Advanced Digital Temperature Controller E5AN-H/E5EN-H (96 x 96 mm and 48 x 96 mm) A New High-performance Controller: High Resolution, High Speed, and High Input Accuracy. With Logic Operations and preventive maintenance functions. Plus Infrared Port on Front Panel. * High-resolution display with 5 digits/0.01C display. * High-speed sampling cycle of 60 ms. * High Accuracy Thermocouple/Pt input: 0.1% of PV Analog input: 0.1% FS * Universal inputs on all models (thermocouple, PT, analog) to handle various sensors with one Controller. Models also available with Remote SP. * A PV/SV-status display function can be set to displaying the PV or SV and the status of the Temperature Controller (auto/manual, RUN/STOP and alarms). * Flexible contact outputs with logic operations (AND, OR, and delays) set from the Support Software (CX-Thermo Ver. 4.0) * Preventive maintenance for relays using a Control Output ON/OFF Counter. * Model available with position-proportional control 96 x 96 mm E5AN-H 48 x 96 mm E5EN-H Refer to Safety Precautions on page 22. Main I/O Functions E5AN-H E5EN-H Remote SP Input 3-line Display Simultaneously displays set items, such as the PV, SV, and MV. Event Inputs * None * Two * Four Universal Sensor Inputs * Universal thermocouple/ Pt/analog (current/voltage) inputs. Indication Accuracy * Thermocouple/Pt input: 0.1% of PV * Analog input: 0.1% FS Sampling Period and control update * 60 ms PF Key (Programmable key function) 5-digit, 11 segment display with high resolution of 0.01C Infrared port USB Auxiliary Outputs * Two * Three Computer Support Software CX-Thermo Control Output 2 (built-in) Output Unit * SSR outputs * Relay output * Voltage output (for driving SSR) * Current output * Linear voltage output * Auto/manual switching * Temperature Controller status display * Simple program function * Logic operations * Control output ON/OFF count alarm * PV change rate alarm * Models optional with RS-485 or RS-232C communications Control Output 1 (built-in) Output Unit * SSR outputs * Relay output * Voltage output (for driving SSR) * Current output * Linear voltage output Advanced Digital Temperature Controller E5AN-H/E5EN-H 1 Lineup E5AN-H/E5EN-H Advanced Type Terminal block 1 control output 2 auxiliary outputs 2 control outputs 2 auxiliary outputs Universal input Note: All controllers can be used for Heating, Cooling and Heating & Cooling control. Model Number Structure Model Number Legend Controllers Option Units E5AN/E5EN-H@@@@@@M@-500 1 2 3 4 5 6 7 8 9 1. 10 Type H: Advanced 2. 3. 4.Control mode, output 1 and output 2 AA: 2 slots for control output module SS: 2 SSR outputs fitted PRR: position (valve) control, 2 Relays fitted 5. 6. 7. Auxiliary Outputs 2: Two outputs 3: Three outputs Option 1 Blank: None H: Heater burnout/SSR failure/Heater overcurrent detection (For 1-phase heater applications, 1x CT) HH: Heater burnout/SSR failure/Heater overcurrent detection (For 3-phase heater applications, 2x CT) Option 2 B: Two event inputs BF: Event input + Transfer output 8. Option 3 M: Option Unit can be mounted. 9. Power Supply Voltage Blank: 100 to 240 VAC D: 24 VAC/VDC 10. Terminal Cover -500: With Terminal Cover E53-@ 1 1. Function EN01: RS-232C communications EN02: RS-422 communications EN03: RS-485 communications AKB: Event input Output Units E53-@ 1 1. Function RN: relay QN: pulse (PNP) 12 VDC Q3: pulse (NPN) 12 VDC Q4: pulse (PNP) 24 VDC C3N: linear 4 to 20 mA C3DN: linear 0 to 20 mA V34N: linear 0 to 10 V V35N: linear 0 to 5 V Note: Casing color is black. White/Silver available on request. This data sheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions and other information required for operation before attempting to use the product. E5CN-H/E5AN-H/E5EN-H Digital Controllers User's Manual Advanced Type (Cat. No. H157) E5CN-H/E5AN-H/E5EN-H Digital Controllers Communications Manual Advanced Type (Cat. No. H159) 2 Advanced Digital Temperature Controller E5AN-H/E5EN-H Ordering Information E5AN-H Size Case color Power supply voltage Control Auxiliary method output Control output 1/2 Heater burnout Optional functions Event inputs 2 4 to 20-mA E5AN-HAA2HBM-500 input 2 SSR output fitted 1-phase 2 4 to 20-mA E5AN-HSS2HBM-500 input none fitted, 2 slots 3-phase 2 4 to 20-mA 4 to 20-mA E5AN-HAA2HHBFM-500 output input 2 SSR output fitted 3-phase 2 4 to 20-mA 4 to 20-mA E5AN-HSS2HHBFM-500 output input none fitted, 2 slots 2 4 to 20-mA 4 to 20-mA E5AN-HAA3BFM-500 output input 2 SSR output fitted 2 4 to 20-mA 4 to 20-mA E5AN-HSS3BFM-500 output input 2 relay output fitted 2 4 to 20-mA E5AN-HPRR2BM-500 input 2 relay output fitted 2 4 to 20-mA 4 to 20-mA E5AN-HPRR2BFM-500 output input 3 2 1/4 DIN 96 x 96 x 78 Black (W x H x D) none fitted, 2 slots 1-phase 2 4 to 20-mA E5AN-HAA2HBMD-500 input 2 SSR output fitted 1-phase 2 4 to 20-mA E5AN-HSS2HBMD-500 input none fitted, 2 slots 3-phase 2 4 to 20-mA 4 to 20-mA E5AN-HAA2HHBFMD-500 output input 2 SSR output fitted 3-phase 2 4 to 20-mA 4 to 20-mA E5AN-HSS2HHBFMD-500 output input none fitted, 2 slots 2 4 to 20-mA 4 to 20-mA E5AN-HAA3BFMD-500 output input 2 SSR output fitted 2 4 to 20-mA 4 to 20-mA E5AN-HSS3BFMD-500 output input 2 relay output fitted 2 4 to 20-mA E5AN-HPRR2BMD-500 input 2 relay output fitted 2 2 Basic 24 VAC/ VDC 3 Valve Model 1-phase Basic Valve Remote setpoint none fitted, 2 slots 2 100 to 240 VAC Transfer output 2 4 to 20-mA 4 to 20-mA E5AN-HPRR2BFMD-500 output input Note: Add power supply voltage to model to complete ordering code (ie. E5AN-HAA2HBM-500 AC100-240 or E5AN-HAA2HBMD-500 AC/DC24) Note: Heater alarm = heater burnout + SSR short detection + SSR overcurrent Note: For output option modules (AA), see "output modules E53-_ N" on page 2 Advanced Digital Temperature Controller E5AN-H/E5EN-H 3 E5EN-H Size Case color Power supply voltage AuxilControl iary method output Control output 1/2 Heater burnout Optional Functions Event inputs 2 4 to 20-mA E5EN-HAA2HBM-500 input 2 SSR output fitted 1-phase 2 4 to 20-mA E5EN-HSS2HBM-500 input none fitted, 2 slots 3-phase 2 4 to 20-mA 4 to 20-mA E5EN-HAA2HHBFM-500 output input 2 SSR output fitted 3-phase 2 4 to 20-mA 4 to 20-mA E5EN-HSS2HHBFM-500 output input none fitted, 2 slots 2 4 to 20-mA 4 to 20-mA E5EN-HAA3BFM-500 output input 2 SSR output fitted 2 4 to 20-mA 4 to 20-mA E5EN-HSS3BFM-500 output input 2 relay output fitted 2 4 to 20-mA E5EN-HPRR2BM-500 input 2 relay output fitted 2 4 to 20-mA 4 to 20-mA E5EN-HPRR2BFM-500 output input 3 Valve 2 none fitted, 2 slots 1-phase 2 4 to 20-mA E5EN-HAA2HBMD-500 input 2 SSR output fitted 1-phase 2 4 to 20-mA E5EN-HSS2HBMD-500 input none fitted, 2 slots 3-phase 2 4 to 20-mA 4 to 20-mA E5EN-HAA2HHBFMD-500 output input 2 SSR output fitted 3-phase 2 4 to 20-mA 4 to 20-mA E5EN-HSS2HHBFMD-500 output input none fitted, 2 slots 2 4 to 20-mA 4 to 20-mA E5EN-HAA3BFMD-500 output input 2 SSR output fitted 2 4 to 20-mA 4 to 20-mA E5EN-HSS3BFMD-500 output input 2 relay output fitted 2 4 to 20-mA E5EN-HPRR2BMD-500 input 2 relay output fitted 2 2 Basic 24 VAC/ VDC 3 Valve Model 1-phase Basic 1/8 DIN 48 x 96 x 78 Black (W x H x D) Remote setpoint none fitted, 2 slots 2 100 to 240 VAC Transfer output 2 4 to 20-mA 4 to 20-mA E5EN-HPRR2BFMD-500 output input Note: Add power supply voltage to model to complete ordering code (ie. E5EN-HAA2HBM-500 AC100-240 or E5EN-HAA2HBMD-500 AC/DC24 Note: Heater alarm = heater burnout + SSR short detection + SSR overcurrent Note: For output option modules (AA), see "output modules E53-_ N" on page 2 Accessories (Order Separately) Waterproof Packing USB-infrared Conversion Cable Connectable models E5AN-H E5EN-H Model E58-CIFIR Note: The Waterproof Packing is included with the Controller. USB-Serial Conversion Cable Current Transformers (CTs) Model E58-CIFQ1 Hole diameter 5.8 dia. 12.0 dia. Terminal Cover Connectable models E5AN-H E5EN-H Model E53-COV16 Model E54-CT1 E54-CT3 CX-Thermo Support Software Note: The Terminal Cover comes with the E5CN-@@@-500 models. 4 Model Y92S-P4 Y92S-P5 Advanced Digital Temperature Controller E5AN-H/E5EN-H Model EST2-2C-MV4 Specifications Ratings Power supply voltage No D in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption 100 to 240 VAC: 12 VA 24 VAC/VDC: 8.5 VA (24 VAC)/5.5 W (24 VDC) Sensor input Any of the following can be selected. Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V Input impedance Current input: 150 max., Voltage input: 1 M min. (Use a 1:1 connection when connecting the ES2-HB.) Control method ON/OFF control or 2-PID control (with auto-tuning) Relay output Voltage output (for driving SSR) Control output Output Unit (Install the Output Unit (sold separately).) Current output Linear voltage output Built-in SSR output 75 to 250 VAC, 1 A (resistive load) Relay output for posi- Relay output: Open and close: SPST-NO, 250 VAC, 1 A (including in-rush current), electrical life: 100,000 operations tion-proportional con- min. trol Potentiometer input: Must be between 100 and 2.5 k for maximum open position. Auxiliary output Event input Number of outputs 2 or 3 max. Output specifications Relay output: SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA Number of outputs 2 (standard) or 4 (with an E53-AKB) External contact input specifications Contact input: ON: 1 k max., OFF: 100 k min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact Number of operations 8 max. * Logic operation: Logic operations Transfer outputs RSP input Operations Any of the following four patterns can be selected. The input status may be inverted. (A and B) or (C and D), (A or C) and (B or D), A or B or C or D, A and B and C and D (A, B, C, and D are four inputs.) * Delay: ON delay or OFF delay for the results of the logic operation given above. Setting time: 0 to 9999 s or 0 to 9999 min * Output inversion: Possible Output One work bit per operation Work bit assignment Any of The following can be assigned to up to eight work bits (logic operation results): Event input operations, auxiliary outputs, or control outputs. Number of outputs 1 max. (Depends on model. Models with transfer output (F in model number) Output specifications Current output: 4 to 20 mA DC, Load: 600 max., Resolution at 4 to 20 mA: Approx. 10,000 Number of inputs 1 Signal type Current input: 4 to 20 mA (input impedance: 150 10%) Analog input scaling Scaling of signal to engineering units (EU) -19,999 to 30,000 (display: 30,000 max.) Accuracy (0.2% of FS) 1 digit max. Input sampling period 60 ms Setting method Set digitally using keys on the front panel or by using the RSP input. Indication method 11-segment digital display and individual indicators (7-segments display emulation also possible) Character height: E5AN-H: PV: 15.8 mm, SV: 9.5 mm, MV: 6.8 mm; E5EN-H: PV: 11.8 mm, SV: 8.1 mm, MV: 5.8 mm Content of 3-level display: PV/SV/MV, PV/SV/Bank No., or soak time remain Number of digits: 5 for PV and SV, 4 for MV Bank switching Supported (number of banks: 8) Local SP, alarm settings, PID sets (PID constants, MV upper limit, MV lower limit, etc.) Other functions Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout detection, 40% AT, 100% AT, MV limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, control output ON/OFF counter, extraction of square root, MV change rate limit, PV/SV status display, logic operations, automatic cooling coefficient adjustment Ambient operating temperature -10 to 55C (with no condensation or icing), for 3-year warranty: -10 to 50C Ambient operating humidity 25% to 85% Storage temperature -25 to 65C (with no condensation or icing) Advanced Digital Temperature Controller E5AN-H/E5EN-H 5 Input Ranges Thermocouple/Platinum Resistance Thermometer (Fully Universal Inputs) Input type Platinum resistance thermometer Name Pt100 Thermocouple JPt100 K J T E Analog input L U N R S B W PL II 4 to 20 m A 0 to 20 m A 1 to 5V 0 to 5V 0 to 10 V 2300.0 2300 1800.0 1800 1700.01700.0 1700 1600 1500 Temperature range (C) 1400 1300.0 1300 1300.0 1100 1000 900 850.0 850.0 Usable in the following ranges by scaling: -19999 to 32400, -1999.9 to 3240.0, -199.99 to 324.00, or -19.999 to 32.400 850.0 800 700 600.0 600 500.0 500 500.0 500.0 400.0 400 300 200.00 200 100 -200.0 Setting number 200.00 100.0 100.0 0.0 0.0 400.0 400.0 200.00 400.0 400.0 200.00 100.0 0 -100.0 -50.00 -200.0-199.9 0 1 -20.0 -50.00-100.0 -20.0 -50.00 -199.9 2 24 3 -200.0 4 5 -50.00 -200.0-199.9 6 21 7 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 W: W5Re/W26Re, ASTM E988-1990 6 1300.0 1200 8 22 9 10 0.0 16 17 0.0 0.0 19 20 -100.0 -200.0 23 0.0 11 -200.0-199.9-200.0 12 13 14 15 18 25 26 27 28 29 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Advanced Digital Temperature Controller E5AN-H/E5EN-H Alarm Outputs Each alarm can be independently set to one of the following 15 alarm types. The default is 2: Upper limit. Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: For models with heater burnout, SSR failure, and heater overcurrent detection, alarm 1 will be an OR output of the alarm selected from the following alarm types and the alarms for heater burnout, SSR failure, and heater overcurrent. To output only a heater burnout alarm, SSR failure alarm, and heater overcurrent alarm for alarm 1, set the alarm type to 0 (i.e., no alarm function). Alarm output operation Set value 0 1 1 2 3 4 1 5 1 6 7 Alarm type Alarm function OFF When X is positive Output OFF ON OFF Upper limit ON OFF Upper- and lowerlimit range 9 ON OFF 10 Absolute-value upper-limit with standby sequence ON OFF Absolute-value lower-limit with standby sequence ON OFF 12 LBA (for alarm 1 only) --- 13 PV change rate alarm --- 14 RSP absolute value upper limit 6 15 X RSP absolute value lower limit 6 ON OFF ON OFF L 2 L ON OFF ON OFF SP H L X Case 3 (Always ON) H SP L H H > 0, L < 0 H > L H SP Case 2 Case 1 X SP X 0 X 0 X 0 X 0 X 0 X 0 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF H > 0, L < 0 H L Case 3 (Always ON) H < 0, L < 0 L H SP H < 0, L > 0 H < L H SP L H H > 0, L < 0 H > L H SP L H < 0, L > 0 H L L SP SP H SP L 3. Set value: 4, Upper- and lower-limit range X SP 3 ON OFF H < 0, L > 0 H L SP H 4 X L L SP SP H SP H SP H < 0, L > 0 H < L SP ON OFF Absolute-value lower-limit 11 X SP ON OFF ON OFF H SP ON OFF Absolute-value upper-limit 8 L Upper- and lower- ON OFF limit with standby sequence 5 Upper-limit with ON standby OFF sequence Lower-limit with standby sequence Case 2 Case 1 H < 0, L < 0 Upper- and lowerlimit Lower limit When X is negative 1.With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as "L" and "H." 2. Set value: 1, Upper- and lower-limit alarm L H > 0, L < 0 H L 4. Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above X SP X SP X 0 X 0 * Case 1 and 2 Always OFF when the upper-limit and lower-limit hysteresis overlaps. * Case 3: Always OFF 5. Set value: 5, Upper- and lower-limit with standby sequence Always OFF when the upper-limit and lower-limit hysteresis overlaps. 6. Displayed when there is a remote SP input. X 0 X 0 X 0 X 0 Advanced Digital Temperature Controller E5AN-H/E5EN-H 7 Characteristics Indication accuracy Thermocouple: (0.1% of indicated value or 1C, whichever is greater) 1 digit max. 1 Platinum resistance thermometer: (0.1% of indicated value or 0.5C, whichever is greater) 1 digit max. Analog input: 0.1% FS 1 digit max. CT input: 5% FS 1 digit max. Potentiometer input: 5% FS 1 digit max. Transfer output accuracy 0.3% FS max. Influence of voltage 2 Thermocouple input (R, S, B, W, PL II): (1% of PV or 10C, whichever is greater) 1 digit max. Other thermocouple input: (1% of PV or 4C, whichever is greater) 1 digit max. 3 Platinum resistance thermometer: (1% of PV or 2C, whichever is greater) 1 digit max. Analog input: (1%FS) 1 digit max. Input sampling period 60 ms Hysteresis Temperature input: 0.1 to 3240.0C or F (in units of 0.1C or F) Analog input: 0.01% to 99.99% FS (in units of 0.01% FS) Proportional band (P) Temperature input: 0.1 to 3240.0C or F (in units of 0.1C or F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) Integral time (I) 0.0 to 3240.0 s (in units of 0.1 s) Derivative time (D) 0.0 to 3240.0 s (in units of 0.1 s) Control period 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range -19999 to 32400 (decimal point position depends on input type) Affect of signal source resistance Thermocouple: 0.1C/ max. (100 max.) Platinum resistance thermometer: 0.1C/ max. (10 max.) Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 2,300 VAC, 50 or 60 Hz for 1 min (between terminals with different charge) Influence of temperature 2 Vibration resistance Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Shock resistance Malfunction 100 m/s2, 3 times each in X, Y, and Z directions Weight Destruction 10 to 55 Hz, 0.75-mm single amplitude for 2 hrs each in X, Y, and Z directions Destruction 300 m/s2, 3 times each in X, Y, and Z directions E5AN-H Controller: Approx. 310 g, Mounting Bracket: Approx. 100 g E5EN-H Controller: Approx. 260 g, Mounting Bracket: Approx. 100 g Degree of protection Front panel: IP66, Rear case: IP20, Terminals: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times) Setup Tool CX-Thermo version 4.0 or higher Setup Tool port Provided on the bottom of the E5AN-H and E5EN-H. An E58-CIFQ1 USB-Serial Conversion Cable is required to connect the computer to the E5AN-H and E5EN-H. Provided on the front of the E5AN-H and E5EN-H. An E58-CIFIR USB-infrared Conversion Cable is required to connect the computer to the E5AN-H or E5EN-H. 4 Standards EMC Approved standards UL 61010-1, CSA C22.2 No. 1010-1 Conformed standards EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II EMI: EN 61326 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326 ESD Immunity: EN 61000-4-2 Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Power Frequency Magnetic Field Immunity: EN 61000-4-8 Voltage Dip/Interrupting Immunity: EN 61000-4-11 1. The indication accuracy of K thermocouples in the -200 to 1300C range, T and N thermocouples at a temperature of -100C max., and U and L thermocouples at any temperatures is 2C 1 digit max. The indication accuracy of the B thermocouple at a temperature of 400C max. is not specified. The indication accuracy of B thermocouples in the 400 to 800C range is 3C max. The indication accuracy of the R and S thermocouples at a temperature of 200C max. is 3C 1 digit max. The indication accuracy of W thermocouples is 0.3% of PV or 3C, whichever is greater, 1 digit max. The indication accuracy of PL II thermocouples is 0.3% of PV or 2C, whichever is greater, 1 digit max. 2. Ambient temperature: -10C to 23C to 55C, Voltage range: -15% to 10% of rated voltage 3. K thermocouple at -100C max.: 10C max. 4. External communications (RS-232C, RS-485, or RS-422) and cable communications for the Setup Tool can be used at the same time. 8 Advanced Digital Temperature Controller E5AN-H/E5EN-H USB-Serial Conversion Cable Current Transformer (Order Separately) Ratings Applicable OS Windows 2000, XP, or Vista Applicable software Thermo Mini, CX-Thermo version 4.0 or higher Dielectric strength 1,000 VAC for 1 min Vibration resistance 50 Hz, 98 m/s2 Applicable models E5AN/E5EN/E5CN/E5CN-U/ E5AN-H/E5EN-H/E5CN-H Weight E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g USB interface standard Conforms to USB Specification 1.1. DTE speed 38400 bps Accessories (E54-CT3 only) Armatures (2) Plugs (2) Connector specifications Computer: USB (type A plug) Temperature Controller: Setup Tool port (on bottom of Controller) Power supply Bus power (Supplied from USB host controller.) Power supply voltage 5 VDC Current consumption 70 mA Ambient operating tempera- 0 to 55C (with no condensation or ture icing) Ambient operating humidity 10% to 80% USB-Infrared Conversion Cable Applicable OS Windows 2000, XP, or Vista Applicable software Thermo Mini, CX-Thermo version 4.0 or higher Applicable models E5AN-H/E5EN-H USB interface standard Conforms to USB Specification 1.1. DTE speed 38400 bps Connector specifications Computer: USB (type A plug) Temperature Controller: Infrared port (on front of Controller) Storage temperature -20 to 60C (with no condensation or icing) Storage humidity 10% to 80% Power supply Bus power (Supplied from USB host controller.) Altitude 2,000 m max. Power supply voltage 5 VDC Weight Approx. 100 g Current consumption 80 mA Note: A driver must be installed in the personal computer. Refer to installation information in the operation manual for the Conversion Cable. Communications Specifications Transmission line RS-485, RS-422: Multipoint connection method RS-232C: Point-to-point Communications RS-485 (two-wire, half duplex) RS-422 (four-wire, half duplex) or RS-232C Synchronization method Start-stop synchronization Protocol CompoWay/F, SYSWAY, or Modbus Baud rate 1200, 2400, 4800, 9600, 19200, 38400, or 57600 bps Transmission code ASCII (CompoWay/F, SYSWAY) RTU (Modbus) Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Error detection Vertical parity (none, even, odd) Frame check sequence (FCS) with SYSWAY Block check character (BCC) with CompoWay/F or CRC-16 Modbus Ambient operating tempera- 0 to 55C (with no condensation or ture icing) Ambient operating humidity 10% to 80% Storage temperature -20 to 60C (with no condensation or icing) Storage humidity 10% to 80% Altitude 2,000 m max. Weight Approx. 130 g (with mounting adaptor) Note: A driver must be installed in the personal computer. Refer to installation information in the operation manual for the Conversion Cable. Heater Burnout Alarms, SSR Failure Alarms, and Heater Overcurrent Alarms Models with detection for single-phase CT input heaters: One input (for heater current detecModels with detection for single-phase tion) or three-phase heaters: Two inputs Maximum heater current 50 A AC Input current indication accuracy 5% FS 1 digit max. Flow control None Interface RS-485, RS-422, or RS-232C Retry function None Communications buffer SSR failure alarm setting range 2 217 bytes Heater overcurrent alarm 0.1 to 49.9 A (in units of 0.1 A) setting range 3 Minimum detection ON time: 100 ms Communications 0 to 99 ms response wait time Default: 20 ms Note: The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. Heater burnout alarm set- 0.1 to 49.9 A (in units of 0.1 A) ting range 1 Minimum detection ON time: 100 ms 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms 1. For heater burnout alarms, the heater current will be measured when the control output is ON, and the output assigned to the alarm 1 function will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). 2. For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output assigned to the alarm 1 function will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). 3. For heater overcurrent alarms, the heater current will be measured when the control output is ON, and the output assigned to the alarm 1 function will turn ON if the heater current is higher than the set value (i.e., heater overcurrent detection current value). Advanced Digital Temperature Controller E5AN-H/E5EN-H 9 Life ( x 104 operations) Electrical Life Expectancy Curve for Relays (Reference Values) 500 SSR Outputs (OUT1/OUT2) Ratings * Rated load voltage: 75 to 250 VAC * Rated load current: 1 A (resistive load) Note: 1. The load current must be within the derating curve. 2. There is no zero-cross function. 300 Derating Curve for SSR Outputs (Reference Values) 50 Load current I (A) OUT1/OUT2 E5AN-H/E5EN-H 250 VAC, 30 VDC (resistive load) cos = 1 100 30 10 5 3 1 0 1 2 3 4 5 6 1.5 1.25 Condition B 1 0.75 0.5 Condition A Switching current (A) 0.25 0 -10 0 10 20 30 40 45 50 55 60 Ambient temperature (C) Condition A: SSR outputs 100% ON Condition B: SSR outputs 50% ON with 2-s control cycle 10 Advanced Digital Temperature Controller E5AN-H/E5EN-H External Connections * A voltage output (control output 1, for driving SSR) is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect any of the control output terminals to ground. If the control output terminals are connected to ground, errors will occur in the measured temperature values as a result of leakage current. The voltage output (control output 2, for driving SSR) has basic insulation provided for the internal circuit Controllers Option Units Communications E53-EN01 RS-232C * 100 to 240 VAC * 24 VAC/VDC (no polarity) Control outputs 1, 2 Output Unit Control outputs 1, 2 Relay Outputs 250 VAC, 5 A (resistive load) SSR Outputs 75 to 250 VAC, 1A (resistive load) Models with Positionproportional Control 250 VAC, 1 A (including inrush current) Input power supply 21 11 2 22 12 3 23 SD 11 RDB 11 B (+) 11 12 RD 12 RDA 12 A (-) 12 13 SG 13 SG 13 DO NOT USE 13 21 DO NOT USE 21 SDB 21 B (+) 21 DO NOT USE 22 SDA 22 A (-) 22 13 Control output 1 CT2 4 24 14 CT1 5 25 15 6 26 16 7 27 17 DON'T USE 8 28 18 DON'T USE 9 29 19 10 30 20 Control output 2 CT2 Auxiliary output 2 E53-AKB E53-EN03 RS-485 11 22 Auxiliary outputs 1, 2 Relay output SPST-NO, 250 VAC, 3 A (resistive load) 1 E53-EN02 RS-422 Auxiliary output 1 Potentiometer O W C mA V EV2 EV1 14 Auxiliary output 3 15 Auxiliary output 3 16 DON'T USE A DON'T USE B B Event Inputs DON'T USE t/c Relay output SPDT, 250 VAC, 3 A (resistive load) DON'T USE V mA DON'T USE Pt 21 A heater burnout alarm, SSR failure, heater overcurrent alarm, or input alarm is sent to the output to which the alarm 1 function is assigned. 22 EV3 23 24 EV4 25 DON'T USE Transfer output 26 27 4 to 20 mA DC (Load: 600 max.) 28 29 4 to 20 mA DC Remote SP input 30 Note: Wire all voltage input terminals correctly. The Controller may fail if voltage input terminals are wired incorrectly. Advanced Digital Temperature Controller E5AN-H/E5EN-H 11 Nomenclature E5AN-H E5EN-H Temperature unit Operation indicators SUB1 SUB2 SUB1 PV SUB2 Operation indicators HA SUB3 No.1 display SUB3 PV Temperature unit No.1 display HA SV No.2 display SV No.2 display MV No.3 display RSP MV OUT1 RSP STOP OUT2 CMW MANU No.3 display OUT1 STOP Operation indicators OUT2 CMW MANU Up Key Mode Key Programmable Function Key/ Auto/Manual Key PF Up Key A/M PF Level Key A/M Ir Ir E5AN-H E5EN-H Down Key Level Key Programmable Function Key/ Auto/Manual Key Down Key Mode Key Dimensions (Unit: mm) E5AN-H Mounted Separately 92 Group Mounted +1.0 0 +0.8 0 (96 x number of units - 3.5) +0.8 0 92 Group mounting does not allow waterproofing. 120 min. 6 79.2 2 +0.8 0 92 96 x 96 112 91 * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. Group mounting is not possible if an SSR output is used for control output 1 or 2 and the E53-C3N or E53-C3DN Output Unit is used. For these combinations, maintain the following mounting space between Controllers. Waterproof Packing (Accessory) Mounting Bracket (Accessory) 110 min. Terminal Cover (E53-COV16) (Accessory) +0.8 0 92 Crimp terminal size: M3.5 92 120 min. 12 Advanced Digital Temperature Controller E5AN-H/E5EN-H +0.8 0 E5EN-H Mounted Separately Group Mounted (48 x number of units - 2.5) +0.6 45 0 +1.0 0 +0.8 0 92 Group mounting does not allow waterproofing. 120 min. +0.8 92 0 6 48 79.2 2 * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. Group mounting is not possible if an SSR output is used for control output 1 or 2 and the E53-C3N or E53-C3DN Output Unit is used. For these combinations, maintain the following mounting space between Controllers. 96 112 60 min. 91 45 +0.6 0 92 Waterproof Packing (Accessory) Mounting Bracket (Accessory) +0.8 0 Terminal Cover (E53-COV16) (Accessory) Crimp terminal size: M3.5 120 min. Advanced Digital Temperature Controller E5AN-H/E5EN-H 13 Accessories (Order Separately) USB-Infrared Conversion Cable E58-CIFIR USB-Infrared Conversion Cable 54 (2,000) 35.8 4.6 dia. USB connector (type A plug) LED indicator: RD LED indicator: SD 17.8 With Mounting Adapter Connected Mounting Adapter 39 16 18.5 Mounting Adapter (Accessory) 99.2 23.1 21.8 (75) USB-Serial Conversion Cable E58-CIFQ1 (2,100) LED indicator: SD 250 USB connector (type A plug) 1,765 LED indicator: RD Terminal Covers E53-COV16 (Six Covers provided.) 1.2 3.2 10 44.8 14 Advanced Digital Temperature Controller E5AN-H/E5EN-H Serial connector Waterproof Packing Y92S-P5 (for DIN 48 x 96) Y92S-P4 (for DIN 96 x 96) Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider one year a rough standard. OMRON shall not be liable for the level of water resistance if the customer does not perform periodic replacement.) The Waterproof Packing does not need to be attached if a waterproof structure is not required. Current Transformers E54-CT1 21 15 E54-CT1 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) 2.8 5.8 dia. 7.5 25 Output voltage (Eo) V (r.m.s.) 3 Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 4002 Winding resistance: 182 10.5 40 Two, 3.5 dia. 10 30 100 V 50 Hz 10 Distortion factor 10% 1 k 1 3% 1% 100 mV 100 10 E54-CT3 RL = 10 1 2.36 dia. 30 12 dia. 100 V 9 10 1 10 100 mA 1 40 x 40 Two, M3 (depth 4) E54-CT3 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 Accessory Connection Example Armature Plug Lead Output voltage (Eo) V (r.m.s.) 30 Approx. 3 dia. 100 1,000 A Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON Temperature Controller is 50 A.) Number of windings: 4002 Winding resistance: 80.8 15 * Armature 10 Thru-current (Io) A (r.m.s.) 100 V 50 Hz Distortion factor 10% 3% 1% 10 1 k 500 1 100 mV 100 50 10 18 RL = 10 * Plug 1 100 V Approx. 6 dia. 10 1 (22) 10 100 mA 1 10 100 1,000 A Thru-current (Io) A (r.m.s.) Advanced Digital Temperature Controller E5AN-H/E5EN-H 15 16 Advanced Digital Temperature Controller E5AN-H/E5EN-H Operation E5EN-H / E5AN-H Power ON Start in manual mode. Start in automatic mode. Press the O Key or the PF Key for at least 1 s. 4 Operation Level a-m Manual mode 3 Press the O Key for at least 3 s while a-m is displayed. (a-m will flash after 1st second.) Adjustment Level Press the O Key less than 1 s. Press the O Key less than 1 s. PID Setting Level Press the O Key less than 1 s. Bank Setting Level Press the PF Key for at least 1 s. 4 Manual Control Level PF Key Press the O Key less than 1 s. Press the O + M Keys for at least 3 s. (Display will flash after 1st second.) c 25.0 100.0 Protect Level Press the O Key for at least 3 s. (Display will flash after 1st second.) 25.0 c PF Key 5 Monitor/Setting Item Level 5 Press the O Key for at least 1 s. Press the O+ M Keys for at least 1 s. Note: The time taken to move to the protect level can be adjusted by changing the "Move to protect level time" setting. 100.0 1 Control stops. Communications Setting Level Initial Setting Level Press the O Key for less than 1 s. Press the O Key for at least 1 s. Input password while amov is displayed. (Set value -169) Advanced Function Setting Level Input password. Control in progress Control stopped 2 Calibration Level Not displayed for some models Level change 1. You can return to the operation level by executing a software reset. 2. It is not possible to move to other levels from the calibration level by operating the keys on the front panel. It can be done only by first turning OFF the power. 3. From the manual control level, key operations can be used to move to the operation level only. 4. When the PF Setting parameter is set to A-M for a Controller with a PF Key (E5AN-H/E5EN-H). 5. When the PF Setting parameter is set to PFDP for a Controller with a PF Key (E5AN-H/E5EN-H) Error Displays (Troubleshooting) When an error occurs, the No.1 display shows the error code. Take necessary measure according to the error code, referring the table below. No.1 display Meaning Status at error Action Control output Alarm output Input error Check the wiring of inputs for miswiring, disconnections, and short-circuits and check the input type. OFF Operates as above the upper limit. e333 (E333) A/D converter error Turn the power OFF then back ON again. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise. OFF OFF e111 (E111) Memory error Turn the power OFF then back ON again. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise. OFF OFF s.err (S. Err) Note: If the input value exceeds the display limit (-19999 to 32400), though it is within the control range, will be displayed under -19999 and above 32400. Under these conditions, control output and alarm output will operate normally. For details on the control range, refer to the E5CN-H/E5AN-H/E5EN-H Digital Controllers User's Manual Advanced Type (Cat. No. H157). These errors are displayed only when the PV/SP is displayed. Errors are not displayed for other displays. Advanced Digital Temperature Controller E5AN-H/E5EN-H 17 E5EN-H / E5AN-H Some parameters are not displayed depending on the model of the Controller and parameter settings. For details, refer to the E5CN-H/E5AN-H/ E5EN-H Digital Controllers User's Manual Advanced Type (Cat. No. H157). Power ON Manual Control Level Protect Level Operation Level Adjustment Level Initial Setting Level Communications Setting Level PID Setting Level Bank Setting Level Monitor/Setting Item Level Advanced Function Setting Level Press the O Key less than 1 s. Bank Setting Level PID Setting Level Press the O Key less than 1 s. Display PID Selection Press the O Key less than 1 s. Display Bank Selection d.bnk Bank0 d.pid PID1 1 d.pid 0 2 PID2 d.bnk Bank1 1 d.pid d.bnk d. bnk 3 PID3 22 Bank2 d.pid 8 d.bnk Bank7 PID8 7 M M M 8.d 40.0 M 1.olh 105.0 M 1.oll M 8.oll M M 0 M c PID 8 MV Lower Limit c c M 8.aut PID 8 Automatic Selection 1320.0 Range Upper Limit c M 8.csc PID 8 Cooling Coefficient 1.00 M 8.lba 0 c 7.pid M 0.a3h c c c 0.0 M 0.a1h M c 0.a3l M 0.0 0.a1l 0.0 M 0.sok M 1 M 0.a-2 M 1 M 0.a-1 0.0 PID 8 LBA Detection Time 0.a2l 0.a-3 c 0.wtb Bank 7 SP 0.0 0.0 c 7.lsp M 0.0 0.0 c M M 0.0 -5.0 1.aut 1.lba PID 8 MV Upper Limit c M 0.spr off 105.0 -5.0 1.00 c 0.a 2h 0.0 0.pid 40.0 M 8.olh c M 1 PID 8 Derivative Time M 0.lsp 0.0 233.0 1.d M 1.csc c M 8.i PID 8 Integral Time 233.0 1320.0 PID 8 Proportional Band 8.0 M 1.i c 8.p c 7.a-2 c 7.a 2h c 7.a2l M 7.spr Bank 7 0.0 Alarm Value 1 M 7.a1h Bank 7 Alarm Value 0.0 Upper Limit 1 Bank 7 Alarm Value 0.0 Lower Limit 1 7.a1l c Bank 7 Alarm Value 0.0 Lower Limit 2 M 7.a-3 Bank 7 0.0 Alarm Value 3 c c M M 7.a3h Bank 7 Alarm Value 0.0 Upper Limit 3 M 7.a3l Bank 7 Alarm Value 0.0 Lower Limit 3 M 7.sok off M M Bank 7 Alarm Value 0.0 Upper Limit 2 M Bank 7 SP off Ramp Set Value M 7.a-1 Bank 7 0.0 Alarm Value 2 M Bank 7 PID Set No. M c c c M 7.wtb M Advanced Digital Temperature Controller E5AN-H/E5EN-H Bank 7 Soak Time 1 off 18 Set either of these parameters c Set either of these parameters 8.0 M M 1.p Set either of these parameters c Bank 7 Wait Band Power ON Starting in manual mode. Manual Control Level PID Press the O 25.0 Control Key or the PF 100.0 only Key for at least 1 s. 1 PV/MV Press the PF Key for at least 1 s. Starting in automatic mode. c 1 Press the O and M Keys for at least 3 s. Press the O Key less than 1 s. Operation Level at off c c 8.0 M i AT Execute/Cancel d Communications 40.0 Infrared Communications Use 1.00 M M c-db spmd SP Mode lsp 0.0 M ct1 of-r Heater Burnout 1.0 0.0 Detection 1 M chys M oc1 Heater Overcurrent 50.0 Detection 1 1.0 M soak M ct2 0.0 M hb2 0.0 M oc2 50.0 Heater Current 2 Value Monitor Heater Burnout Detection 2 mv-s 50.0 M lcr2 0.0 M hs2 50.0 ins 0.00 M c insh mv-e Leakage Current 1 0.0 M sprt HS Alarm 1 M insl 0.00 M Manual Reset Value Clear the offset during c Bank No. 0.0 Lower Limit 1 c Remote SP Monitor c Set Point During M ct1 c Heater Current 1 Value M ol-h 105.0 Alarm Value M al2l Press the O and M Keys for at least 1 s. Alarm Value 0.0 Lower Limit 2 0.0 Monitor M c ct2 Heater Current 2 Value 0.0 Monitor M al-3 0.0 Alarm Value 3 M al3h Alarm Value lcr1 Leakage Current 1 0.0 Monitor lcr2 al2h 0.0 Upper Limit 2 0.0 Upper Limit 3 M al3l Alarm Value Leakage Current 2 0.0 Lower Limit 3 0.0 Monitor MV at PV Error Alarm Value 2 0.0 M M M MV at Stop al-2 M M Wait Band M al1l Alarm Value M M Soak Time Alarm Value 0.0 Upper Limit 1 0.0 SP Ramp Hysteresis settings Hysteresis (Cooling) al1h 0.0 sp-m control. Hysteresis (Heating) c 0 rsp Alarm Value 1 M Auto/Manual Switch PID control only. Added when auto/manual select addition is ON. M c al-1 0.0 o prst Program Start rset 0.0 M M c-o sktr Soak Time Remain MV Monitor (Heating) MV Monitor (Cooling) 0.0 0 M M v-m SP Ramp Set Value off Leakage Current 2 Monitor Valve Opening Monitor 0.0 M MV Upper Limit M ol-l HS Alarm 2 -5.0 M orl Temperature Input Shift Upper Limit Temperature 2-point shift Lower Limit Temperature Input Shift Value 0.0 MV Lower Limit PF Key 2 MV Change Rate Limit Monitor/Setting Item Level (E5AN-H/E5EN-H only) M 1-point shift 0.00 Input Shift Value c M bank Dead Band M M c Press the O Key for at least 3 s. Heating/cooling 0.0 0.0 Monitor M hs1 Derivative Time a-m M Heater Overcurrent Detection 2 M c M PID settings off M lcr1 Integral Time 1 M wt-b run Process Value/ 0.0 Set Point 50.0 stabilization of P or PD M hys r-s RUN/STOP 25.0 M Heater Current 1 0.0 Value Monitor M hb1 c M c-sc Cooling Coefficient off Process Value Added when Additional PV display is ON. M M off Writing M irda 25.0 Proportional Band 233.0 M cmwt p Set either of these parameters. M Adjustment Level Display Displayed only once when entering adjustment level. Set either of these parameters. l.adj Set either of these parameters. Adjustment Level Set either of these parameters. db 2.0 Position Proportional Dead Band Monitor/Setting Item Display 2 PF PF Monitor/Setting Item Display 3 0.0 M oc-h 25.0 Monitor/Setting Item Display 1 PF Open/Close Hysteresis 0.8 M sqrp Extraction of Square Root 0.0 Low-cut Point M Monitor/Setting Item Display 4 PF Monitor/Setting Item Display 5 Note: The monitor/setting items to be displayed is set in the Monitor/Setting Item 1 to 5 parameters (advanced function setting level). PF Key 2 1. When the PF Setting parameter is set to A-M for a Controller with a PF Key (E5AN-H/E5EN-H). 2. When the PF Setting parameter is set to PFDP for a Controller with a PF Key (E5AN-H/E5EN-H). Advanced Digital Temperature Controller E5AN-H/E5EN-H 19 Press the O Key for at least 1 s. Press the O Key for at least 3 s. Other than the Auto/Manual Switch display Initial Setting Level Press the O Key less than 1 s. Press the O Key less than 1 s. Protect Level The time taken to move to the protect level can be adjusted by changing the "Move to protect level time" setting. to Protect Level: pmov Move Displayed only when a password 0 is set. Restricts moving to protect level. M Operation/Adjustment Protect: oapt Restricts displaying and modifying menus in 0 operation, adjustment, and manual control levels. M icpt 0 M Initial Setting/ Communications Protect: This protect level restricts movement to the initial setting, communications setting, and advanced function setting levels. Setting Change Protect: Protects changes to setups off by operating the front panel keys. wtpt M pfpt PF Key Protect Restricts PF key operation off (E5AN-H/E5EN-H only) M Mask Enable: pmsk Parameter Displayed only when a on parameter mask is set. M Password to Move to Protect Level: 0 Password setting prlp M in-t Communications Setting Level 5 Input Type Displayed only for models with communications. Changes are effective after cycling power or after a software reset. in-h M in-l M Scaling Upper Limit 1 dp 7 d-u c c 2 Decimal Point c Temperature Unit C, F For input type of temperature M s-hc 20 M M 0.0 M o1-t Standard or Heating/Cooling 1 ST (Self-tuning) For input type of temperature, standard control, or PID Program Pattern off cp When assigning PID or control output to ON/OFF output Control Period (Heating) 20 Set the ON/OFF output cycle. Control Period (Cooling) 20 M orev Direct/Reverse Operation or-r none Event Input Assignment 1 M M ev-3 none Event Input Assignment 3 M ev-4 none Event Input Assignment 4 M clfl Closed/Floating flot M Motor Calibration off Alarm 1 Type 2 M alh1 Bank Numbers Used M ev-1 calb M alt1 Linear output stop Valid Program Bank M c-cp Linear Current Output Input ev-2 Event Assignment 2 M 7 Transfer Output Lower Limit M ev-b M Transfer Output Upper Limit 4-20 on c 100.0 M st pbnk Linear output M stnd M ptrn Alarm 3 Hysteresis M tr-l pid Send Data Wait Time Alarm 3 Type tr-t Transfer Output Type tr-h Limit the set point M sl-l SP Lower Limit M cntl PID ON/OFF M M alh3 off SP Upper Limit -200.0 even c 0.2 1300.0 Communications Stop Bits M prty Communications Parity sdwt sl-h Hysteresis 2 M Communications Data Length M sbit alt3 M M Alarm 2 M Scaling Lower Limit 0 For input type of analog Communications Baud Rate 9.6 CompoWay/F (SYSWAY) only M alh2 0.2 0 M bps len c M Communications Unit No. Alarm 2 Type 2 100 Protocol Setting: psel Switches between cwf CompoWay/F (SYSWAY) and Modbus. u-no alt2 M M mot Travel Time 30 Alarm 1 0.2 Hysteresis M M sqr off Extraction of Square Root Enable M Move to Advanced Function Level: amov Setting Displayed when initial 0 setting/ communications M protect is set to 0. Move by setting password (-169). 20 Advanced Digital Temperature Controller E5AN-H/E5EN-H Power ON Manual Control Level Protect Level Operation Level Adjustment Level Initial Setting Level Communications Setting Level PID Setting Level Bank Setting Level Monitor/Setting Item Level Advanced Function Setting Level Press the O Key for at least 1 s. Advanced Function Setting Level init o-dp Parameter Initialization SP Ramp Time Unit a M a1lt Alarm 1 Latch Auxiliary Output 1 n-o Open in Alarm Open in Alarm 3 rlrv ST Stable Range colr off M st-b AT Calculated Gain AT Hysteresis Limit Cycle MV Amplitude 20.0 none a3on Input Digital Filter alm1 0 a1of Alarm 1 OFF Delay alm3 Additional PV Display a2of Alarm 2 OFF Delay 0 0 M Alarm 3 OFF Delay m M on ocl 0.1 pf a-m M SV Status Display Function M Direct Setting of d.ref 0.25 Display Refresh Period M PV Rate of Change ra1m Control Output 1 ON/OFF Count 0 Monitor M Automatic Cooling ra2m Control Output 2 ON/OFF Count 0 Monitor M Heater Overcurrent Use ra1 Control Output 1 ON/OFF Count 0 Alarm Set Value M Heater Overcurrent Heater Overcurrent Hysteresis ra2 Control Output 2 ON/OFF Count 0 Alarm Set Value M Counter rac ON/OFF Reset 0 M Soak Time Unit svst off off Latch och PV Status Display Function M Manual MV Limit Enable off Coefficient Adjustment ocu pvst off 17 Calculation Period csca PV Decimal Point Display M PV Dead Band off Position Proportional MV pvrp pvdp on M Character Select M t-u PID Set Automatic Selection Hysteresis M Auxiliary Output 3 Assignment (E5AN/E5EN-H only) on M a3of Auxiliary Output 2 Assignment M csel o M M M sub3 pmvd "PV/SP" Display 4 Screen Selection M M Auxiliary Output 1 Assignment alm2 M M sub2 odsl MV Display Selection M Control Output 2 Assignment M Alarm 3 ON Delay 00 0.0 sub1 PID Set Automatic Selection Data M Control Output 1 Assignment M Alarm 2 ON Delay M M M a2on out2 manl off M Alarm 1 ON Delay M M off o 0 0.8 pvad a1on out1 M M LBA Band M PV Stable Band M M inf pv-b p-db Monitor/Setting Item 5 spdp 0.0 8.0 lbab c pfd5 Remote SP Input Error Output M LBA Level 3.0 0 1.0 lcma c lbal M M M at-h c 5.0 0.65 c PV Change Color M M at-g c red alfa 0.50 M MB Command Logic Switching M 15.0 pidh LBA Detection Time 0 M Heater Burnout Hysteresis pv M lba Cold Junction on Compensation Method M 0.1 M Monitor/Setting Item 4 0 M pidi HS Alarm Hysteresis pfd4 M SP Tracking off M hsh Monitor/Setting Item 3 0 0 M off pfd3 M Remote SP Lower Limit off rseo Monitor/Setting Item 2 M Remote SP Upper Limit M sptr HS Alarm Use M Input Error Output rspl -200.0 hsl HS Alarm Latch M cjc c pfd2 0 M RT on Time rsph 1300.0 M hsu Alarm 3 Latch off off off c Monitor/Setting Item 1 M Remote SP Enable M Auto/Manual Select Addition pfd1 1 M rspu MV at Stop and Error Addition off M sero HB ON/OFF Burnout hbl Heater Latch c Alarm 2 Latch prlt Move to Protect Level on 0.1 rt M Auxiliary Output 3 M hbh M off M hbu M a2lt M M n-o on a3lt Auxiliary Output 2 n-o Open in Alarm sb3n off off M sb2n amad Alarm SP Selection sp-m M Standby Sequence Reset M sb1n off off M rest alsp M mvse Display ret Automatic Return Time m Input Shift Type ins1 M M spru istp MV Display off off M PF Setting cmov 0 Move to Calibration Level M Advanced Digital Temperature Controller E5AN-H/E5EN-H 21 Safety Precautions !CAUTION Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock. Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the product. Doing so may occasionally result in electric shock, fire, or malfunction. Do not use the product where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur. Do not leave the cable for the Support Software connected to the product. Malfunction may occur due to noise in the cable. Do not use the Temperature Controller or Conversion Cable if it is damaged. Doing so may occasionally result in minor electric shock or fire. Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur. CAUTION - Risk of Fire and Electric Shock a) This product is UL listed as Open Type Process Control Equipment. It must be mounted in an enclosure that does not allow fire to escape externally. b) More than one disconnect switch may be required to de-energize the equipment before servicing the product. c) Signal inputs are SELV, limited energy. 1 d) Caution: To reduce the risk of fire or electric shock, do not interconnect the outputs of different Class 2 circuits. 2 If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur. Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions. Tighten the terminal screws to between 0.74 and 0.90 N*m. 3 Loose screws may occasionally result in fire. Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents. A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the product, take appropriate safety measures, such as installing a monitoring device on a separate line. A semiconductor is used in the output section of long-life relays. If excessive noise or surge is impressed on the output terminals, a short-circuit failure is likely to occur. If the output remains shorted, fire will occur due to overheating of the heater or other cause. Take measures in the overall system to prevent excessive temperature increase and to prevent fire from spreading. Do not allow pieces of metal or wire cuttings to get inside the cable connector for the Support Software. Failure to do so may occasionally result in minor electric shock, fire, or damage to equipment. Do not allow dust and dirt to collect between the pins in the connector on the Conversion Cable. Failure to do so may occasionally result in fire. 22 When inserting the body of the Temperature Controller into the case, confirm that the hooks on the top and bottom are securely engaged with the case. If the body of the Temperature Controller is not inserted properly, faulty contact in the terminal section or reduced water resistance may occasionally result in fire or malfunction. When connecting the Control Output Unit to the socket, press it in until there is no gap between the Control Output Unit and the socket. Otherwise contact faults in the connector pins may occasionally result in fire or malfunction. 1. An SELV circuit is one separated from the power supply with double insulation or reinforced insulation, that does not exceed 30 V r.m.s. and 42.4 V peak or 60 VDC. 2. A class 2 power supply is one tested and certified by UL as having the current and voltage of the secondary output restricted to specific levels. 3. The tightening torque for E5CN-U is 0.5 N*m. Precautions for Safe Use Be sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product. Not doing so may occasionally result in faulty operation. 1. This product is specifically designed for indoor use only. Do not use this product in the following places: * Places directly subject to heat radiated from heating equipment. * Places subject to splashing liquid or oil atmosphere. * Places subject to direct sunlight. * Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas). * Places subject to intense temperature change. * Places subject to icing and condensation. * Places subject to vibration and large shocks. 2. Use and store the product within the rated ambient temperature and humidity. Gang-mounting two or more Temperature Controllers, or mounting Temperature Controllers above each other may cause heat to build up inside the Temperature Controllers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers. 3. To allow heat to escape, do not block the area around the product. Do not block the ventilation holes on the product. 4. Be sure to wire properly with correct polarity of terminals. 5. Use the specified size (M3.5, width 7.2 mm or less) crimped terminals for wiring. To connect bare wires to the terminal block, use stranded or solid copper wires with a gage of AWG24 to AWG14 (equal to a cross-sectional area of 0.205 to 2.081 mm2). (The stripping length is 5 to 6 mm.) Up to two wires of the same size and type or two crimp terminals can be inserted into a single terminal. 6. Do not wire the terminals that are not used. 7. To avoid inductive noise, keep the wiring for the product's terminal block away from power cables carry high voltages or large currents. Also, do not wire power lines together with or parallel to product wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils, or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the product. Allow as much space as possible between the product and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge. 8. Use this product within the rated load and power supply. 9. Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur. 10.Make sure that the Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display. Advanced Digital Temperature Controller E5@N/E5@N-H 11.When executing self-tuning, turn ON power to the load (e.g., heater) at the same time as or before supplying power to the product. If power is turned ON to the product before turning ON power to the load, self-tuning will not be performed properly and optimum control will not be achieved. 12.A switch or circuit breaker must be provided close to the product. The switch or circuit breaker must be within easy reach of the operator, and must be marked as a disconnecting means for this unit. 13.Always turn OFF the power supply before pulling out the interior of the product, and never touch nor apply shock to the terminals or electronic components. When inserting the interior of the product, do not allow the electronic components to touch the case. 14.Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol. 15.Design the system (e.g., control panel) considering the 2 seconds of delay that the product's output to be set after power ON. 16.The output may turn OFF when shifting to certain levels. Take this into consideration when performing control. 17.The number of EEPROM write operations is limited. Therefore, use RAM write mode when frequently overwriting data during communications or other operations. 18.Always touch a grounded piece of metal before touching the Temperature Controller to discharge static electricity from your body. 19.Do not remove the terminal block. Doing so may result in failure or malfunction. 20.Control outputs (for driving SSR) that are voltage outputs are not isolated from the internal circuits. When using a grounded thermocouple, do not connect any of the control output terminals to ground. (Doing so may result in an unwanted circuit path, causing error in the measured temperature.) 21.When replacing the body of the Temperature Controller, check the condition of the terminals. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the Temperature Controller to increase, possibly resulting in fire. If the terminals are corroded, replace the case as well. 22.Use suitable tools when taking the Temperature Controller apart for disposal. Sharp parts inside the Temperature Controller may cause injury. 23.Before connecting an Output Unit, confirm the specifications and thoroughly read relevant information in the datasheet and manual for the Temperature Controller. 24.Check the orientation of the connectors on the Conversion Cable before connecting the Conversion Cable. Do not force a connector if it does not connect smoothly. Using excessive force may damage the connector. 25.Do not place heavy object on the Conversion Cable, bend the cable past its natural bending radius, or pull on the cable with undue force. 26.Do not connect or disconnect the Conversion Cable while communications are in progress. Product faults or malfunction may occur. 27.Make sure that the Conversion Cable's metal components are not touching the external power terminals. 28.Do not touch the connectors on the Conversion Cable with wet hands. Electrical shock may result. 29.Before using infrared communications, correctly attach the enclosed Mounting Adapter to the cable for the Support Software. When connecting the infrared port on the cable to the Support Software into the Adapter, insert the connector to the specified line. Communications may not be possible if the connector is not connected properly. Precautions for Correct Use Service Life 1. Use the product within the following temperature and humidity ranges: Temperature: -10 to 55C (with no icing or condensation) Humidity: 25% to 85% If the product is installed inside a control board, the ambient temperature must be kept to under 55C, including the temperature around the product. 2. The service life of electronic devices like Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Temperature Controller. 3. When two or more Temperature Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Temperature Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors. Measurement Accuracy 1. When extending or connecting the thermocouple lead wire, be sure to use compensating wires that match the thermocouple types. 2. When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same. 3. Mount the product so that it is horizontally level. 4. If the measurement accuracy is low, check to see if input shift has been set correctly. Waterproofing The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof. Front panel: IP66 Rear case: IP20, Terminal section: IP00 (E5CN-U: Front panel: IP50, rear case: IP20, terminals: IP00) Operating Precautions 1. It takes approximately two seconds for the outputs to turn ON from after the power supply is turned ON. Due consideration must be given to this time when incorporating Temperature Controllers in a sequence circuit. 2. When using self-tuning, turn ON power for the load (e.g., heater) at the same time as or before supplying power to the Temperature Controller. If power is turned ON for the Temperature Controller before turning ON power for the load, self-tuning will not be performed properly and optimum control will not be achieved. 3. When starting operation after the Temperature Controller has warmed up, turn OFF the power and then turn it ON again at the same time as turning ON power for the load. (Instead of turning the Temperature Controller OFF and ON again, switching from STOP mode to RUN mode can also be used.) 4. Avoid using the Controller in places near a radio, television set, or wireless installing. These devices can cause radio disturbances which adversely affect the performance of the Controller. Others 1. The disk that is included with the Conversion Cable is designed for a computer CD-ROM driver. Never attempt to play the disk in a general-purpose audio player. 2. Do not connect or disconnect the Conversion Cable connector repeatedly over a short period of time. The computer may malfunction. 3. After connecting the Conversion Cable to the computer, check the COM port number before starting communications. The computer requires time to recognize the cable connection. This delay does not indicate failure. 4. Do not connect the Conversion Cable through a USB hub. Doing so may damage the Conversion Cable. 5. Do not use an extension cable to extend the Conversion Cable length when connecting to the computer. Doing so may damage the Conversion Cable. 6. The E5AN-H/E5EN-H use the same port for communications through the infrared port and the Support Software port. Do not attempt to use communications through the Support Software port when the infrared port is being used. Advanced Digital Temperature Controller E5@N/E5@N-H 23 Mounting Mounting to a Panel For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function. E5EN/E5AN Mounting Bracket (Accessory) Panel Removing the Temperature Controller from the Case The Temperature Controller can be removed from the case to perform maintenance without removing the terminal leads. This is possible for only the E5CN, E5AN, and E5EN, and not for the E5CN-U. Check the specifications of the case and Temperature Controller before removing the Temperature Controller from the case. E5AN/E5EN Tool insertion hole Tool insertion hole (1) (1) (2) E53-COV16 Terminal Cover (Accessory) (2) Waterproof packing (Accessory) (3) (3) E5AN Mounting Bracket (Accessory) Panel E53-COV16 Terminal Cover (Accessory) Waterproof packing (Accessory) E5EN 1. Insert the E5AN/E5EN into the square mounting hole in the panel (thickness: 1 to 8 mm). Attach the Mounting Brackets provided with the product to the mounting grooves on the top and bottom surfaces of the rear case. 2. Use a ratchet to alternately tighten the screws on the top and bottom Mounting Brackets little by little to maintain balance, until the ratchet turns freely. Mounting the Terminal Cover E5AN/E5EN Slightly bend the E53-COV16 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction. E5AN E5EN (1) 1. Insert a flat-blade screwdriver into the two tool insertion holes (one on the top and one on the bottom) to release the hooks. 2. Insert the flat-blade screwdriver in the gap between the front panel and rear case (two on the top and two on the bottom), and use it to pry and pull out the front panel slightly. Then, pull out on the front panel gripping both sides. Be sure not to impose excessive force on the panel. 3. When inserting the body of the Temperature Controller into the case, make sure the PCBs are parallel to each other, make sure that the sealing rubber is in place, and press the E5AN/E5EN toward the rear case until it snaps into position. While pressing the E5AN/E5EN into place, press down on the hooks on the top and bottom surfaces of the rear case so that the hooks securely lock in place. Make sure that electronic components do not come into contact with the case. Precautions when Wiring * Separate input leads and power lines in order to prevent external noise. * Use wires with a gage of AWG24 (cross-sectional area: 0.205 mm2) to AWG14 (cross-sectional area: 2.081 mm2) twistedpair cable (stripping length: 5 to 6 mm). * Use crimp terminals when wiring the terminals. * Tighten the terminal screws to a torque of 0.74 to 0.90 N*m, however the terminal screws on the E5CN-U must be tightened to a torque of 0.5 N*m. * Use the following types of crimp terminals for M3.5 screws. 7.2 mm max. Slightly bend the E53-COV16 Terminal Cover in the direction shown by the arrows to attach it to the terminal block. 7.2 mm max. * Do not remove the terminal block. Doing so will result in malfunction or failure. E53-COV16 Terminal Cover (Accessory) 24 (1) Advanced Digital Temperature Controller E5@N/E5@N-H Advanced Digital Temperature Controller E5@N/E5@N-H 25 Warranty and Application Considerations Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Disclaimers PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. H05E-EN-01A In the interest of product improvement, specifications are subject to change without notice. OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands Phone: +31 23 568 13 00 Fax: +31 23 568 13 88 www.industrial.omron.eu 05/2008