SA57 SA57 P r oo dd uu cc tt IInnnnoovvaatti ioonn FFr roomm Switching Amplifier FEATURES DESCRIPTION APPLICATIONS Additionally, cycle-by-cycle current limit offers user programmable hardware protection independent of the microcontroller. Output current is measured using an innovative low loss technique. The SA57 is built using a multi-technology process allowing CMOS logic control and complementary DMOS output power devices on the same IC. Use of P-channel high side FETs enables 60V operation without bootstrap or charge pump circuitry. The SA57 is a fully integrated switching amplifier designed primarily to drive DC brush motors. Two independent half bridges provide over 15 amperes peak output current under microcontroller or DSC control. Thermal and short circuit monitoring is provided, which generates fault signals for the microcontroller to take appropriate action. A block diagram is provided in Figure 1. Low cost intelligent switching amplifier Directly connects to most embedded Microcontrollers and Digital Signal Controllers Integrated gate driver logic with dead-time generation and shoot-through prevention Wide power supply range (8.5V to 60V) Over 15A peak output current per phase 5A continuous output current per phase 8A continuous for A-Grade (SA57A) Independent current sensing for each output User programmable cycle-by-cycle current limit protection Over-current and over-temperature warning signals Bidirectional DC brush motors 2 unidirectional DC brush motors 2 independent solenoid actuators Stepper motors The Power Quad surface mount package balances excellent thermal performance with the advantages of a low profile surface mount package. Figure 1. BLOCK Diagram VS + VDD SC TEMP ILIM/D IS 1 I1 I2 I1' Fault Logic Vs 2 VDD VDD I1' I2' I2' D IS 2 gate Control 1t 1b P ha se 1 PWm Signals Vs 1 O ut O ut 2 Control Logic 2t 2b P ha se 2 SGND SA57 Switching Amplifier PGND 1 PGND 2 GND SA57U http://www.cirrus.com Copyright (c) Cirrus Logic, Inc. 2008 (All Rights Reserved) OCT 2008 APEX - SA57UREVA SA57 Product Innovation From 1. Characteristics and Specifications NOTES: 1. (All Min/Max characteristics and specifications are guaranteed over the Specified Operating Conditions. Typical performance characteristics and specifications are derived from measurements taken at typical supply voltages and TC = 25C). Absolute Maximum Ratings Parameter Symbol Min Max Units SUPPLY VOLTAGE VS 60 V SUPPLY VOLTAGE VDD 5.5 V (VDD+0.5) V LOGIC INPUT VOLTAGE (-0.5) OUTPUT CURRENT, peak, 10ms IOUT 17 A POWER DISSIPATION, avg, 25C2 PD 100 W TEMPERATURE, junction3 TJ 150 C TEMPERATURE RANGE, storage TSTG -55 125 C OPERATING TEMPERATURE, case TA -40 125 C 2 2. Long term operation at elevated temperature will result in reduced product life. De-rate internal power dissipation to achieve high MTBF. 3. Output current rating may be limited by duty cycle, ambient temperature, and heat sinking. Under any set of conditions, do not exceed the specified current rating or a junction temperature of 150C. Specifications Parameter Test Conditions2 SA57 Min Typ SA57A Max Min Typ Max Units LOGIC INPUT LOW 1 INPUT HIGH 1.8 * * OUTPUT LOW V 0.3 OUTPUT HIGH 3.7 OUTPUT CURRENT (SC, Temp, ILIM/DIS1) * * 50 V V V * mA POWER SUPPLY VS UVLO VS UNDERVOLTAGE LOCKOUT, (UVLO) 50 60 9 VDD 4.5 * 5.5 * 55 V * V * V SUPPLY CURRENT, VS 20 kHz (One phase switching at 50% duty cycle) , VS=50V, VDD=5V 25 30 * * mA SUPPLY CURRENT, VDD 20 kHz (One phase switching at 50% duty cycle) , VS=50V, VDD=5V 5 6 * * mA * The specification of SA57A is identical to the specification for SA57 in applicable column to the left. SA57U SA57 Product Innovation From Specifications, continued Parameter Test Conditions2 SA57 Min Typ SA57A Max Min Typ Max Units CURRENT LIMIT Current Limit Threshold (Vth) 3.95 * V Vth Hysteresis 100 * mV OUTPUT CURRENT, continuous 25C Case Temperature 5 8 A Rising delay, td (rise) See Figure 10 270 * ns Falling delay, td (fall) See Figure 10 270 * ns Disable delay, td (dis) See Figure 10 200 * ns Enable delay, td (dis) See Figure 10 200 * ns Rise Time, t (rise) See Figure 11 50 * ns Fall Time, t (fall) See Figure 11 50 * ns On resistance Sourcing (P-Channel) 5A Load 300 750 300 600 m On resistance Sinking (N-Channel) 5A Load 250 750 250 600 m THERMAL Thermal Warning 135 * C Thermal Warning Hysteresis 40 * C RESISTANCE, junction to case Full temperature range TEMPERATURE RANGE, case Meets Specifications 1.25 -25 1.5 85 * -40 * C/W 125 C Figure 2. 64-Pin QFP, Package Style HQ SA57U SA57 10 5 8 7.5 7 ONE PHASE SWITCHING FREQUENCY = 20kHz 50% DUTY CYCLE 20 30 40 50 VS SUPPLY VOLTAGE (V) VDD SUPPLY CURRENT ONE PHASE SWITCHING FREQUENCY = 20kHz 50% DUTY CYCLE 6.5 6 125C 5.5 25C 5 4.5 4 10 20 30 40 50 VS SUPPLY VOLTAGE (V) RDS(on),() RDS(on),() 40 ONE PHASE SWITCHING @ 50% DUTY CYCLE; VS=50V 20 0 50 VDD SUPPLY CURRENT 120 4.8 4.7 4.6 ONE PHASE SWITCHING @ 50% DUTY CYCLE; VS=50V 50 1 0.1 0.01 100 150 200 250 300 FREQUENCY (kHz) 4.9 5 (N-Channel) 100 150 200 250 300 FREQUENCY (kHz) 0.1 1 SENSE CURRENT (mA) 10 POWER DERATINg 100 SA57A 80 60 40 SA57 20 0 -40 0 40 80 120 CASE TEMPERATURE, TC DIODE FORWARD VOLTAgE - TOP FET (P-Channel) 4 CURRENT (A) CURRENT (A) 60 ON RESISTANCE - TOP FET 4 3 2 1 80 0.8 0.75 (P-Channel) 0.7 0.65 0.6 VS=11 0.55 VS=13 0.5 0.45 VS=15 0.4 0.35 0.3 VS>17 0.25 0.2 0.15 0 1 2 3 4 5 6 7 8 9 10 IOUT,(A) DIODE FORWARD VOLTAgE - BOTTOm FET 0 0.5 100 4.5 0 ON RESISTANCE - BOTTOm FET 5 120 5 60 0.8 0.75 (N-Channel) 0.7 0.65 0.6 0.55 VS=11 0.5 VS=13 0.45 VS=15 0.4 0.35 VS=17 0.3 0.25 0.2 VS>22 0.15 0 1 2 3 4 5 6 7 8 9 10 IOUT,(A) 140 0 60 CURRENT SENSE 160 LOAD CURRENT (A) 25C 10 POWER DISSIPATION, PD VS SUPPLY CURRENT (mA) 125C 15 VS SUPPLY CURRENT 180 20 0 10 VDD SUPPLY CURRENT (mA) VS SUPPLY CURRENT VDD SUPPLY CURRENT (mA) VS SUPPLY CURRENT (mA) 25 Product Innovation From 3 2 1 0.7 0.9 1.1 1.3 FORWARD VOLTAGE (V) 1.5 0 0.5 0.7 0.9 1.1 1.3 FORWARD VOLTAGE (V) 1.5 SA57U SA57 Product Innovation From OUT 2 OUT 2 NC VS 2 VS 2 VS 2 VS 2 NC NC NC NC NC PGND 1 PGND 1 PGND 1 PGND 1 NC OUT 1 OUT 1 OUT 1 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 Figure 3. External Connections OUT 2 53 32 NC NC 54 31 VS 1 PGND 2 55 30 VS 1 PGND 2 56 29 VS 1 PGND 2 57 28 NC HS 58 27 HS Table 1. Pin Descriptions Pin # Pin Name 29,30,31 51,52,53 55,56,57 3 61 63 1 VS (phase 1) OUT 2 PGND (phase 2) SC 2b 2t I2 7 ILIM/DIS1 SA57U Signal Type Power Power Output Power Logic Output Logic Input Logic Input Analog Output 10 11 12 13 14 15 16 17 18 19 20 NC SGND NC SGND NC 1b NC 1t NC VDD NC 9 SGND I1 8 21 NC 64 ILIM/DIS1 NC NC 7 22 6 63 NC DIS2 2t 5 23 SGND 62 4 NC NC NC 24 3 61 SC TEMP 2b 2 HS 25 1 26 60 I2 59 NC HS NC Simplified Pin Description High Voltage Supply (8.5-60V) supplies phase 1 only Half Bridge 2 Power Output High Current GND Return Path for Power Output 2 Indication of a short of an output to supply, GND or another phase Logic high commands 2 phase lower FET to turn on Logic high commands 2 phase upper FET to turn on Phase 2 current sense output As an output, logic high indicates cycle-by-cycle current limit, and logic low indicates normal operation. As an input, logic high places Logic Input/Output all outputs in a high impedance state and logic low disables the cycle-by-cycle current limit function. SA57 Product Innovation From Table 1. Pin Descriptions Pin # 5,9,11,13 15 17 19 21 23 25 46,47,48,49 33,34,35 37,38,39,40 26,27,58,59 2,4,6,8,10, 12,14,16,18, 20,22,24,28, 32,36,41,42, 43,44,45,50, 54,60,62,64 Pin Name Signal Type Simplified Pin Description SGND 1b 1t VDD I1 DIS2 TEMP VS (phase 2) OUT 1 PGND (phase 1) HS Power Logic Input Logic Input Power Analog Output Logic Input Logic Output Power Power Output Power Mechanical Analog and digital GND - internally connected to PGND Logic high commands 1 phase lower FET to turn on Logic high commands 1 phase upper FET to turn on Logic Supply (5V) Phase 1 current sense output Logic high places all outputs in a high impedance state Thermal indication of die temperature above 135C High Voltage Supply phase 2 Half Bridge 1 Power Output High Current GND Return Path for Power Outputs 1&2 Pins connected to the package heat slug NC --- Do Not Connect 1.2 Pin Descriptions VS: Supply voltage for the output transistors. These pins require decoupling (1F capacitor with good high frequency characteristics is recommended) to the PGND pins. The decoupling capacitor should be located as close to the VS and PGND pins as possible. Additional capacitance will be required at the VS pins to handle load current peaks and potential motor regeneration. Refer to the applications section of this datasheet for additional discussion regarding bypass capacitor selection. Note that Vs pins 29-31 carry only the phase 1 supply current. Pins 46-49 carry supply current for phase2. Phase 1 may be operated at a different supply voltage from phase 2. Only the B & C supply pins (46-49) are monitored for undervoltage conditions. OUT 1, OUT 2: These pins are the power output connections to the load. NOTE: When driving an inductive load, it is recommended that two Schottky diodes with good switching characteristics (fast tRR specs) be connected to each pin so that they are in parallel with the parasitic back-body diodes of the output FETs. (See Section 2.6) PGND: Power Ground. This is the ground return connection for the output FETs. Return current from the load flows through these pins. PGND is internally connected to SGND through a resistance of a few ohms. See section 2.1 of this datasheet for more details. SC: Short Circuit output. If a condition is detected on any output which is not in accordance with the input commands, this indicates a short circuit condition and the SC pin goes high. The SC signal is blanked for approximately 200ns during switching transitions but in high current applications, short glitches may appear on the SC pin. A high state on the SC output will not automatically disable the device. The SC pin includes an internal 12k series resistor. 1b, 2b: These Schmitt triggered logic level inputs are responsible for turning the associated bottom, or lower Nchannel output FETs on and off. Logic high turns the bottom N-channel FET on, and a logic low turns the low side N-channel FET off. If 1b or 2b is high at the same time that a corresponding 1t or 2t input is high, protection circuitry will turn off both FETs in order to prevent shoot-through current on that output phase. Protection circuitry also in- SA57U Product Innovation From SA57 cludes a dead-time generator, which inserts dead time in the outputs in the case of simultaneous switching of the top and bottom input signals. 1t, 2t: These Schmitt triggered logic level inputs are responsible for turning the associated top side, or upper Pchannel FET outputs on and off. Logic high turns the top P-channel FET on, and a logic low turns the top P-channel FET off. I1, I2: Current sense pins. The SA57 supplies a positive current to these pins which is proportional to the current flowing through the top side P-channel FET for that phase. Commutating currents flowing through the back-body diode of the P-channel FET or through external Schottky diodes are not registered on the current sense pins. Nor do currents flowing through the low side N-channel FET, in either direction, register at the current sense pins. A resistor connected from a current sense pin to SGND creates a voltage signal representation of the phase current that can be monitored with ADC inputs of a processor or external circuitry. The current sense pins are also internally compared with the current limit threshold voltage reference, Vth. If the voltage on any current sense pin exceeds Vth, the cycle by cycle current limit circuit engages. Details of this functionality are described in the applications section of this datasheet. ILIM/DIS1: This pin is directly connected to the disable circuitry of the SA57. Pulling this pin to logic high places OUT 1 and OUT 2 in a high impedance state. This pin is also connected internally to the output of the current limit latch through a 12k resistor and can be monitored to observe the function of the cycle-by-cycle current limit feature. Pulling this pin to a logic low effectively disables the cycle-by-cycle current limit feature. SGND: This is the ground return connection for the VDD logic power supply pin. All internal analog and logic circuitry is referenced to this pin. PGND is internally connected to GND through a resistance of a few ohms,. However, it is highly recommended to connect the GND pin to the PGND pins externally as close to the device as possible. Failure do to this may result in oscillations on the output pins during rising or falling edges. VDD: This is the connection for the 5V power supply, and provides power for the logic and analog circuitry in the SA57. This pin requires decoupling (at least 0.1F capacitor with good high frequency characteristics is recommended) to the SGND pin. DIS2: The DIS2 pin is a Schmitt triggered logic level input that places OUT 1 and OUT 2 in a high impedance state when pulled high. DIS2 has an internal 12k pull-down resistor and may therefore be left unconnected. TEMP: This logic level output goes high when the die temperature of the SA57 reaches approximately 135C. This pin WILL NOT automatically disable the device. The TEMP pin includes a 12k series resistor. HS: These pins are internally connected to the thermal slug on the reverse of the package. They should be connected to GND. Neither the heat slug nor these pins should be used to carry high current. NC: These "no-connect" pins should be left unconnected. SA57U SA57 Product Innovation From 2. SA57 OPERATION The SA57 is designed primarily to drive DC brush motors. However, it can be used for any application requiring two high current outputs. The signal set of the SA57 is designed specifically to interface with a DSP or microcontroller. A typical system block diagram is shown in the figure below. Over-temperature, Short-Circuit and Current Limit fault signals provide important feedback to the system controller which can safely disable the output drivers in the presence of a fault condition. High side current monitors for both phases provide performance information which can be used to regulate or limit torque. Figure 4. System Diagram VDD SC TEMP ILIM/D IS 1 Vs + Vs 1 Vs 2 Fault Logic Current I1 monitor Signals I2 GND DC BRUSH MOTOR D IS 2 1t 1b PWm Signals Control Logic gate Control OUT 1 1 2 OUT 2 2t 2b SGND M icrocontroller or DSC SA57 Switching Amplifier SGND PGND 2 PGND 1 GND SA57U SA57 Product Innovation From The block diagram in Figure 5 illustrates the features of the input and output structures of the SA57. For simplicity, a single phase is shown. Figure 5. Input and output structures for a single phase 12k SC Current Sense SC Logic Vdd I1' Ref 12k I LIM/DIS1 Vth + _ Temp Sense _ + 12k TEMP Lim 1 Lim 2 I1 UVLO DIS2 12k Vs 1t Gate Control OUT 1 1b PGND SGND X X >Vth X X X X X X X X X X X X SA57U Dis2 OUT 1 OUT 2 I1, I2 0 X 1