R58E Series Expert TM Registration Mark Sensors Registration Mark Sensor with Three-Color Light Source Features * Ultra-fast 10 kHz switching frequency * R ed, green, and blue LEDs evaluated during TEACH to optimize application contrast, with the best color automatically selected by the sensor; sensing beam colors also may be individually disabled * Outstanding color contrast sensitivity; detects 16 levels of gray scale * S mart gain-control algorithm to maximize performance in low-contrast or high-gloss applications * E asy-to-set, automatic Expert-style configuration options include Static and Dynamic TEACH, plus Manual Adjust for fine tuning * E asy-to-read 8-segment bargraph display indicator for TEACH and signal strength readout, plus indicators for continuous readout of output status and setup * Fixed-convergent sensing at 10 mm 3 mm (0.39" 0.12") * R ectangular 1.2 mm x 3.8 mm (0.05" x 0.15") sensing image at 10 mm (0.39") from the lens * Parallel or perpendicular sensing image, depending on model (see below) Perpendicular to sensor length * R ugged zinc alloy die-cast housing with high-quality acrylic lens suitable for food processing applications; rated IP67, NEMA 6 * E asy selection of Light/Dark Operate (LO/DO), 30 ms pulse stretcher (OFF-delay), and 30 ms ON-delay, via push buttons or a remote input wire Models Models R58ECRGB1 Cable* Supply Voltage Output Type 5-wire 2 m (6.5') R58ECRGB1Q8 5-pin Euro-style integral QD R58ECRGB1Q 5-pin Euro-style QD pigtail R58ECRGB2 Focus 5-wire 2 m (6.5') R58ECRGB2Q8 5-pin Euro-style integral QD R58ECRGB2Q 5-pin Euro-style QD pigtail Sensing Image Orientation Parallel to sensor length 10 mm (0.39") 10 to 30V dc Bipolar NPN/PNP Perpendicular to sensor length * 9 m cables are available by adding suffix "W/30" to the model number of any cabled sensor (e.g., R58ECRGB1 W/30). A model with a QD connector requires a mating cable; see page 10. WARNING . . . Not To Be Used for Personnel Protection Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death. These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications.Parallel A sensor failurelength or to sensor malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection. Printed in USA 03/09 P/N 122928 rev. C R58 ExpertTM Registration Mark Sensors Overview Power LED R58 Expert (R58E) sensors offer maintenance-free solid-state reliability for typical color contrasts found in product and material registration applications. Fast 50-microsecond sensing response produces excellent registration repeatability, even in ultra-high-speed applications. This fast response, coupled with the small 1.2 x 3.8 mm (0.05" x 0.15") sensing image, allows the detection of even small and inconspicuous registration marks. R58E sensors feature TEACH mode sensitivity adjustment by presenting two sensing conditions to the sensor. TEACH mode has two options: Static TEACH and Dynamic TEACH. Static TEACH is used to position the two sensing conditions individually. Dynamic TEACH provides a means for teaching a series of conditions on-the-fly; the R58E samples the sensing events and automatically sets the switchpoint between the lightest and darkest conditions. The sensor then determines which sensing condition is present for the shortest time and assigns the Output ON condition to that event (therefore, LO/DO selection is automatic). The LO/DO setting can then be reversed in SETUP mode. Output LED Dynamic (+) Push Button Dark Operate (DO) LED Light Operate (LO) LED Static (-) Push Button ON-Delay LED OFF-Delay LED Switchpoint 8-Segment Bargraph Display Figure 1. Sensor features The sensor uses a tri-color LED during either teach process and automatically selects a red, green, or blue sensing beam, based on the contrast between the registration mark and its background. For applications where the user wishes to select the sensing beam color, individual colors may be enabled/disabled in SETUP mode. Sensitivity may be fine-tuned at any time by simply clicking the "+" or "-" buttons on the sensor. The eight-element bargraph display clearly displays the relative received signal strength. The discrete bipolar (one NPN and one PNP) outputs may be configured in SETUP mode to include a 30-millisecond ON-delay and/or OFF-delay, if required. TEACH and SETUP configuration may be accomplished either by using the push button on the sensor, or by supplying input pulses via the remote TEACH input. The push buttons may be diabled via the remote input. The construction of the R58E is extremely robust, with a die-cast metal housing, plastic optics, and IP67 and NEMA 6 leakproof design for harsh sensing environments. 2 P/N 122928 rev. C Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 R58 ExpertTM Registration Mark Sensors Sensor Configuration The R58E is pre-set to power up in RUN mode and sense the most recently taught registration mark. The sensitivity of the R58E may be quickly optimized by using one of two available TEACH modes: Static TEACH or Dynamic TEACH. * Static TEACH: Both the Output ON and Output OFF conditions are presented, and sensitivity can be adjusted manually via the push buttons. * Dynamic TEACH: The registration mark is presented during actual sensing conditions, and the sensitivity can be adjusted manually via the push buttons. Remote TEACH The sensor may be configured either via its push buttons, or via a remote switch. Remote configuration also may be used to enter SETUP mode to set ON- and OFF-delay, and to disable the push buttons to prevent unauthorized adjustment of the configuration settings. To access this feature, connect the gray wire of the sensor to 0V dc, with a remote switch between the sensor and 0V dc. Configuration is accomplished by following the sequence of input pulses (see following procedures). The duration of each pulse (corresponding to a push button "click"), and the period between multiple pulses, are defined as "T": 0.04 seconds "T" 0.8 seconds Status Indicators LED Indicates Power ON Green: RUN mode OFF: TEACH or SETUP mode Output ON Yellow: Output is conducting, or TEACH Output ON condition OFF: Output is not conducting, or TEACH Output OFF condition Light Operate ON Green: Light Operate (LO) operation Dark Operate ON Green: Dark Operate (DO) operation OFF-Delay ON Green: 30 ms pulse stretcher (OFF-delay) is active OFF: No OFF-delay ON-Delay ON Green: 30 ms ON-delay is active OFF: No ON-delay 8-Segment Bargraph Display ON Red: RUN mode -- Indicates signal strength with respect to the sensing threshold (switchpoint); higher segment number for higher sensing contrast TEACH mode -- Indicates relative contrast SETUP mode -- Displays sensing beam LED color (see Figure 5) OFF: TEACH or SETUP mode -- Sensor configuration active Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 P/N 122928 rev. C 3 R58 ExpertTM Registration Mark Sensors Static TEACH 2nd Taught Condition In Static TEACH mode, the sensor learns two sensing conditions after each is presented one time. The sensor automatically positions the switchpoint midway between the two conditions. See Figure 3. 1st Taught Condition Sensor positions threshold midway between taught conditions Output OFF NOTE: The sensor will return to RUN mode if either TEACH condition is not registered within 60 seconds. TEACH mode may be cancelled by pressing and holding the Static push button for 2 seconds. In either case, the sensor will revert to the previous conditions taught (i.e., exit without save). Output ON Position adjusted by Manual Adjust Static TEACH and Manual Adjust Figure 2.Static TEACH (Light Operate shown) Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the "+" and "-" buttons. Each click translates to 1/2 segment on the signal strength bargraph display. For best sensing reliability, both sensing conditions should register equally distant from the switchpoint on the signal strength bargraph display. Condition of Longer Duration Condition of Shorter Duration Sensor positions threshold midway between taught conditions Output OFF Procedure Result Access TEACH Mode Remote Line 0.04 sec. "T" 0.8 sec. Position adjusted by Manual Adjust * Push and hold the Static push button for > 2 seconds. * No action required; sensor is ready for the 1st sensing condition. (push button only) LO and DO: Alternately flash Green Output: ON Yellow (indicating ready to teach 1st sensing condition) Bargraph display: Goes OFF Teach 1st Sensing Condition Push Button 0.04 sec. "click" 0.8 sec. Output ON * Present the 1st sensing T condition. T T * "Click" the Static push button. T T T * Present theT 1st sensing T condition. T * Single-pulse the remote line. * Wait at least 0.8 seconds. LO and DO: Alternately flash Green Output: OFF (indicating ready to teach 2nd sensing condition) Bargraph display: Remains OFF T Teach 2nd Sensing Condition T T 0.8 seconds * Present the 2ndT sensing T T T condition. * "Click" the Static push > 2 seconds button. T T T Teach Accepted * Bargraph display flashes one segment for three seconds to indicate relative contrast (see contrast table on page 5). * T Sensor enters RUN Tmode.T * Present the 2nd sensing condition. * Single-pulse the remote line. T T T T T T T T T T T T T T T T T T T Teach Unacceptable * Pairs of bargraph display segments flash for three seconds to indicate low T T T contrast. 0.8 seconds * Sensor returns to TEACH 1st sensing condition. T T T T T T T T T T T T T T T T T > 2 seconds T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T 4 P/N 122928 rev. C T T T T T T T T T T T T T T T T T Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 T T T T T T T T T T threshold midway between taught conditions Output OFF R58 ExpertTM Registration Mark Sensors Output ON Position adjusted by Manual Adjust Condition of Longer Duration Dynamic TEACH Condition of Shorter Duration Dynamic TEACH is used to configure sensitivity during actual sensing conditions, when looking for a mark against its background condition. The R58E takes multiple samples of the registration mark against its background material and automatically positions the threshold at the optimum level. See Figure 2. The registration mark must be presented at least two times during Dynamic TEACH. Sensor positions threshold midway between taught conditions Output OFF Output ON Position adjusted by Manual Adjust When Dynamic TEACH is used, the Output ON state will be the shorter duration (smaller) event sensed, and LO/DO will be set accordingly. To change the output state, change to either LO or DO in SETUP mode, or pulse the remote line three times (see page 8). Figure 3.Dynamic TEACH (Light or Dark Operate, depending on the sensing condition shown) Bargraph Display Segment* Relative Contrast / Recommendation 6 to 8 Excellent: Very stable operation. 4 to 5 Good: Minor sensing variables will not affect sensing reliability. 2 to 3 Low: Minor sensing variables may affect sensing reliability. 1 Poor: Consider an alternate sensing scheme. Maximum Feed Rate Darkest Single Most Light Maximum Feed Rate in mm/sec. = (registration mark width in mm - 1.2) / 0.002 (no signal) (saturated taught Procedure Access TEACH Mode Push Button Teach Sensing Conditions signal) Example with a 5 mm registration mark: Maximum Feed Rate = (5 mm - 1.2) / 0.002 = 1900 mm/sec. Dynamic TEACH and Manual Adjust NOTE: High contrast relates directly to sensing reliability; high-contrast sensing applications are most tolerant of sensing variables (e.g., web flutter or variations in registration mark color and print density). Return to RUN Mode point NOTE: Registration marks narrower than the 1.2 mm sensing image width can be detected at feed rates less than 600 mm/sec, but the contrast will be reduced, due to averaging of the background and the registration mark. *Following TEACH Sensing window size In order to optimize performance and ensure that adjusted by all LED color and gain combinations Manual Adjust are evaluated during Dynamic TEACH, the registration mark must encompass the 1.2 mm dimension of the 1.2 mm x 3.8 mm sensing image for at least 0.002 seconds. Therefore, the Output OFF Output ON Output OFF maximum feed rate can be determined with the following formula: * Press and hold the Dynamic push button for > 2 seconds. Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the "+" and "-" buttons. Each click translates to 1/2 segment on the bargraph display. For best sensing reliability, the light and register equally distant from the switchpoint on T dark conditions Tshould T T T T the bargraph display. T T T T Remote Line TT * Hold the remote line low for > 2 seconds. TT TT TT TT flash T TT T TLO T Tand DO: Alternately Output: OFF T T TT TT TT T T * Continue to hold the remote TT line low. * Present sensing conditions (present registration mark >>22seconds seconds at least twice). T TT * Release remote line/switch. T TT T T Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 TT 0.8 0.8seconds seconds T T TT TT TT T TT T T T T T T T T T T Teach TT TT TT TT TTAccepted TT flashes TT TT segment TT T Bargraph T Tdisplay * one for three seconds to indicate T T contrast T T contrast T T table above). relative (see * Sensor enters RUN mode. TT TT Green LO and DO: Alternately flash Green TT TT Output: OFF TT T T T T T Bargraph display: OFF T TRemains T T TT T T Result Bargraph display: Goes OFF TT > 2 seconds TT * Release the Dynamic push button. T 0.8 seconds T * Continue to hold Dynamic push button. * Present sensing conditions (present registration mark at least twice). T TT TT TT TT TT TT TT TT TTeach TT Unacceptable T * Pairs of bargraph display segments flash in unison for three seconds to warn ofTT unacceptably low TT TT TT TT contrast. TT TT * Sensor changing settings. TT returns TT TTto RUN TT mode TT without TT P/N 122928 rev. C 5 R58 ExpertTM Registration Mark Sensors SETUP Mode SETUP mode is used to configure discrete sensor output response for: * Light or Dark Operate * 30-millisecond pulse stretcher (OFF-delay), if required * 30-millisecond ON-delay, if required. It is also used to disable one or more sensing beam colors, to force the sensor to use a particular color. It will be necessary to access SETUP mode only if the settings which result from TEACH mode configuration are not the settings required for the application or if a delay is required. The status LEDs indicate the output response configuration when the sensor is in RUN mode, as shown in Figure 4. Change the output response settings or disable sensing beam color(s) as shown in the table on page 7. NOTE: If SETUP mode programming is interrupted and remains inactive for 60 seconds, the sensor returns to RUN mode with the most recent settings (i.e., exits and saves current selection). LO No delay DO No delay LO OFF-delay DO OFF-delay LO ON-delay DO ON-delay LO OFF-delay ON-delay DO OFF-delay ON-delay Single-Pulse or Dynamic Push Button Double-Pulse or Static Push Button Increment or decrement through the 8 possible setting combinations Figure 4. Output response configuration options All Colors Red Green Double-Pulse or Static Push Button Blue Red and Green Red and Blue Green and Blue Single-Pulse or Dynamic Push Button Increment or decrement through the 7 possible setting combinations Figure 5. LED color configuration options 6 P/N 122928 rev. C Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 R58 ExpertTM Registration Mark Sensors SETUP Configuration Procedure Push Button Select LO/DO and Delay Settings (see Figure 4) Enter SETUP Mode 0.04 sec. "click" 0.8 sec. 0.04 sec. "T" 0.8 sec. * Press and hold both T push buttons > 2 seconds. * Double-pulse the remote line. T T * Release push buttons. T T T T T T LO/DO Setting Shortcut Enter Sensing Beam Color Select Mode (from SETUP Mode) Enable/Disable Sensing Beam Colors (see Figure 5) * 8-Segment display turns OFF. * Sensor is in SETUP mode. T T * Wait > 8 seconds. * Sensor is ready to select a new setting combination. T 0.8 seconds * Click Static (-) or Dynamic (+) push button to toggle between choices:Dynamic (+) -- increment Static (-) -- decrement > 2 seconds T T T T T or T * Enter sequential pulses to toggle T between choices: T Single-pulse -- increment Double-pulse --T decrement T T T TT T T T T Return to SETUP/RUN Mode Result Remote Line T T T * Not available using push buttons. T T TT T TT T T T T T T T T T T T * Then press and hold both push buttons > 2 seconds to return to RUN mode. T T T T T T T T T T T T T 0.8 seconds T the T T T T * Press and hold Static (-) push button > 2 seconds to return to SETUP mode. T T toggles T between LO/DO settings seconds in RUN mode. on-the-fly, and 0.8 continues T T or T T TT T T T T T T T TT T T T T 0.8 seconds T T T T T T RUN mode, three-pulse the * Sensor T T T T 0.8 seconds T T T T T T T T T T T T T T T T T T T T T T T T > 2 seconds T T T TT four-pulse T T > 2 hold seconds * From SETUP mode, press and * From SETUP mode, > 2TTseconds T T T TT TT TT T Dynamic (+) pushT button > 2 seconds. remote T Tline. T T T T T T T T T T T T > 2 seconds T T T * From remote line. T * Click Static (-) or Dynamic (+) push button to toggle between choices:Dynamic (+) -- increment Static (-) -- decrement T T TT T or * Sensor steps between LO/DO and Delay setting combinations, as shown in Figure 4. T T T T TT T TT T T T T T T T T TT T TT TT T T T T T T T T T sequential pulses to toggle T * Sensor stepsTbetween possible T T T T T T T T T T T T T T T * Sensor displays currently selected sensing beam Tcolor combinations, as shown in T Figure 5. T * Visible T Tsensing beam also provides indication of T T T T T sensing T T T enabled beam color(s). TT * Enter between choices: T T T T Single-click -- increment T T TT T T TT TT T Double-click -- decrement sensing beam color combinations, as shown in Figure 5.* T T T TVisible * sensing beam also provides indication of T T T T T sensing T T T enabled beam color(s). T T T T T T T TT T TTT T TT T T T T T T T T T 0.8 seconds T T T T T T T T T T TT orT T T T T T T T T T T T T TT T T T T T TT T T T T T T T T T T T T T T T T T T T T * Four-pulse the remote line to return to * Sensor returns0.8toseconds RUN mode with new settings. 0.8 seconds T T T T > 2 secondsSETUP mode. * These steps will Treturn to RUN mode from both 0.8 seconds T T T T T T T T > 2 seconds TT T T SETUP modes. T T T T T T T T > 2 seconds T * Or wait > 60 seconds. T T T T * Or wait > 60 seconds. T T T T T T T T 2 secondsT toT T T T T T T * Hold the remote line low > > 2 seconds return to RUN mode. T T T TT T T T TT T T T T TT T T T T T T T T TT T T T TT T T T T T T T T T T T *If the new color setting has only one sensing beam color enabled, the sensor will switch to that color for sensing. T T T T T T active T T to configuration; T T If the new color setting has multiple sensing beam colorsT enabled, the sensor will use theT colorT that was prior the T following T T next T TEACH procedure, it will T T T T T T T select the enabled sensing beam color that has the greatest contrast. T T T Banner Engineering Corp. * Minneapolis, MN U.S.A T T www.bannerengineering.com * Tel: 763.544.3164 T T T T TT T T T T T T T T T T T T T T T T TT T T T TT T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T TT T T T T T T P/N 122928 rev. C 7 T T T T T T T T T T R58 ExpertTM Registration Mark Sensors T T T T T 0.8 seconds Push Button Enable/Disable (Lockout) T T T T T T Cap In addition to its configuration function, the remote input may be used to disable the push T T buttons for security. Disabling the push buttons prevents unauthorized adjustment of the configuration settings. Connect the gray wire of the sensor as described on page 3, and fourpulse to either enable or disable the push buttons (0.04 sec. "T" 0.8 sec.): > 2 seconds T T Lens T 10 p 3 mm Surface of Material T NOTE: Push buttons can be disabled/enabled from the remoteT line only. T T T T T T T Lens T Installation Notes The R58E includes a total of eight size M5 threaded holes T used T for mounting T T (see dimension T T drawing on page 11). These threaded holes are positionedT to match T the mounting T T hole T patterns common to other registration mark sensors. The R58E includes four M5 x 0.8 x 6 mm stainless steel cap screws and a hex key wrench. Cap 10 p 3 mm Figure 6. R58E lens positions T The R58E T T be mounted T T withinT3 The R58E must T focus is 10 mm T(0.39") from the lensT surface. mm (0.12") of this distance from the surface of theTmaterialT for reliable sensing T T T T (Figure 6). Consider the following when mounting the R58E: * Whenever possible, it is a good idea to sense a web material at a location where it passes over a tension bar or roller, to minimize the adverse effects of web "flutter" or sag (Figure 7). * When sensing a registration mark on a reflective (shiny) material, mount the R58E at an angle which places the lens centerline at approximately 15 off perpendicular to the material's surface (Figure 8). This "skew angle" will minimize strong direct reflections (which tend to overwhelm the sensor), and allow the sensor to discern the relatively small optical contrast offered by differences in colors. * Clear materials are poor reflectors of light. When sensing a mark printed on a clear material (e.g., a clear poly web), position a reflective surface directly behind the clear material to return light to the R58E. The printed mark, regardless of its color, then becomes the dark condition, as it blocks the light from reaching the reflective surface. Most clear materials are also shiny; it is important to include a 15 skew angle when sensing clear materials (Figure 8). R58E 90 Focus Distance 10.0 mm (0.39") Opaque, Non-reflective Web Material Roller or Tension Bar Mount the R58E Perpendicular to non-reflective (matte) materials Figure 7.Mounting for sensing opaque nonreflective materials Approximately 15 R58E Lens Location The lens may be installed at either of two lens ports (see Figure 6). The lens and the lens port cap are both threaded and may be exchanged by hand; no tools are required. The lens and cap both include an o-ring seal. Transparent or Opaque Reflective Web Material NOTE: The lens port cap must be installed on the unused port for reliable operation. Fully seat the lens cap to ensure a liquid-tight seal. Focus Distance 10.0 mm (0.39") Roller or Tension Bar Mount the R58E at approximately 15 from perpendicular to transparent and opaque reflective materials Figure 8.Mounting for sensing opaque reflective and transparent materials 8 P/N 122928 rev. C Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 R58 ExpertTM Registration Mark Sensors Specifications Supply Voltage and Current 10 to 30V dc (10% max. ripple); Supply current (exclusive of load current): 75 mA @ 10V dc 35 mA @ 30V dc Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration Outputs are bipolar: one current sourcing (PNP) and one current sinking (NPN) open-collector transistor Output Rating 100 mA max. (each output) OFF-state leakage current: NPN < 200 microamps; PNP < 10 microamps (see Application Note 1) NPN saturation: < 1.6V @ 100 mA PNP saturation: < 3V @ 100 mA Output Protection Circuitry Protected against false pulse on power-up and continuous overload or short-circuit of outputs. Output Response Time 50 microseconds Repeatability 15 microseconds Tri-Color LED Sensing Image Rectangular: 1.2 mm x 3.8 mm (0.05" x 0.15") at 10 mm (0.39") from face of lens; image oriented either parallel or perpendicular to sensor length, depending on model (see page 1). Red: 636 nm Green: 525 nm Blue: 472 nm Adjustments Using push buttons ("+" Dynamic and "-" Static): Manually adjust discrete output switchpoint using "+" or "-" buttons Dynamic TEACH (teach on-the-fly) sensitivity adjustment Static TEACH sensitivity adjustment Light operate/Dark operate OFF-delay/ON-delay Sensing beam color enable/disable Using Remote TEACH input (gray wire): Dynamic TEACH (teach on-the-fly) sensitivity adjustment Static TEACH sensitivity adjustment Light operate/Dark operate OFF-delay/ON-delay Sensing beam color enable/disable Disable push buttons for security Indicators 8-segment Bargraph display: Red signal strength indicator relative to taught signal level; higher segment number for higher sensing contrast Light Operate: Green OFF-Delay: Green Dark Operate: Green ON-Delay: Green Outputs Conducting: Yellow Power/Run Mode: Green Construction Zinc alloy die-cast and steel housing with black painted finish and o-ring sealed lens and lens port cap. Lens: Acrylic Lens port cap and lens holder: ABS Push buttons: Thermoplastic elastomer Labels: Polycarbonate Environmental Rating IEC IP67; NEMA 6 Connections PVC-jacketed 5-conductor 2 m (6.5') or 9 m (30') attached cable with internal strain relief, integral 5-pin Euro-style QD fitting, or 150 mm (6") pigtail with 5-pin Euro-style QD fitting. Mating QD cordsets are purchased separately. See Quick-Disconnect cordsets on page 10. Operating Conditions Temperature: -10 to +55 C (+14 to 131 F) Storage Temperature: -20 to +80 C (-4 to +185 F) Maximum Relative Humidity: 90% at 50 C (non-condensing) Vibration and Mechanical Shock All models meet IEC 68-2-6 and IEC 68-2-27 testing criteria. Application Notes 1. NPN OFF-state leakage current is < 200 A for load impedances > 3k or optically isolated loads. For load current of 100 mA, leakage is < 1% of load current. 2. Do not mount the sensor directly perpendicular to shiny surfaces; position it at approximately a 15 angle in relation to the sensing target (see page 8). 3. Minimize web or product "flutter" whenever possible to maximize sensing reliability. Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 NOTE: 1 second delay on power-up; outputs do not conduct during this time. P/N 122928 rev. C 9 R58 ExpertTM Registration Mark Sensors Dimensions 4 X .4 mm (0.02") 10.7 mm (0.42") 30.0 mm (1.18") 2 X 8.5 mm (0.33") cable or pigtail QD 5.0 mm (0.20") 2 X 3.2 mm (0.12") 2 X 39.0 mm (1.54") 2 X 28.0 mm (1.10") 4 X M5 X 0.8 ISO-H 9.5 mm deep, max. torque 45 in./lbs. O 21.0 mm (O 0.83") 58.9 mm (2.32") 2 X 40.0 mm (1.57") 30.0 mm (1.18") 4 X 0.4 mm (0.02") 15.0 mm (0.59") 15.0 mm (0.59") 15.0 mm (0.59") 80.1 mm (3.15") 15.0 mm (0.59") 43.0 mm (1.69") 28.0 mm (1.10") 4 X M5 X 0.8 ISO-H 7 mm deep M12 X 1 21.0 mm (0.83") 15.0 mm (0.59") 20 mm (0.79") 4.5 mm (0.18") Hookups Cabled Models bn Quick-Disconnect Models bn + 10-30V dc - bu wh wh Load bk + 10-30V dc - bu bk Load Load Load gy gy Remote Teach Remote Teach Accessories Quick-Disconnect Cordsets Style 5-pin Euro-style straight, with shield Model MQDEC2-506 MQDEC2-515 MQDEC2-530 10 P/N 122928 rev. C Length 2 m (6.5') 5 m (15') 9 m (30') Dimensions Pinout o 15 mm (0.6") 44 mm max. (1.7") M12 x 1 White Brown Blue Black Gray Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 R58 ExpertTM Registration Mark Sensors Accessory Mounting Brackets * 15 offset bracket * 12-gauge stainless steel SMB55A * Flat-mount bracket * 12-gauge stainless steel SMB55F 24.1 mm (0.95") 2.6 mm (0.10") 4 x R 6.4 mm (0.25") 11.4 mm (0.45") 13.3 mm (0.53") 12.7 mm (0.50") 15.2 mm (0.60") 82.6 mm (3.25") 8 x R 3.3 mm (0.13") 24.8 mm (0.98") 2 x 12.4 mm (0.49") 2 x 5.6 mm (0.22") 2 x 7.6 mm (0.30") 5.4 mm (0.21") 25.4mm (1.00") 12 X R 2.6 mm (0.10") CL 27.9 mm (1.10") 50.8 mm (2.00") * Right-angle bracket * 12-gauge stainless steel SMB55RA 5.4 mm (0.21") SMB55S * 15 offset bracket * 12-gauge stainless steel 12 X R 2.6 mm (0.10") 25.4mm (1.00") CL 2 x 12.4 mm (0.49") 24.8 mm (0.98") 27.9 mm (1.10") 50.8 mm (2.00") 2 x 7.6 mm (0.30") 2 x 5.6 mm (0.22") 24.1 mm (0.95") 2.6 mm (0.10") 11.4 mm (0.45") 15.2 mm (0.60") 4 x R6.4 mm (0.25") 13.3 mm (0.53") 12.7 mm (0.50") 8 x R 3.3 mm (0.13") Replacement Lens Model UC-R55 Description Replacement lens for R58E Banner Engineering Corp. * Minneapolis, MN U.S.A www.bannerengineering.com * Tel: 763.544.3164 P/N 122928 rev. C 11 R58 ExpertTM Registration Mark Sensors WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied. P/N 122928 rev. C Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN USA 55441 * Phone: 763.544.3164 * www.bannerengineering.com * Email: sensors@bannerengineering.com