QUALIFICATION TEST REPORT ECONOSEAL J CONNECTOR MARK-II(+) 501-5037. (iReWd:=CO Product specification : 108 - 5262 Rev. B Reference Test ReportNo. ; CP-1081,CP-1246 Date 10 APR 1992: Classificadon : Unrestricted Prepared by Reviewed by Reviewed by Approved Dy \ Ke Tee HC KV/Yuasa A, Tomita S. Nagal Prod. Enyr Pred. Dept. Mur QA Dept. Myr. AMP (Japan), Ltd. Kawasaki, Japan d f-10-F aA 7 _11 1.3 1.4 1.1 1.2 1.3 1.4 501-5037 aD B W ARERIL, TI y-bJ IRS HY MK-M (+) OR MH 108-5262 Rev. BILME S A IEREL BAIL SRL SPEBT Sk Oi pihk, ai FA | ARSE tay yvI3IRT MEL (+) OBRN, BROOM HEEL RAH COM Chto CREAR eR L CWS, A! LTE RRRRGR IL 19864 GA QMS IEF SALA ETTORE, ae iti nay vow J aeRe Fe MEAD (4), B40 MBM 108-6262 Rev. BOMHEMVRAH Ia LOW, ou 2, OD 2) BA VIAZFTAAMBERAGCARLABMRMERAOUKIADY THS, Mate e LC CBRL EAT O. Introduction Purpose Testing was performed on the Econoseal J Connector MK-Il (+) to determine if it meets the requirements of AMP Specification, 108-5262, Rev. B. Scope This report covers the results of electrical, mechanical and environmental performance requirements testing of the Econoseal J Connector MK- I (+). The qualification testing was performed between 25 Jun, 1986 and 1 Aug, 1986. Conclusion The Econoseal J Connector MK-H (+) meets the electrical, mechanical and environmental performance requirements of Product Specification, 108-5262, Rev, B. Product Description This watertight connector has been developed for the use of automotive wire-to-wire terminating applications. This connector features double-lock mechanism for positive locking of contact and housing, (1/10)1.5 1.5 501-5037 RETO EL AF APSBEAMMEC LOMO MSHA, AD PORMPMRER ICRA Sh 7 Test Samples Samples were taken randomly from current production. The following samples were used: Hl m Part Number Description 71680 YETI AM SY 9Z R O2mmeO.F mm) Receptacle Contact (0.2 mm2~0.5 mm2} 171662 Vere 2 ee av 92 b__.5 mmi~1.25 mm?) ween eee ee eee id Receptacle Contact (0.5 mm?~1.25 mm) e732 h 0.2mm2~0. 2 171681 bee ene HFS O.2mme~0.5mm?2) ------------------ | Tab Contact (0.2 mm?~0.5 mm?) Poa 2~ 2 171661 A FI4F 7} __ (0.5 mm?~1.25 mm?) wen ee eee ee ew ee ee ee ] Tab Contact (0.5 mm?~1.25 mm?) SNe SS 172746 PARA T ARS we ee ee a ee ee et ee ee ee eee eee rene Rubber Plug 172888 PIR TIF ane een nnn nee eee ned Rubber Plug eyes 37 172748 PEREZ AZI Zn nnn nnn nnn nn etn cen Cavity Plug i = a ate a 114877 LM eed 1 Pos. Plug Housing a fo 47 ay - Povo s bo 174878 LM FIP NISL FART MOAT Rd 1 Pos. Plug Hsg. Only Dbl Lock Plate Bee PNOTYT 174879 14 2 TY 2 wee a ne eee ee eee 1 Pos, Cap Housing 174880 LM RP TONY TAS TO ee Te Ree] 1 Pos. Cap Hsg. Only Dbl Lock Plate *) rye * 174352 2M TAZ ee 2 Pos. Plug Housing 174353 2M PATI SAT Te Tee eee! 2 Pos. Plug Hsg. Only Dbl Lock Plate ah row ? oy _ 174364 2H BA TI 2 Pos. Cap Housing Rey y Tay F Fut s rl 174355 [2 A TAI TAZ 272A Rd 2 Pos. Cap Hsg. Dbl Lock Plate aS s By 174357 3H TAZ wee ee ee ne ee ee ee ee ee 3 Pos. Plug Housing Fig.1 G8i<) (To be Continued) (2/10)501-5037 Hl OF i Part Number Description 174358 BH TITRA YY SAY Th ay? 77v7+ ee eee ee ee en ee eer tes 3 Pos. Plug Hsg. Only Dbl Lock Plate 174359 BBE nnn 3 Pos. Cap Housing 174360 BALI TADYY TART MOET Ye 3 Pos. Cap Hsg. Only Dbl Lock Plate 174287 A 4 Pos. Plug Housing x Tae vue Tuaovs7 Tv 174258 STANLY TAF TM 2 PTV nnn ene} 4 Pos, Plug Hsg,. Only Dbl Lock Plate a . ay* 174259 4 ie + 7. 7200 2 7 ee ee ee ee i ee ee ee ee ere eect 4 Pos. Cap Housing 5S ugar iT IO Pleo 174260 4M RD TROLY APRS TOI AAR 4 Pos. Cap Hsg. Only Dbl Lock Plate 174262 6M TAI nnn enn nea 6 Pos. Plug Housing 74283 BETSY NISL IMF ITU TV 6 Pos. Plug Hsg. Only Dbl Lock Plate 114264 OH ARIZ enced 6 Pos. Cap Housing 174266 64 TAU LY TAIT MOAT Rd 6 Pos. Cap Hsg. Only Dbl Lock Plate 174982 BME TSF NI IY Fee nena 8 Pos. Plug Housing = 2s ~ iY * _ 174983 8H SIP AII SAY TOA AVI eee 8 Pos. Plug Hsg.Only Dbl Lock Plate 174984 SM ITN IEF eee cee & Pos. Cap Housing 174985 84k TROY EPA TOs ATR sn 8 Pos. Cap Hsg. Only Db] Lock Plate 174685 LOM TIP nen 10 Pos. Plug Housing 174856 10M PSA NGTY ERT T MOI T UTR | 10 Pos. Plug Hsg. Only Dbl Lock Plate 474657 LOM ATONE eee eee} 10 Pos. Cap Housing 4 , 33 Pa * LTAGBS 10m Fey FOO Y SAY TM Oe Fe Re 10 Pos. Cap Hsg. Only Dbi Lock Plate 174661 L2H PI PINIP AF ne nee} 12 Pos, Plug Housing Fig.l Ge<) (To be Continued) (3/10)501-5037 He a Part Number Description 174862 2M TIPO Y PYAR TOT 12 Pos. Plug Hsg. Only Dbl Lock Plate 4 ? at - 174663 12H 7 TOTS 7 eee eee ee ee ee ee ee eRe See es ee eae 12 Pos. Cap Housing 174664 12 tay Prevr eRe Fede yZUT Rd 12 Pos. Cap Hsg. Only Dbl Lock Plate Fig.1 (#4) (end) 2. RRA 2. Test Contacts ae a ER TR G Yo xe # a HI se No. Test Items Requirements Judge ment Boh 0) PRAISE meREHAS I LOR & Qi, eee eee eee eee ee t ie | Confirmation of Product | Inspect visually per applicable Quality Inspection Plan Ac- (QIP) cept- able Bm H th Electrical Requirements ie: & 4K HO FA; 3mV/ALLP & 22|( Mi Bt) [RRB OmMV/ARR OL Termination Resistance | Initial; 3mV/A Max. Ac- (Specified Current) Final; 10 mV /A Max. cept- able i eS 4K i | FA; 3a maO LF & a3 | (0 - bX wm) | RERASLOmMOF | Termination Resistance | Initial; 3m Max. Ac- (Low Level) Final ; 10 mQ Max. cepl- able iit ce FE | wR, ERERSE LLOKV AC, (50) Hz, 19H. ARS L & a4 fee Dielectric Strength Initial / Final ; 1.0 kV AC, (50 Hz), 1 minute Ac- No abnormality allowed cept- able Fig.2 (#<) (To be Continued) (4/10)501-5037 ae me SF WG i Re & tF #1) No. Test Items _ Requirements Judge ment fe & dk hm |@ M;1looMaWet & 25} BSR | LOOMORE Insulation Resistance Initial ; 100 MQ Min. Ac- Final ; 100 MQ. Min. cept- able rind & + F (50C UT & 26 [0d Bic Re AG (2 BLE S ALTERS ALG BT ica Temperature Rising 50C Max. Ac- Current see product spec. cept- able = oi + 4 7 Ww |455 ON, 157 OFF, 3007 4 7 & a | gem vAmyomowF | 1B Current Cyeling 45 Min. ON 15 Min. OFF, 300 cycles Ac- Final: 10 mQ Max. cept- able #e ot 69 Te #2 Physical Requirements i oh ( B AB ) |20~200Hz/385 ER), 44m/s2(45G) e 2.8 XYZ EA [8 BS fel #S Pb PIB MBAS 1 ysec SOA BOC Se dd Vibration 20~200 Hz/3 minutes, 44 m/s2 (4.5 G) Ac- (High Frequency) X, Y & Z Axes: & hours, cept- No electrical discontinuity greater than 1 ysecshalloccur. | able Fig. 2G <) (To be continued) (5/10)5901-5037 ae am EF FG Yo BB & fF Fz No. Test Items Requirements Judge ment TRY BAD 114, 39N 4keh WE & 24K ;49N (5 kef) LAF e 2.9 346 +59 N (6 kgf) LAT 44% 568.6 n(7 kgf) LAF 672, 78.5 N (Skef UF 8 4% -98N 0kef LAT 104% 5118N (2keh LE 124% 5 137N G4kgf LAF oot eee WERE K10Omm/F Connector Mating Force | 1Pos.; 39 N (4 kgf) Max. Ac- 2 Pos. ; 49 N (5 kgf) Max. cept- 3 Pos. ; 59 N (6 kgf) Max. able 4 Pos. ; 68.6 n(7 kgf) Max. 6 Pos. ; 78.5 N (8 kgf} Max. 8 Pos. :98N (10 kef} Max. 10 Pos. 3118 N (12 kgf) Max. 12 Pos. ; 137 N (14 kgf) Max. Head Operating Speed: 100 mm/ minute TRY FY THD [1M 29NGkgh UT - 7 2.10 24 :39N (4kef LAF 4 3% ;49N kgf LP 44% 568.6 N (7 kef) EAT 6 4% ; 78.5 N (8 kgf) LAT 84% ,98N (10 keh AE 104%; 118N (12kgh LF eee 124 ;137N(4keQ WF Connector Unmating J Pos. ; 29 N (3 kgf) Max. Ac- Force 2 Pos. , 39 N (4 kgf) Max. cept- 3 Pos. ; 49 N (6 kgf) Max. able 4 Pos. ; 68.6 N (7 kgf) Max, 6 Pos. ; 78.5 N (8 kef) Max. 8 Pos. ; 98 N (10 kgf) Max. 10 Pos. ; 118 N (12 kgf) Max. 12 Pos.:137N (4kgf Max. ay 7 PRA | TON Oke) UE & 2i1{ EA Em F100 mms ---- 48. Contact Retention Force | 78.5 N (8 kgf) Max. Ac- Head Operating Speed : 100 mm / minute cept- able Fig. 2 (@i<) (To be continued) (6/10) |501-5037 we a oS IA E vB & $e No. Test Items Requirements Judge ment avo y bt AH |19.94~7.85 N (0.3~0.8 keh LAF & 242{ 00d BEAR F100mm/% Le B Contact Engaging Force | 2.94~7.85 N (0.3~-0.8 kgf) Max. Ac- Head Operating Speed : 100 mm/ minute cept- able a 977 b S/H 1 2.94~7.85N (0.3~0.8 keh AF = 213{ 0 fa(pAES F100mm/ FL 1 Contact Separating Force | 2.94~7.85 N (0.30.8 kgf) Max. Ac- Head Operating Speed : 100 mm / minute cept- able HE @ 6 5] oe Sa Ee N (kgf) Fit N (kgf) & 214 (mm?) (YE) (mm?) (ELE) Ke 0.2 68.6 (7) 0.85 127 (13) 0.3 78.5 (8) 1.25 177 (18) 0.5 88.3 (9) | HRIEA E F 100 mm/a ___] Crimp Tensile Strength Wire N (kef Wire N (kef) Ac- (mm?) (Min.) (mm?) (Min.) cept- 0.2 68.6 (7) 0.85 127 (13) able 0.3 78.5 (8) 1.25 177 (18) 0.5 88.3 (9) Operation Speed : 100 mm / minute NOVY .O9 7 198N (ike) DE & 215] 0b BEARS F100mm/9 nL | Housing Locking 98N (10 kgf) Min. Ac- Strength Operation Speed 100 mm / minute cept- able ck ft A |RA747% O-F*eME1LmmMEOREST 1VEN-cm | S 2.16] 0 eet (20kgf-cm) Ob F CHITS 2 CRYBAT. od | Resistancce to Kojiri Secure one of mated connectors on bench. Ac- Apply Kojiri motions of 196 N-em (20 kgf- cm) atevery1 |cept- mm depth until disengagement. able Hi 7 4 YH | RRE RHR = 217| eee eb TAY PHAR BO CHRO bem ok, 14 te Handiing Ergonomics Manually repeat mating and unmating. Ac- No abnormal! sharp edges that can injure or result fatigue cept- to assembler's hand were found. able Fig, 284) (To be continued)501-5037 Te B. 6 JRE yy BB & +l] No. Test Items Requirements Judge ; ment FTwaxy7SLb 11%; 2ONGkeN UT & 2.18} 8 HW | 2%; 39N Aken UT 16 34% -39N Gke) UE 4 i ;39N (4 kgf) LAT 64: 39N Ake LF 84 59 N (6 ket) WF 104% ;59N (6kgh LAF 124% ;59N (6kef LAF Peed tateA RF 100mm/A td Double Lock Plate 1 Pos. : 29 N (3 kgf) Max. Ac- Insertion Force 2 Pos. ; 39 N (4 kgf) Max. cept- 3 Pos. ; 39 N (4 kef Max. able 4Pos.; 39 N (4 kgf) Max. 6 Pos. ; 39 N (4 kgf) Max. 8 Pos. ; 59 N (6 kgf) Max. 10 Pos. ; 59 N (6 kgf) Max. 12 Pos. ;59 N (6 kgf) Max, Operation Speed 100 mm / minute 32 de #9 t &E Environmental Requirements i oS Se & Cit A) (120C, 1208 a 219] Lom ee Ld 1S Temperature Life 120C, 120 Hrs. Ac- 10 mQ Max. cept- able iit x tH | 50C, 120 BFE & a20{ mo i | Resistance to Cold ~ 50C, 120 Hrs. Ac- 10 mo Max. cept- able y - we fe AHA: 49 KPa (0.5 kef/ em?) Lb e i PERK: 20.4KPaOSkgflem) od HB Watertight Sealing Initial 49 KPa (0.5 kgf/ em?) Min. Ac- Final 29.4 KPa (0.3 kef/ em?) cept- able ax *k | RKa aA % 120C; 407 HK, & 2.22 ALK 2053 BI. 48 4 7 48 ed BREERV Water Splash Expose mated connectors under 120 C, for 40 minutes, Ac- Splash water 20 minutes, 48 cycles cept- Test Voltage 12 V able Fig. 2 (#4) (To be continued) (8/10)501-5037 TA mam 2 TR B YY -F & $I Ze No. Test Items Requirements Judge ment inf 1 P| RGR A eS A ERIE ic Bee lOMO MT & 2238) een eee ee eee e ee 4 _ Oil Resistivity Detail ; see product spec. 10 mQ Max. Ac- cept- able iit HE PE | GAREE CE AY b 1S kee 15 DEC 10M ORS & 224] 60%, 10mOUF eee eee 3B Dust Bombardment Spray 1.5 kg cement in 10 seconds in every 15 minutes Ac- interval for 60 minutes in a closed test chamber. cept- 10 m2 Max. able it + v tt |40C,JISK6301 4 -/~ 50 ppm, 24 FF fei = 2.251 10m eee eee 8 | Resistance to Ozon 40C, JIS K6301 Ozon 50 ppm, 24 Hrs Ac- 10mQ Max, cept- able itt rr All TH =| 50C, 25+ fl & 2.26] 10m eee be e Resistance to Cleanser 50C, 2 Hrs. Ac 10m? Max. cept- able it 7 - 7 Fb TH | 50C, 2B RB & 227) LOmO I eed | 78 Resistance te Coolant 50C, 2Hrs Ac 10m2 Max, cept- able iat fie M |JISDOWSt YY yi v-A- KRY ys FAs 150M | & 2.28) 0d tomOvAF LS Resistance to Weather JIS D 0205 Sunshin carbon Weather meter 150 Hrs Ac- 10 mQ Max. cept- able yo TO Ot | MIM SARA RYT & 2291 ed Lomo ee #8 Resistance to Compound | Detail see product spec. Ac- Environment 10m Max. cept- able Fig. 2G) (end) (9/10)3. 52 FE BR ER D BUSSE 3. Product Qualification Test Sequence 501-5037 BLER 7 1 7 / Test Group RB OE Test Items rf2]3l4l[s5le[7 [8 [9 [10 | 1} 22 x 6E& IIE Fe /Test Sequence Min O We RE tR BE ConfirmationofProduct | 1] 1 [1/2 ]1 11 |] 41 ] 1 [1,4]1,4] 2] 1 , 7 . Termination Resistance Hs De ot r= a SARIN (Bese Bit) (Rated Current) 2,5 2,0, 7 1 Termination Resistance 2,6 is 2 = - L 7 CATR (3 - bb) (Low Level) 3,6,8 8.10 2,5|2,512,412,4 it BE Dielectric Strength 4 RIL Insulation Resistance 3,11 in BE EF Temperature Rising 3 Bit 7 wv Current Cycling 3 sr Fy Vibration HB) (FU) (High Frequency) 3 TAY SHAD Connector Mating Force 2,10 TRO RHA Konnector Unmating 4,11 orce ave abhiAD Contact Mating Force 2 aves b SKA Contact Unmating Force | 3 Ge BBS | Sie ah BE Crimp Tensile Strength 2 sya ooe Housing Locking AYYYA.0y7 BE Strength 12 CE OAT Resistance to Kojiri 4 RIT Vee Handling Ergonomics 3 fips {2 Tee Resistance to Weather 3 int BEALE Resistance to Cleanser 4 ite-Fv he Resistance to Coolant 5 wea pe og oy (TP BR) Temperature Life (Heat 5 aging) fit FE ee Resistance to Cold q YE Watertight Sealing 9 j2!/ a8 ),3 ]/6 1] 6 AIK Water Splash 2 Ait Be Resistance to Oil 7 fit BE TE Dust Bombardment 9 fit a > PE Resistance to Ozon 3 yu ATE Resistance to Compound G unvironment yoy 7 BSH Double Lock Plate 2 Insertion Force aver bP Contact Retention Force 3 (a) (MPL @ Bes RGR & RT. / Numbers indicate the sequence in which the tests are performed. Fig. 3 (10/10)