4 Power Supplies SDN-C Compact DIN Rail Series The SDN-C DIN rail power supplies are the next generation of the popular SDN series. These models combine high efficiency and compact size with new visual diagnostic LEDs to offer the most performance available from SolaHD. Essential industrial features such as Sag Immunity, Power Factor Correction, and universal voltage input have been retained in this series. Wide temperature operating range and parallel operation capability make the new SDN-C units suitable to a variety of industrial applications. Features * Compact packaging to save space on the DIN rail * New visual diagnostic LEDs for input and output status at a glance * High MTBF means high reliability and long life * Higher efficiency saves energy and lowers amount of heat generated in panel * PowerBoostTM overload capability to start high inrush loads * Accepts Universal voltage 85-264 Vac, 50/60 Hz input * Single phase models meet SEMI F47 Sag Immunity standard Related Products * SDN-P series UL 508 Listed IND. CONT. EQ. E61379 UL 60950 E137632 CUL/CSA-C22.2 No. 234-M90 EMC and Low Volt. Directive * SDPTM series * Power Factor Correction (meets EN61000-3-2) * SFL series * Class I, Div. 2 Hazardous Locations - ATEX approval (pending) * SCP series * SDU UPS - Single and three-phase input available * Patented DIN rail mounting clip Applications * User Adjustable output voltage accessible via front face * Industrial Machine Control * Parallel capability standard * Process Control * Industrial grade design - -25oC to 60oC operation without derating - Rugged metal case and DIN connector * Conveying Equipment * User-friendly * Packaging Equipment - LEDs for status - Large, rugged, accessible screw terminals - Easy on/off DIN mounting * Amusement Park Equipment * Fully tested and burned-in at factory * DeviceNetTM * RoHS compliant * Material Handling * Vending Machines * Semiconductor Fabrication Equipment Accessories * Chassis Mount Bracket (SDN-PMBRK2) Visit our website at www.solahd.com or contact Technical Services at (800) 377-4384 with any questions. 101 4 Power Supplies The SolaHD Difference Rugged metal packaging Multiple output connections for ease of wiring multiple devices Large, IP20-rated, screw terminals for #10 AWG/4 mm2, for quick, easy installation New visual diagnostic LEDs show input and output status (see table below) DC OK Relay Single or parallel use selectable by user Adjustable output voltage Clearly labeled front panel No internal fan, no extra cooling required in any power level UL508 listing means no derating in UL 508 systems Full CE compliance for safety, emissions and ingress protection Automatically adjusts for global Input voltages. No manual intervention required. New narrow width saves panel space LED Light Status Conditions Normal AC Power Loss AC Input Low No DC High Load Overload Hot Too Hot Input Green - Yellow Green Green Green Green Green Output Green - Green - Yellow Yellow Green - Alarm - - - Red Yellow Red Yellow Yellow 102 Visit our website at www.solahd.com or contact Technical Services at (800) 377-4384 with any questions. 4 Power Supplies SDN-C Specifications (Single Phase) Description Catalog Number SDN 5-24-100C SDN 10-24-100C SDN 20-24-100C Input Nominal Voltage 115/230 Vac -AC Range 85 - 264 Vac -DC Range1 90 - 375 Vdc 43-67 Hz -Frequency Nominal Current2 -Inrush current max. Efficiency (Losses ) 3 1.65 - 0.55 A 3.2 - 1.0 A Typ. < 15 A Typ.< 30 A 6A / 3A < 40 A > 90% typ. (12 W) > 90% typ. (24 W) > 92% (38 W) Active power factor correction to better than 0.92 Power Factor Correction Output 24 V (23.5~28.5 Vdc Adj.) Nominal Voltage < 2 % overall (combination Line, load, time and temperature related changes) -Tolerance 24.5V 1% Initial Voltage Setting < 50 mVpp -Ripple 4 <100mVpp PARD (Periodic and Random Deviation) = 100 mV peak-peak max PARD > 30.5 but < 33 Vdc, auto recovery Overvoltage Protection < 35V Power Back Immunity Nominal Current 5 A (120 W) 10 A (240 W) 1.5 x Nominal Current at near zero volts at short circuit condition -Short Circuit Current PowerBoostTM -Current Limit Parallel Operation 20 A (480W) 1.5 x Nominal Current for 2 seconds minimum while holding voltage > 20 Vdc -Peak Current5 Switch selectable single unit or parallel unit operation. Units will not be damaged by parallel operation (regardless of switch position setting). >20 ms (Full load, 100 Vac Input @ Tamb=+25C) to 95% output voltage Holdup Time <150 mS from 95% to 10% rated voltage @ full load (Tamb=+25C) Voltage Fall Time < 0.5% Line and Load Regulation General EMC: -Emissions -Immunity Approvals Temperature7 EN61000-6-2:2001, EN61000-6-3:2001, Class B EN55011, EN55022 Radiated and Conducted including Annex. A, EN61000-3-2 EN61000-6-1:2001, EN61000-6-2:2001, EN61000-4-2 Level 4, EN61000-4-3 Level 3, EN61000-4-6 Level 3, EN61000-4-4 Level 4 input and level 3 output. EN61000-4-5 Isolation class 4, EN61000-4-11, IEC 61000-4-34 voltage dip immunity standard UL508 Listed, cULus; UL 60950-1, cURus; IEC60950-1; Class I, Div. 2, Hazadous location approval; CE (LVD 73/23 & 2004/108/EC), (EMC 89/336 & 93/68/EEC); EN61000-3-2 Storage: -40oC to + 85oC, Operation -25oC to +60oC full power, with linear derating to half power from 60 to 70oC (Convection cooling, no forced air required). Operation up to 50% load permissible with sideways or front side up mounting orientation. > 550,000 hrs MTBF 6 > 450,000 hrs 5 Years Warranty General Protection/Safety Protected against continuous short -circuit, continuous overload, continuous open circuit. Protection Class 1 (IEC536), degree of protection IP20 (IEC60529) Safe low voltage: SELV (acc. IEC60950-1) Visual: 3 status LEDs (Input, Output, Alarm) Relay: N.O. contact rated 200ma/50 Vdc Status Indicators Installation Fusing -Input -Output Mounting Connections Case Internally fused Outputs are capable of providing high currents for short periods of time for inductive load startup or switching. Fusing may be required for wire/loads if 2x Nominal O/P current rating cannot be tolerated. Continuous current overload allows for reliable fuse tripping. Simple snap-on to DIN TS35/7.5 or TS35/15 rail system. Input: Screw terminals, connector size range: 16-10 AWG (1.5-6 mm2) for solid conductors. Output: Two terminals per output, connector size range: 16-10 AWG (1.5-6 mm2) for solid conductors. Fully enclosed metal housing with fine ventilation grid to keep out small parts. 15 mm in front, 25 ~ 40 mm above and below, 10 mm left and right. -Free Space H x W x D (inches/mm) Weight (lbs/kg) 4.88 x 1.97 x 4.55 (124 x 50 x 116) 4.88 x 2.36 x 4.55 (124 x 60 x 116) 4.88 x 3.42 x 4.98 (124 x 87 x 126.6) 1.65 (0.75) 1.98 (0.9) 2.6 (1.2) 1. Not UL listed for DC input. 2. Input current ratings are conservatively specified with low input, worst case efficiency and power factor. 3. Losses are heat dissipation in watts at full load, nominal input line. 4. Ripple/noise is stated as typical values when measured with a 20 MHz, bandwidth scope and 50 Ohm resistor. 5. Peak current is calculated at 24 Volt levels. 6. Demonstrated through extended life test. 7. Contact tech support for operation at -25oC. Visit our website at www.solahd.com or contact Technical Services at (800) 377-4384 with any questions. 103 4 Power Supplies SDN-C Specifications (Three Phase) Description Catalog Number SDN 20-24-480CC SDN 40-24-480C Input Nominal Voltage 380 - 480 Vac Two-phase input -AC Range Continuous 2 -DC Range Continuous Yes 1 320 - 540 Vac -DC Range Short Term 3 -Frequency Nominal Current 4 -Inrush Current Max. Efficiency (Losses 5) Power Factor Correction 450 - 760 Vdc TBD 420 - 780 Vdc TBD 50 - 60 Hz 3 x 0.9 A or 2 x 1.3 A Negligible 93% (42 W) 3 x 1.6 A Negligible 94% (78 W) Active Power Factor Correction Output Turn on Time Voltage Rise Time Power Back Immunity Overvoltage Protection Nominal Voltage Voltage Regulation Initial Voltage Setting -Ripple 6 PARD Nominal Current -Peak Current 7 -Current Limit Derating (T amb=60-70 C) Holdup Time Voltage Fall Time Parallel Operation 8 Typ. 1s < 100mS full resistance load (Tamb=+25C) < 35V > 30.5 but < 33 Vdc, auto recovery 24V (24-28Vdc Adjustable) < 2% overall 24.5V 1% < 100mVpp PARD (Periodic and Random Deviation) = 200mV peak-peak max 20 A (480 W) (constant power, not constant) 40 A (960 W) 1.5 x Nominal Current for 4 seconds minimum while holding voltage > 20 Vdc PowerBoostTM typ. 24W/C typ. 48 W/C >20 ms >15 ms <50 mS from 95% to 10% rated voltage @ full load (Tamb=+25C) Single or parallel operation selectable via front switch. For redundant SDN 40 uses active paralleling operation, use of external diode module is preferred General Case Min. Required Free Space Max. Dimensions HxWxD (in/mm) Weight (lbs/g) EMC: -Emissions -Immunity Approvals Temperature Humidity Altitude Vibration Shock Warranty MTBF General Protection/Safety Over-Temperature Protection Status Indicators Fully enclosed metal housing with fine ventilation grid to keep out small parts. 70mm above and below, 10mm left and right (same as manual) 70mm above and below, 15mm in front, 25mm left & right 4.85 x 2.56 x 4.68 (123.3 x 85 x 118.8) 4.85 x 7.09 x 4.85 (123.3 x 180 x 123.17) 2.8 lb (1300 g) 5.3 lb (2400 g) EN61000-6-3:2001, Class B EN55011, EN55022 Radiated and Conducted including Annex. A, EN61000-3-2 EN61000-6-1:2001, EN61000-6-2:2001, EN61000-4-2 Level 4, EN61000-4-3 Level 3, EN61000-4-6 Level 3, EN61000-4-4 Level 4 input and level 3 output. EN61000-4-5 Isolation class 4, EN61000-4-11, Semi F47 sag immunity UL508 Listed, cULus; UL60950-1, cURus; IEC60950-1; ISA 12.12.01 Class 1 Div 2, CE (LVD 73/23 & 2004/108/EC), (EMC 89/336 & 93/68/EEC); EN61000-3-2,EN 60079-15 (Class 1, Zone 2) Storage: -40C to + 85C, Operation -25C to +60C full power, with linear derating to half power from 60C to 70C (Convection cooling, no forced air required). Operation up to 50% load permissible with sideways or front side up mounting orientation. < 90% RH, noncondensing; IEC 60068-2-2, 68-2-3 0 to 3000 meters (0 to 10,000 feet) 2.5(g) RMS, 10-2000 Hz (random); three axes for 20 minutes each - IEC 60068-2-6 3(g) peak, three axes, 11mseconds for each axis - IEC 60068-2-27 5 Years > 550,000 hrs MTBF (Nominal voltage, full load, T ambient = 25C Protected against short -circuit, overload, open circuit. Protection class 1 (IEC536), degree of protection IP20 (IEC 529), Safe low voltage: SELV (acc. EN60950) LED Alarm, Output shutdown with automatic restart Visual: 3 status LEDs (Input, Output, Alarm); Relay: SSR or dry relay contact, signal active when Vout = 18.5Vdc = +/-5% Installation Externally fused Not fused. Output is capable of providing high currents (PowerBoost) for motor load startup. Simple snap-on to DIN TS35/7.5 or TS35/15 rail system. Mounting Unit should handle normal shock and vibration of industrial use and transportation without falling off the rail. Input: screw terminals, Wiring for the connector will be ground on the left (when looking at the front of the unit), connector size range: 16-10AWG (1.5-6mm2) for solid conductors. Output: connector size range, wire gauge 6-7 AWG for SDN40; Connections 9 all other models: 16-10AWG (1.5-6mm2) for solid conductors. The connector color will be gray or off-white. 1. SDN20 will operate at 75% load and SDN40 will operate at 50% load under loss of scope and 50 Ohm resister. 1 phase. Units will shut down if thermal threshold is exceeded under this condition. 7. SDN 20 and SDN 40 unit will go to HICCUP mode. SDN 5 and SDN 10 will maintain 2. Unit passed input voltage overstress test at 600 Vac maximum without failure. min 4 secs to deliver 150% load then drops to almost zero V out. The output voltage 3. DC operation will require the user to provide the proper input circuit protection. will immediately drop to almost zero when load rises above 150%. 4. Input current ratings are specified with low input, line conditions, worst case 8. All models except the 40amp unit are capable of parallel operation by use of a jumper efficiency values and power factor spikes. Input current at nominal input settings will pin, accessible by the end user. 40amp has current sharing signal. be typically half these values. 9. SDN40-24-480 only = Output signaling terminal block features (Shut down, Power 5. Losses are heat dissipation in watts at full load, nominal line. Good, Current Monitor, Current Balance, signal GND). 6. Ripple/noise is stated as typical values when measured with a 20 MHZ, bandwidth Fusing: -Input -Output 104 Visit our website at www.solahd.com or contact Technical Services at (800) 377-4384 with any questions. 4 Power Supplies SDN-C Series Dimensions D W Dimensions - inches (mm) Catalog Number + + - - OK 24 VDC / 2.5 A OK NEC Class 2 Power Supply 24-28 V H W D SDN 5-24-100C 4.88 (124) 1.97 (50) 4.55 (116) SDN 10-24-100C 4.88 (124) 2.36 (60) 4.55 (116) SDN 20-24-100C 4.88 (124) 3.42 (87) 4.98 (126.6) SDN 20-24-480CC 4.85 (123) 2.56 (85) 4.68 (118.8) Single Parallel H S O LA Power Supply SDN 2.5-24-100P SDN5-24-100C U L US LISTED 115/230 VAC 1.3-0.7 A 50/60 HZ L W D S O LA Power Supply SDN 20-24-480C Overload Output: 24 VDC / 20 A Electronically protected 2428V + + - - OK L1 L2 L3 Single Use Input: 3PH 380/500 VAC 1.7/1.5A/Phase 50/60 Hz Reset fuse mode US LISTED Fuse Mode U L Continuous Mode C Parallel Use N H C Catalog Number SDN 40-24-480C Dimensions - inches (mm) H W D 4.85 (123) 7.09 (180) 4.85 (123) Visit our website at www.solahd.com or contact Technical Services at (800) 377-4384 with any questions. 105 4 Power Supplies SDN-C Series Mounting (cont.) Chassis Mounting Dimensions Instead of snapping a Sola SDNTM unit on the DIN Rail, you can also attach it using the screw mounting set SDN-PMBRK2. This set consists of two metal brackets, which replace the existing two aluminum profiles. SDN-C Series Mounting Detachment from DIN Rail: DIN Rail Mounting Snap on the DIN Rail: 1. Tilt unit slightly backwards 2. Put it onto the DIN Rail 3. Push downwards until stopped 4. Push at the lower front edge to lock 5. Shake the unit slightly to ensure that the retainer has locked Alternative Panel Mount: Using the optional SDN-PMBRK2 accessory, the unit can be screw mounted to a panel. 106 Visit our website at www.solahd.com or contact Technical Services at (800) 377-4384 with any questions.