ba PRODUCT SPECIFICATION + 1. SCOPE 1.1. Content This specification covers the performance requirerments for the PIDG* and PLASTI-GRIP* FASTON* terminals. FASTON terminal is a receptacle of various sizes which offer a wide range of use in the appliance and automotive industries. Sizes are designated numerically to correspond to the width of the mating tab and include 250, 205, 187, and 116 series. 1.2. Qualification When tests are performed on the subject product line, the procedures specified in AMP 109 series specifications shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence, 2.1. AMP Specifications A. 109-1: Generali Requirements B. 109Series: Test Specifications as indicated in Figure l. (Comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) CG. 114-1002: Terminal, FASTON, PIDG, Applicatian of dD, 114-1903: Terminal, FASTON, PLASTI-GRIF, Application of as 8 ad 2.2. Commercial Standard rE wo ae UL 486: Standard, Wire Connectors and Soldering Lugs ZO . 3 z gent 3, REQUIREMENTS "oe 24 eee 3,1. Design and Construction <o%9 8 -* a aeG5 Terminals shall be of the design, construction and physical dimensions specified so EE on the applicable product drawing. 48 x Sz @za3]| * Trademark of AMP Incorporated / =e ae o of owe ze? ff geo Val bande Sot [ie PAINE | AMP INCORPORATED =as Z| CHK . Harrisburg, Pa. Bra" RR-K. See c-16-fo 3 APF Loc NO ; REV CE Tine See/go| B|A| 108-1033 | 0 NAME HEET DIsT Ss TERMINAL, FASTON, PIDG 1 OF 4 AND PLASTI-GRIP Ol jurr REVISION RECORD APP | DATE AMP 1250-13 REV 7-78 ie .Materials 3.2, 3.3, Performance 3, 4. A. Receptacle: B, Sleeve, plastic: Cc, Sleeve, metallic: . PVC or nylon and Test Description Test Requirements and Procedures Summary Brass or phosphor bronze, pre tin Copper (PIDG FASTON only) Terminals shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Test Description Requirement Procedure Examination of Product Meets requirements of product drawing and AMP Spec 114-1002 and 114-1003. Visual, dimensional and functional per applicable inspection plan, ELECTRICAL Dielectric Withstanding Voltage No breakdown or flash- over when 2.2 kvac is applied for 1 minute Test properly wired and insulated terminal in number 12 lead shot; UL486, Para 9.6. MECHANICAL Crimp Tensile Wire shall not become separated from terminal when tested as specified Subject terminal to one minute, direct pull, at force specified; UL 486 Para &. Wire Size, Force, AWG pounds 22 190 20 16 18 20 16 30 14 60 12 70 10 80 Figure 1 AMP INCORPORATED AMP } Harrisburg, Pa. SHEET = OF 4 Lo REV B/A| 108-1033 jo NAME TERMINAL, FASTON, PIDG AND PLASTI-GRIP AMP 2PTB3-2 AREY 7-78> 3.5. Connector Tests and Sequences Test Group (a) Test or Examination i | 2 Test Sequence (b) Examination of Product 1 Dielectric Withstanding Voltage 1 Crimp Tensile ; , 2 (a) See Para 4.1.A. (b) Numbers indicate sequence in which tests are performed. Figure zZ 4 4. QUALITY ASSURANCE PROVISIONS 4,1. Qualification Testing A. Sample Selection Terminals shall be prepared in accordance with applicable Instruction Sheets. They shall be selected at random from current production. Test group 1 shall consist of 1 terminal of each size, representative of the entire lot being tested. Test group 2 shall consist of 15 terminals for each wire size, terminal size and terminal type. All terminals shall be crimped to appropriate PN 103501 and 103502 tin plated test conductors in accordance with AMP Specification 114-1002 and 114-1003. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. C. Acceptance (1) Requirements put on test samples, as indicated in the requirernents portion of Figure l, exist as either the upper or lower statistical tolerance limit (95% confidence, 99% reliability). All samples tested in accordance with this specification shall meet the stated tolerance limit. (2) Failures attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification AMP INCORPORATED SHEET AMP | Harrisburg, Pa. 32.0OF4 REV ap |Al 108-1033 |"o NAME TERMINAL, FASTON, PICG AND PLASTI-GRIP AMP 1251-13 REV 7-78 =4,2. Quality Conformance Inspection The applicable AMP inspection plan will specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. AMP INCORPORATED AMP | Harrisburg, Pa. SHEET Aor s |Al. 108-1033 |". NAME TERMINAL, FASTON, PIDG AND PLASTI-GRIP an AMP 2783-2 REV 7-75 =