$%& $%& $%% '"!" .7 5"# 4 % # $ % 95 % : % % $() *$+* $% ',((',* ',(' , ,( $% ',((',* -) *'' -) *'' 116.6/< = 116.7/< = 116/. 116>/. .6 116>./< = 116>/< = 116>0/. 6 1161/< = 1160/< = >1 1167>/< = 6 ? $%% ',((',* ',(' , ,( -) *'' .6 1070/. 107>/. 116>/. 7 107/. 107>6/. 1166/. 11666/. 101/. 107>7/. 1167/< = 1161/. 1161./. 7 101./. 107>1/. ? 11611/. 11610/. 10 101/. 107>0/. Figure 1 (*,$-',( % $ '*,( This instruction sheet covers assembly procedures for the shielding hardware kits listed in Figure 1. The kits are used to construct an RFI/EMI-shielded connector assembly for customer-applied overmolding which requires a plastic injection molding process. Each kit includes an AMPLIMITE HDE-20, HDP-20, or HPD-22 connector, an inner shield, and an outer shield. i The metal shields are designed to hinge on the rear of the metal shell of the connector. The two parts of the shield assembly are designed as inner and outer due to their mating characteristics. The inner shield always hinges on the shorter side of the keystone configuration and the outer shield hinges on the longer side. The inner shield locks into the outer shield with a pair of latching tabs. Read these instructions, and all referenced material, before assembling the kits. Detailed operating procedures are provided in the instructions packaged with the crimping die assemblies and tooling. ! (, i An appropriate ferrule must be ordered separately. It is crimped by tooling fitted with a die assembly and is used to secure the shield assembly and cable. The larger diameter end of the ferrule fits onto the braid crimp area of the shield assembly, and the smaller diameter end fits over the cable jacket. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. E " )% # % &'( # $ % !" ,- " ", ,# ./0/1/.... !#23 ,4#5" , ./0/6/716 % % & & 4 $ &'( % % .: The connector (plug or receptacle) features slots on the rear of the metal shell which are keyed to accept hinge tabs of the corresponding shield. (, 94 $ * ( * % % $ & 8 % # & ( $ !"! "!!"# !" & / & ! !" & # $$% & $ $"' ()) *+,- H ! #!!$ !" #!!$ " #!!$ " #!!$ " #!!$ " #!!$ ! " #!!$ ! !!" #!!$ ! !" #!$ !! !" #!!$ ! " #!!$ ! ! " #!$ ! ! !" #!$ ! ! H 0+ ) & & ' . &( . &, 1 S 2 + ' ., . 0+ $ !! "'S !" $ "' & .S %&& '( % #!$ !! ) *+' *, - #!$ & , . / % & #!$ Figure 2 $ !" "12 8 The contacts will accept solid or stranded wire with an individual wire size range of 28 through 18 AWG. 4 4 ) 5 1 Prepare the cable as follows: 1. Obtain the connector and cable of the type and size required for your application. See Figure 2. 2. Slide the appropriate ferrule, smaller diameter end first, onto the cable. See Figure 3. % !" ! 3. Strip the jacket to dimension shown in Figure 3. Then fold braid back over cable jacket. "! ! " # i 4. Terminate individual wires onto connector contacts. "! i 3 + #$ 6 & 0 6 ''& '' ! " 2&&+ 7 & / & & 3 $ "' 4+5 *+6, ()) *+,- ! ! !!" !!" ! !!" !" $ %&'(( ) *+),! # ( -!.,//-0 %&'(( ) *+&,! # -!.,-0 %&'(( ) *+&, # -!.,12. ! !" Figure 3 5. For HDE-20 connectors, obtain 3MV Scotch Tape 44 (or equivalent), 9.53 mm [.375 in.] wide. Wrap the tape around the terminated contacts two complete times. See Figure 4. 23 2 !! "# $ ! . /0 1 & & ,(- ,- '( % & ) * + Figure 4 %$'' % $# " ! " #$% !&# 1. Measure the terminated length of the assembly as shown in Figure 5. %& $' ! !"#$ %&_ 2. Insert the hinge tabs of the inner shield into the corresponding slots of the connector and rotate the shield 90_ toward the cable. See Figure 6. 3. Insert the hinge tabs of the outer shield into the corresponding slots of the connector. See Figure 6. 4. Make sure that the inner shield is in its final position and close the outer shield until it latches onto the inner shield with the two latching tabs fully engaged. See Figure 7. V -!+ 7 70 8 7( 2 2 %$' % $ $' # ' ! # '( )*+ ,)-. /00 ,.1 3 43 "4$ # 54 "4$ 3 43 "4$ # 6 "46$ 54 "4$ 43 63 "4$ 6 6 "46$ #5 54 "4$ Figure 5 %& $' ! 5. Slide the braid over the braid crimp area of the mated shields. See Figure 7. 6. Slide ferrule forward until it is over the braid and butted against the shield assembly. (0 2. Crimp the ferrule onto the shield assembly and cable. 3. Examine the terminated assembly according to Figure 8 and, if necessary, trim excess cable braid from the braid crimp area. # Figure 6 !'## ! '" ( % & ! ( )*+ *+ (7)*+ " # $ (7)** # ! !'# ! ' '# " # ) #$ *+, -./ 011 -/2 ,- ./- */ 0123. 4.2/*+5 06 62* 4.21365 ,- ./- */ 012,, 4.2/0/5 06 12+3 4.21,*5 /+ 623/ 4.21635 ./- *3- 012,, 4.2/0/5 3* 12+3 4.21,*5 61 623/ 4.21635 Figure 8 Figure 7 + " 3 '# &"( !" #$ % ""& 1. Refer to Figure 1 and determine the crimping die assembly and tooling to be used for crimping the ferrule. ' " ## Revisions to this instruction sheet include: S Updated to corporate requirements.