NG POWER
TERMINALS AND
CONNECTORS
for the Automotive Industry
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS FOR THE AUTOMOTIVE INDUSTRY
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE II
INNOVATIVE
TECHNOLOGIES
TE Connectivity (TE) is a leader in automotive connectivity and sensor technology. Our engineers
are always working to meet complex requirements. We connect every electronic function in the
vehicle – from alternative power systems to infotainment and sensor technologies. Our technologies
withstand harsh environments and tolerate high temperature, vibration, shock, pressure and long-life
in electronic control systems.
Our electrical and electronic interconnection products and solutions are
used to electrically and mechanically connect wires and cables, printed
circuit boards, integrated circuit packages, batteries and more …
INTERCONNECTION SYSTEMS
TE is your partner for vehicle-specific cable assemblies. We oer research
and development capabilities, prototypes and samples, as well as
manufacturing facilities.
CABLE ASSEMBLIES
Our technologies leverage decades of innovation and experience with
high-voltage transmission and distribution. Our hybrid and electric mobility
solutions include a complete line of connectors, terminals, sensors,
cable assemblies, contactors, and battery connection protection to help
safeguard the flow of power in hybrid and electric vehicles. Connection
after connection, you can count on TE for smaller, greener, lighter and
smarter solutions you can trust.
HYBRID & ELECTRIC MOBILITY SOLUTIONS
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS PAGE III
Data is critical for making vehicles safer, more connected and greener.
Customers rely on our sensor technology to provide data for control,
adaptation and response of vehicle functions and features that increase
safety, comfort, eciency, and more. We collaborate to provide solutions
for demanding and harsh applications such as automated transmissions,
engines, clutch, brake and exhaust. Our products can be found in vehicles
traveling the world’s roads and highways.
SENSOR SOLUTIONS
From passenger comfort and infotainment to higher DC voltages and
power levels to harsh environments, our relays and contactors provide
critical switching functions in multiple vehicle applications. With increased
contact gaps and other key design features, our relays are ideal for harsh
environments such as shock and vibration.
RELAYS
Our wide range of infotainment solutions are ideal for consumer port
connections, high data rate applications, next-generation harness
architecture, board-to-board connections and vehicle-to-vehicle
communication.
INFOTAINMENT
PAGE IV
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSTE AUTOMOTIVE /// HP / HPSL SEALED CONNECTORS FOR THE AUTOMOTIVE INDUSTRY PAGE V
IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050
PAGE VI
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Quality Guidelines
PAGE VII
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Quality Guidelines
PAGE VIII
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
At TE Connectivity, we support your RoHS requirements. We’ve assessed more than 1.5 million
end items/components for RoHS compliance, and issued new part numbers where any change was
required to eliminate the restricted materials. Part numbers in this catalog are identified as:
RoHS Compliant
Part numbers in this catalog are RoHS
Compliant, unless marked otherwise. These
products comply with European Union
Directive 2002/95/EC as amended 1 January
2006 that restricts the use of lead, mercury,
cadmium, hexavalent chromium, PBB, and
PBDE in certain electrical and electronic
products sold into the EU as of 1 July 2006.
Note: For purposes of this Catalog, included
within the definition of RoHS Compliant are
products that are clearly “Out of Scope” of
the RoHS Directive such as hand tools and
other non-electrical accessories.
Non-RoHS Compliant
These part numbers are identified with a “t”
symbol. These products do not comply with
the material restrictions of the European
Union Directive 2002/95/EC.
5 of 6 Compliant
A “l” symbol identifies these part numbers.
These products do not fully comply with
the European Union Directive 2002/95/
EC because they contain lead in solderable
interfaces (they do not contain any of the
other five restricted substances above allowable limits). However, these
products may be suitable for use in RoHS applications where there is an application-based
exception for lead in solders, such as the server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our
suppliers and represents our current actual knowledge based on the information provided by our
suppliers. This information is subject to change. For latest compliance status, refer to our website
referenced below. So whatever your questions when it comes to RoHS, we’ve got the answers at
http://www.te.com/customersupport/rohssupportcenter/
Getting the information you need
Our comprehensive on-line RoHS Customer
Support Center provides a forum to answer
your questions and support your RoHS needs.
A RoHS FAQ (Frequently Asked Questions)
is available with links to more detailed
information. You can also submit RoHS
questions and receive a response within 24
hours during a normal work week.
The Support Center also provides:
Cross-Reference from Non-compliant to
Compliant Products
Ability to browse RoHS Compliant Products in
our on-line catalog:
www.te.com/commerce/alt/RohsAltHome.do
Downloadable Technical Data Customer
Information Presentation
More detailed information regarding the
definitions used above
RoHS* Ready
* Restriction on the Use of Hazardous Substances (RoHS)
PAGE IX
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped.
AWG Code Diameter (Inch) Diameter (mm) F (mm2)
000000 0.5800 14.733 170.0
00000 0.5165 13.130 135.0
0000 0.4600 11.684 103.8
000 0.4096 10.400 079.0
00 0.3648 9.270 067.5
0 0.3249 8.25 053.4
1 0.2893 7.34 042.2
2 0.2576 6.55 33.7
3 0.2294 5.82 26.6
4 0.2043 5.18 21.0
5 0.1819 4.62 16.9
6 0.1620 04.115 13.25
7 0.1443 3.66 10.25
8 0.1285 3.26 8.34
9 0.1144 2.90 6.6
10 0.1019 2.59 5.27
11 0.0907 2.30 4.15
12 0.0808 2.05 3.3
13 0.0720 1.83 2.63
14 0.0641 1.63 2.08
15 0.0571 1.45 1.65
16 0.0508 1.29 1.305
17 0.0453 1.14 1.01
18 0.0403 1.02 0.79
19 0.0359 0.91 0.65
20 0.0320 0.81 0.51
21 0.0285 0.72 0.407
22 0.0253 0.64 0.32
23 0.0226 00.57 0.255
24 0.0201 00.51 0.205
25 0.0179 00.455 0.162
26 0.0159 00.400 0.125
27 0.0142 00.360 0.102
28 0.0126 00.320 0.08
29 0.0113 00.287 0.0646
30 0.0100 00.254 0.0516
31 0.0089 00.226 0.04
32 0.0080 00.203 0.0324
33 0.0071 00.180 0.0255
34 0.0063 00.160 0.02
35 0.0056 00.142 0.0158
36 0.0050 00.127 0.0127
37 0.0045 00.114 0.01
38 0.0040 00.101 0.008
39 0.0035 00.089 0.0062
40 0.0031 00.079 0.0049
41 0.0028 00.071 0.00395
42 0.0025 00.064 0.00321
43 0.0022 00.056 0.00246
44 0.00198 00.050 0.00196
45 0.00176 00.045
46 0.00157 00.040
47 0.00140 00.036
48 0.00124 00.031
49 0.00110 00.028
50 0.00099 00.025
Conversion Tables
AWG Conversion Table (Average Value)
PAGE X
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Table of Contents
NG Power
Terminals and
Connectors
Page
Powertrain
Systems
Safety &
Security
Systems
Convenience
Driver
Information
Body & Chassis
Systems
NG Power Terminals and Connectors
Introduction 1
Low Insertion Force 8.0mm Terminals
NG1 Receptacle Contacts 2 l l l l l
NG1 Tab Contacts 3l l l l l
NG1Plus Receptacles and Seals 4 – 5 l l l l l
NG1Plus Tabs and Seals 6 – 7 l l l l l
Low Insertion Force 6.35mm Terminals
NG1 Receptacle Contacts 8 l l l l l
NG1 Tab Contacts 9l l l l l
2.8mm NGP Terminals
2.8mm NGP Receptacle
Unsealed Applications 10 l l l l l
2.8mm NGP Receptacle
Sealed and Unsealed Applications 10 l l l l l
Single Wire Seals 10 l l l l l
Overview NG Connector 8.0mm
Connectors 12 l l l l l
1- and 2-way NG1 8mm Family 13 l l l l l
Sealed / Unsealed Power Housings
1 Position 8.0mm NG1 Receptacle Housing 14 l l l l l
1 Position 8.0mm NG1 Receptacle Housing,
Generation 2, with CPA 15 l l l l l
1 Position 8.0mm NG1 Receptacle Housing 16 l l l l l
1 Position 8.0mm NG1 Tab Housing 17 l l l l l
2 Position 8.0mm NG1 Receptacle Housing,
with Skirt, with/without CPA 18 l l l l l
2 Position 8.0mm NG1 Receptacle Housing,
without Skirt, with/without CPA 19 l l l l l
2 Position 8.0mm NG1Plus
Receptacle Housing 20 l l l l l
2 Position 8.0mm NG1 Receptacle Housing,
with Skirt, with/without CPA 21 l l l l l
2 Position 8.0mm NG1 Receptacle Housing,
without Skirt, with/without CPA 22 l l l l l
PAGE XI
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Table of Contents
Automotive
Power
Distribution
Page
Powertrain
Systems
Safety &
Security
Systems
Convenience
Driver
Information
Body & Chassis
Systems
NG Power Terminals and Connectors
Sealed / Unsealed Power Housings
2 Position 8.0mm NG1 Receptacle Connector
with Slide 23 l l l l l
2 Position Insulated 8.0mm NG1 Receptacle
Housing – Sealed by Position – without CPA 24 l l l l l
2 Position 8.0mm NG1 Tab Housing 26 l l l l l
2 Position 8.0mm NG1Plus Tab Housing 27 l l l l l
2 Position 8.0mm NG1 Receptacle Assembly
(Interface for 8 Postion TH 0.635) 28 l l l l l
2 Position 8.0mm NG1 Tab Assembly
(Interface for 8 Postion TH 0.635) 29 l l l l l
6 Position 2.8mm NGP and 1.5mm Header
with Slider 30 l l l l l
Lamp Housing 32 l l l l l
2 Position 6.35mm NG1 Receptacle Connector 33 l l l l l
3 Position 6.35mm NG1 Tab Connector 34 l l l l l
4 Position 6.35 NG1 Receptacle Connector 35 l l l l l
4 Position 6.35 NG1 Tab Connector 36 l l l l l
5 Position 6.35 NG1 Receptacle Connector 37 l l l l l
Low Insertion Force 6.35mm Terminals
Flag Terminal Receptacles 38 l l l l l
Application Tooling 39
Numerical Index 41
TE Connectivity online 42
Global Contacts 43
Imprint 43
PAGE XII
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 1
NG Power Terminals
and Connectors
INTRODUCTION
POWERTRAIN SYSTEMS
SAFETY & SECURITY SYSTEMS
CONVENIENCE
DRIVER INFORMATION
BODY & CHASSIS SYSTEMS
4
4
4
4
4
The NG family oers you terminals and housings for
sealed and unsealed power applications such as
n Electrical steering pump
n Engine cooling fan system
n Engine / Convenience fuse box
Dierent blade sizes are available in order to cover
most of the power applications in a car:
n NGP: 2.8mm
n NG: 6.3mm
n NG1 and NG1+: 8:00mm
Applications
n Power supply
n Fuse and Relay Box
n Protection and switching devices
n Wire to wire connection
Key Features
n One piece design terminal family
n Sealed and unsealed version
n Power terminal and connector
n Optional CPA
n Large wire range
NGP 2.8 (0.5 - 6.00 mm2)
NG1 8.00 (3.0 - 10.0 mm2)
n High reliability
n Same terminal for sealed and
unsealed application (8.00mm)
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 2
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
NG1 Receptacle Contacts
Applications
n Sealed power connectors
n Engine harness
n Cockpit harness
n Fuse box
Technical Features
n High current capacity
n Compatible with
single wire sealing
n Reversible in housing cavity
Contact Resistance:
<2 mΩ
Current capacity for 40° C rise
in T° for Micro Alloy Copper
receptacle:
3.0mm2 = 33 A
6.0mm2 = 42 A
10.0mm2 = 55 A
Insertion Force:
<30 N
Withdrawal Force:
<30 N
NG1 Receptacle Contacts
30.4
2.7
8.4
Low Insertion Force 8.0mm Terminals
Notes: *) Tab Dimension = 8.0 x 0.8mm
u) Applicators not recommended for all terminators. Please check press compatibility for wire size.
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity Applicator u)Hand Tool
with Die Set
3.0-6.0
(12-10)
3.0–6.0
(.126–.173) –Micro Alloy Copper,
Sn
1544107-1*
3,900
2836051-x –
1544227-1 2151853-x
Tool Frame
1579000-5
Die Set
8-1579001-5
7.0-10.0
(9-7)
4.9–6.0
(.193–.237) –Micro Alloy Copper,
Sn
1544106-1*
2,700 2266164-x –
1544228-1
NG1 Seals
Wire Size Range
mm2
(AWG)
Insulation Diameter
Material and Finish
Part Numbers
FLK mm
(Inch)
FLR mm
(Inch) Strip Form Package Quantity
3.0-6.0
(12-10) – – Silicon, Green 1544316-1
18,000
7.0-10.0
(9-7) – – Silicon, Orange 1544316-2
NG1 Cavity Plugs
Wire Size Range
mm2
(AWG)
Insulation Diameter
Material and Finish
Part Numbers
FLK mm
(Inch)
FLR mm
(Inch) Strip Form Package Quantity
– – – Silicon, White 1544316-3 18,000
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 3
Catalog 1654363-1
Revised 10-2015
Low Insertion Force 8.0mm Terminals
NG1 Tab Contacts
Applications
n Sealed power connectors
n Engine harness
n Cockpit harness
n Fuse box
Technical Features
n High current capacity
n Compatible with
single wire sealing
n Reversible in housing cavity
Contact Resistance:
<2 mΩ
Current capacity for 40° C rise
in T° for Micro Alloy Copper
receptacle:
3.0 mm2 = 30 A
6.0 mm2 = 41 A
10.0 mm2 = 55 A
Insertion Force:
<30 N
Withdrawal Force:
<30 N
NG1 Tab Contacts
38.0
1.0
8.0
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity Applicator u)
Hand Tool
with
Die Set
3.0-6.0
(12-10) –3.35-4.1
(.132-.261) Brass / Sn 1544332-1 2,200 2151927-x
Tool frame
1579000-5
Die Set
8-1579001-5
7.0-10.0
(9-7) –4.9-5.9
(.193-.232) Brass / Sn 1544333-1 1,700 2836052-x –
NG1 Seals
Wire Size Range
mm2
(AWG)
Insulation Diameter
Material and Finish
Part Numbers
FLK mm
(Inch)
FLR mm
(Inch) Strip Form Package Quantity
3.0-6.0
(12-10) – – Silicon, Green 1544316-1
18,000
7.0-10.0
(9-7) – – Silicon, Orange 1544316-2
NG1 Cavity Plugs
Wire Size Range
mm2
(AWG)
Insulation Diameter
Material and Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip Form Package Quantity
– – – Silicon, White 1544316-3 18,000
Note:
u) Applicators not recommended for all terminators. Please check press compatibility for wire size.
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 4
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
NG1Plus Receptacles and Seals
Applications
n Cockpit harness
n Engine harness
n Fuse box and relay holder
n Sealed power connector
Technical Features
n Low insertion force
n Reversible at 180°
in the housing cavity
Initial contact resistance:
<2 mΩ
Max. admissible Temperature:
150° C for SnAg or Ag plated
Current Capacity for
40° C rise in T°:
4.0 mm2 = 40 A
5.0 mm2 = 45 A
6.0 mm2 = 49 A
7.0 mm2 = 58 A
10.0 mm2 = 67 A
Vibration Class:
3 g for Sn plated
10 g for SnAg plated
25 g for Ag plated
Crimping Wire Range:
2.5mm2 to 10mm2
(sealed and unsealed)
Insertion Force
Receptacle Terminal and Tab:
<25 N
Withdrawal Force/Tab:
<25 N
30.3
2.7
8.4
Low Insertion Force 8.0mm Terminals
9.3
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 5
Catalog 1654363-1
Revised 10-2015
NG1Plus Receptacles
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity
Applicator u)
with seal,
without seal
Hand Tool
with
Die Set
2.5-4.0
(14–12) –2.65-3.90
(.104–.154)
Micro Alloy Copper,
SnAG 1544964-1
3,900
2836053-x
–
Micro Alloy Copper,
AG 1544964-2 2836053-x
Micro Alloy Copper,
SnAG 1801431-1* 2266645-x
5.0-6.0
(11-10) –3.7-4.5
(.146-.177)
Micro Alloy Copper,
SnAG 1544965-1
3,900
2151951-x
–
Micro Alloy Copper,
AG 1544965-2 2151951-x
Micro Alloy Copper,
SnAG 1801432-1* 2266646
7.0-10.0
(9-7) –4.3-6.0
(.169-.236)
Micro Alloy Copper,
SnAG 1544966-1
2,700
2836054
–
Micro Alloy Copper,
AG 1544966-2 2836054
Micro Alloy Copper,
SnAG 1801433-1* 2266647
NG1Plus Receptacles and Seals (continued)
Low Insertion Force 8.0mm Terminals
NG9K Seals
Wire Size Range
mm2
(AWG)
Insulation Diameter
Material
and Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Loose Piece Package Quantity
2.5-5.0
(14-11)
–
2.65-4.00
(.104-.157) Silicon, Brown 1544970-1
8,000
6.0-7.0
(10-9)
4.1-5.0
(.161-.197) Silicon, Blue 1544970-2
10.0
(7)
6.0 max.
(.236 max.) Silicon, Yellow 1544970-3
NG1Plus Cavity Plug
Wire Size Range
mm2
(AWG)
Insulation Diameter
Material
and Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Loose Piece Package Quantity
– – – Silicon, White 1544970-4 8,000
Note: *) Tab Dimension = 8.0 x 0.8mm
For all Part Numbers of Receptacles, Standard Tab Dimension = 8.0 x 1.0mm
u) Applicators not recommended for all terminators. Please check press compatibility for wire size.
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 6
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
NG1Plus Tabs and Seals
Applications
n Cockpit harness
n Engine harness
n Fuse box and relay holder
n Sealed power connector
Technical Features
n Low insertion force
n Reversible at 180°
in the housing cavity
n Initial contact resistance <2 mΩ
Max. admissible Temperature:
150° C for SnAg or Ag plated
Current Capacity for
40° C rise in T°:
4.0 mm2 = 40 A
5.0 mm2 = 45 A
6.0 mm2 = 49 A
7.0 mm2 = 58 A
10.0 mm2 = 67 A
Vibration Class:
3 g for Sn plated
10 g for SnAg plated
25 g for Ag plated
Crimping Wire Range:
2.5mm2 to 10mm2
(sealed and unsealed)
Insertion Force:
Receptacle Terminal and Tab:
<25 N
Withdrawal Force/Tab:
<25 N
38.3
1.0
8.0
Low Insertion Force 8.0mm Terminals
NG1Plus Tabs
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity Applicator *)
Hand Tool
with
Die Set
2.5-4.0
(14–12) –2.65-3.90
(.104–.154)
Micro Alloy Copper,
SnAG 1544967-1
2,200 2836055-x –
Micro Alloy Copper,
AG 1544967-2
5.0-6.0
(11-10) –3.7-4.5
(.146-.177)
Micro Alloy Copper,
SnAG 1544968-1
2,200 2266583-x –
Micro Alloy Copper,
AG 1544968-2
7.0-10.0
(9-7) –4.3-6.0
(.169-.236)
Micro Alloy Copper,
SnAG 1544969-1
1,700 2836056-x –
Micro Alloy Copper,
AG 1544969-2
*) Applicators not recommended for all terminators. Please check press compatibility for wire size.
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 7
Catalog 1654363-1
Revised 10-2015
NG1Plus Tabs and Seals (continued)
18.2
Low Insertion Force 8.0mm Terminals
11. 0
NG9K Seals
Wire Size Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Loose
Piece
Package
Quantity
2.5-5.0
(14-11)
–
2.65-4.00
(.104-.157)
Silicon,
Brown 1544970-1
8,000
6.0-7.0
(10-9)
4.1-5.0
(.161-.197)
Silicon,
Blue 1544970-2
10.0
(7)
6.0 max.
(.236 max.)
Silicon,
Yellow 1544970-3
NG1Plus Cavity Plug
Wire Size Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Loose
Piece
Package
Quantity
– – – Silicon,
White 1544970-4 8,000
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 8
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
NG1 Receptacle Contacts
Applications
n 3, 4 and 5 position connectors
n Cockpit harness
Technical Features
n Low insertion force
n Reversible in housing cavity
Contact Resistance:
<2 mΩ
Current capacity for 40° C rise
in T°:
3.0mm2 = 34 A
4.0mm2 = 38 A
6.0mm2 = 46 A
Insertion Force:
<15 N
Withdrawal Force:
<15 N
NG1 Receptacle Contacts
22.55
2.5
6.7
Low Insertion Force 6.35mm Terminals
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity Applicator
Hand Tool
with
Die Set
0.35-0.75
(22-19) –1.25-1.8
(.050-.071)
Brass,
Sn 1544615-1 8,000 2266075-x –
2.5-6.0
(14-10)
3.2-4.4
(.126-.173)
2.8-4.1
(.111-.161)
Micro Alloy Copper,
Sn 1544133-1 5,100 2266020-x –
7. 5
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 9
Catalog 1654363-1
Revised 10-2015
NG1 Tab Contacts
Applications
n 3, 4 and 5 position connectors
n Convenience and engine harness
Technical Features
n Low insertion force
n Reversible in housing cavity
Contact Resistance:
<2 mΩ
Current capacity for 40° C rise
in T°:
3.0mm2 = 34 A
4.0mm2 = 38 A
6.0mm2 = 46 A
Insertion Force:
<15 N
Withdrawal Force:
<15 N
NG1 Tab Contacts
0.8
6.3
Low Insertion Force 6.35mm Terminals
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity Applicator
Hand Tool
with
Die Set
2.5-6.0
(14-10)
3.2-4.4
(.126-.173)
2.8-4.1
(.111-.161)
Micro Alloy Copper,
Sn 1544218-1 5,100 2266158-x –
30.5
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 10
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
Receptacles
Applications
n Cockpit harness
n Engine harness
n Fuse and relay holder
n Sealed power connector
Technical Features
n Low insertion force
n Reversible at 180° C
in the housing cavity
Initial Contact Resistance:
<2 mΩ
Current capacity for
40° C rise in T°:
6.0mm2 = 40 A
Max. admissible Temperature:
150° C
Vibration Class:
3 g
Crimping Wire Range:
2.5-6.0mm2
(sealed and unsealed)
2.8 NGP Receptacle Unsealed Applications
22.5
4.8
7.7
2.8mm NGP Terminals
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity Applicator
Hand Tool
with
Die Set
0.5 - 0.75
(20- 18) – – Micro Alloy Copper,
SnAg 1801459-1 8,000 2836057 –
4.0
2.8 NGP Receptacle Sealed and Unsealed Applications
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity Applicator
Hand Tool
with
Die Set
2.5-4.0
(14-12)
–
2.8-3.5
(.111-.138) Micro Copper Alloy,
SnAg
1544555-1 6,000 2836058-x
–
5.0-6.0
(11-10)
3.8-4.5
(.149-.177) 1544940-1 5,100 2836059-x
Single Wire Seals
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity
2.5-4.0
(14-12)
–
2.65-3.9
(.104-.154)
Silicon
1544941-1
30,000
2.5-4.0
(14-12)
2.8-3.5
(.111-.138) 967608-1
5.0-6.0
(11-10)
3.8-4.5
(.149-.177) 1544941-2
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 11
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 12
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
Overview NG Connector 8.0mm
Connectors
Application Fan Cooling
Fuse and Relay Holder
Additional Heating (PTC)
Electric Pump
Sealed/Unsealed Power Connector
Electrical Steering Group
Power Connector
1 way 2 ways 2 ways DAE 2 insulated ways
Tab Housing
Unsealed 4446
Sealed 4 4 6 6
Receptacle Housing
Unsealed 4446
Sealed 4 4 64
with CPA 444
(with signal TH connector 8w) 4
without CPA 4444
Other versions available for 1- and 2 way
Receptacle Housings (Half shroud, … )
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 13
Catalog 1654363-1
Revised 10-2015
1- and 2 ways NG1 8mm Family
Overview NG Connector 8.0mm
Receptacle Housings
Receptacle Housing
1 way 8mm NG1 Gen1
with shroud unsealed
1544601-1
1544601-2
1544601-3
Receptacle Housing
1 way 8mm NG1 Gen1
with shroud sealed
1544603-1
1544603-2
1544603-3
Receptacle Housing
2 ways 8mm NG1 Gen1
with shroud unsealed
1544661-1
1544661-2
1544661-3
Receptacle Housing
2 ways 8mm NG1 Gen1
with shroud sealed
1544662-1
1544662-2
1544662-3
Receptacle Housing
2 ways 8mm NG1 Gen1
w/o shroud sealed
1544317-1
1544317-2
1544317-3
Receptacle Housing
2 ways 8mm NG1 Gen1
w/o shroud sealed with CPA
1544678-1
1544678-2
1544678-3
Receptacle Housing
2 ways 8mm NG1 Gen1
w/o shroud unsealed
1544567-1
1544567-2
1544567-3
Receptacle Housing
2 ways 8mm NG1 Gen1
w/o shroud unsealed with CPA
1544679-1
1544679-2
1544679-3
Receptacle Housing
1 way 8mm NG1 Gen2
with shroud sealed with CPA
1544680-1
1544680-2
1544680-3
Receptacle Housing
2 ways 8mm NG1
unsealed with slider
1801422-1
1801422-2
1801422-3
Rec. Housing
2 ways 8mm NG1
Gen1 with shroud
unsealed with CPA
1544650-1
1544650-2
1544650-3
Rec. Housing
2 ways 8mm NG1
Gen1 with shroud
sealed with CPA
1544653-1
1544653-2
1544653-3
Receptacle Housing
2 ways 8mm NG1 Gen2
with shroud sealed with CPA
1544978-1
1544978-2
1544978-3
1544978-5
(*) Not tooled
Receptacle Housing
2 insulated ways 8mm NG1
sealed with lever with CPA
1801655-1
1801655-2 (*)
1801655-3
Receptacle Housing
2 insulated ways 8mm NG1
sealed with lever w/o CPA
1801670-1
1801670-2 (*)
1801670-3
Receptacle Housing
2 ways 8mm NG1
unsealed with slider (DAE X95)
1801251-1
1801251-2
1801251-3
Tab Housings
Tab Housing
1 way 8mm NG1
1544606-1
1544606-2
1544606-3
Tab Housing
2 ways 8mm NG1 Gen1
1544334-1
1544334-2
1544334-3
Tab Housing
2 ways 8mm NG1 Gen2
1544980-1
1544980-2
1544980-3
1544980-4
1544980-5
Tab Housing
2 ways 8mm NG1
unsealed (DAE X95)
(1-)1801256-1
(1-)1801256-2
(1-)1801256-3
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 14
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
1 Position 8.0mm NG1 Receptacle Housing
Applications
n Power electrical functions,
e.g. electrical pump and
engine cooling fan
Technical Features
n Primary and secondary
recept acle/tab latch
n Detection of a partially
inserted receptacle/tab
n Positive mate
n High extraction force between
terminal and connector
n IP68 connector
n Color coded mechanical
polarization
n Secondary locking is an inte gral
part of the receptacle housing
n Crimping with seal
n Holder material: PBT
Application Specification:
411-15664
Extraction Tool:
5-1579008-9
8-1579008-2
8-1579018-4
1 Position 8.0mm NG1 Receptacle Housing
31.0
40.0
Sealed Power Housings
Part
Number
Package
Quantity Material Color Mating
Contacts
1544603-1
2,000 PBT
Black 8.0mm NG1 Receptacles:
1544227-1
1544228-1
8.0mm NG1 Seals:
1544316-1
1544316-2
1544603-2 Blue
1544603-3 Gray
25.6
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 15
Catalog 1654363-1
Revised 10-2015
1 Position 8.0mm NG1 Receptacle Housing Generation 2, with CPA
Application
n Power electrical functions:
• Electrical pump
• Electrical motor
• Engine cooling fan
• Heating elements
n Power distribution:
• Fuse box
Technical Features
n Primary and secondary
receptacle contact locking
n Mating assurance device (CPA)
n Detection of a partially inserted
receptacle contact
n Positive mate
n IPX9K sealing
n Mechanical and color coding
association
n Secondary locking is an integral
part of the receptacle housing
n Crimped wire seal
n Housing Material: PBT
Application Specification:
411-15728
Extraction Tool:
1579018-1
5-1579008-9
8-1579008-2 1 Position 8.0mm NG1 Receptacle Housing Generation 2, with CPA
34.0
44.8
Sealed Power Housings
Part Numbers Material Color Mating Contacts
Housing with CPA Package Quantity
1544680-1
1,700 PBT
Black
8.0mm NG1 Receptacles:
1544227-1
1544228-1
8.0mm NG1Plus Receptacles:
1544964-1
1544965-1
1544966-1
8.0mm NG1 Seals:
1544316-1 / 1544316-2
8.0mm NG9K Seals:
1544970-1
1544970-2
1544970-3
1544680-2 Blue
1544680-3 Gray
25.8 Part No. 1801361
without CPA
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 16
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
1 Position 8.0mm NG1 Receptacle Housing
Application
n Power electrical functions,
e.g. electrical pump,
engine cooling fan, etc.
Technical Features
n Primary and secondary
recept acle/tab latch
n Detection of a partially inserted
receptacle/tab
n Positive mate
n High extraction force between
terminal and connector
n IP68 connector
n Color coded mechanical
polarization
n Secondary locking is an inte gral
part of the receptacle housing
n Crimping with seal
Holder Material:
PBT
Application Specification:
411-15664
Extraction Tool:
5-1579008-9
8-1579008-2
8-1579018-4
1 Position 8.0mm NG1 Receptacle Housing
31.0
40.0
Part Number Package
Quantity Material Color Mating Contacts
1544603-1
2,000 PBT
Green
8.0mm NG1 Receptacles:
1544227-1
1544228-1
1544603-2 Brown
1544603-3 White
25.6
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 17
Catalog 1654363-1
Revised 10-2015
1 Position 8.0mm NG1 Tab Housing
Applications
n Power electrical functions,
e.g. electrical pump and
engine cooling fan
Technical Features
n Primary and secondary
recept acle/tab latch
n Detection of a partially
inserted receptacle/tab
n Positive mate
n High extraction force between
terminal and connector
n IP68 connector
n Color coded mechanical
polarization
n Secondary locking is an inte gral
part of the receptacle housing
n Crimping with seal
n Holder material: PBT
Application Specification
411-15664
Extraction Tool
8-1579008-2
8-1579018-4
5-1579008-9
1 Position 8.0mm NG1 Tab Housing
24.6
63.7
Sealed / Unsealed Power Housings
Part
Number
Package
Quantity Material Color Mating
Contacts
1544606-1
1,400 PBT
Black 8.0mm NG1 Tabs:
1544332-1
1544333-1
8.0mm NG1 Seals:
1544316-1
1544316-2
1544606-2 Blue
1544606-3 Gray
13.9
22.5
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 18
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA
Application
n Engine harness
n Power electrical functions,
e.g. electrical pump and
engine cooling fan
Technical Features
n Connector could be connected
with a tab housing or a header
n Positive mate
n Primary and secondary
(integrated) receptacle latch
n CPA
n With or without complete skirt
(seal is protected all around
the connector)
Material:
PBT
Mechanical Coding:
3 colors
Temperature Class:
–40 °C to +100° C
Vibration Class:
3 g
Sealing Class:
2 (IP68)
Application Specification:
411-15697
Extraction Tool:
5-1579008-9
7-1579018-4
Insertion Tool:
8-1579008-3
2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA
34.2
43.4
Sealed Power Housings
Part Numbers
Material Color Mating Contacts
Housing
with CPA
Package
Quantity
Housing
without CPA
1544650-1
1,200
1544662-1
PBT
Black 8.0mm NG1 Receptacles:
1544227-1
1544228-1
8.0mm NG1Plus Receptacles:
1544964-1 / 1544964-2
1544965-1 / 1544965-2
1544966-1 / 1544966-2
8.0mm NG1 Seals:
1544316-1 / 1544316-2
1544650-2 1544662-2 Blue
1544650-3 1544662-3 Gray
34.9 Part No. 1544662
without CPA
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 19
Catalog 1654363-1
Revised 10-2015
2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA
Application
n Engine harness
n Power electrical functions,
e.g. electrical pump and
engine cooling fan
Technical Features
n Connector could be connected
with a tab housing or a header
n Positive mate
n Primary and secondary
(integrated) receptacle latch
n CPA
n With or without complete skirt
(seal is protected all around
the connector)
Material:
PBT
Mechanical Coding:
3 colors
Temperature Class:
–40 °C to +100 °C
Vibration Class:
3 g
Sealing Class:
2 (IP68)
Application Specification:
411-15725
Extraction Tool:
5-1579008-9
8-1579008-2
Insertion Tool:
7-1579008-9
2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA
32.5
43.4
Sealed Power Housings
Part Numbers
Material Color Mating Contacts
Housing
with CPA
Package
Quantity
Housing
without CPA
1544678-1
1,200
1544317-1
PBT
Black 8.0mm NG1 Receptacles:
1544227-1
1544228-1
8.0mm NG1Plus Receptacles:
1544964-1 / 1544964-2
1544965-1 / 1544965-2
1544966-1 / 1544966-2
8.0mm NG1 Seals:
1544316-1 / 1544316-2
1544678-2 1544317-2 Blue
1544678-3 1544317-3 Gray
34.9 Part No. 1544317
without CPA
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 20
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
2 Position 8.0mm NG1Plus Receptacle Housing
Application
n Engine harness
n Power electrical functions,
e.g. electrical pump,
engine cooling fan, etc.
Technical Features
n Connector could be connected
with a tab housing or a header
n Positive mate
n Primary and secondary
(integrated) receptacle latch
n CPA
n With complete skirt
(seal is protected all around
the connector)
Material:
PBT
Mechanical Coding:
4 colors
Vibration Class:
10 g
Sealing Class:
2/IPX9K
Application Specification:
411-15725
Extraction Tool:
5-1579008-9
8-1579008-2
2-1579018-4
Insertion Tool:
7-1579008-9
2 Position 8.0mm NG1Plus Receptacle Housing
3 4 .1
43.4
Part Number Package
Quantity Material Color Mating Contacts
1544978-1
1,000 PBT
Black 8.0mm NG1Plus Receptacles:
1544964-1 / 1544964-2
1544965-1 / 1544965-2
1544966-1 / 1544966-2
8.0mm NG9K Seals:
1544970-1 /-2 /-3
8.0mm NG1Plus Cavity Plug:
1544970-4
1544978-2 Blue
1544978-3 Gray
1544978-4 Green
3 5 .1
Sealed Power Housings
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 21
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA
Application
n Engine harness
n Power electrical functions,
e.g. electrical pump and
engine cooling fan
Technical Features
n Connector could be connected
with a tab housing or a header
n Positive locking device
n Primary and secondary
(integrated) receptacle latch
n CPA
n With or without complete skirt
Material:
PBT
Mechanical Coding:
3 colors
Temperature Class:
–40° C to +100° C
Vibration Class:
3 g
Sealing Class:
0
Application Specification:
411-15697
Extraction Tool:
5-1579008-9
7-1579018-4
8-1579018-4
Insertion Tool:
8-1579008-3
2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA
34.2
43.4
Part Number
Material Color Mating Contacts
Housing
with CPA
Package
Quantity
Housing
without CPA
1544653-1
1,200
1544661-1
PBT
Black 8.0mm NG1 Receptacles:
1544227-1
1544228-1
8.0mm NG1Plus Receptacles:
1544964-1 / -2
1544965-1 / -2
1544966-1 / -2
1544653-2 1544661-2 Blue
1544653-3 1544661-3 Gray
34.9 Part No 1544661
without CPA
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 22
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA
Application
n Engine harness
n Power electrical functions,
e.g. electrical pump and
engine cooling fan
Technical Features
n Connector could be connected
with a tab housing or a header
n Positive locking device
n Primary and secondary
(integrated) receptacle latch
n CPA
n With or without complete skirt
Material:
PBT
Mechanical Coding:
3 colors
Temperature Class:
–40° C to +100° C
Vibration Class:
3 g
Sealing Class:
0
Application Specification:
411-15697
Extraction Tool:
5-1579008-9
7-1579018-4
8-1579018-4
8-1579008-0 (for PN 1544567-1)
Insertion Tool:
8-1579008-3
2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA
32.5
43.4
Part Number
Material Color Mating Contacts
Housing
with CPA
Package
Quantity
Housing
without CPA
1544679-1
1,200
1544567-1
PBT
Black 8.0mm NG1 Receptacles:
1544227-1
1544228-1
8.0mm NG1Plus Receptacles:
1544964-1 / -2
1544965-1 / -2
1544966-1 / -2
1544679-2 1544661-2 Blue
1544679-3 1544661-3 Gray
34.6
Part No 1544567
without CPA
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 23
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
2 Position 8.0mm NG1 Receptacle Connector with Slide
Application
n Fuse and relay holder
Technical Features
n Primary and secondary
recept acle locking
n Detection of a partially inserted
receptacle
n Slide locking system
n Color coded mechanical
polarization
n Unsealed
Temperature Class:
–40 °C to +100 °C
Vibration Class:
3 g
Application Specification:
411-15743
Extraction Tool:
5-1579008-9
1-1579018-6
3-1579018-9
2 Position 8.0mm NG1 Receptacle Connector with Slide
23.0
40.4
Part Number Package
Quantity Material Color Mating Contacts
1801422-1
684 PBT
Black 8.0mm NG1Plus Receptacles:
1544964-1 / -2
1544965-1 / -2
1544966-1 / -2
1801422-2 Blue
1801422-3 White
2 7. 4
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 24
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
2 Position Insulated 8.0mm NG1 Receptacle Housing – Sealed by Position – without CPA
Application
n Engine harness
n Power electrical functions,
e.g. electrical pump,
engine cooling fan, etc.
Technical Features
n The connector could be
connected with a header
n Two separated sealed cavities
n Lever locking device
n Two secondary locks
Material:
PBT GF10 for the main housing
Mechanical Coding:
3 colors
Temperature Class:
–40° C to +100° C
Vibration Class:
10 g
Sealing Class:
2/IPX9K
Extraction Tool:
5-1579008-9
2-1579018-2
2-1579018-3
2-1579018-4
3-1579018-9
Insertion Tool:
7-1579008-9
2 Position Insulated 8.0mm NG1 Receptacle Housing – Sealed by Position – without CPA
31. 2
51.7
Sealed Power Housings
Part Number Package
Quantity Material Color (*) Mating Contacts
1801670-1
300 PBT GF10
Black
8.0mm NG1Plus Receptacles:
1544964-1 / 1544964-2
1544965-1 / 1544965-2
1544966-1 / 1544966-2
8.0mm NG9K Seals:
1544970-1 /-2 /-3
8.0mm Cavity Plug:
1544970-4
1801670-3 Gray
50.7
(*) Other colors available on request
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 25
Catalog 1654363-1
Revised 10-2015
Sealed Power Housings
2 Position Insulated 8.0mm NG1 Receptacle Housing – Sealed by Position – with CPA
Application
n Engine harness
n Power electrical functions,
e.g. electrical pump,
engine cooling fan, etc.
Technical Features
n The connector could be
connected with a header
n Two separated sealed cavities
n Lever locking device
n Two secondary lock
Material:
PBT GF10
Mechanical Coding:
3 colors
Temperature Class:
–40° C to +100° C
Vibration Class:
10 g
Sealing Class:
2/IPX9K
Application Specification:
411-15746
Extraction Tool:
5-1579008-9
2-1579018-2
2-1579018-3
2-1579018-4
3-1579018-9
Insertion Tool:
7-1579008-9
2 Position Insulated 8.0mm NG1 Receptacle Housing – Sealed by Position – with CPA
31. 2
51.7
Part Number Package
Quantity Material Color (*) Mating Contacts
1801655-1
300 PBT GF10
Black
8.0mm NG1Plus Receptacles:
1544964-1 / 1544964-2
1544965-1 / 1544965-2
1544966-1 / 1544966-2
8.0mm NG9K Seals:
1544970-1 /-2 /-3
8.0mm Cavity Plug:
1544970-4
1801655-3 Gray
50.7
(*) Other colors available on request
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 26
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
2 Position 8.0mm NG1 Tab Housing
Application
n Engine harness
n Power electrical functions
Technical Features
n The connector could be
connected with all 2 way 8.0mm
NG1 receptacle housing
n Positive mate
n Bracket locking device
n Secondary lock
Material:
PBT
Mechanical Coding:
3 colors
Temperature Class:
–40° C to +100° C
Vibration Class:
3 g
Sealing Class:
2 or 0
Application Specification:
411-15697
Extraction Tool:
3-1579018-9
7-1579018-4
8-1579018-4
Insertion Tool:
8-1579008-3
2 Position 8.0mm NG1 Tab Housing
25 .1
65.4
Sealed / Unsealed Power Housings
Part Number Package
Quantity Material Color Mating Contacts
1544334-1
1,000 PBT GF10
Black
8.0mm NG1 Tabs:
1544332-1
1544333-1
8.0mm NG1Plus Tabs:
1544967-1 / 1544967-2
1544968-1 / 1544968-2
1544969-1 / 1544969-2
8.0mm NG1 Seals:
1544316-1 / 1544316-1
1544334-2 Blue
1544334-3 Gray
31.7
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 27
Catalog 1654363-1
Revised 10-2015
2 Position 8.0mm NG1Plus Tab Housing
Application
n Engine harness
n Power electrical functions,
e.g. electrical pump,
engine cooling fan, etc.
Technical Features
n Connector could be connected
with a receptacle housing
n Positive mate
n Primary and secondary
(integrated) receptacle latch
n CPA
n With complete skirt
(seal is protected all around
the connector)
Material:
PBT GF10
Mechanical Coding:
4 colors
Vibration Class:
10 g
Sealing Class:
2/IPX9K
Application Specification:
411-15725
Extraction Tool:
2-1579018-4
2-1579018-5
Insertion Tool:
7-1579008-9
2 Position 8.0mm NG1Plus Tab Housing
25 .1
65.4
Sealed / Unsealed Power Housings
31.7
Part Number Package
Quantity Material Color Mating Contacts
1544980-1
1,000 PBT GF 10
Black 8.0mm NG1Plus Tabs:
1544967-1 / 1544967-2
1544968-1 / 1544968-2
1544969-1 / 1544969-2
8.0mm NG9K Seals:
1544970-1 /-2 /-3
8.0mm NG1Plus Cavity Plug:
1544970-4
1544980-2 Blue
1544980-3 Gray
1544980-4 Green
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 28
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
2 Position 8.0mm NG1 Receptacle Assembly (Interface for 8 Position TH 0.635)
Application
n Body harness
Technical Features
n Detection of a partially inserted
receptacle
Instruction Sheet:
411-15731
2 Position 8.0mm NG1 Receptacle Assembly
28.5
40.0
69.5
Part Number Package
Quantity Material Color Mating Contacts Applicator
1801251-1
500 PBT
Black 8.0mm NG1 Receptacles:
1544227-1
1544228-1
8.0mm TH 0.635 Receptacles:
1674298-1
8.0mm TH 0.635
Receptacles:
2151216-x
1801251-2 Gray
1801251-3 Blue
Cover
Part Number Package
Quantity Material Color Mating
Contacts
1801255-1 800 PBT Black –
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 29
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
2 Position 8.0mm NG1 Tab Assembly (Interface for 8 Position TH 0.635)
Applications
n Body harness
Technical Features
n Detection of a partially inserted
receptacle
Instruction Sheet:
411-15731
2 Position 8.0mm NG1 Tab Assembly (Interface for 8 Position TH 0.635)
28.3
55.3
49.8
Part Number Package
Quantity Material Color Mating Contacts
1801256-1
460 PBT
Black
8.0mm NG1 Tabs:
1544332-1
1544333-1
8.0mm NG1 Tabs TH 0.635:
1674742-1
1801256-2 Gray
1801256-3 Blue
1-1801256-1
460 PBT
Black
1-1801256-2 Gray
1-1801256-3 Blue
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 30
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
6 Position Hybrid 2.8mm NGP and 1.5mm Header with Slider
Application
n Fuse and relay holder
Technical Features
n Primary and secondary
receptacle locking
n Detection of partially inserted
receptacle
n Slide locking system
n Color coded mechanical
polarization
n Sealed
Temperature Class:
–40° C to +100° C
Vibration Class:
3 g
Application Specification:
411-15703
Extraction Tool:
1544948-1
6 Position Hybrid 2.8mm NGP and 1.5mm Header with Slider
32.3
36.0
Sealed Power Housings
Part Number Package
Quantity Material Color Mating Contacts
1544938-1
340 PBT
Black 2.8mm NGP:
1544555-1
1544940-1
2.8 mm NGP Seals:
1544941-1
1544938-2 Gray
62.0
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 31
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 32
Additional Products
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings – Flag 6.35mm
Lamp Housing
Applications
n Lamp
Technical Features
n Low insertion force
n Low profile
n Initial Contact
Resistance:
<3 mV
Raw Material:
German silver
Current Capacity
for 40° C rise in T°:
1.0mm2 = 11 A
3.0mm2 = 14 A
1 Position H1 Lamp Housing
7. 4
17. 2
17. 0
Part Number Package
Quantity Material Color Mating Contacts Applicator
1544351-1 19,000 PCT Black
6.35mm Flag Terminals:
1544113-4
1544114-4
2150532-x
2150623-x
2 Position H7 Lamp Housing
18.7
17. 2
17. 0
Part Number Package
Quantity Material Color Mating Contacts Applicator
1544352-1 6,000 PA 6.6 Black
6.35mm Flag Terminals:
1544113-4
1544114-4
2150532-x
2150623-x
Additional Products
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 33
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
3 Position 6.35mm NG1 Receptacle Connector
Application
n Locking steering column
n Fuse box and relay holder
Technical Features
n Primary and secondary
receptacle/tab latch
n Detection of a partially
inserted receptacle/tab
n Cam locking system
n High extraction force between
terminal and connector
n Color coded mechanical
polarization
n Pre-assembled front grids protect
the contact and guide the tab
during entry into receptacle
Holder Material:
PBT
Application Specification:
411-15687
Extraction Tool:
3-1579018-9
3 Position 6.35mm NG1 Receptacle Connector
19.5
25.8
22.0
Part Number Package
Quantity Material Color Mating Contacts
1544225-1
1,980 PBT
Black
6.35mm NG1 Receptacle:
1544133-1
1544225-2 Blue
1544225-3 Green
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 34
Additional Products
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
3 Position 6.35mm NG1 Tab Connector
Application
n Locking steering column
n Fuse box and relay holder
Technical Features
n Primary and secondary
receptacle/tab latch
n Detection of a partially
inserted receptacle/tab
n Cam locking system
n High extraction force between
terminal and connector
n Color coded mechanical
polarization
n Pre-assembled front grids protect
the contact and guide the tab
during entry into receptacle
Holder Material:
PBT
Application Specification:
411-15687
Extraction Tool:
3-1579018-9
3 Position 6.35mm NG1 Tab Connector
25.4
42.0
50.9
Part Number Package
Quantity Material Color Mating Contacts Applicator
1544226-1
600 PBT
Black
6.35mm NG1 Tab:
1544218-1 2266158-x1544226-2 Blue
1544226-3 Green
Additional Products
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 35
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
4 Position 6.35mm NG1 Receptacle Connector
Application
n Locking steering column
n Fuse box and relay holder
Technical Features
n Primary and secondary
receptacle/tab latch
n Detection of a partially
inserted receptacle/tab
n Cam locking system
n High extraction force between
terminal and connector
n Color coded mechanical
polarization
n Pre-assembled front grids protect
the contact and guide the tab
during entry into receptacle
Holder Material:
PBT
Application Specification:
411-15690
4 Position 6.35mm NG1 Receptacle Connector
17. 9
2 7. 2
33.4
Part Number Package
Quantity Material Color Mating Contacts
1544147-1 1,785 PBT Black 6.35mm NG1 Receptacle:
1544133-1
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 36
Additional Products
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
4 Position 6.35mm NG1 Tab Connector
Application
n Locking steering column
n Fuse box and relay holder
Technical Features
n Primary and secondary
receptacle/tab latch
n Detection of a partially
inserted receptacle/tab
n Cam locking system
n High extraction force between
terminal and connector
n Color coded mechanical
polarization
n Pre-assembled front grids protect
the contact and guide the tab
during entry into receptacle
Holder Material:
PBT
Application Specification:
411-15690
4 Position 6.35mm NG1 Tab Connector – Right Slide
47.7 49.7
29.9
Part Number Package
Quantity Material Color Mating Contacts Applicator
1544148-1 805 PBT Black 6.35mm NG1 Receptacle:
1544218-1 2150532-x
4 Position 6.35mm NG1 Tab Connector – Left Slide
Part Number Package
Quantity Material Color Mating Contacts Applicator
1544149-1 805 PBT Red 6.35mm NG1 Receptacle:
1544218-1 2150532-x
Additional Products
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 37
Catalog 1654363-1
Revised 10-2015
Unsealed Power Housings
5 Position 6.35mm NG1 Receptacle Connector
Application
n Additional heating resistance
Technical Features
n Primary and secondary
receptacle/tab latch
n Detection of a partially
inserted receptacle/tab
n Covers available
n Slide locking system
n Pre-assembled front grids protect
the contact and guide the tab
during entry into receptacle
n Unsealed
Vibration Class:
3 g
Application Specification:
411-15658
Extraction Tool:
6-1579018-0
5 Position 6.35mm NG1 Receptacle Connector – Right Slide
24.0
30.8
9 2 .1
Part Number Package
Quantity Material Color Mating Contacts
1544551-1 400 PBT for
main housing Black 6.35mm NG1 Receptacle:
1544133-1
5 Position 6.35mm NG1 Receptacle Connector – Left Slide
Part Number Package
Quantity Material Color Mating Contacts
1544551-2 400 PBT for the
main housing Black 6.35mm NG1 Receptacle:
1544133-1
5 Position 6.35mm NG1 Cover (High or Lower)
Part Number Package
Quantity Material Color Mating Contacts
1544552-1
1,000 PBT Black –
1801376-1
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 38
Additional Products
Catalog 1654363-1
Revised 10-2015
Flag Terminal Receptacles
Applications
n 1 and 2 position connectors
n Car H1 and H7 lamps
Technical Features
n Low insertion force
n Low profile
Contact Resistance:
<3 mΩ
Raw Material:
German Silver
Current capacity for 40° C rise
in T°:
1.0mm2 = 11 A
3.0mm2 = 14 A
Insertion Force:
<20 N
Withdrawal Force:
<27 N
Flag Terminal Receptacles
14.3
6.8
Low Insertion Force 6.35mm Terminals
Wire Size
Range
mm2
(AWG)
Insulation Diameter Material
and
Finish
Part Numbers
FLK
mm
(Inch)
FLR
mm
(Inch)
Strip
Form
Package
Quantity Applicator
Hand Tool
with
Die Set
0.35-1.00
(22-17)
1.3-2.0
(.052-.079)
– German Silver
1544113-4 8,000
on request –
1.4-3.0
(16-12)
2.4-3.5
(.095-.138) 1544114-4 6,000
12.6
2.5
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 39
Catalog 1654363-1
Revised 10-2015
Application ToolingApplication Tooling
APPLICATION TOOLING
AND EQUIPMENT
INTRODUCTION
TE Application Tooling is dedicated to providing high
quality equipment options to meet all levels of our
connector products specifications. We are also able
to provide a broad range of equipment for other
manufacturer’s products.
Our equipment range is vast and almost unmatched
by others operating in the same industry segments,
as is our global presence and support network in the
form of field service engineers and product managers.
We supply everything from simple hand tools to the
most complex automated systems.
Especially for NG1 terminals and connectors appropri-
ate applicators and hand tools, with suitable die sets,
are available to make crimp connections that meet the
demands of automotive customers.
Insertion and extraction tools are used for inserting
discrete terminals into connector housings or remov-
ing them, without causing damage to either the
terminals or housings. Dierent design types exist for
our vast terminal product range including HP / HPSL
sealed connectors.
Equipment is segregated into two types and managed
accordingly:
Generic equipment
Where we can supply you with sucient information
referenced by Part Number such that you can identify
and order what you need yourself.
Specialized Equipment
Where you will need help from our specialist product
managers to identify what’s just right for your
Application.
Finding Equipment Online
www.tooling.te.com
n Powerful searches to find generic equipment
options (Hand Tools / Applicators)
n Brochures and more detailed flyers for the
specialized equipment.
n It’s quick, easy and more importantly the latest and
most up to date information is available online.
Regional Assistance
www.te.com/support-center
Images representative of tool type only.
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 40
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
NG Power Terminals and Connectors
All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 41
Catalog 1654363-1
Revised 10-2015
PN Page PN Page PN Page
1-1801256-1 13, 29
1-1801256-2 13, 29
1-1801256-3 13, 29
1544106-1 2
1544107-1 2
1544113-4 32, 38
1544114-4 32, 38
1544133-1 8, 33, 35, 37
1544147-1 35
1544148-1 36
1544149-1 36
1544218-1 9, 34, 36
1544225-1 33
1544225-2 33
1544225-3 33
1544226-1 34
1544226-2 34
1544226-3 34
1544227-1 2, 14, 15, 16, 18, 19,
21, 22, 28
1544228-1 2, 14, 15, 16, 18, 19,
21, 22, 28
1544316-1 2, 3, 14, 15, 17, 18,
19, 26
1544316-2 2, 3, 14, 15, 17, 18,
19, 26
1544316-3 2, 3
1544317-1 13, 19
1544317-2 13, 19
1544317-3 13, 19
1544332-1 3, 17, 26, 29
1544333-1 3, 17, 26, 29
1544334-1 13, 26
1544334-2 13, 26
1544334-3 13, 26
1544351-1 32
1544352-1 32
1544551-1 37
1544551-2 37
1544552-1 37
1544555-1 10, 30
1544567-1 13, 22
1544567-2 13, 22
1544567-3 13, 22
1544601-1 13
1544601-2 13
1544601-3 13
1544603-1 13, 14, 16
1544603-2 13, 14, 16
1544603-3 13, 14, 16
1544606-1 13, 17
1544606-2 13, 17
1544606-3 13, 17
1544615-1 8
1544650-1 13, 18
1544650-2 13, 18
1544650-3 13, 18
1544653-1 13, 21
1544653-2 13, 21
1544653-3 13, 21
1544661-1 13, 21
1544661-2 13, 21
1544661-3 13, 21
1544662-1 13, 18
1544662-2 13, 18
1544662-3 13, 18
1544678-1 13, 19
1544678-2 13, 19
1544678-3 13, 19
1544679-1 13, 22
1544679-2 13, 22
1544679-3 13, 22
1544680-1 13, 15
1544680-2 13, 15
1544680-3 13, 15
1544938-1 30
1544938-2 30
1544940-1 10, 30
1544941-1 10, 30
1544941-2 10
1544964-1 5, 15
1544964-1 18, 19, 20, 21, 22,
23, 24, 25
1544964-2 5, 18, 19, 20, 21, 22,
23, 24, 25
1544965-1 5, 15, 18, 19, 20, 21,
22, 23, 24, 25
1544965-2 5, 18, 19, 20, 21, 22,
23, 24, 25
1544966-1 5, 15, 18, 19, 20, 21,
22, 23, 24, 25
1544966-2 5, 18, 19, 20, 21, 22,
23, 24, 25
1544967-1 6, 26, 27
1544967-2 6, 26, 27
1544968-1 6, 26, 27
1544968-2 6, 26, 27
1544969-1 6, 26, 27
1544969-2 6, 26, 27
1544970-1 5, 7, 15, 20, 24,
25, 27
1544970-2 5, 7, 15, 20, 24,
25, 27
1544970-3 5, 7, 15, 20, 24,
25, 27
1544970-4 5, 7, 20, 24, 25, 27
1544978-1 13, 20
1544978-2 13, 20
1544978-3 13, 20
1544978-4 20
1544978-5 13
1544980-1 13, 27
1544980-2 27
1544980-3 13, 27
1544980-4 13, 27
1544980-5 13
1674298-1 28
1674742-1 29
1801251-1 13, 28
1801251-2 13, 28
1801251-3 13, 28
1801255-1 28
1801256-1 13, 29
1801256-2 13, 29
1801256-3 13, 29
1801376-1 37
1801422-1 13, 23
1801422-2 13, 23
1801422-3 13, 23
1801431-1 5
1801432-1 5
1801433-1 5
1801459-1 10
1801655-1 13, 25
1801655-2 13, 25
1801655-3 13
1801670-1 13, 24
1801670-2 13
1801670-3 13, 24
967608-1 10
Numerical Index
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORSPAGE 42
TE CONNECTIVITY
ONLINE
TE.com oers an enhanced digital experience, with more than 250,000 parts profiled. The site has
deep, rich product data and easier access to tools and services. Other oerings include improved
search and navigation and knowledge and idea sharing.
TE.com oers a variety of product-specific catalogs, brochures,
white papers and other technical information. To download our
literature visit
www.te.com/usa-en/industries/automotive/automotiveliterature.html
LITERATURE
Search for a specific product by category, part number or
document number.
www.TE.com
PRODUCT INFORMATION
You can rely on TE’s PIC Team to answer your general or technical
questions. To contact a PIC representative, visit
www.TE.com/support-center
STAY CONNECTED
PAGE 43
NG Power Terminals and Connectors
Catalog 1654363-1
Revised 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
DISCLAIMER
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog,
TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the
information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information cont-
ained herein at any time without notice.
TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any
implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference
purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for
the latest dimensions and design specifications.
TRADEMARKS
TE, TE Connectivity, TE connectivity (logo), and EVERY CONNECTION COUNTS are trademarks.
Other product names, logos, and company names mentioned herein may be trademarks of their respective owners.
COPYRIGHT
© 2015 TE Connectivity family of companies.
All rights reserved.
TE Connectivity Germany GmbH certified acc. ISO 14001 and ISO/TS 16949:2002
TE Connectivity Germany GmbH
AMPèrestrasse 12–14 | 64625 Bensheim | Germany
Phone: +49 (0)6251 133-0
Fax: +49 (0)6251 133-1600
Germany – Bensheim
Product Information Center:
Phone: +49 6251-133-1999
Fax: +49 6251-133-1988
United States – Harrisburgh
Product Information Center:
Phone: +1 800-522-6752
Fax: +1 717-986-7575
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Phone: +54 11-4733-2015
Fax: +54 11-4733-2083
South Africa –
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Phone: +27 41-503-4500
Fax: +27 41-581-0440
EUROPE UNITED STATES SOUTH AMERICA AFRICA
Contact / Imprint
Australia – Sydney
Product Information Center:
Phone: +61 2-9840-8200
Fax: +61 2-9634-6188
People’s Republic of China
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Phone: +852 2738-8731
Fax: +852 2735-0243
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Phone: +86 21-3398-0000
Fax: +86 21-3398-1999
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Phone: +82 2-3415-4500
Fax: +82 2-3486-3810
ASIA / PACIFIC
1654363-1 | Published 10-2015
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS