7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2007 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PART NUMBER REV 567200-2 6 5 4 3 2 2007 LOC A ALL RIGHTS RESERVED. FIRST USED USED ON DESC. AM1 565435-5 K TERMINATOR 567200-3 AM1 354500-5 G TERMINATOR, 3/5K 567200-4 AM1 1338600-2 M-TERMINATOR 567200-5 AM1 1-471273-3 K-TERMINATOR 1 REVISIONS DIST 66 - P LTR AL AM 2 AM1 DESCRIPTION DATE DWN APVD ECR-09-010088 04MAY2009 MY GB ECR-10-002360 02FEB2010 MY GB ECR-19-000481 11JAN2018 FZ KZ 3 36 54 68 7 D D 15 70 13 12 72 10 29 45 32 80 53 16 5 49 85 78 79 77 65 84 11 43 2. CONTACT THE TOOLING ASSISTANCE CENTER (800) 722-1111 FOR APPLICABLE DIE SETS. 101 102 76 63 C 30 35 9 59 88 47 38 35 41 81 6 44 50 4 21 1 42 82 56 37 28 66 67 58 18 55 22 71 14 USE IN COMBINATION TO SET PROPER CRIMP HEIGHT. 5 ITEM NOT SHOWN 6. REFER TO THE TERMINATOR CUSTUMER MANUAL FOR INSTRUCTIONS ON HOW TO RECONFIGURE THE TERMINATOR BASE PLATE CLAMPS FOR TAPE FEED APPLICATORS. 7 REMOVE ITEMS WHEN USING TERMINAL PART NUMBER 696405-2. 8 APPLY ITEM 86 TO ITEM 43. 57 39 C ON ASSEMBLY. GUARD MUST BE IN PLACE WHEN OPERATING APPLICATOR IN BENCH MACHINE. 10 27 46 B 4 9. REFER TO INSTRUCTION SHEET AI-8082 (408-8082) FOR CONNECTING AIR FEED CYLINDER TO AIR FEED VALVE. 34 57 74 26 GREASE LIGHTLY (4 CORNERS OF APPLICATOR HOUSING. 61 19 75 3 89 64 69 LUBRICATE DAILY USING NO. 20 MACHINE OIL. 1 B 52 SEE ASSEMBLY DRAWING FOR COMPONENTS. 11 51 40 48 83 73 20 35 17 33 62 24 8 A A 25 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 60 23 DIMENSIONS: SCALE IN 11:20 MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15FEB2007 CHK 15FEB2007 APVD 15FEB2007 K. STAKEM T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - 114-2157 WEIGHT SIZE - CUSTOMER DRAWING Quick Change Appl, Side Feed PIDG & PG 22-18, 16-14, 12-10 CAGE CODE A1 00779 DRAWING NO 567200 SCALE 1:12 SHEET 1 CUSTOMER ACCESSIBLE PRODUCTION DRAWING RESTRICTED TO OF 2 AM1 REV 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2007 6 5 4 3 2 2007 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 - P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - APPLICATOR SET UPS PRODUCT TYPE RING SPADES AND PIDG BUTT SPLICE PIDG PLASTI-GRIP FASTON PIDG D BUTT SPLICES PLASTI-GRIP LARGE EXPANSION PLASTI-GRIP AND PIDG RING SPADES SOLISTRAND RING SPADES BUDGET .156 SERIES, SHUR PLUG, RECEPTACLE, FULLY INSULATED C DIE SET NO 26-22 YELLOW 24-20 WHITE 22-16 RED 16-14 BLUE 12-10 YELLOW 26-24 YELLOW 22-18 CLEAR 22-18 RED 16-14 BLUE 14-12 GREEN 12-10 YELLOW 26-22 YELLOW 24-20 WHITE 22-16 RED 16-14 BLUE 12-10 YELLOW 12-10 YELLOW 69877 69878 59826-1*/69872 59827-1*/69873 59828-1*/69874 69877-2 90248-2 59826-1* 59827-1* 90240-2 59828-1* 69877 69878 69872 69873 69874 69897 22-18 16-14 12-10 68240-1 68241-1 68242-1 22-18 16-14 12-10 68259-1 68094 68260-2 16-14 BLUE DIE MARK YELLOW WHITE RED BLUE YELLOW YELLOW 2 1 1 1 1 1 RED BLUE 1 YELLOW 7 1 1 1 1 8 7 1 1 1 5 8 5 1 AR 1 1 1 1 7 4 B 4 4 1 1 1 1 2 1 2 2 3 1 2 2 2 1 1 1 1 7 7 A 1 2 2 4 3 7 1 1 1 1 1 1 - AR 1 1 1 1 1 1 1 1 2 1 2 2 3 1 2 2 2 1 1 1 1 1 2 2 4 3 1 1 1 1 1 1 - AR 1 1 1 1 1 1 1 1 2 1 2 2 3 1 2 2 2 1 1 1 1 1 2 2 4 3 1 1 1 1 1 1 - AR 1 1 1 1 1 1 1 1 2 1 2 2 3 1 2 2 2 1 1 1 1 1 2 2 4 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 3 1 2 2 2 1 1 1 1 1 2 2 4 3 1 1 - -- 690191-4 811242-3 21018-5 854061-4 1-23419-5 690170-1 4-22279-4 3-22280-7 2-22280-7 1-22279-6 469367-4 469367-3 469367-2 469367-1 5-21004-7 2-21000-6 2-21000-1 2-21000-0 1-21000-8 1-21000-4 3-21000-6 1-21001-0 21001-2 4-21006-6 4-21006-0 5-21006-0 4-21006-9 2-21002-3 2-21002-2 3-21002-0 3-21002-4 1-21986-1 5-21028-5 1 1 1 BLUE SCR, SET, CUP POINT 1/4-20 X .250 PLUG,NYLON BUMPER, HOLD DOWN NUT, HEX, REG 6-32 PACKAGE, DOCUMENTATION SEALANT, LOCTITE #222 SPRING, COMPRESSION SPRING, COMPRESSION SPRING, COMPRESSION SPRING, COMPRESSION SPRING, COMPRESSION SHIM SHIM SHIM SHIM SCR, SKT HD SHLDR 1/4 DIA X .250 SCR, SKT HD CAP 8-32 X .375 SCR, SKT HD CAP 6-32 X .625 SCR, SKT HD CAP 6-32 X .500 SCR, SKT HD CAP 6-32 X .250 SCR, SKT HD CAP 4-40 X .375 SCR, SKT HD CAP 10-32 X .625 SCR, SKT HD CAP 1/4-20 X 2.000 SCR, SKT HD CAP 1/4-20 X .500 SCR, SET, CUP POINT 8-32 X .750 SCR, SET, CUP POINT 8-32 X .250 SCR, SET, CUP POINT 10-32 X .250 SCR, SET, CUP POINT 10-32 X .188 SCR, BTN SKT HD CAP 8-32 X .625 SCR, BTN SKT HD CAP 8-32 X .500 SCR, BTN SKT HD CAP 10-32 X .875 SCR, BTN SKT HD CAP 1/4-20 X .625 RING, RETAIN, EXTERN, 3/16 E-RING PIN, SLOTTED SPRING .125 X .750 2 1 1 7 21007-2 1 1 * TETRI-CRIMP DIE CONFIGURATION 1 1 1 WHITE RED BLUE YELLOW BLACK/ YELLOW 59827-2 1 3 1 1 1 500 0 125 500 0 0 600 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 102 101 5 7 1 1 89 1 87 1 1 88 86 11 - 85 - 83 1 81 1 79 1 77 1 75 1 73 1 71 1 69 - 67 1 65 1 84 - 82 1 80 - 78 1 76 1 74 1 72 1 70 1 68 1 66 1 64 63 62 61 11 11 1 1 -5 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U/M 4-21028-0 459668-1 809702-1 22480-5 690124-4 1-24088-6 809698-1 809703-1 690603-1 820838-1 459662-2 809697-1 5-21005-8 21005-5 21009-7 21017-2 809704-1 809700-1 809696-1 812265-1 1-24001-1 690212-1 690191-3 461264-1 809684-1 809688-1 854061-1 809686-1 809689-1 809695-1 809701-1 1213758-1 904962-1 679995-1 679994-1 820839-1 809707-1 820841-1 809690-1 820840-1 1-462992-5 376166 376169 809693-1 459663-5 690142-1 1490794-1 22292-2 809687-1 904961-1 376165 454220-7 23241-6 23241-3 692655-7 692655-5 820837-1 PIN, SLOTTED SPRING .094 X .750 WHEEL, TAPE FEED 56 0 WHEEL, INDEX 55 0 WASHER, WAVE SPRING 54 0 WASHER, RAM (.135) 53 0 WASHER, CURVED 52 0 SUPPORT, BEARING 50 0 SPRING ASSIST AMP-O-MATOR APPLICATOR 49 0 SLIDE, RETRACT 48 0 SLIDE, INSULATION CRIMPER 47 0 SHAFT, INDEX 46 0 SCREW, SHLD, SOC HD SELF-LOCKING, PATCH TYPE 45 0 SCREW, SHLD, SOC HD SELF-LOCKING, PATCH TYPE 44 0 SCREW, SET, SOCKET HEAD, TYPE C CUP POINT, SELF-LOCKING 43 0 SCREW, DRIVE 42 0 SCREW, ADJ. 41 0 RETAINER, SPRING 40 0 RETAINER, SLIDE 39 0 RAM 38 0 RACE, THRUST BEARING 32 0 PACKAGE, DOCUMENTATION 31 0 MOUNT, STRIPPER 30 0 MOUNT, CYLINDER (CAST COMPLETE) 29 0 LIFTER, DRAG 28 0 KNOB, INDEX 27 0 KIT, TERMINAL STRIPPER ASSEMBLY 26 0 INSERT, GUARD (YELLOW) 25 0 INSERT, GUARD 24 0 INSERT, GUARD 23 0 HOUSING, TAPE DRAG 22 0 HOUSING 21 0 HOLDER, LOWER TOOL 20 0 GUIDE, TERMINAL 19 0 GUIDE, TAPE 18 0 GUARD, ASSY, SIDE FEED DUAL 17 0 FEED ADJUSTMENT BLOCK 15 0 DRAG, TAPE 14 0 DISC, WIRE CRIMP 13 0 DISC, INSULATION 12 0 CYLINDER, AIR 11 0 COLLAR, SHAFT 10 0 CLEVIS, CYLINDER 9 0 INSERT, GUARD (RED/BLUE) 8 0 CLAMP WASHER 7 0 CAP, RAM 6 0 BALL, STEEL TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH - - 1 0 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - 2 0 ACTUATOR, SLIDE, MACH. 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES 3 0 AIR FEED VALVE ASSEMBLY IN 4 0 AIR FEED VALVE ASSEMBLY DIMENSIONS: 5 0 BALL, STEEL ITEM NO DESCRIPTION DWN 15FEB2007 K. STAKEM CHK 15FEB2007 APVD 15FEB2007 T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - 114-2157 WEIGHT SIZE - CUSTOMER DRAWING Quick Change Appl, Side Feed PIDG & PG 22-18, 16-14, 12-10 CAGE CODE A1 00779 DRAWING NO 567200 SCALE 1:12 SHEET 2 CUSTOMER ACCESSIBLE PRODUCTION DRAWING RESTRICTED TO OF 2 B 16 0 FEED ADJUSTING SCREW, AIR FEED 58 33 0 PAWL, INDEX C 34 0 PLATE, BASE 59 35 0 PLATE, IDENTIFICATION 60 36 0 PLUG,NYLON PART NO 37 0 POST, RAM D 51 0 STRIPPER MATERIAL AMP 4805 REV 31MAR2000 57 500 AM1 REV A