Jumper Plugs XJ8/XG8S/XG8T Low-profile, Economical Circuit Jumper Plugs * Low profiles that are only 5.8 mm (XJ8) and 6.8 mm (XG8S/T) high on the board. 2.54-mm high-density grid can be mounted hori- zontally or vertically. From Single-row up to Triple-row Connectors. Through-holes handle 0.8-mm wires. Designed for easy insertion and protection against accidental removal. Highly-reliable 2-point contacts. Thin Plug Housing (XJ8) employs flame-resistant * Excluding XG8S and XG8T PPS resin. XJ8 Connectors conform to UL standards (file no. E103202). RoHS Compliant Connectors Model XG8S XG8T XJ8B Appearance Single-row Plugs Double-row Plugs Single-row Plugs Page 2 3 4 XJ8C XJ8D Double-row Plugs Triple-row Plugs XJ8A Jumper Socket 6 Ratings and Characteristics Item Gold plating Tin plating Rated voltage 2A Rated current 300 VAC Contact resistance 20 m max. (at 20 mV, 100 mA max.) Insulation resistance 1,000 M min. (at 500 VDC) Dielectirc strength 750 VAC for 1 min (leakage current: 1 mA max.) Total insertion force (See note.) 1.96 N max. 7.85 N max. Total removal force (See note.) 0.39 N min. 0.98 N min. Insertion durability 50 times 20 times Ambient operating temperature - 55 to 105C (with no icing at low temperature) Note: Insertion and removal force are for the XJ8A. Materials and Finish XJ8A XJ8B/C/D XG8S/T Housing Item Fiber-glass reinforced PBT resin (UL94 V-0)/black or natural Fiber-glass reinforced PPS resin (UL94 V-0)/black Fiber-glass reinforced PBT resin (UL94 V-0)/black Contacts Phosphor bronze/nickel base, 0.15-m gold plating Brass/nickel base, 0.15-m gold plating (See note.) Brass/nickel base, 0.15-m gold plating Phosphor bronze/nickel base, 2.0-m tin plating --- Brass/nickel base, 2.0-m tin plating Cross-sectional View of Terminal 0.75 dia. 1 XG8S Single-row Jumper Plugs Dimensions (unit: mm) XG8S-@@31 (gold plating) XG8S-@@41 (tin plating) Mounting holes (bottom view) 0.8 +0.1 dia. 0 Dimensions No. of contacts 2 0.635 x 0.635 Ordering Information Model Plugs with straight terminals No. of contacts 2 Model (gold plating) XG8S-0231 Model (tin plating) XG8S-0241 3 XG8S-0331 XG8S-0341 4 XG8S-0431 XG8S-0441 6 XG8S-0631 --- 8 XG8S-0831 XG8S-0841 16 XG8S-1631 XG8S-1641 18 XG8S-1831 --- 2 Jumper Plugs XG8S Dimensions (mm) A 5.1 B 2.54 3 7.6 5.08 4 10.2 7.62 6 15.2 12.70 8 20.3 17.78 16 40.6 38.10 18 45.7 43.18 XG8T Double-row Jumper Plugs Dimensions (unit: mm) XG8T-@@31 (gold plating) XG8T-@@41 (tin plating) Dimensions Mounting view (bottom view) No. of contacts 0.8 +0.1 dia. 0 0.635 x 0.635 Dimensions (mm) A B 2 2.5 --- 4 5.1 2.54 6 7.6 5.08 8 10.2 7.62 10 12.7 10.16 12 15.2 12.70 14 17.8 15.24 16 20.3 17.78 18 22.9 20.32 20 25.4 22.86 Ordering Information Model No. of contacts Model (gold plating) Model (tin plating) 2 XG8T-0231 XG8T-0241 4 XG8T-0431 XG8T-0441 6 XG8T-0631 XG8T-0641 8 XG8T-0831 XG8T-0841 10 XG8T-1031 XG8T-1041 12 XG8T-1231 XG8T-1241 14 XG8T-1431 XG8T-1441 16 XG8T-1631 XG8T-1641 18 XG8T-1831 XG8T-1841 20 XG8T-2031 XG8T-2041 Jumper Plugs XG8T 3 XJ8B/XJ8C/XJ8D Low-profile Single-, Double-, and Triple-row Jumper Plugs Dimensions (unit: mm) Dimensions Single-row Plugs XJ8B-@@11 Mounting view (bottom view) 0.8 +0.1 dia. 0 0.635 x 0.635 0.635 x 0.635 Dimensions (mm) A B 2 5.1 2.54 3 7.6 5.08 4 10.2 7.62 5 12.7 10.16 6 15.2 12.70 7 17.8 15.24 8 20.3 17.78 9 22.9 20.32 12 30.5 27.94 14 35.6 33.02 16 40.6 38.10 Dimensions Double-row Plugs XJ8C-@@11 Mounting holes (bottom view) 0.8 +0.1 dia. 0 0.635 x 0.635 0.635 x 0.635 Triple-row Plugs XJ8D-@@11 No. of contacts Dimensions (mm) A B 2 2.5 --- 4 5.1 2.54 6 7.6 5.08 8 10.2 7.62 10 12.7 10.16 12 15.2 12.70 14 17.8 15.24 16 20.3 17.78 Dimensions Mounting holes (bottom view) 0.8 +0.1 dia. 0 0.635 x 0.635 0.635 x 0.635 4 No. of contacts Jumper Plugs XJ8B/XJ8C/XJ8D No. of contacts Dimensions (mm) A B 3 2.5 --- 6 5.1 2.54 9 7.6 5.08 12 10.2 7.62 15 12.7 10.16 18 15.2 12.70 21 17.8 15.24 24 20.3 17.78 Ordering Information Single-row Plugs No. of contacts Double-row Plugs Model (gold plated) No. of contacts Triple-row Plugs Model (gold plated) No. of contacts Model (gold plated) 2 XJ8B-0211 2 XJ8C-0211 3 XJ8D-0311 3 XJ8B-0311 4 XJ8C-0411 6 XJ8D-0611 4 XJ8B-0411 6 XJ8C-0611 9 XJ8D-0911 5 XJ8B-0511 8 XJ8C-0811 12 XJ8D-1211 6 XJ8B-0611 10 XJ8C-1011 15 XJ8D-1511 7 XJ8B-0711 12 XJ8C-1211 18 XJ8D-1811 8 XJ8B-0811 14 XJ8C-1411 21 XJ8D-2111 16 XJ8C-1611 24 XJ8D-2411 9 XJ8B-0911 12 XJ8B-1211 14 XJ8B-1411 16 XJ8B-1611 Jumper Plugs XJ8B/XJ8C/XJ8D 5 XJ8A Jumper Socket Dimensions (unit: mm) Jumper Socket XJ8A-0211 (gold plating/black) XJ8A-0241 (tin plating/black) XJ8A-0214 (gold plating/natural) Ordering Information Type No. of contacts 2 Plating Housing color Model Gold plating Black XJ8A-0211 Tin plating Black XJ8A-0241 Gold plating Natural XJ8A-0214 Precautions Correct Use * Plugs can be easily cut along the V-groove. * Jumper Socket should be inserted so that the arrow points down. Mounting Example Automated Soldering Conditions (Jet Flow) 1. Soldering temperature: 250 5C 2. Continuous soldering time: Within 51 s V-groove XJ8A XJ8A XJ8A XJ8D XG8T XJ8C XG8S XJ8B Circuit board Circuit board Circuit board * Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. * Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company 6 Jumper Plugs XJ8B/XJ8C/XJ8D Contact: www.omron.com/ecb Cat. No. G065-E1-02 1014(0412)(O)