Amphenol®
www.amphenol-industrial.com
SurLok Plus™
The SurLok Plus™ compression lug is a eld installable,
highly reliable alternative to common compression
lugs. Using industry standard crimp, screw, and busbar
termination options, thus eliminating the need to purchase
special torque tools.
Amphenol’s SurLok Plus™ is an environmentally sealed
version of our original SurLok™ but available in smaller
sizes, and features a quick lock and press- to-release design.
Incorporating the latest R4 RADSOK® Technology, SurLok
Plus™ is a compact, quick mating, and robust product line.
The RADSOK® high amperage contact technology utilizes
high tensile strength properties of a stamped and formed,
high conductivity alloy grid to produce low insertion forces
while maintaining a large conductive surface area.
The R4 version of the RADSOK® represents the culmination
of three years of research and development in laser welding
copper based alloys.
Features:
R4 RADSOK® Technology
IP67 rated
Touch Proof
Quick lock and press-to-release design
“Keyway” design to prevent incorrect mating
360° rotating plug
Various termination options (Threaded, Crimp, Busbar)
Compact robust design
IDS-80-1
For further information on your individual application requirements, contact: Amphenol Corporation
North America:
Amphenol Industrial Operations
180 N. Freeport Drive, Plant 4
Nogales, AZ 85621
Tel: (888) 364-9011
Fax: (520) 285-5134
Email: tech@amphenol-aio.com
Europe:
Amphenol Industrial Operations Europe
Via Barbaiana 5
1-20020 Lainate (MI) Italy
Tel: +39 02 93254.204
Fax: +39 02 93254.444
Email: info@amphenol-aio.com
Middle East:
Amphenol Middle East Enterprises FZE
Ofce C-37 PO Box 21107
Ajman Free Zone, UAE
Tel: +9 716-7422494
Fax: +9 716-7422941
Email: jhussain@amphenol-industrial.com
Asia:
Amphenol Technology (Zhuhai) Co., Ltd.
No. 63 Xin Han Road, San Zao Town
Jin Wan District, Zhuhai City, China 519040
Tel: +86 756-3989760
Fax: +86 756-3989768
Email: enquiry@amphenol-aio.com
The markets and applications for the SurLok Plus™ series
include but are not limited to the following:
• EV/HEV • Rail Mass Transit
• BMS/Energy Storage • Process Control/Automation
• Medical • Heavy Equipment
Technical Data
Contact Size
5.7mm (120A)
8.0mm (200A)
10.3mm (300A)
IP Rating IP 67
Current Rating 120A~300A Protection Touch Proof
Operating Voltage 1000V AC/DC Flammability UL 94-V0
Operating Temp -40°C to 125°C Locking Spring Locking
Size Plug Dimensions
A B C D
5.7mm 22.6 58.8 30 18
8.0mm 29 75.6 38.6 21.6
10.3mm 37.9 83.9 38.5 27
Size Panel Cut Out Dimensions
PA PB PC
5.7mm 18 14.4 Ø4.2 or M4
8.0mm 21 18.4 Ø4.2 or M4
10.3mm 22 21.1 Ø4.2 or M4
Product Series:
SurLok PlusPlug RADSOK® Size Applicable Cable Size Backshells Sealing Connector
Color
SLP P
A5.7mm
16 16mm² : 100 Amps
B W/ Backshells S
IP67 Sealed
(W/ Grommet
& O-Rings)
OOrange
25 25mm² : 120 Amps
B 8.0mm
35 35mm² : 150 Amps
BBlack
50 50mm² : 200 Amps
C 10.3mm 95 95mm² : 300 Amps
N
W/O Backshells
(For Overmolding
Only)
N
Non-Sealed
(W/O Grommet
& O-Rings)
RRed
D 12mm 12 120mm² : 400 Amps
E14mm 18 185mm² : 500 Amps
Product Series:
SurLok PlusReceptacle RADSOK® Size *Applicable Cable Size Termination
Style Panel Mount Sealing Connector
Color
SLP R
A5.7mm
16 16mm² : 100 Amps
B Busbar
P
Panel
Mount
W/ Flange
S
IP67 Sealed
(W/ Grommet
& O-Rings)
O Orange
25 25mm² : 120 Amps
B 8.0mm
35 35mm² : 150 Amps
TThreaded
Post B Black
50 50mm² : 200 Amps
C 10.3mm 95 95mm² : 300 Amps
C Crimp NW/O Flange N
Non-Sealed
(W/O Grommet
& O-Rings)
R RedD 12mm 12 120mm² : 400 Amps
E14mm 18 185mm² : 500 Amps
*Applicable cable size is only for crimping termination
PLUGRECEPTACLE
Size Crimp Termination
A B C
5.7mm 16 40.7 1
8.0mm 19 53.7 1
10.3mm 23 64 1
Crimp
Termination
B
AC
B
AC
B
AC
Size Busbar Termination
A B C
5.7mm 16 47.6 1
8.0mm 19 62.2 1
10.3mm 23 74.2 1
Busbar
Termination
B
AC
B
AC
B
AC
Size Screw Termination
A B C
5.7mm 16 37.7 1
8.0mm 19 46.2 1
10.3mm 23 58.2 1
B
AC
B
AC
B
AC
Screw
Termination
ØPB
PA
PA
ØPC
B
C
D
A