SERIES 101 TO 108 - PLASTIC EXTRACTORS Calmark offers the Series 101, 103, 104, 105 Card Extractors for efficient extraction of Printed Circuit Board from connectors and the Series 107 and 108 Card Inserter-Extractor for efficient insertion and extraction of Printed Circuit Board in high density connector contact and multiple connector applications. FEATURES n Lever action for safe easy card extraction n Ample gripping and pushing surfaces for extracting and inserting card n Available in colors for coding n Generous area for hot stamp marking n Exact replacement for other manufacturers MATERIALS Series 101, 103, 104, 105 molded in 6/6 Nylon. All Series 107 plastic extractors are molded in Glass Filled (30%) 6/6 or Type 6 Nylon. See table for flammability ratings. UL94-V0 parts are self extinguishing to flame. May be used at 121C (250F) continuously. Resistant to alkalies, weak acids, and common solvents. ROLL PINS * 2.38 (.094) dia x 6.35 (.250) long Series 101, 103, 104, 105, 107, 107-10, 107-20, 107-20-3, 107-70, 107-70-3 * 2.38 (.094) dia x 7.95 (.313) long Series 107-3, 107-10-3, 107-70-4 * 3.18 (.125) dia x 6.35 (.250) long Series 108 * 1.98 (.076) dia x 7.95 (.313) Series 107-30 * 2.38 (.094) dia x 12.7 (.500) long Series 107-40 COLOR Other colors available see Part number code. Series 101, 103, 104, 105 standard color is natural/white. Series 107 and 108 standard color is black. For standard colors, a color suffix is not necessary. HOT STAMPING Hot stamp marking service is available. Please contact an Application Engineer with your requirements. SERIES P - PRE-STARTED ASSEMBLY PIN Calmark offers any of our extractors and inserter-extractors with the option of Pre-Started Assembly Pin. Series 101 to 108 - Plastic Extractors Series Part Number 101 V0101 103 V0103 103-3 V0103-3 104 V0104 104-3 V0104-3 105 V0105 105-3 V0105-3 107 107-3 107-10 107-10-3 107-20 V0107-20 107-20-3 V0107-20-3 107-30 107-40 107-40-3 107-70 107-70-3 107-70-4 108 Feature E E ED E ED E ED E ED E ED E ED E IED IED IED IED IEL IEL IEL IEL IE IED IE IEL IEL IEL IE 64 www.calmark.com * 800-854-7086 Standard Color 1.6 (.063) natural 1.6 (.063) natural 1.6 (.063) natural 1.6 (.063) natural 2.4 (.093) natural 2.4 (.093) natural 1.6 (.063) natural 1.6 (.063) natural 2.4 (.093) natural 2.4 (.093) natural 1.6 (.063) natural 1.6 (.063) natural 2.4 (.093) natural 2.4 (.093) natural 1.6 (.063) black 2.4 (.093)/3.2 (.125) black 1.6 (.063) black 2.4 (.093) black 1.6 (.063) black 1.6 (.063) black 2.4 (.093) black 2.4 (.093) black 1.6 (.063) black 1.6 (.063) black 2.4 (.093)/2.4 (.125) black 1.6 (.063) black 2.4 (.093) black 3.2 (.125) black 1.6 (.063) black UL 94 Mechanical Advantage V-2 3:1 V-0 3:1 V-2 3:1 V-0 3:1 V-2 3:1 V-0 3:1 V-2 3:1 V-0 3:1 V-2 3:1 V-0 3:1 V-2 3:1 V-0 3:1 V-2 3:1 V-0 3:1 V-0 4.5:1 V-0 4.5:1 V-0 3.3:1 V-0 3.3:1 V-2 4.5:1 V-0 4.5:1 V-0 4.5:1 V-0 4.5:1 V-0 5.5:1 V-0 4.5:1 V-0 4.5:1 V-0* 4.5:1 V-0* 4.5:1 V-0* 4.5:1 V-0 4.5:1 Figures 1/A 1/A 2/A 2/A 2/A 2/A 3/A 3/A 3/A 3/A 4/A or 4/A or 4/A or 4/A or 5/C 5/C 6/C 6/C 7/D 7/D 7/D 7/D 8/E 9/C 9/C 10/D 10/D 10/D 11/F B B B B Feature: I = Inserter E = Extractor L = Latching D = meets DSCC 83023 For Pre-start pin feature, add "P" prefix to part number *Main handle portion is UL-94V0, but latch is UL94-V2 For colors other than the standard color, use one of the following suffixes: BLK, BRN, RED, ORG, YEL, GRN, BLU, PRP, GRY or WHT. FEATURES n Faster and easier installation of extractor to PC card n Eliminates need for special tools or equipment and set-up time n Eliminates loss of loose assembly pins Board Thickness Assembly Pin Pin protrusion of approx. .38 (.015) seeks hole in PCB SERIES 101 TO 108 - PLASTIC EXTRACTORS 12.70 (.500) 3.56 (.140) R 17.47 (.688) 26.97 (1.062) 3.56 (.140) R * This dimension reduces to 11.10 (.437) when extractor is fully rotated against board 3.17 (.125) 17.47 (.688) 13.2* (.519) 27.76 (1.093) 28.58 +.25/-.1.02 (1.125 +.01/-.04) FIG. 1 6.35 (.250) 9.52 (.375) 9.91 (.390) 6.35 (.250) 12.70 (.500) 6.35 (.250) 9.52 (.375) FIG. 2 12.7 (.500) 11.05 (.435) FIG. 3 38.1 (1.50) 3.96 (.156) R 12.06 (.475) 7.37* (.290) 3.96 (.156) R FIG. 9 12.7 (.500) APPLICATION DATA FIG. 10 FIG. A FIG. B 2.77 (.109) 2.77 (.109) Two inserter or inserterextractors are recommended per printed circuit board taller than 127 (5) in height. Provides insertion and extraction travel of 8.9 (.35) min. Nominal position of card edge when seated in connector. The InserterExtractor will allow 1.3 (.05) overtravel for tolerance take-up. Nominal position of card edge when seated in connector. The InserterExtractor will allow 1.3 (.05) overtravel for tolerance take-up. 6.35 (.250) 6.35 (.250) 22.86 .13 (.900 .005) 6.35 (.250) Card Guide Surface 6.35 (.250) 6.1 (.24) max. Detail of Actuating Surfaces Required on Top and Bottom Guide Plates 18.5 (.73) 1.02 (.040) Ref 1.5 (.06) Ref 4.83 .25 (.190 .010) FIG. C 2.77 (.109) Dia. FIG. D 4.3 (.17) max. Detail of Actuating Surfaces Required on Top and Bottom Guide Plates 17.8 (.70) 7.87 (.310) Card Guide Surface .8 (.03) max. 6.35 (.250) 18.5 (.73) 9.1 (.36) Provides insertion and extraction travel of 8.9 (.35) min. 9.1 (.36) 1.5 (.06) max. 6.1 (.24) max. Detail of Actuating Surfaces Required on Top and Bottom Guide Plates 6.35 (.250) 1.5 (.06) Ref. Card Guide Surface Nominal position of card edge when seated in connector. The InserterExtractor will allow .8 (.03) overtravel for tolerance take-up. 2.28 .13 (.090 005) 1.5 (.06) 7.24 .38 (.285 .015) 2.77 (.109) 1.5 (.06) max. 6.4 x 6.4 (.250 x .250) Chamfer 2.38 (.094) Dia. FIG. 11 Units: mm (in) Unless specified otherwise, .xx = .25, .x = .5 (.xxx = .010, .xx = .02) 6.35 (.250) Provides insertion and extraction travel of 8.9 (.35) min. 6.35 (.250) 6.35 (.250) 7.24 .38 (.285 .015) 11.81 (.465) 7.37* *8.89 (.290) (.350) for 3.2 (.125) thick boards 7.37 (.290) FIG. 8 50.5 (1.99) 3.96 (.156) R 12.06 (.475) 11.05 (.435 ) 8.26 (.325) 7.37 (.290) FIG. 7 47.5 (1.87) 3.96 (.156) R 12.06 (.475) 3.96 (.156) R 12.7(.500) 11.05 (.435) 32.0 (1.26) 31.88 (1.255) 11.17 (.440) 9.90 (.390) 12.06 (.475) 22.35 (.880) 7.37 (.290) 12.7(.500) 11.05 (.435) 7.37 (.290) 9.52 (.375) 43.2 (1.70) *8.89 (.350) for 2.4 (.094) and 3.2 (.125) thick boards FIG. 6 51/2 6.35 (.250) 3.96 (.156) R 12.06 (.475) 7.37* (.290) FIG. 5 3.17 (.125) R 50.8 (2.00) 5.6 (.22) *8.89 (.350) for 2.4 (.094) and 3.2 (.125) thick boards 6.35 (.250) FIG. 4 50.8 (2.00) 31.88 (1.255) 11.94 (.470) 9.52 (.375) 11.05 (.435) 3.96 (.156) R 7.47 (.294) 24.00 (.945) 9.4 (.37) 4.57 (.180) 2.36 (.093) Dia. FIG. E Provides insertion and extraction travel of 8.9 (.35) min. Nominal position of card edge when 3.18 seated in connector. (.125) Card Guide Card Entry Notch Surface 2.31 wide x 2.54 deep 1.91 (.075) (.091 x .100) 4.6 (.18) Min 5.13 (.202) 1.5 (.06) Ref 6.35 (.250) 18.15 (.715) 9.57 (.375) 13.49 (.531) 6.4 x 6.4 (.250 x .250) Chamfer Units: mm (in) Unless specified otherwise, .xx = .25, .x = .5 (.xxx = .010, .xx = .02) FIG. F www.calmark.com * 800-854-7086 65