22-B101Y cannot be used in combination with the A22Z-3476-1 and the A22Z-EG@.
Note: 1. Accessories for A22Z-EG1: one “EMERGENCY OFF” label, two rubber washers, and one lock ring
2. Accessories for A22Z-EG10: one rubber washer and one lock ring (without label)
Specifications
Certified Standard Ratings
UL, cUL (File No.E41515)
6A at 220 VAC, 10 A at 110 VAC
TÜV (EN60947-5-1) (Low Voltage Directive)
3 A at 220 VAC
CCC (GB14048.5)
3 A at 240 VAC, 1.5 A at 24 VDC
Certified Standards
Note:
Only models with NC contacts have a direct opening mechanism.
*1. UL-certification for CSA C22.2 No. 14 has been obtained. Certification
has been obtained for the Switch Unit and the Lamp Socket.
*2.Some models have been certified.
Ratings
Contacts (Standard Load) Note: 1. Rated current values are determined according to the
testing conditions. The above ratings were obtained by
conducting tests under the following conditions.
(1) Ambient temperature: 20°±2°C
(2) Ambient humidity: 65±5%
(3) Operating frequency: 20 operations/minute
2. Minimum applicable load: 10 mA at 5 VDC
LED Indicators without Voltage Reduction Unit
Item Appearance Classification Model Remarks
E-stop Shroud for EMO,
Yellow
Legend plate for
EMERGENCY OFF is not
included.
A22Z-EG10
Provides SEMI-S2/SEMATECH
APPLICATION GUIDE FOR SEMI S2
compatibility. Use with an A22E with
EMO indication. (for emergency off) *2
E-stop Shroud for EMS,
White --- A22Z-EG1-W
Provides SEMI-S2/SEMATECH
Application Guide for SEMI-S2
compatibility. The SEMI-S2-compatible
Shroud and legend plate for
EMERGENCY STOP come as a set.
Use with an A22E Emergency Stop
Switch. (for emergency stop) *1*2
E-stop Shroud for EMS,
White
Legend plate for
EMERGENCY STOP is not
included.
A22Z-EG10-W
Provides SEMI-S2/SEMATECH
APPLICATION GUIDE FOR SEMI S2
compatibility. Use with an A22E with EMS
indication. (for emergency stop)
*2
E-stop Shroud, Yellow
Spacer Unit is not included. A22Z-EG2 SEMI-S2/SEMATECH Application
Guide for SEMI S2-compatible Shroud.
(for emergency shutoff) *1*2
Use together with an A22E Emergency
Stop Switch.
One Spacer Unit is included. A22Z-EG21
Two Spacer Units are included.
A22Z-EG22
E-stop Shroud for EMO,
Yellow --- A22Z-EG3
Provides SEMI-S2/SEMATECH
Application Guide for SEMI-S2
compatibility. The SEMI-S2-compatible
Shroud and legend plate for
EMERGENCY OFF come as a set. Use
with an A22E Emergency Stop Switch.
(for emergency shutoff) *1 *2
Certification
body Standards File No.
UL *1 UL508, C22.2 No.14 E41515
TÜV SÜD
EN60947-5-1,
EN60947-5-5
(certified direct opening)
Consult your OMRON
representative for details.
CQC (CCC) GB14048.5 2003010303070635
KOSHA *2 EN60947-5-1 Consult your OMRON
representative for details.
Rated
carry
current
(A)
Rated
voltage
(V)
Rated current (A)
AC15
(inductive
load)
AC12
(resistive
load)
DC13
(inductive
load)
DC12
(resistive
load)
10
24 VAC 10 10
--- ---
110 VAC 5 10
220 VAC 3 6
380 VAC 2 3
440 VAC 1 2
24 VDC
--- ---
1.5 10
110 VDC 0.5 2
220 VDC 0.2 0.6
380 VDC 0.1 0.2
Rated voltage Rated current Operating voltage
6 VAC/VDC
8 mA
6 VAC/VDC±5%
12 VAC/VDC 12 VAC/VDC±5%
24 VAC/VDC 24 VAC/VDC±5%
A22E
9
Characteristics
*1. With no icing or condensation.
*2. Malfunction within 1 ms.
*3. Setting and resetting once is counted as one operation.
*4. The degree of protection from the front of the panel.
Structure and Nomenclature
Type Emergency Stop Switches
Item Non-lighted model: A22E Lighted model: A22EL
Allowable operating
frequency
Mechanical 30 operations/minute *3
Electrical 30 operations/minute *3
Insulation resistance 100 MΩ min. (at 500 VDC)
Dielectric strength Between terminals of same polarity 2,500 VAC, 50/60 Hz for 1 min
Between each terminal and ground 2,500 VAC, 50/60 Hz for 1 min
Vibration resistance *210 to 55 Hz, 1.5-mm double amplitude (within 1 ms)
Shock resistance Destruction 1,000 m/s2
Malfunction *2250 m/s2 max.
Durability Mechanical 300,000 operations min. *3
Electrical 300,000 operations min. *3
Ambient operating temperature *120 to 70°C20 to 55°C
Ambient operating humidity 35% to 85%
Ambient storage temperature 40 to 70°C
Degree of protection IP65 (oil-resistant) *4 IP65 *4
Electric shock protection class Class II
PTI (tracking characteristic) 175
Degree of contamination 3 (EN60947-5-1)
(The above figures are examples
of the lighted model.)
Color: Red
Non-lighted
Lighted
Note: The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.)
Light source
LED Lamp
Incandescent Lamp
Contact Ratings
10 A at 110 VAC (resistive load)
10 A at 24 VDC (resistive load)
Lighting Method
Non-lighted
Lighted (without Voltage Reduction Unit)
Lighted (with Voltage Reduction Unit)
Lock Plate (Attached with the Operation Unit)
(Refer to the Mounting the Lock Plate on page 17 for use.)
Operation Unit
Lamp
Switch
10
A22E
Dimensions (Unit: mm)
Non-lighted Models
Lighted Models Switch dimensions when mounted to a DPST-NO
(or 2NC (1NC + 1NC)) one-piece Switch Block
Note: The operation unit is an example for the A22E-M.
Note: The Operation Unit of A22E exept models with EMO/EMS indication is red. (The engraved mark is not white.)
2
1.5 2
5.9
1.8
0.5
32
54.7
41.2
18.5
6.5
34
A22EL-M
40 dia.
Medium Push-lock, Turn-reset (40-dia.)
72.7
57.8
4424
A22E
11
Dimensions for Accessories
30 dia. 1
13
2.5
6
Hole Plug
Round A22Z-3530
6.1
3.8
20.5
2.8
22.2 dia.
34.7 dia.
30-dia. Resin Attachment
A22Z-A30
55
17.5
12.5
Lamp Extractor
A22Z-3901
8.5 dia. 8 dia.
11 dia.
Material: Chloroprene rubber
4.5 20
90 2
Tightening Tool
A22Z-3905
19.2 dia.
21.2 dia.
25 dia.
30 dia.
Legend Plates for Emergency Stop
A22Z-3466-1 (60 dia.)
22.2 dia.
60 dia.
A22Z-3466-2 (60 dia.)
Black letters
Yellow
Black letter
60 dia.
22.2 dia.
t1t1
t1
Yellow
22.2 dia.
90 dia.
A22Z-3476-1 (90 dia.)
Black letters
Yellow
20.5
2
1
2.8
Lock Ring
A22Z-3360
22.2 dia.
30 dia.
Material: Nickel plated on iron
25-dia. Ring
A22Z-R25
22 dia.
24.8 dia.
27 dia.
0.5
1.3
Material: NBR (black)
10.6 dia.
9.5 dia.
20 ±1.5
BA9S/13Model indication
Lamp
LED A22-6@, 12@, 24@
28 max.
10 ±1 dia.
BA9S/13
Incandescent Lamp A22-5, 12, 24, H1
4-4 × 38 tapping screw
22.1±0.3
0.1 dia.
10
(10 × 36) 0.6 depression
75
20.5±0.1
2.8±0.1
68
36
Two, 21 dia.
Side lead draw-out hole
20
41
69.5
Control Box
A22Z-B101Y (1 hole)
41
16±1 dia.
(Side lead draw-out hole) 32
39
Two, mounting holes
56
Cable Draw-out Hole (Top View)
Mounting Hole
6.3
2-R3
4.3
12
A22E
E-stop Shroud
A22Z-EG1, A22Z-EG1-W,A22Z-EG10,A22Z-EG10-W
Sunken
section, 0.2 Switch guard
75
2.8
20.5
63
90 dia. 78 dia.
38 52.2 max.
30 40
75 min.
(Determined by the
height of the Switch
surface in the
lock position.)
22.2 dia.
33 dia.
Panel Cutout Dimensions
Allowable panel thickness: 1 to 3 mm
5R
EMERGENCY OFF
inscription plate (t=1)
Rubber packing (t=0.5)
Rubber packing (t=0.5)
Locking ring
Mounting panel
2 1
Panel
Switch Unit
A22E-M
2.5 8
1.7R
22.3
24.2±0.2
+0.1
0
+0.4
0
+0.5
1.5
“EMERGENCY STOP” is indicated
on A22Z-EG1-W.
Legend plate is not provided with
A22Z-EG10 and A22Z-EG10-W.
12
2R
M90
35 3
20.6
22.2 dia.
2.8
79 dia.
98 dia.
105 dia.
The number of spacers depends
on the model
A22Z-EG2 : No Spacer
A22Z-EG21 : 1 Spacer
A22Z-EG22 : 2 Spacers
Detents
inside
(One on
each side)
95+0.2
5.5+0.2
90.3+0.4 dia.
20
23
10
13 Panel Panel
Spacers Spacer
88 max. 105 max.
2NC (1NC + 1NC)
One-piece
Contact Unit
NC Contact Unit Position of
detent
notch
Position of
detent
notch
Panel Panel
0
0
0
With 1 Spacer With 2 Spacers
Panel Cutout Dimensions
Mounting a 1-pole Switch Unit * Mounting a 2-pole Switch Unit *
E-stop
S
hroud
A22Z-EG2, A22Z-EG21, A22Z-EG22
Mounting with Spacers
A22E
13
Portion B
38
C-C
71.2 max.
Panel
2-Pole Swich Unit
Swith Mounting Dimension 2.5 +0.5
-1.5
E-stop Shroud
A22Z-EG3
Legend Plate
(Provided with the Switch Guard)
Rubber Packing
(t=0.5, Rubber Packing)
E-Stop Shroud
2.8
33 dia.
C
C
90 dia.
20.5
38
C-C
78 min.
22.2 dia.
52.2 max.
Panel
Switch Mounting Dimension
Panel
Locking Ring
(Rubber Packing)
Mounting Nut
(Provided with the Operation Unit)
(Determined by the height of the
Switch surface in the lock position.)
Panel Cutout Dimensions
Allowable panel thickness: 1 to 3 mm
1.7R
22.3 dia.
24.2±0.2
+0.1
0
+0.4
0
2.5 +0.5
-1.5
Rubber Packing
(t=0.5, Rubber Packing)
Set model number
A22Z-EG3 Portion A:
Indented part
1-Pole Swich Unit
A22E
14
Panel Cutouts
A Lock Ring is provided as a standard feature.
When painting or coating the panel, make sure that the specified
panel dimensions apply to the panel after painting or coating.
Use an A22Z-R25 Ring when mounting to a panel with a
25-mm diameter hole.
Terminal Arrangement (Bottom View)
Terminal Connection
Note: The above terminal connection diagrams are examples for 1NO + 1NC and 2NC (1NC + 1NC).
Without Lock FittingWith Lock Fitting
0.8R max.
3.2+0.2
0
24.1+0.4
0
22.3+0.4 dia.
025+0.5 dia.
0
22.3+0.4 dia.
0
Non-lighted (two contacts) Non-lilghted (three contacts) Lighted
Switch Blocks
M3.5 screws
16.7
20.7
OPEN
LOC
16.7
10
Switch Blocks
Lamp Socket
Switch
Blocks
22
10
Type Terminal connection (BOTTOM VIEW)
1NO + 1NC 2NC (1NC + 1NC) 1NO + 2NC (1NC + 1NC) 3NC (1NC + 1NC + 1NC)
Non-lighted
Lighted without Voltage
Reduction Unit
Lighted with Voltage
Reduction Unit
3
4
1
2
1
2
1
2
3
4
1
2
1
2
1
2
1
2
1
2
1
2X2
X1
X
3
4
1
2
1
2
X2
X1
X
X1
X2
1
2
X
3
4
X1
X2
X
1
2
1
2
15
A22E
Installation
Mounting to the Panel
(1) Preparing the Panel (2) Mounting the Operation Unit on the Panel
The panel dimensions are shown below.
The panel thickness must be 1 to 5 mm.
Always use a 25-mm-dia. Lock Ring for a 25-mm-dia. hole.
IP65 degree of protection will be lost if the 25-mm-dia. Lock Ring is not
used because of the larger size of a 25-mm-dia. hole.
When painting or coating the panel, make sure that the specified panel
dimensions apply to the panel after painting or coating.
Insert the Operation Unit from the front surface of the panel, insert the Lock Ring and
the mounting Ring from the terminal side, then tighten the Ring. Before tightening,
check that the rubber washer is present between the Operation Unit and the panel.
Align the Lock Ring with the groove in the casing, then insert the Lock Ring so that
its edge is located on the panel side.
Tighten the mounting nut at a torque of 0.98 to 1.96 N·m.
When using a Lock Ring, replace with the supplied Lock Ring, insert the projecting
part into the lock slot, and then tighten the mounting Ring.
(3) Mounting the Switch on the Operation Unit
Insert the Operation Unit into the Switch Unit, aligning the arrow mark
inscribed on the Case with the lever on the Switch Blocks, then move the
lever in the direction indicated by the arrow in the following figure.
(4) Removing the Switch
Move the lever in the direction indicated by the arrow in the following
figure, then pull the Operation Unit or the Switch Blocks.
Since the lever has a hole with an inside diameter of 6.5 mm, the lever can
be moved in the specified direction by inserting a screwdriver into the hole
and then moving the screwdriver.
22.3+0.4 dia.
0.8R max.
With Lock Ring Without Lock Ring
3.2+0.2
0
24.1+0.4
0
022.3+0.4 dia. 25+0.5 dia.
00
Hold here
Mounting Ring
Lock Ring
Rubber washer Panel
Panel
Lock Ring
Projecting
part
1. When the panel cutout dimension is
25 dia., remove the supplied rubber
washer and mount the 25-dia. Ring
as shown below. (Since the A22Z-
R25 is not attached to the main body,
order separately.) When using a
Legend Plate (sold separately), do
not remove the rubber washer.
22 dia.
22.3 dia.
25 dia.
25 dia.
22.3 dia.
0.5 1.3
Panel
Lock Ring
Mounting Ring
25-dia. Ring
(A22Z-R25)
Operation Unit
Rubber washer
(mounted to
Operation Unit)
When not using a
Legend Plate,
remove the rubber
washer.
(If required)
Legend Plates for
Emergency Stop
(sold separately)
2. When the panel cutout
dimension is 30 dia., use resin
attachment A22Z-A30. Since it
is not attached to the main
body, order separately.
Operation Unit
Rubber washer
(mounted to
Operation Unit)
30-dia.
Resin Attachment
(A22Z-A30)
Rubber washer
(included)
Mounting
panel
Lock Ring
Mounting
Ring
Lever
Arrow mark
Operation
Unit
Screwdriver
16
A22E
Assembling the Cap
Installing/Replacing the Lamp
Control Box (Enclosure)
Emergency Stop Switch
Insert the protrusion of the Tightening Wrench (A22Z-3905) into the Cap slot and then turn to remove the Cap.
Cap slot Protrusion
(1) Installing/Replacing from the Panel Surface (2) Installing/Replacing on the Switch
Insert the Lamp Extractor (A22Z-3901) into the lamp, then rotate the Extractor
while pressing it.
Grip the indicator with your fingers, then rotate the indicator while pressing it
against the Switch.
(1) Mounting the Switch (2) Creating a Cable Port Hole (3) Securing the Connector Cable
The Standard-size Legend Plate Frame can
be mounted.
Mount the Frame as shown in the following
diagram. Mount the Switch in the same way
as for an ordinary panel.
Place the tip of a screwdriver on the surface
where the cable port hole is to be created
with the cover attached and strike the
screwdriver to punch a hole.
Attempts to punch a hole on the other side
of the case will damage the Box.
1. Insert the connector into the cable port hole in the Box and secure
with the Mounting Ring inside the box.
2. Pass the tightening cap through the cable, insert the cable into the
connector, and tighten the tightening cap to secure the cable.
Snap-in Legend Plate
Mounting
RIng
Rubber washer
Connector
Outside Inside
Box
Cable
Tightening cap
Cable diameter Connector
7 to 9 dia. A22Z-3500-1
9 to 11 dia. A22Z-3500-2
A22E
17
Installing/Removing the Switch Blocks
Safety Precautions
Be sure to read the precautions for All PushButton Switches in the website at:http://www.ia.omron.com/.
Indication and Meaning for Safe Use
!CAUTION
Mounting
Always make sure that the power is turned OFF before wiring the
Switch. Also, do not touch the terminals or other current-carrying
ports while power is being supplied. Electric shock may occur.
Do not tighten the mounting ring more than necessary using tools
such as pointed-nose pliers. Doing so will damage the mounting
ring. The tightening torque is 0.98 to 1.96 N·m.
Recommended panel thickness: 1 to 5 mm.
When mounting the caps after changing the LED or the caps,
tighten the caps at a tightening torque of 0.49 tp 0.78 N·m.
Mounting the Lock Plate
1. Confirm that the lever on the Mounting Latch is on the side where
the Operation Unit is secured and then insert the protrusion on the
Lock Plate into the hole in the lever on the Mounting Latch.
2. Press the hole on the Lock Plate onto the protrusion on the
Mounting Latch until it clicks into place.
(1) Installing the Switch Blocks (2) Removing the Switch Blocks Wiring
Hook the small protrusion on the Mounting Latch
into the groove on the other side of the lever, then
push up the Switch Block in the direction indicated
by the arrow in the figure below.
Insert a screwdriver between the Mounting Latch
and the Switch Block, then push down the
screwdriver in the direction indicated by the arrow
in the following figure.
Loosen the terminal screw from the Switch
Unit until it completely comes off the groove,
insert a screwdriver as shown in the following
figure, then push up the washer in the
direction indicated by the arrow to temporarily
secure it.
Now, a round crimp terminal can be
connected. After inserting the terminal, tighten
the screws to complete wiring.
Switch block
Mounting
Latch
Lever
Protrusion
Screwdriver
Use either of the following screwdrivers.
Flat-head screwdriver 3 to 6 mm
3 to 6 mm dia.
Phillips screwdriver
Screwdriver
Washer
Screw
Indicates a potentially hazardous situation
which, if not avoided, may result in minor
or moderate injury or in property damage.
Precautions
for Safe Use
Supplementary comments on what to do
or avoid doing, to use the product safely.
Do not apply a voltage exceeding the rated voltage across
the incandescent lamp terminals.
The lamp may be destroyed and the operation unit may fly
out.
If the Operation Unit is separated from the Socket Unit, the
equipment will not stop, creating a hazardous condition.
Secure the lever on the Socket Unit by using the
A22Z-3380 Lock Plate so that the Operation Unit cannot
be easily separated from the Socket Unit.
(Refer to “Mounting the Lock Plate” at the right.)
CAUTION
Precautions for Correct Use
Lever
Operation
Unit
Mounting Latch
Lock Plate
1
2
A22E
18
Wiring
Terminal screws must be Phillips or slotted M3.5 screws with a
square washer.
The tightening torque is 1.08 to 1.27 N·m.
Single wires, stranded wires, and crimp terminals can be
connected to the Switch.
Applicable Wiring Materials:
Twisted strands: 2 mm2 max.
Solid wire: 1.6 mm dia. max.
After wiring the Switch, maintain an appropriate clearance and
creepage distance.
Operating Environment
The IP65 model is designed with a protective structure so that it will
not sustain damage if it is subjected to water from any direction to
the front of the panel.
The Switch is intended for indoor use only. Using the Switch
outdoor may cause it to fail.
LEDs
The LED current-limiting resistor is built-in, so internal resistance is
not required.
If commercially available LEDs are used, select the ones that meet
the following conditions:
Base: BA9S/13
Overall length: 26 mm max.
Power consumption: 2.6 W max.
When DC-specific LEDs are used, wire the Switch so that the X1
terminal is positive.
Mis-lighting of the LED
The LED lights with approx. 0.1 mA or less of micro-current. Take
a countermeasure like adding a resistor to prevent mis-lighting in
parallel to the LED.
The micro-current varies with the machine (leak current or stray
capacity between cables, etc.). Select resistance value and
allowable power consumption that meet the actual current.
Using the Microload
Contact failure may occur if a Switch designed for a standard load is
used to switch a microload. Use Switches within the application
ranges shown in the following graph. Even within the application
range, insert a contact protection circuit, if necessary, to prevent the
reduction of life expectancy due to extreme wear on the
contacts caused by loads where inrush current occurs when the
contact is opened and closed.
The minimum applicable load is the N-level reference value. This
value indicates the malfunction reference level for the reliability
level of 60% (λ 60) (conforming to JIS C5003).
The equation, λ 60 = 0.5 x 106/time indicates that the estimated
malfunction rate is less than 1/2,000,000 with a reliability level of 60%.
Others
If the panel is to be coated, make sure that the panel meets the
specified dimensions after coating.
Due to the structure of the Switch, severe shock or vibration may
cause malfunctions or damage to the Switch.
Also, most Switches are made from resin and will be damaged if
they come into contact with sharp objects. Particularly scratches
on the Operation Unit may create visual and operational
obtrusions.
Handle the Switches with care, and do not throw or drop them.
8 mm max.
16.0 mm max.
8 mm dia. max.
16.0 mm max.
Naked Crimp Terminals
20.2 mm max.
8 mm max.
20.2 mm max.
8 mm dia. max.
Crimp Terminals with
Insulating Sheaths
(Circuit example)
In case of using 24 VAC/VDC, Direct lighting
X1
X2
LED
lamp
R:10kΩ (1W)
Bleeder resistor
Invalid
area
0.1 1 10 100 1,000
10 mA
1 mA
5
12
24
30 0.16 mA 1.6 mA 100 mA
0
Voltage (V)
Microload area
Area of
use
Standard
load area
Current (mA)
Screwdriver
Hammer
Do not allow the
Switch to drop and hit
the floor.
Do not place or drop
heavy objects on the
Switch.
Do not operate the
Switch with hard or
sharp objects.
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omrons analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omrons representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2013.9
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2013 All Right Reserved.
Mouser Electronics
Authorized Distributor
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