1900SIM CONNECTORS The best of EN3545 and EN4165 connectors Commercial Aerospace Defence BROCHURE 03/15 - V3.0 Customer Service 2 rue Clement ADER, Zac de We 08110 Carignan FRANCE Tel : +33 (0)3 24 22 32 66 Fax : +33 (0)3 24 22 38 72 customer-service@amphenol-airlb.fr www.amphenol-airlb.fr PRESENTATION 1900SIM is a new rectangular, modular and sealed connector, in lightweight composite, Metallized or not. Weight Saving Derived from the legacy EN3545 connector shells, the 1900SIM series can be fitted with the whole EN4165 modules range. 1900SIM series consists of a Plug, a Receptacle (with or without flange) and Rear clip-in accessories, available with or without Plating : Bright Nickel, Olive Drab Cadmium and Black Zinc Nickel (RoHS). 3 Locking / Polarizing systems are available : Standard (by screw), Quick Lock and Quarter Turn ensuring 36 keying positions. Time Saving APPLICATIONS IN HARSH ENVIRONMENT Commercial Aerospace - Defence - Rail & Mass Transit 1 REACH ET RoHS 2 All connector shells and modules are conformed to the REACH spec. All modules are conformed to the RoHS spec. All connector shells are conformed to the RoHS spec., except for Olive Drab Cadmium versions 3 4 MODULES 5 Power Signal Quadrax, Triax, Twinax, Coax Fiber Optic Termini RJ45 Ethernet (cat. 6) Caption 1 - Receptacle 2 - Male Polarizers 3 - Plug 4 - Female Polarizers 5 - Backshell CONTACTS Copper Alloy : Crimp or PCB contacts (straight or angled) Size 22 to 8 : as per SAE-AS39029 standard as per EN3155 standard Size 23 : as per BACC47 standard EN3155 standard pending MAIN TECHNICAL FEATURES MATERIAL Shells : Thermoplastic Plating : Nickel, Cadmium, Zinc Nickel alloy, or without plating : Thermoplastic and Silicone elastomer : Copper alloy, Gold on Nickel plating Modules Contacts MECHANICAL Shocks : 100g during 6 ms Vibrations : 1g / Hz up to 2000 Hz, 4 H per axis Endurance : 500 full mating and unmating cycles (100 cycles with the Quick Lock Polarizer) SEALING Intercavity : according to EN2591 test 324 pressure 147 hPa Crossing : a leak 4 cm3/h under differential pressure of 1 bar Interfacial : according to EN2591 test 314 pressure 147 hPa ENVIRONMENTAL Operating temperature : -55 to +175continuously Salt Spray withstanding (BS) : METALLIZATION RESISTANCE Plating (Plug + Receptacle mated) Without plating Nickel Cadmium Zinc Nickel / 500h 500h 500h Metallization continuity by conductive plating and grounding fingers Nickel plating : < 3 m under 1 Amp per connection Cadmium plating : < 3 m under 1 Amp per connection Zinc Nickel plating : < 3 m under 1 Amp per connection WEIGHT ELECTRICAL Insulation resistance : to 5000 M Products Contact size 23 Withstanding voltage Max. current rating (A) 22 20 1500 V RMS 5 1 12 8 8 1800 V RMS 7,5 MODULE RETENTION IN SHELL 25,4 daN 16 13 23 46 80 Plug Receptacle Accessories / Standard With flange Backshell (with integrated chimneys) Standard cable clamp Standard (by screw) 1/4 turn Locking / Polarization system (couple) Quick Lock Without With plating plating 10,20 g 13,70 g 9,90 g 11,75 g 11,60 g 14,06 g / 13,67 g 4,73 g / 7,31 g 7,68 g 9,38 g AMPHENOL AIR LB - 2 rue Clement ADER, Zac de We - 08110 Carignan - France Tel : +33(0)3.24.22.78.49. - Fax : +33(0)3.24.22.78.75 - www.amphenol-airlb.fr PART NUMBERING SYSTEM CONNECTORS Material : Standard composite (without plating) Shielded composite (with plating) O P T I O N S * 1900SIM 2 3 * * 3 ** * * ** S B Shell Type : Plug Standard Receptacle Flanged Receptacle 0 2 4 Plating / Shell metallization : Without (S material only) Bright Nickel (B material only) Olive Drab Cadmium (B material only) Black Zinc Nickel (B material only) O K V Z Equipment Code (Polarizer material according to shell metallization) : Shell delivered with its Female standard polarizers (by screw) (1) A Shell delivered with its Male standard polarizers (by screw) B Shell delivered with its Female 1/4 turn polarizers (1) C Shell delivered with its Male 1/4 turn polarizers D Shell delivered with its Female Quick Lock polarizers (1) E Shell delivered with its Male Quick Lock polarizers F (1) only for Plug and Standard Receptacle Polarizing Code : Polarizers not mounted on shells Polarizers mounted and polarized on shells (2) (2) 00 XX Ex : XX = 16 mean Polarizer 1 in position 1 / Polarizer 2 in position 6 METALLIZED ACCESSORIES 1900SIM Rear Accessories : Backshell with integrated chimneys Backshell with removable chimneys (pending) Plating / Accessories Metallization : Bright Nickel Olive Drab Cadmium Black Zinc Nickel 2 B 12 13 K V Z NOT-METALLIZED ACCESSORIES Designation Standard Straight Cable-Clamp (For Standard Composite connectors) Standard Angled (90) Cable-Clamp (For Standard Composite connectors) Part Number 001901 050 00 001901 051 00 POLARIZERS AND TOOLS Designation For Standard Composite or Olive Drab Cadmium connectors Standard Polarizers (by screw) For Standard Composite or Bright Nickel connectors For Standard Composite or Black Zinc Nickel connectors For Standard Composite or Olive Drab Cadmium connectors 1/4 Turn Polarizers For Standard Composite or Bright Nickel connectors For Standard Composite or Black Zinc Nickel connectors For Standard Composite or Olive Drab Cadmium connectors Quick Lock Polarizers For Standard Composite or Bright Nickel connectors For Standard Composite or Black Zinc Nickel connectors Tools Female F Male M Female F Male M Female F Male M Female F Male M Female F Male M Female F Male M Female F Part Number 001901 170 00 001901 160 00 3354 0240 027 CRS 3354 0230 027 CRS 3354 0240 103 CRS 3354 0230 103 CRS 3354 0210 045 CRS 3354 0200 045 CRS 3354 0210 027 CRS 3354 0200 027 CRS 3354 0210 103 CRS 3354 0200 103 CRS 3357 0080 045 CRS Male M 3357 0070 045 CRS Female F 3357 0080 711 CRS Male M 3357 0070 711 CRS Female F 3357 0080 103 CRS Male M 3357 0070 103 CRS Quick Lock Polarizer mating/unmating tool 3357 1001 000 OUT Backshell removing tool 3357 1002 000 OUT AMPHENOL AIR LB - 2 rue Clement ADER, Zac de We - 08110 Carignan - France Tel : +33(0)3.24.22.78.49. - Fax : +33(0)3.24.22.78.75 - www.amphenol-airlb.fr Straight Cable Clamp Standard Polarizer (by screw) 1/4 Turn Polarizer Quick Lock Polarizer 2 MODULES, CONTACTS AND TOOLS MODULE PROTECTION DURING TRANSPORTATION All Pin Modules [equipped with Pin Contacts] P/N : SIM201 Drawing Layout 12 18 24 30 30 cts size 23 13 19 25 23 20 cts size 22 SIM * 2022 P* SIM * 2022 S* 22 12 cts size 20 SIM * 1220 P* SIM * 1220 S* 20 8 cts size 16 SIM * 0816 P* SIM * 0816 S* 16 4 cts size 12 SIM * 0412 P* SIM * 0412 S* 12 1 ct size 8 SIM * 0108 P* SIM * 0108 S* 8 1 ct Quadrax anti rotate on SIM 0118 P SIM 0118 S * * * * polarizer side Q U A D R A X 1 ct Quadrax anti rotate on polarizer SIM * 0128 P* SIM * 0128 S* opposite side Contacts Type 22 SIM * 9901 P* SIM * 9901 S* 16 S P EN 3155 standard Air LB P/N Male Module 23 22 20 16 12 5cts size 22 + 6cts size 16 BACC47HB1 001704 001 02 BACC47HA1 001714 001 02 003 S 2222 SAE-AS39029/57-354 001704 100 02 P 008 P 2222 SAE-AS39029/58-360 001714 100 02 S 003 S 2020 SAE-AS39029/57-357 001704 203 02 P 008 P 2020 SAE-AS39029/58-363 001714 203 02 S 003 S 1616 SAE-AS39029/57-358 001704 301 02 P 008 P 1616 SAE-AS39029/58-364 001714 301 02 S 003 S 1212 SAE-AS39029/57-359 001704 400 02 P 008 P 1212 SAE-AS39029/58-365 001714 400 02 S 066 F 0808 001704 700 02 P 065 M 0808 001714 700 02 S 075 F 08 075 M 08 Crimping tool Locator Insertion Extraction M22520/2-01 K1461 (Daniels) 001112 010 25 M 22520/2-01 M 22520/7-01 M 22520/2-06 M 22520/7-06 M 22520/2-09 M 22520/7-07 M 81969/14-01 001112 100 25 M 22520/1-01 M 22520/2-01 M 22520/7-01 M 22520/1-04 M 22520/2-10 M 22520/7-08 M 81969/14-10 001112 250 25 M 22520/1-01 M 22520/7-01 M 22520/1-04 M 22520/7-04 M 81969/14-03 001112 300 25 M22520/1-01 M22520/1-04 M 81969/14-04 001112 400 25 M300 BT SP593 001704 705 02 int : 001714 705 02 M 22520/2-01 / S 075 F 08 001704 705 02 P 075 M 08 001714 705 02 S 003 S 2222 SAE-AS39029/57-354 001704 100 02 P 008 P 2222 SAE-AS39029/58-360 001714 100 02 S 003 S 1616 SAE-AS39029/57-358 001704 301 02 P 008 P 1616 SAE-AS39029/58-364 001714 301 02 * 3023 PNP * 2022 PNP SIM 1220 PNP * SIM 0816 PNP * SIM 0412 PNP * SIM 9901 PNP * Air LB P/N Female Module Air LB P/N Male Module Extract. only M 81969/14-06 001112 700 25 int : K709 ext : M 22520/5-01 ext : M 22520/5-45 M 22520/2-01 M 22520/7-01 M 22520/2-06 M 22520/7-06 M 22520/2-09 M 22520/7-07 M 81969/14-01 001112 100 25 M 22520/1-01 M 22520/7-01 M 22520/1-04 M 22520/7-04 M 81969/14-10 001112 250 25 Air LB P/N Female Module SIM SIM * 3023 SNP 335* 7110 501 335* 7120 501 SIM SIM * 2022 SNP 335* 7111 501 335* 7121 501 SIM * 1220 SNP 335* 7112 501 335* 7122 501 SIM * 0816 SNP 335* 7113 501 335* 7123 501 SIM * 0412 SNP 335* 7114 501 335* 7124 501 SIM * 9901 SNP 335* 7115 501 335* 7125 501 Specific Modules Drawing Layout Air LB P/N Male Module Air LB P/N Female Module Module standard 6 fiber optic termini EN4639 std (ferrule 1,25 mm) SIM * O 06LU PN SIM * O 06LU SN EN4830 4 fiber optic termini EN4531 (ferrule 2,5 mm) SIM * O 04EL PN SIM * O 04EL SN EN 4701 RJ45 Ethernet Metallized SIM M D 0145 PN SIM M D 0145 SN RJ45 Ethernet Not-Metallized SIM M N 0145 PN SIM M N 0145 SN Sealing Module 3 Air LB P/N S P Receptacles Tools Others spec. Pending Plugs Modules with straight PCB cts Modules with angled PCB cts Size Module into both Crimp Contacts Air LB P/N Air LB P/N Male Module Female Module Size SIM * 3023 P* SIM * 3023 S* 5 cts size 22 + 6 cts size 16 can be mounted All Socket Modules [equipped with Socket Contacts] Modules Module Without peripheral sealing Seal for peripheral sealing Rigid protective Cap to avoid contact damages (pin contacts bended, dust in socket contacts) during transportation of Cable Harnesses - for both Pin and Socket modules - for modules with or without peripheral sealing SIM * L0000 PN / Contacts Tools Air LB P/N Insertion Extraction 001112 300 25 Tools for Modules Module Insertion Module Extraction RJ45 Module Extraction 006101 006 00 006101 000 00 006101 008 00 Consult us 006101 009 00 MODULES PART NUMBERING SYSTEM (example) SIM * 0000 P* (example) 335* 7020 501 Peripheral sealing [with] E [without] M Peripheral sealing [with] 1 [without] 0 Polarization [N, A, B, C, D] N neutral polarization by default AMPHENOL AIR LB - 2 rue Clement ADER, Zac de We - 08110 Carignan - France Tel : +33(0)3.24.22.78.49. - Fax : +33(0)3.24.22.78.75 - www.amphenol-airlb.fr