Printed in USA 03/09 P/N 122928 rev. C
R58E Series Expert ™ Registration Mark Sensors
Registration Mark Sensor with Three-Color Light Source
WARNING . . . Not To Be Used for Personnel Protection
Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death.
These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or
malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet
OSHA, ANSI and IEC standards for personnel protection.
Features
Ultra-fast 10 kHz switching frequency•
Red, green, and blue LEDs evaluated during TEACH to optimize application contrast, •
with the best color automatically selected by the sensor; sensing beam colors also
may be individually disabled
Outstanding color contrast sensitivity; detects 16 levels of gray scale•
Smart gain-control algorithm to maximize performance in low-contrast or high-gloss •
applications
Easy-to-set, automatic • Expert-style configuration options include Static and Dynamic
TEACH, plus Manual Adjust for fine tuning
Easy-to-read 8-segment bargraph display indicator for TEACH and signal strength •
readout, plus indicators for continuous readout of output status and setup
Fixed-convergent sensing at 10 mm ±3 mm (0.39" ±0.12")•
Rectangular 1.2 mm x 3.8 mm (0.05" x 0.15") sensing image at 10 mm (0.39") from •
the lens
Parallel or perpendicular sensing image, depending on model (see below)•
Rugged zinc alloy die-cast housing with high-quality acrylic lens suitable for food •
processing applications; rated IP67, NEMA 6
Easy selection of Light/Dark Operate (LO/DO), 30 ms pulse stretcher (OFF-delay), •
and 30 ms ON-delay, via push buttons or a remote input wire
Models
* 9 m cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., R58ECRGB1 W/30).
A model with a QD connector requires a mating cable; see page 10.
Models Cable* Focus Supply Voltage Output Type Sensing Image Orientation
R58ECRGB1 5-wire 2 m (6.5')
10 mm
(0.39") 10 to 30V dc Bipolar
NPN/PNP
R58ECRGB1Q8 5-pin Euro-style integral QD
R58ECRGB1Q 5-pin Euro-style QD pigtail
R58ECRGB2 5-wire 2 m (6.5')
R58ECRGB2Q8 5-pin Euro-style integral QD
R58ECRGB2Q 5-pin Euro-style QD pigtail
Parallel to sensor length
Perpendicular to sensor length
Parallel to sensor length
Perpendicular to sensor length
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
2 P/N 122928 rev. C
R58 Expert
™
Registration Mark Sensors
Overview
R58 Expert (R58E) sensors offer maintenance-free solid-state reliability for typical color
contrasts found in product and material registration applications. Fast 50-microsecond sensing
response produces excellent registration repeatability, even in ultra-high-speed applications.
This fast response, coupled with the small 1.2 x 3.8 mm (0.05" x 0.15") sensing image, allows
the detection of even small and inconspicuous registration marks.
R58E sensors feature TEACH mode sensitivity adjustment by presenting two sensing
conditionstothesensor.TEACHmodehastwooptions:StaticTEACHandDynamicTEACH.
Static TEACH is used to position the two sensing conditions individually. Dynamic TEACH
provides a means for teaching a series of conditions on-the-fly; the R58E samples the sensing
events and automatically sets the switchpoint between the lightest and darkest conditions. The
sensor then determines which sensing condition is present for the shortest time and assigns
the Output ON condition to that event (therefore, LO/DO selection is automatic). The LO/DO
setting can then be reversed in SETUP mode.
The sensor uses a tri-color LED during either teach process and automatically selects a
red, green, or blue sensing beam, based on the contrast between the registration mark and
its background. For applications where the user wishes to select the sensing beam color,
individual colors may be enabled/disabled in SETUP mode.
Sensitivity may be fine-tuned at any time by simply clicking the “+” or “-” buttons on the
sensor. The eight-element bargraph display clearly displays the relative received signal
strength.
The discrete bipolar (one NPN and one PNP) outputs may be configured in SETUP mode to
include a 30-millisecond ON-delay and/or OFF-delay, if required.
TEACH and SETUP configuration may be accomplished either by using the push button on
the sensor, or by supplying input pulses via the remote TEACH input. The push buttons may
be diabled via the remote input.
The construction of the R58E is extremely robust, with a die-cast metal housing, plastic optics,
and IP67 and NEMA 6 leakproof design for harsh sensing environments.
Figure 1. Sensor features
Power LED
Static (-)
Push Button
Output LED
Dynamic (+)
Push Button
OFF-Delay
LED
Dark
Operate
(DO) LED
Light
Operate
(LO) LED
8-Segment
Bargraph
Display
ON-Delay
LED
Switchpoint
P/N 122928 rev. C 3
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
R58 Expert
™
Registration Mark Sensors
LED Indicates
Power ON Green: RUN mode
OFF: TEACH or SETUP mode
Output ON Yellow: Output is conducting, or TEACH Output ON condition
OFF: Output is not conducting, or TEACH Output OFF condition
Light Operate ON Green: Light Operate (LO) operation
Dark Operate ON Green: Dark Operate (DO) operation
OFF-Delay ON Green: 30 ms pulse stretcher (OFF-delay) is active
OFF: No OFF-delay
ON-Delay ON Green: 30 ms ON-delay is active
OFF: No ON-delay
8-Segment Bargraph
Display
ON Red: RUN mode — Indicates signal strength with respect to the
sensing threshold (switchpoint); higher segment number for
higher sensing contrast
TEACH mode — Indicates relative contrast
SETUP mode — Displays sensing beam LED color (see
Figure 5)
OFF: TEACH or SETUP mode — Sensor configuration active
Sensor Configuration
The R58E is pre-set to power up in RUN mode and sense the most recently taught registration
mark. The sensitivity of the R58E may be quickly optimized by using one of two available
TEACHmodes:StaticTEACHorDynamicTEACH.
•Static TEACH: Both the Output ON and Output OFF conditions are presented, and
sensitivity can be adjusted manually via the push buttons.
•Dynamic TEACH: The registration mark is presented during actual sensing conditions, and
the sensitivity can be adjusted manually via the push buttons.
Remote TEACH
The sensor may be configured either via its push buttons, or via a remote switch. Remote
configuration also may be used to enter SETUP mode to set ON- and OFF-delay, and to
disable the push buttons to prevent unauthorized adjustment of the configuration settings.
To access this feature, connect the gray wire of the sensor to 0V dc, with a remote switch
between the sensor and 0V dc.
Configuration is accomplished by following the sequence of input pulses (see following
procedures). The duration of each pulse (corresponding to a push button “click”), and the
periodbetweenmultiplepulses,aredenedas“T”:
0.04 seconds ≤ “T” ≤ 0.8 seconds
Status Indicators
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
4 P/N 122928 rev. C
R58 Expert
™
Registration Mark Sensors
Static TEACH
In Static TEACH mode, the sensor learns two sensing conditions after each is presented one
time. The sensor automatically positions the switchpoint midway between the two conditions.
See Figure 3.
NOTE:ThesensorwillreturntoRUNmodeifeitherTEACHconditionisnotregisteredwithin
60 seconds. TEACH mode may be cancelled by pressing and holding the Static push
button for ≥ 2 seconds. In either case, the sensor will revert to the previous conditions
taught (i.e., exit without save).
Static TEACH and Manual Adjust
Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the “+”
and “-” buttons. Each click translates to 1/2 segment on the signal strength bargraph display.
For best sensing reliability, both sensing conditions should register equally distant from the
switchpoint on the signal strength bargraph display.
Sensor positions
threshold midway
between taught conditions
Sensor positions
threshold midway
between taught conditions
Darkest
(no signal)
Most Light
(saturated
signal)
Single
taught
point
Sensing window size
adjusted by
Manual Adjust
Output OFF Output OFF
Output OFF
Output ON
Output ON
Condition of
Longer Duration
Condition of
Shorter Duration
Position
adjusted by
Manual Adjust
Output OFF Output ON
2nd Taught
Condition
1st Taught
Condition
Position
adjusted by
Manual Adjust
Figure 2. Static TEACH (Light Operate shown)
Procedure
Result
Push Button
0.04 sec. ≤ “click” ≤ 0.8 sec.
Remote Line
0.04 sec. ≤ “T” ≤ 0.8 sec.
Access TEACH
Mode
•PushandholdtheStatic
push button for
> 2 seconds.
•Noactionrequired;sensor
is ready for the 1st sensing
condition.
(push button only)
LO and DO: Alternately flash Green
Output: ON Yellow (indicating ready to teach 1st sensing condition)
Bargraph display: Goes OFF
Teach 1st Sensing
Condition
•Presentthe1stsensing
condition.
•“Click”theStaticpush
button.
•Presentthe1stsensing
condition.
•Single-pulsetheremoteline.
•Waitatleast0.8seconds.
LO and DO: Alternately flash Green
Output: OFF (indicating ready to teach 2nd sensing condition)
Bargraph display: Remains OFF
Teach 2nd Sensing
Condition
•Presentthe2ndsensing
condition.
•“Click”theStaticpush
button.
•Presentthe2ndsensing
condition.
•Single-pulsetheremoteline.
Teach Accepted
•Bargraphdisplayashesonesegmentforthreesecondstoindicate
relative contrast (see contrast table on page 5).
•SensorentersRUNmode.
Teach Unacceptable
•Pairsofbargraphdisplaysegmentsashforthreesecondstoindicatelow
contrast.
•SensorreturnstoTEACH1stsensingcondition.
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
P/N 122928 rev. C 5
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
R58 Expert
™
Registration Mark Sensors
Dynamic TEACH
Dynamic TEACH is used to configure sensitivity during actual sensing conditions, when
looking for a mark against its background condition. The R58E takes multiple samples of the
registration mark against its background material and automatically positions the threshold at the
optimum level. See Figure 2. The registration mark must be presented at least two times during
Dynamic TEACH.
WhenDynamicTEACHisused,theOutputONstatewillbetheshorterduration(smaller)
event sensed, and LO/DO will be set accordingly. To change the output state, change to either
LO or DO in SETUP mode, or pulse the remote line three times (see page 8).
Maximum Feed Rate
In order to optimize performance and ensure that all LED color and gain combinations
are evaluated during Dynamic TEACH, the registration mark must encompass the 1.2 mm
dimension of the 1.2 mm x 3.8 mm sensing image for at least 0.002 seconds. Therefore, the
maximumfeedratecanbedeterminedwiththefollowingformula:
Maximum Feed Rate in mm/sec. = (registration mark width in mm – 1.2) / 0.002
Example with a 5 mm registration mark:
Maximum Feed Rate = (5 mm – 1.2) / 0.002 = 1900 mm/sec.
NOTE:Registrationmarksnarrowerthanthe1.2mmsensingimagewidthcanbedetectedat
feed rates less than 600 mm/sec, but the contrast will be reduced, due to averaging of
the background and the registration mark.
Dynamic TEACH and Manual Adjust
Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the “+”
and “-” buttons. Each click translates to 1/2 segment on the bargraph display. For best sensing
reliability, the light and dark conditions should register equally distant from the switchpoint on
the bargraph display.
Procedure Result
Push Button Remote Line
Access
TEACH Mode
•Pressandholdthe
Dynamic push button
for > 2 seconds.
•Holdtheremotelinelow
for > 2 seconds.
LO and DO: Alternately flash Green
Output: OFF
Bargraph display: Goes OFF
Teach Sensing
Conditions
•ContinuetoholdDynamic
push button.
•Presentsensingconditions
(present registration mark
at least twice).
•Continuetoholdtheremote
line low.
•Presentsensingconditions
(present registration mark
at least twice).
LO and DO: Alternately flash Green
Output: OFF
Bargraph display: Remains OFF
Return to RUN Mode
•ReleasetheDynamic
push button.
•Releaseremoteline/switch. Teach Accepted
•Bargraphdisplayashesonesegmentforthreesecondstoindicate
relative contrast (see contrast table above).
•SensorentersRUNmode.
Teach Unacceptable
•Pairsofbargraphdisplaysegmentsashinunisonforthreesecondsto
warn of unacceptably low contrast.
•SensorreturnstoRUNmodewithoutchangingsettings.
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
Bargraph
Display
Segment*
Relative Contrast /
Recommendation
6 to 8 Excellent: Very stable operation.
4 to 5 Good: Minor sensing variables
will not affect sensing reliability.
2 to 3 Low: Minor sensing variables
may affect sensing reliability.
1Poor: Consider an alternate
sensing scheme.
*Following TEACH
NOTE:Highcontrastrelatesdirectlytosensing
reliability; high-contrast sensing applications are
most tolerant of sensing variables (e.g., web flutter or
variations in registration mark color and print density).
Sensor positions
threshold midway
between taught conditions
Sensor positions
threshold midway
between taught conditions
Darkest
(no signal)
Most Light
(saturated
signal)
Single
taught
point
Sensing window size
adjusted by
Manual Adjust
Output OFF Output OFF
Output OFF
Output ON
Output ON
Condition of
Longer Duration
Condition of
Shorter Duration
Position
adjusted by
Manual Adjust
Output OFF Output ON
2nd Taught
Condition
1st Taught
Condition
Position
adjusted by
Manual Adjust
Figure 3. Dynamic TEACH (Light or Dark
Operate, depending on the sensing
condition shown)
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
6 P/N 122928 rev. C
R58 Expert
™
Registration Mark Sensors
SETUP Mode
SETUPmodeisusedtocongurediscretesensoroutputresponsefor:
• LightorDarkOperate
• 30-millisecondpulsestretcher(OFF-delay),ifrequired
• 30-millisecondON-delay,ifrequired.
It is also used to disable one or more sensing beam colors, to force the sensor to use a
particular color. It will be necessary to access SETUP mode only if the settings which result
from TEACH mode configuration are not the settings required for the application or if a delay
is required. The status LEDs indicate the output response configuration when the sensor is in
RUNmode,asshowninFigure4.
Change the output response settings or disable sensing beam color(s) as shown in the table
on page 7.
NOTE:IfSETUPmodeprogrammingisinterruptedandremainsinactivefor60seconds,
the sensor returns to RUN mode with the most recent settings (i.e., exits and saves
current selection).
Figure 4. Output response configuration options
LO
No delay
DO
No delay
LO
OFF-delay
DO
OFF-delay
LO
ON-delay
DO
ON-delay
LO
OFF-delay
ON-delay
DO
OFF-delay
ON-delay
Increment or decrement through the 8 possible setting combinations
Double-Pulse or
Static Push Button
Single-Pulse or
Dynamic Push Button
Figure 5. LED color configuration options
All Colors Red Green Blue Red and
Green
Red and
Blue
Green and
Blue
Increment or decrement through the 7 possible setting combinations
Double-Pulse or
Static Push Button
Single-Pulse or
Dynamic Push Button
P/N 122928 rev. C 7
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
R58 Expert
™
Registration Mark Sensors
SETUP Configuration
* If the new color setting has only one sensing beam color enabled, the sensor will switch to that color for sensing.
If the new color setting has multiple sensing beam colors enabled, the sensor will use the color that was active prior to configuration; following the next TEACH procedure, it will
select the enabled sensing beam color that has the greatest contrast.
Procedure
Result
Push Button
0.04 sec. ≤ “click” ≤ 0.8 sec.
Remote Line
0.04 sec. ≤ “T” ≤ 0.8 sec.
Enter
SETUP
Mode
•Pressandholdboth
push buttons
> 2 seconds.
•Double-pulsetheremoteline. •8-SegmentdisplayturnsOFF.
•SensorisinSETUPmode.
Select LO/DO and Delay
Settings (see Figure 4)
•Releasepushbuttons. •Wait>8seconds. •Sensorisreadytoselectanewsetting
combination.
•ClickStatic(–)orDynamic(+)
push button to toggle between
choices:Dynamic(+)—increment
Static (–) — decrement
•Entersequentialpulsestotoggle
betweenchoices:
Single-pulse — increment
Double-pulse — decrement
•SensorstepsbetweenLO/DOandDelaysetting
combinations,asshowninFigure4.
LO/DO Setting
Shortcut
•Notavailableusingpushbuttons. •FromRUNmode,three-pulsethe
remote line.
•SensortogglesbetweenLO/DOsettings
on-the-fly, and continues in RUN mode.
Enter Sensing Beam
Color Select Mode
(from SETUP Mode)
•FromSETUPmode,pressandhold
Dynamic (+) push button > 2 seconds.
•FromSETUPmode,four-pulsethe
remote line.
•Sensordisplayscurrentlyselectedsensingbeam
color combinations, as shown in
Figure 5.
•Visiblesensingbeamalsoprovidesindicationof
enabled sensing beam color(s).
Enable/Disable
Sensing Beam Colors
(see Figure 5)
•ClickStatic(–)orDynamic(+)
push button to toggle between
choices:Dynamic(+)—increment
Static (–) — decrement
•Entersequentialpulsestotoggle
betweenchoices:
Single-click — increment
Double-click — decrement
•Sensorstepsbetweenpossiblesensingbeam
color combinations, as shown in Figure 5.*
•Visiblesensingbeamalsoprovidesindicationof
enabled sensing beam color(s).
Return to
SETUP/RUN Mode
•Pressandhold
Static (–) push button
> 2 seconds to return
to SETUP mode.
•Four-pulsetheremotelinetoreturnto
SETUP mode.
•SensorreturnstoRUNmodewithnewsettings.
•ThesestepswillreturntoRUNmodefromboth
SETUP modes.
•Thenpressandhold
both push buttons
> 2 seconds to
return to RUN mode.
•Holdtheremotelinelow>2secondsto
return to RUN mode.
•Orwait>60seconds. •Orwait>60seconds.
or
or
or
or
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
8 P/N 122928 rev. C
R58 Expert
™
Registration Mark Sensors
Push Button Enable/Disable (Lockout)
In addition to its configuration function, the remote input may be used to disable the push
buttons for security. Disabling the push buttons prevents unauthorized adjustment of the
configuration settings. Connect the gray wire of the sensor as described on page 3, and four-
pulsetoeitherenableordisablethepushbuttons(0.04sec.≤“T”≤0.8sec.):
NOTE:Pushbuttonscanbedisabled/enabledfromtheremotelineonly.
Installation Notes
The R58E includes a total of eight size M5 threaded holes used for mounting (see dimension
drawing on page 11). These threaded holes are positioned to match the mounting hole
patterns common to other registration mark sensors. The R58E includes four M5 x 0.8 x 6 mm
stainless steel cap screws and a hex key wrench.
The R58E focus is 10 mm (0.39") from the lens surface. The R58E must be mounted within 3
mm (0.12") of this distance from the surface of the material for reliable sensing
(Figure6).ConsiderthefollowingwhenmountingtheR58E:
•Wheneverpossible,itisagoodideatosenseawebmaterialatalocationwhereitpasses
over a tension bar or roller, to minimize the adverse effects of web “flutter” or sag (Figure 7).
•Whensensingaregistrationmarkonareective(shiny)material,mounttheR58Eat
an angle which places the lens centerline at approximately 15° off perpendicular to the
material’s surface (Figure 8). This “skew angle” will minimize strong direct reflections (which
tend to overwhelm the sensor), and allow the sensor to discern the relatively small optical
contrast offered by differences in colors.
•Clearmaterialsarepoorreectorsoflight.Whensensingamarkprintedonaclearmaterial
(e.g., a clear poly web), position a reflective surface directly behind the clear material to
return light to the R58E. The printed mark, regardless of its color, then becomes the dark
condition, as it blocks the light from reaching the reflective surface. Most clear materials are
also shiny; it is important to include a 15° skew angle when sensing clear materials (Figure
8).
Lens Location
The lens may be installed at either of two lens ports (see Figure 6). The lens and the lens port
cap are both threaded and may be exchanged by hand; no tools are required. The lens and
cap both include an o-ring seal.
NOTE:Thelensportcapmustbeinstalledontheunusedportforreliableoperation.Fullyseat
the lens cap to ensure a liquid-tight seal.
Cap
Lens
10 p 3 mm
Lens
Cap
10 p 3 mm
Surface of
Material
Figure 6. R58E lens positions
90º
Roller or
Tension Bar
Opaque,
Non-reflective
Web Material
Focus Distance
10.0 mm (0.39")
R58E
Mount the R58E Perpendicular to
non-reflective (matte) materials
Approximately 15
º
Focus Distance
10.0 mm (0.39")
Mount the R58E at approximately 15
°
from perpendicular to
transparent and opaque reflective materials
Roller or
Tension Bar
Transparent or
Opaque Reflective
Web Material
R58E
Figure 7. Mounting for sensing opaque non-
reflective materials
Figure 8. Mounting for sensing opaque
reflective and transparent materials
T T T T
T
T
0.8 seconds
> 2 seconds
T T
TTT
T T
T T
T T
T
TT T
TT T T
T T
T T
T
T
T T
T T
TT T
TT
T
T T T
T T
TTT T
TT
T
TT T T
T T
P/N 122928 rev. C 9
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
R58 Expert
™
Registration Mark Sensors
Supply Voltage and Current 10 to 30V dc (10% max. ripple);
Supply current(exclusiveofloadcurrent):75mA@10Vdc
35mA@30Vdc
Supply Protection Circuitry Protected against reverse polarity and transient voltages
Output Configuration Outputsarebipolar:onecurrentsourcing(PNP)andonecurrentsinking(NPN)open-collectortransistor
Output Rating 100 mA max. (each output)
OFF-state leakage current: NPN < 200 microamps; PNP < 10 microamps (see Application Note 1)
NPN saturation:<1.6V@100mA
PNP saturation:<3V@100mA
Output Protection Circuitry Protected against false pulse on power-up and continuous overload or short-circuit of outputs.
Output Response Time 50microseconds NOTE:1seconddelayonpower-up;outputsdonotconductduringthistime.
Repeatability 15 microseconds
Tri-Color LED
Sensing Image
Rectangular:1.2mmx3.8mm(0.05"x0.15")at10mm(0.39")fromfaceoflens;imageorientedeitherparallelor
perpendicular to sensor length, depending on model (see page 1).
Red: 636 nm Green: 525 nm Blue:472nm
Adjustments Using push buttons (“+” Dynamic and “-” Static):
Manually adjust discrete output switchpoint using “+” or “-” buttons
Dynamic TEACH (teach on-the-fly) sensitivity adjustment
Static TEACH sensitivity adjustment
Light operate/Dark operate
OFF-delay/ON-delay
Sensing beam color enable/disable
Using Remote TEACH input (gray wire):
Dynamic TEACH (teach on-the-fly) sensitivity adjustment
Static TEACH sensitivity adjustment
Light operate/Dark operate
OFF-delay/ON-delay
Sensing beam color enable/disable
Disable push buttons for security
Indicators 8-segment Bargraph display: Red signal strength indicator relative to taught signal level; higher segment number for
higher sensing contrast
Light Operate: Green OFF-Delay: Green
Dark Operate: Green ON-Delay: Green
Outputs Conducting: Yellow Power/Run Mode: Green
Construction Zinc alloy die-cast and steel housing with black painted finish and o-ring sealed lens and lens port cap.
Lens: Acrylic Lens port cap and lens holder: ABS
Push buttons: Thermoplastic elastomer Labels: Polycarbonate
Environmental Rating IEC IP67; NEMA 6
Connections PVC-jacketed 5-conductor 2 m (6.5') or 9 m (30') attached cable with internal strain relief, integral 5-pin Euro-style
QD fitting, or 150 mm (6") pigtail with 5-pin Euro-style QD fitting. Mating QD cordsets are purchased separately. See
Quick-Disconnect cordsets on page 10.
Operating Conditions Temperature:−10°to+55°C(+14°to131°F)
Storage Temperature: −20°to+80°C(−4°to+185°F)
Maximum Relative Humidity: 90% at 50° C (non-condensing)
Vibration and
Mechanical Shock
All models meet IEC 68-2-6 and IEC 68-2-27 testing criteria.
Application Notes 1. NPN OFF-state leakage current is < 200 μA for load impedances > 3kΩ or optically isolated loads.
For load current of 100 mA, leakage is < 1% of load current.
2. Do not mount the sensor directly perpendicular to shiny surfaces; position it at approximately a 15° angle in relation
to the sensing target (see page 8).
3. Minimize web or product “flutter” whenever possible to maximize sensing reliability.
Specifications
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
10 P/N 122928 rev. C
R58 Expert
™
Registration Mark Sensors
Dimensions
Cabled Models
Hookups
Quick-Disconnect Models
bn
wh
bu
+
–
bk Load
Load
10-30V dc
Remote Teach
gy
bn
wh
bu
+
–
bk Load
Load
10-30V dc
Remote Teach
gy
2 X 39.0 mm
(1.54") 2 X 28.0 mm
(1.10")
4 X M5 X 0.8 ISO-H
9.5 mm deep,
max. torque 45 in./lbs.
2 X 40.0 mm
(1.57")
4 X 0.4 mm
(0.02")
30.0 mm
(1.18")
4 X .4 mm
(0.02")
15.0 mm
(0.59")
15.0 mm
(0.59")
15.0 mm
(0.59")
15.0 mm
(0.59")
15.0 mm
(0.59")
43.0 mm
(1.69")
28.0 mm
(1.10")
4.5 mm
(0.18")
20 mm
(0.79")
21.0 mm
(0.83")
4 X M5 X 0.8 ISO-H
7 mm deep M12 X 1
Ø 21.0 mm
(Ø 0.83")
30.0 mm
(1.18")
5.0 mm
(0.20")
80.1 mm
(3.15")
58.9 mm
(2.32")
10.7 mm
(0.42")
2 X 8.5 mm
(0.33")
cable or pigtail QD
2 X 3.2 mm
(0.12")
Quick-Disconnect Cordsets
Style Model Length Dimensions Pinout
5-pin
Euro-style
straight, with
shield
MQDEC2-506
MQDEC2-515
MQDEC2-530
2 m (6.5')
5 m (15')
9 m (30')
White
Blue
Black
Brown
Gray
M12 x 1
ø 15 mm
(0.6")
44 mm max.
(1.7")
Accessories
P/N 122928 rev. C 11
Banner Engineering Corp.•Minneapolis,MNU.S.A
www.bannerengineering.com•Tel:763.544.3164
R58 Expert
™
Registration Mark Sensors
Replacement Lens
Model Description
UC-R55
Replacement lens for R58E
Accessory Mounting Brackets
SMB55A •15°offsetbracket
•12-gaugestainlesssteel SMB55F •Flat-mountbracket
•12-gaugestainlesssteel
SMB55RA •Right-anglebracket
•12-gaugestainlesssteel SMB55S •15°offsetbracket
•12-gaugestainlesssteel
8 x R 3.3 mm
(0.13")
12.7 mm
(0.50")
15.2 mm
(0.60")
11.4 mm
(0.45") 13.3 mm
(0.53")
24.1 mm
(0.95")
2.6 mm
(0.10")
2 x 12.4 mm
(0.49")
27.9 mm
(1.10")
C
L
2 x 5.6 mm
(0.22")
2 x 7.6 mm
(0.30")
12 X R 2.6 mm
(0.10")
5.4 mm
(0.21")
50.8 mm
(2.00")
25.4mm
(1.00")
24.8 mm
(0.98")
4 x R6.4 mm
(0.25")
2 x 12.4 mm
(0.49")
24.8 mm
(0.98")
27.9 mm
(1.10")
C
L
2 x 5.6 mm
(0.22")
2 x 7.6 mm
(0.30")
8 x R 3.3 mm
(0.13")
12.7 mm
(0.50")
15.2 mm
(0.60")
11.4 mm
(0.45") 13.3 mm
(0.53")
24.1 mm
(0.95")
12 X R 2.6 mm
(0.10")
5.4 mm
(0.21")
50.8 mm
(2.00")
25.4mm
(1.00")
2.6 mm
(0.10")
82.6 mm
(3.25")
4 x R 6.4 mm
(0.25")
BannerEngineeringCorp.,9714TenthAve.No.,Minneapolis,MNUSA55441•Phone:763.544.3164•www.bannerengineering.com•Email:sensors@bannerengineering.com
R58 Expert
™
Registration Mark Sensors
P/N 122928 rev. C
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp.
will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory
during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products.
This warranty is in lieu of any other warranty either expressed or implied.