KILOVAC High Voltage DC Contactors KILOVAC LEV200 Series Contactor With 1 Form X Contacts Rated 500+ Amps, 12-900Vdc Product Facts Performance Data n Designed to be the lowest cost sealed contactor in the industry with its current rating (500+A carry, 2000A interrupt at 320Vdc) n Available with bottom or side mounting -- not position sensitive n Optional auxiliary contact for easy monitoring of power contact position n Hermetically sealed -- intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non-operation n Typical applications include battery switching and backup, DC voltage power control, circuit protection and safety n Versatile coil/power connections n Designed and built in accordance to AIAG QS9000 n RoHS compliant Coil Data (Valid Over Temperature Range) 4 12Vdc 24Vdc Nominal Voltage Pickup Voltage (Will Operate) 9.0Vdc 19.0Vdc Voltage (Max.) 15Vdc 30Vdc 0.75 1.0 Dropout Voltage 5.0Vdc 2.0Vdc Coil Resistance @ 25 (Typ.) 11 ohms 40 ohms 48Vdc 38.0Vdc 60Vdc 2.0 7.0Vdc 145 ohms 72Vdc 57.0Vdc 90Vdc 3.0 12.0Vdc 357 ohms Ordering Information LEV200 A 4 N A A Typical Part Number Series: LEV200 = 500+ Amp, 12-900Vdc Contactor Contact Form: A = Normally Open H = Normally Open with Aux. Contacts. (Option "H" requires option "A" in Coil Wire Length and option "N" in Coil Terminal Connector.) Note: Other auxiliary contact forms available. Consult factory. Coil Voltage: 4 = 12Vdc 5 = 24Vdc B = 28Vdc 6 = 48Vdc K = 72Vdc 8 = 96Vdc L = 110Vdc O = 115Vac 9 = 240Vac Notes: Consult factory for detailed specifications and availability of coils not listed in "Coil Data" table above. In coil voltage codes, 115Vac is designated by the letter "O" rather than the numeral "0." Coil Wire Length: A = 15.3 in (390 mm) N = None (Requires option "A" in next step.) Coil Terminal Connector: N = None, stripped wires (Requires option "A" in previous step.) A = Studs, #10-32 Threaded (Electrical connection is made to the tab at the base of the stud.) Note: Specify option A, stripped wires, for coil voltages > 96Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. Mounting & Power Terminals: A = Bottom Mount & Male 10mm x M8 Threaded Terminals F = Side Mount & Male 10mm x M8 Threaded Terminals Consult factory regarding other available mountings and power terminals. Contact Arrangement, Power Contacts -- 1 Form X (SPST-NO-DM) Rated Operating Voltage -- 12 - 900 VDC Continuous (Carry) Current, Typical -- 500 A @ 65C, 400 mcm conductors Consult TE for required conductors for higher (500+ A) currents Make/Break Current at Various Voltages 1 -- See graph next page Break Current at 320VDC 1 -- 2,000 A, 1 cycle 3 Contact Resistance, Typ. (@200A) -- 0.2 mohms Load Life -- See graph next page Mechanical Life -- 1 million cycles Contact Arrangement, Auxiliary Contacts -- 1 Form A (SPST-NO) Aux. Contact Current, Max. -- 2A @ 30VDC / 3A @ 125VAC Aux. Contact Current, Min. -- 100mA @ 8V Aux. Contact Resistance, Max. -- 0.417 ohms @ 30VDC / .150 ohms @ 125VAC Operate Time @ 25C -- Close (includes bounce), Typ. -- 25 ms Bounce (after close only), Max. -- 7 ms Release (includes arcing), Max @ 2000A -- 12 ms Dielectric Withstanding Voltage -- 2,200 Vrms @ sea level (leakage <1mA) Insulation Resistance @ 500VDC -- 100 megohms 2 Shock, 11ms 1/2 Sine, Peak, Operating -- 20 G Vibration, Sine, 80-2000Hz., Peak -- 20 G Operating Ambient Temperature -- -40C to +85C Weight, Typical -- 1.3 lb. (.60 kg) Notes: 1 Main power contacts 2 50 at end of life 3 Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts 4 Contacts will operate with 0.8Vnom < Vcoil < 1.1Vnom over temperature range. Invalid Combinations/Reason LEV200H-NA_ No auxiliary function with coil studs LEV200_ONA_ No coil studs with rectifier circuit LEV200_9NA_ No coil studs with rectifier circuit LEV200_O_F No side mont with rectifier circuit LEV200_9_F No side mount with rectifier circuit 7-32 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com KILOVAC High Voltage DC Contactors KILOVAC LEV200 Series (Continued) Outline Dimensions Note: When stud terminals are specified for coil connections, the electrical connection is made at the tab located at the base of the stud. SIde Mount Enclosure Bottom Mount Enclosure Estimated Make & Break Power Switching Ratings Make and Break Power Switching Region LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 650A Break Only Above 650A 100,000 700 650 600 10,000 450 Current (A) C VD VDC 120 400 VDC 100 80% Minimum Pre Charge 500 900 400 90% Nominal Pre Charge 350 7 300 250 200 150 10 100 50 1 1 10 100 Load Current (A) 1,000 10,000 0 0.0 0.5 1.0 Time (ms) 1.5 NOTES: 1) For resistive loads with 300H maximum inductance. Consult factory for inductive loads. 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 4) The maximum make current is 650A to avoid contact welding. 2.0 KILOVAC High Voltage DC Contactors Estimated Life (Cycles) 28 VDC C VD DC VDC 0V 270 600 18 0 1,000 550 For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7-33 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com