DEUTSCH 983 SERIES CONNECTORS EN2997, ESC10, BACC63 SPECIFICATIONS Extreme Reliability in Harsh Aerospace & Military Applications AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS DEUTSCH 983 Series Connectors CONTENTS SECTION 1 : Sealed Connectors9 section 1-1 : sealed connectors standard 10 section 1-2 : sealed connectors with integral accessory 12 section 1-3 : arrangements 14 section 1-4 : PART-NUMBERING 17 STANDARD ASD-STAN SECTION 2 : Hermetic Receptacles21 section 2-1 : hermetic receptacles stainless steel 22 section 2-2 : arrangements 24 section 2-3 : PART-NUMBERING 27 STANDARD ASD-STAN SECTION 3 : Backshells 29 section 3-1 : open backshells 30 section 3-2 : open backshells for K6 and Quadrax arrangements 32 section 3-3 : closed backshells for K6 and Quadrax arrangements 32 SECTION 4 : Protective Covers 33 SECTION 5 : Dummy Receptacles35 SECTION 6 : Panel Seals 37 SECTION 7 : Mated & Unmated Dimensions39 section 7-1 : for sealed connectors 40 section 7-2 : for sealed connectors with integral accessory 41 section 7-3 : for hermetic receptacles 42 SECTION 8 : Contacts & Tooling 43 TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem | Rochester | DEUTSCH SEACON Phoenix | LL Rowe | Phoenix Optix | AFP | SEACON Get your product to market faster with a smarter, better solution. AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 2 DEUTSCH 983 SERIES CONNECTORS INTRODUCTION HIGH RELIABILITY * Self-locking system HARSH ENVIRONMENT RESISTANCE * High temperature operating (260C) *F ireproof inserts (thermoset and fluorinated silicon) * Fluid resistant inserts APPLICATION-MATCHED VERSIONS * Sealed stainless steel * Sealed aluminum * Hermetic stainless steel * Hermetic aluminum HERMETIC ALUMINUM IMPROVED PERFORMANCES * Aluminum shell (weight saving) *N ickel plated shells (better continuity) TE Connectivity's (TE) DEUTSCH 983 series connector was created in the 90's. This connector has been especially designed for harsh environment aircraft zone applications such as engines and boosters. Available in two versions, TE's DEUTSCH 983 series connector is used in its stainless steel version on harsh constraint-facing areas such as engines, landing gears, APU (Auxiliary Power Unit), wings, pylons, leading edges whereas the aluminum version is used in cargo compartments. Qualified to EN2997 specification for its stainless steel and aluminum version, TE's DEUTSCH 983 series is also qualified to ADS (Aerospace Defense and Security) ESC10, Boeing BACC63 and Airbus ABS specifications. In addition, TE's DEUTSCH 983 series is fully intermateable with MIL-DTL-83723 Series III connectors. TE's DEUTSCH 983 series connector uses contacts qualified to the EN3155 and ADS ESC30 specifications. TE's DEUTSCH 983 Series connectors are distinguishable from MIL-DTL-83723 connectors by following improvements : - Shell-to-shell metal bottoming (plug and receptacle mated) - Anti-rotation system on 360 by tightening - Self-locking system all plug - Reduced elastomer barriers to use new and old generations of wires All TE's DEUTSCH 983 electrical connectors series are intermateable and interchangeable with connectors in accordance with MIL-DTL-83723 series III. A large accessories range completes TE's DEUTSCH 983 connector series : - Backnut - Straight cable clamp - 90 cable clamp *C opper alloy contacts (higher intensity) 3 * Glass-to-metal sealing 1 2 6 4 5 7 8 LARGE ACCESSORIES RANGE * Backnut * Straight cable clamp * 90 cable clamp * Custom design 1Connector's rear part fitted with a teeth anti-rotation system (360) assuming an effective tightening and clamping of accessories / EMI shielding improvement 5 Individual contact sealing at coupling stage by compression of elastomer conical risers on hard insert 2Self locking control 7 Shell/insert assumed by potting 3Shell to shell metal bottoming 8 S ealing on each wire thanks to several sealing barriers 4 R FI grounding fingers for electrical continuity between plug and receptacle AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS 6 Interface sealing assumed by High Frequency (H.F.) gasket PAGE 3 DEUTSCH 983 Series Connectors SYNOPTIC FOR SEALED RECEPTACLES Straight Cable Clamp RECEPTACLES ACCESSORIES Nut TYPE 0 Sealed Square Flange Receptacle TYPE 7 Sealed Jam-Nut Mounting Receptacle Elbowed Cable Clamp SYNOPTIC FOR SEALED RECEPTACLES WITH INTEGRAL ACCESSORY RECEPTACLES TYPE 2 Square Flange Receptacle with Integral Accessory TYPE 3 Jam-Nut Receptacle with Integral Accessory AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 4 DEUTSCH 983 Series Connectors SYNOPTIC FOR HERMETIC RECEPTACLES HERMETIC RECEPTACLES TYPE 0 Hermetic Square Flange Receptacle TYPE 1 Hermetic Solder Receptacle TYPE 7 Hermetic Jam-Nut Mounting Receptacle AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 5 DEUTSCH 983 Series Connectors SYNOPTIC FOR SEALED PLUG TYPE 6 Sealed Plug without EMI Ring PLUGS ACCESSORIES Nut Straight Cable Clamp TYPE 6 Sealed Plug with EMI Ring Elbowed Cable Clamp PLUG SYNOPTIC FOR SEALED PLUG WITH INTEGRAL ACCESSORY TYPE 7 AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 6 DEUTSCH 983 Series Connectors TECHNICAL CHARACTERISTICS Models of connectors Mechanical Shell A Material Stainless steel Aluminum nickel Aluminum olive drab cadmium Aluminum black anodized Insert Material Thermo-setting Silicone Sintered glass Contacts Type Crimp type, removable, gold plating Solder type, non removable, gold plating Version Sealed Hermetic Temperature ranges W WS R RS K -65C to 175C -65C to 200C -65C to 260C cyclique * * * * * * * * * * * * * * * * * * * Connector with self-locking control Mechanical endurance 250 operations 500 operations Shielding RFI on plug Corrosion (salt spray) as per EN 2591-307 48 hours 500 hours Vibrations as per EN 2591 -403, method B (10 to 2000 Hz along 2 axes) Vibrations as per EN2591-403, method C Shocks as per EN2591-402 300 g/3ms Sealed 16.10-6 m3/h / 100 kPa Y KE SE YE KV SV KF SF * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Fire resistance as per EN2591-318 Fire test as per EN2591-326 S * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Electrical Insulation resistance At 25C and 65% R.H At 260C and 65% R.H > 5000 M > 1000 M Dielectric withstanding voltage At sea level At 15 000 meters altitude At 30 000 meters altitude 1500 Vrms 50 Hz mated connectors 1000 Vrms 50 Hz mated connectors 200 Vrms 50 Hz unmated connectors Shielding efficiency as per EN 2591-213 AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS 100 MHz to 1 GHz models RS - WS - S - SE - SV - SF PAGE 7 DEUTSCH 983 Series Connectors KEY ORIENTATION Plug Front View Master Key A B C D Keying Position Key/Keyway locations in degrees Size 8 Size 10 Size 12 to 28 A B C D A B C D A B C D N-Normal 105 140 215 265 105 140 215 265 105 140 215 265 6 102 132 248 320 102 132 248 320 18 149 192 259 7 80 118 230 312 80 118 230 312 92 152 222 342 8 35 140 205 275 35 140 205 275 84 152 204 334 9 64 155 234 304 64 155 234 304 24 135 199 240 Y - - - - 25 115 220 270 98 152 268 338 Key/Keyway locations in degrees for T and V polarisations (230V only) Keying Position Size 12 and 14 Size 20 A B C D A B C D T 55 145 228 280 45 160 210 300 V 50 156 218 290 60 165 235 285 Note : Keying positions T and V do not apply to shell sizes 08, 10, 16, 18, 22, 24 and 28. AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 8 DEUTSCH 983 Series Connectors SECTION 1 Sealed Connectors AEROSPACE, DEFENSE DEFENSE & & MARINE MARINE /// /// DEUTSCH DEUTSCH 983 983 SERIES SERIES CONNECTORS CONNECTORS AEROSPACE, PAGE PAGE 9 9 DEUTSCH 983 Series Connectors SECTION 1.1 Sealed Connectors Standard RECEPTACLE Square Flange TYPE 0 31.50 max. 18.24 0.15 4 holes B 1.80 max. F 4 holes C G C 3.05 0.10 sizes 08 to 22 3.80 0.10 size 24 and 28 H C B C 35.65 max. 4 holes 4 holes 3.20 0.10 sizes 08 to 22 3.80 0.10 size 24 and 28 V Mounting styles with 4 screws Max. Weight (g)* Size B Max. C 0.05 F Max. G Max H Min. V Min. Stainless steel Aluminum 08 10 12 14 16 18 20 22 24 28 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 50.93 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 46.02 12.70 15.88 19.05 22.23 25.40 26.97 30.18 33.32 36.53 44.45 15.80 18.70 23.40 24.90 28.30 31.10 34.50 37.50 40.60 48.00 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 65.25 19 28 39 51 62 73 82 90 105 126 11 16 27 30 34 36 40 51 58 88 *Without contact Dimensions in mm Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 10 DEUTSCH 983 Series Connectors Jam-Nut Mounting TYPE 7 31.50 max. B 19.58 0.15 H G F A 35.65 max. Size 08 10 12 14 16 18 20 22 24 28 N M E V Mounting styles with panel cutouts A B E F G Max. H 0 -0.26 Max. Max. Max. Max. 27.38 30.28 35.05 38.51 41.68 44.86 49.63 52.78 55.42 61.82 24.89 28.04 32.79 35.33 38.51 41.68 44.86 49.63 52.81 59.21 3.48 3.48 3.48 3.48 3.48 3.48 3.48 3.76 3.76 3.76 14.27 17.47 22.22 23.82 26.97 30.18 33.32 36.53 39.67 46.02 12.70 15.88 19.05 22.23 25.40 26.97 30.18 33.32 36.53 44.45 16.26 19.43 24.18 25.78 28.96 32.13 35.31 38.48 41.66 48.01 M V Weight Max. (g)* Tightening torque Max. N 0 -0.26 Min. Stainless steel Aluminum of panel nut 21.06 24.23 29.01 30.61 33.76 36.96 40.11 43.31 46.46 54.41 15.50 18.67 23.42 25.02 28.20 31.25 34.42 37.59 40.77 47.14 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 65.25 32 41 58 68 82 88 100 123 137 191 15 21 30 35 46 51 56 69 82 120 7 m.N max. 10 m.N max. 12 m.N max. 15 m.N max. 18 m.N max. 22 m.N max. 25 m.N max. 27 m.N max. 29 m.N max. 30 m.N max. *Without contact Dimensions in mm PLUGS Stainless Steel Aluminum 30.22 max. 30.22 max. TYPE 6 A G G A 35.05 max. Size 08 10 12 14 16 18 20 22 24 28 35.05 max. Weight Max. (g)* A G Max. Max. Stainless steel Aluminum 21.30 24.90 29.60 31.24 34.42 37.34 41.91 44.07 47.24 55.24 12.70 15.88 19.05 22.23 25.40 26.97 30.18 33.32 36.53 44.45 31 44 57 72 82 95 108 121 134 160 14 21 26 38 39 43 48 65 67 103 *Without contact Dimensions in mm Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 11 DEUTSCH 983 Series Connectors SECTION 1.2 Sealed Connectors with Integral Accessory RECEPTACLE Square Flange TYPE 2 44.25 B Y C 4 holes 4 holes R F X Q W 1.50 0.50 C 3.05 0.10 sizes 08 to 22 3.80 0.10 size 24 and 28 H C B 13 1.55 0.20 4 holes 4 holes 3.88 0.12 3.20 0.10 sizes 08 to 22 3.80 0.10 size 24 and 28 V Mounting styles with 4 screws Size B Max. C 0.05 R 0.10 F 0.10 Y Max. X 0.10 Q 0.10 W 0.25 H Min. V Min. 08 10 12 14 16 18 20 22 24 28 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 50.93 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 11.70 14.92 17.87 21.05 24.22 25.64 28.82 32.00 35.17 41.52 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.57 41.92 14.27 17.68 22.22 23.78 26.97 30.15 33.32 36.50 39.67 46.02 17.10 18.00 20.40 24.50 27.00 28.20 32.00 35.10 40.50 45.00 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60 19.50 21.50 23.50 28.00 30.50 31.70 35.50 38.60 42.00 48.50 15.80 18.70 23.40 24.90 28.30 31.10 34.50 37.50 40.60 48.00 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 65.25 Dimensions in mm Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 12 C DEUTSCH 983 Series Connectors Jam-Nut Mounting TYPE 3 B 44.25 N G R F X Q H W 13 1.55 0.20 3.88 0.12 Size 08 10 12 14 16 18 20 22 24 28 V Mounting styles with panel cutouts B G R F X Q W 0.10 0.10 0.10 0.10 0.25 H 0 -0.26 Tightening torque Max. N 0 -0.26 V Max. Min. of panel nut 24.89 28.04 32.79 35.33 38.51 41.68 44.86 49.63 52.81 59.21 12.70 15.88 19.05 22.23 25.40 26.97 30.18 33.32 36.53 44.45 11.70 14.92 17.87 21.05 24.22 25.64 28.82 32.00 35.17 41.52 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.57 41.92 17.10 18.00 20.40 24.50 27.00 28.20 32.00 35.10 40.50 45.00 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60 19.50 21.50 23.50 28.00 30.50 31.70 35.50 38.60 42.00 48.50 15.50 18.67 23.42 25.02 28.20 31.25 34.42 37.59 40.77 47.14 16.26 19.43 24.18 25.78 28.96 32.13 35.31 38.48 41.66 48.01 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 65.25 7 m.N max. 10 m.N max. 12 m.N max. 15 m.N max. 18 m.N max. 22 m.N max. 25 m.N max. 27 m.N max. 29 m.N max. 30 m.N max. Dimensions in mm PLUGS TYPE 7 41.50 Size R F X Q W 13 22.12 max. 1.55 0.20 3.88 0.12 08 10 12 14 16 18 20 22 24 28 R F X Q W 0.10 0.10 0.10 0.10 0.25 11.70 14.92 17.87 21.05 24.22 25.64 28.82 32.00 35.17 41.52 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.57 41.92 17.10 18.00 20.40 24.50 27.00 28.20 32.00 35.10 40.50 45.00 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60 19.50 21.50 23.50 28.00 30.50 31.70 35.50 38.60 42.00 48.50 Dimensions in mm Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 13 DEUTSCH 983 Series Connectors SECTION 1.3 Arrangements Male Insert. Front Face View 08-03 08-06 3 contacts size 20 6 contacts size 22 08-98 3 contacts size 20 10-05 5 contacts size 20 12-03 3 contacts size 16 12-12 12 contacts size 20 14-07 7 contacts size 16 14-12 9 contacts size 20 3 contacts size 16 * 10-06 10-12 6 contacts size 20 12 contacts size 22 * 12-21 * 14-04 21 contacts size 22 4 contacts size 12 * Consult TE Technical Support * * not ESC10 O not EN2997 AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 14 DEUTSCH 983 Series Connectors Male Insert. Front Face View 14-15 15 contacts size 20 16-10 16-24 10 contacts size 16 18-02 24 contacts size 20 2 contacts Quadrax or 2 K6 contacts * O 18-08 8 contacts size 12 18-14 18-31 14 contacts size 16 20-04 31 contacts size 20 4 contacts Quadrax or 4 K6 contacts * O 14 1 20-16 16 contacts size 16 20-25 19 contacts size 20 6 contacts size 12 * 20-41 41 contacts size 20 20-28 24 contacts size 20 4 contacts size 12 12 contacts size 12 37 contacts size 20 2 contacts size 16 22-30 24 contacts size 20 6 contacts size 12 * * 22-12 20-39 22-19 19 contacts size 16 * Consult TE Technical Support * not ESC10 O not EN2997 AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 15 DEUTSCH 983 Series Connectors Male Insert. Front Face View 22-32 26 contacts size 20 6 contacts size 12 22-39 27 contacts size 20 12 contacts size 16 2 contacts Quadrax 39 contacts size 20 22-41 * * 13 39 1 24-30 24-43 30 contacts size 16 23 contacts size 20 20 contacts size 16 24-57 6 contacts Quadrax or 6 K6 contacts 28-42 24-61 61 contacts size 20 24 6 55 contacts size 20 2 contacts size 12 * 28-06 55 contacts size 20 * O AA BB 22-55 * 42 contacts size 16 * O EE * Consult TE Technical Support O not ESC10 not EN2997 Sizes and number of contacts Arrangements 22 20 16 12 08-03 - 3 - - 08-06 6 - - 08-98 - 3 10-05 - 10-06 Quadrax Quadrax 8 or K6 6 - - 12 - - - 39 - - 2 - - 55 - - - - 24-30 - - 30 - - - 4 24-43 - 23 20 - - - - - 24-57 - 55 - 2 - - - 6 - 24-61 - 61 - - - - 24 - 4 - 28-06 - - - - - 6 - 37 2 - - 28-42 - - 42 - - - - 41 - - - - - - - - - - 22-12 - - - 12 - - - - - - - - - 22-19 - - 19 - - - - - - - - - - 22-30 - 24 - 6 - - - - - - - - Quadrax Arrangements 22 20 16 12 - 16-24 - 24 - - - - 18-02 - - - - - - 18-08 - - 5 - - - 18-14 - - 6 - - - 18-31 10-12 12 - - - - 12-03 - - 3 - 12-12 - 12 - 12-21 21 - 14-04 - 14-07 - 14-12 Quadrax Arrangements 22 20 16 12 - 22-32 - 26 - - 2 22-39 - 27 - 8 - 22-41 - - 14 - - 22-55 - 31 - - - 20-04 - - - - - 20-16 - - 16 - - 20-25 - 19 - - - 20-28 - - - 4 - 20-39 - 7 - - 20-41 - 9 3 - - 14-15 - 15 - - 16-10 - - 10 - or K6 AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS or K6 PAGE 16 DEUTSCH 983 Series Connectors SECTION 1.4 Part-Numbering DEUTSCH PART NUMBERING SYSTEM Example of order: 983-6SE 12-03 SN-L 983 - 6 SE 12- 03 S N- L * Connector type Shell type 0 Sealed square flange receptacle 6 Plug 7 Sealed round flange receptacle Connector model A-W-WS-R-RS-K-S-KE-SE-KV-SV-KF-SF (W-R-K-KE : plug only) Shell size 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 Arrangements see section 1.3 Contact type P Male contact S Female contact Key orientation N-6-7-8-9-Y T-V 230V only Index for contact L Connector without contact Without index Connector with contacts * special modifications : Consult TE Technical Support AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 17 DEUTSCH 983 Series Connectors DEUTSCH PART NUMBERING SYSTEM FOR CONNECTORS WITH INTEGRAL ACCESSORY Example of order: 983-15 KV 7-12-03 SN-L 983-15 KV 7- 12- 03 S N- L * Connector type Connector model A-W-WS-R-RS-K-S-KE-SE-KV-SV-KF-SF (W-R-K-KE : plug only) Shell type 2 square flange receptacle with integral accessory 3 jam-nut receptacle with integral accessory 7 plug with integral accessory Shell size 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 Arrangements see section 1.3 Contact type P Male contact S Female contact Key orientation N-6-7-8-9-Y Index for contact L Connector without contact Without index Connector with contacts * special modifications : A1499 for KE and SE only For other modifications, Consult TE Technical Support AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 18 DEUTSCH 983 Series Connectors ASD-STAN PART NUMBERING SYSTEM Example of order: EN2997SE61203FN EN2997 SE 6 12 03 F N Connector type Connector model W-WS-R-RS-K-S-KE-SE-KF-SF-KV-SV (W-R-K-KE : plug only) Shell type 0 Sealed square flange receptacle 6 Plug 7 Sealed jam-nut mounting receptacle A Square flange receptacle with integral accessory B Jam-nut mounting receptacle with integral accessory C Plug with integral accessory Shell size 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 Arrangements see section 1.3 Contact type M Male standard contact F Female standard contact A Delivered without Male contact B Delivered without Female contact C Special male contact size 20, with barrel size 18 D Special female contact size 20, with barrel size 18 Key orientation N-6-7-8-9-Y AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 19 DEUTSCH 983 Series Connectors ESC10 PART NUMBERING SYSTEM Example of order: ESC10SE61203SNO ESC10 SE 6 12 03 S N O Connector type Connector model KE-SE Shell type 0 Sealed square flange receptacle 6 Plug Shell size 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 Arrangements see section 1.3 Contact type P Male contact S Female contact Key orientation N-6-7-8-9 Variant identifier (alphabetic) O No minor variation AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 20 DEUTSCH 983 Series Connectors SECTION 2 Hermetic Receptacles AEROSPACE, DEFENSE DEFENSE & & MARINE MARINE /// /// DEUTSCH DEUTSCH 983 983 SERIES SERIES CONNECTORS CONNECTORS AEROSPACE, PAGE PAGE 21 21 DEUTSCH 983 Series Connectors SECTION 2.1 Hermetic Receptacles Stainless Steel Receptacle Square Flange TYPE 0 2.60 max. 18.24 0.15 4 holes 4 holes B C 1.80 max. C G F C 3.05 0.10 sizes 08 to 22 3.80 0.10 size 24 H B C P V Mounting styles with 4 screws Size 08 10 12 14 16 18 20 22 24 P max Size 16-12 B C F G H Max. 0.05 Max. Max. Min. 20 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 12.70 14.27 19.05 20.62 23.80 26.97 30.18 33.32 36.53 15.80 18.70 23.40 24.90 28.30 31.10 34.50 37.50 40.60 4.93 4.93 4.93 4.93 4.93 4.93 4.93 4.93 4.93 5.69 5.69 5.69 5.69 5.69 5.69 5.69 5.69 5.69 V Weight Max. (g) Min. stainless steel 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 18 24 31 40 49 54 62 77 88 Dimensions in mm Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 22 DEUTSCH 983 Series Connectors Receptacle Jam-Nut Mounting TYPE 7 B 19.58 0.15 N E H M F A P V Mounting styles with panel cutouts Size 08 10 12 14 16 18 20 22 24 A B E F H M Max. Max. Max. Max. Min. Max. N 0 -0.26 20 P Max. Size 16-12 27.38 30.28 35.05 38.51 41.68 44.86 49.63 52.78 55.42 24.89 28.04 32.79 35.33 38.51 41.68 44.86 49.63 52.81 3.48 3.48 3.48 3.48 3.48 3.48 3.48 3.76 3.76 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 16.26 19.43 24.18 25.78 28.96 32.13 35.31 38.48 41.66 21.06 24.23 29.01 30.61 33.76 36.96 40.11 43.31 46.46 15.50 18.67 23.42 25.02 28.20 31.25 34.42 37.59 40.77 4.57 4.57 4.57 4.57 4.57 4.57 4.57 4.29 4.29 5.33 5.33 5.33 5.33 5.33 5.33 5.33 5.05 5.05 V Weight Max. (g) Tightening torque Min. Stainless steel of panel nut 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 29 37 50 58 72 79 87 108 122 7 m.N max. 10 m.N max. 12 m.N max. 15 mN. max. 18 mN. max. 22 m.N max. 25 m.N max. 27 mN. max. 29 mN. max. Dimensions in mm Receptacle Solder Round Flange 19.94 0.15 TYPE 1 2.40 max 1.55 max H G F A P Size 08 10 12 14 16 18 20 22 24 A 0 -0.2 18.36 17.86 21.59 21.08 26.80 26.29 27.94 27.43 30.99 30.48 34.39 33.78 37.34 36.83 40.64 40.13 43.68 43.17 F G H P Max. Size 16-12 V Weight Max. Max. Max. Min. 20 Min. (g) 14.27 12.70 12.96 4.93 5.69 31.70 15 17.67 14.27 14.53 4.93 5.69 34.90 21 22.22 19.05 19.30 4.93 5.69 39.60 31 23.77 20.62 20.88 4.93 5.69 41.25 35 26.97 23.80 24.05 4.93 5.69 44.45 46 30.15 26.97 27.23 4.93 5.69 47.35 51 33.32 30.15 30.40 4.93 5.69 51.90 59 36.49 33.32 33.58 4.93 5.69 54.10 73 39.67 36.50 36.75 4.93 5.69 57.25 86 V Mounting styles solder flange Stainless Steel shell exempt of sulphur to help withstand Electron Beam (E.B.) welding and laser. Dimensions in mm Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 23 DEUTSCH 983 Series Connectors SECTION 2.2 Arrangements Male Insert. Front Face View 08-03 3 contacts size 20 08-06 6 contacts size 22 08-98 3 contacts size 20 10-05 5 contacts size 20 10-06 6 contacts size 20 10-12 12 contacts size 22 12-03 3 contacts size 16 12-12 12 contacts size 20 12-21 21 contacts size 22 14-04 4 contacts size 12 14-07 7 contacts size 16 14-12 9 contacts size 20 3 contacts size 16 14-15 15 contacts size 20 16-10 10 contacts size 16 16-24 24 contacts size 20 18-02 2 contacts K6 * Aluminum, please consult TE Technical Support * Consult TE Technical Support AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS For K6 contacts, specify wire AWG PAGE 24 DEUTSCH 983 Series Connectors Male Insert. Front Face View 18-08 18-14 8 contacts size 12 14 contacts size 16 18-31 31 contacts size 20 20-04 4 contacts K6 14 1 20-16 16 contacts size 16 20-25 19 contacts size 20 6 contacts size 12 20-28 24 contacts size 20 4 contacts size 12 20-39 37 contacts size 20 2 contacts size 16 22-12 12 contacts size 12 22-19 19 contacts size 16 22-30 24 contacts size 20 6 contacts size 12 * 20-41 41 contacts size 20 * 22-32 26 contacts size 20 6 contacts size 12 22-39 27 contacts size 20 12 contacts size 16 55 contacts size 20 * * Aluminum, please consult TE Technical Support 22-55 * Consult TE Technical Support AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS For K6 contacts, specify wire AWG PAGE 25 DEUTSCH 983 Series Connectors 24-30 23 contacts size 20 20 contacts size 16 24-43 30 contacts size 16 * 28-06 55 contacts size 20 2 contacts size 12 24-57 28-42 61 contacts size 20 * * 6 contacts K6 24-61 42 contacts size 16 * * EE * Aluminum, please consult TE Technical Support Consult TE Technical Support For K6 contacts, specify wire AWG Sizes and number of contacts Arrangements 22 20 16 12 K6 Arrangements 22 20 16 12 K6 Arrangements 22 20 16 12 K6 08-03 - 3 - - - 16-24 - 24 - - - 22-32* - 26 - 6 - 08-06 6 - - - - 18-02 * - - - - 2 22-39* - 27 12 - - 08-98 - 3 - - - 18-08 - - - 8 - 22-55 - 55 - - - 10-05 - 5 - - - 18-14 - - 14 - - 24-30* - - 30 - - 10-06 - 6 - - - 18-31 - 31 - - - 24-43* - 23 20 - - 10-12 12 - - - - 20-04 - - - - 4 24-57* - 55 - 2 - 12-03 - - 3 - - 20-16* - - 16 - - 24-61 - 61 - - - 12-12 - 12 - - - 20-25 - 19 - 6 - 28-06* - - - - 6 28-42* - - 42 - - 12-21 21 - - - - 20-28 - 24 - 4 - 14-04 - - - 4 - 20-39 - 37 2 - - 14-07 - - 7 - - 20-41 - 41 - - - 14-12 - 9 3 - - 22-12 - - - 12 - 14-15 - 15 - - - 22-19 - - 19 - - 16-10 - - 10 - - 22-30* - 24 - 6 - * Consult TE Technical Support AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 26 DEUTSCH 983 Series Connectors SECTION 2.3 PART-NUMBERING DEUTSCH PART NUMBERING SYSTEM Example of order: 983-1YE 22-55 PN 983- 1 YE 22- 55 P N Connector type Shell type 0 Square flange receptacle 1 Solder receptacle 7 Jam-nut receptacle Connector model Y-YE for receptacle only Shell size 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 Arrangements : see section 2.2 Contact type P Male contact S Female contact, consult TE Technical Support Insert clocking position N- 6-7-8-9-Y No Aluminum Hermetic according to EN2997 and ESC 10 specifications. For any inquiry concerning Aluminum Hermetics, please consult TE Technical Support. AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 27 DEUTSCH 983 Series Connectors ASD-STAN PART NUMBERING SYSTEM Example of order: EN2997YE12255MN EN2997 YE 1 22 55 M N Connector type Connector model Y-YE Shell type 0 Square flange receptacle 1 Solder receptacle 7 Jam-nut mounting receptacle Shell size 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 Arrangements : see section 2.2 Contact type M Male standard contact Insert clocking position N-6-7-8-9-Y ESC10 PART NUMBERING SYSTEM Example of order: ESC10YE12255PNO ESC10 YE 1 22 55 P N O Connector type Connector model YE Shell type 1 Solder mounted receptacle 2 Square flange receptacle 3 Jam-nut mounting receptacle Shell size 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 Arrangements : see section 2.2 Contact type P Male standard contact Insert clocking position N-6-7-8-9-Y Variant identifier (alphabetic) O no minor variation B eyelet termination AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 28 DEUTSCH 983 Series Connectors SECTION 3 Backshells AEROSPACE, DEFENSE DEFENSE & & MARINE MARINE /// /// DEUTSCH DEUTSCH 983 983 SERIES SERIES CONNECTORS CONNECTORS AEROSPACE, PAGE PAGE 29 29 DEUTSCH 983 Series Connectors SECTION 3.1 Backshells Nut Part number Size Stainless steel Alu. nickel Alu. cadmium Alu. black anodized 08 10 12 14 16 18 20 22 24 28 66240-08 A 66240-10 A 66240-12 A 66240-14 A 66240-16 A 66240-18 A 66240-20 A 66240-22 A 66240-24 A 66240-28 A 006-0909-08 A499 006-0909-10 A499 006-0909-12 A499 006-0909-14 A499 006-0909-16 A499 006-0909-18 A499 006-0909-20 A499 006-0909-22 A499 006-0909-24 A499 006-0909-28 A499 006-0909-08 A838 006-0909-10 A838 006-0909-12 A838 006-0909-14 A838 006-0909-16 A838 006-0909-18 A838 006-0909-20 A838 006-0909-22 A838 006-0909-24 A838 006-0909-28 A838 006-0909-08 006-0909-10 006-0909-12 006-0909-14 006-0909-16 006-0909-18 006-0909-20 006-0909-22 006-0909-24 006-0909-28 Models K-S-KE-SE KV-SV-KF-SF Used for connectors R-RS W-WS A Straight Cable Clamp Part number Size Stainless steel Alu. nickel Alu. cadmium Alu. black anodized 08 10 12 14 16 18 20 22 24 28 66241-08 A 66241-10 A 66241-12 A 66241-14 A 66241-16 A 66241-18 A 66241-20 A 66241-22 A 66241-24 A 66241-28 A 006-0910-08 A499 006-0910-10 A499 006-0910-12 A499 006-0910-14 A499 006-0910-16 A499 006-0910-18 A499 006-0910-20 A499 006-0910-22 A499 006-0910-24 A499 006-0910-28 A499 006-0910-08 A838 006-0910-10 A838 006-0910-12 A838 006-0910-14 A838 006-0910-16 A838 006-0910-18 A838 006-0910-20 A838 006-0910-22 A838 006-0910-24 A838 006-0910-28 A838 006-0910-08 006-0910-10 006-0910-12 006-0910-14 006-0910-16 006-0910-18 006-0910-20 006-0910-22 006-0910-24 006-0910-28 Models K-S-KE-SE KV-SV-KF-SF Used for connectors AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS R-RS W-WS A PAGE 30 DEUTSCH 983 Series Connectors 90 Cable Clamp Part number Size Stainless steel Alu. nickel Alu. cadmium Alu. black anodized 08 10 12 14 16 18 20 22 24 28 66332-08 A 66332-10 A 66332-12 A 66332-14 A 66332-16 A 66332-18 A 66332-20 A 66332-22 A 66332-24 A 66332-28 A 006-0908-08 A499 006-0908-10 A499 006-0908-12 A499 006-0908-14 A499 006-0908-16 A499 006-0908-18 A499 006-0908-20 A499 006-0908-22 A499 006-0908-24 A499 006-0908-28 A499 006-0908-08 A838 006-0908-10 A838 006-0908-12 A838 006-0908-14 A838 006-0908-16 A838 006-0908-18 A838 006-0908-20 A838 006-0908-22 A838 006-0908-24 A838 006-0908-28 A838 006-0908-08 006-0908-10 006-0908-12 006-0908-14 006-0908-16 006-0908-18 006-0908-20 006-0908-22 006-0908-24 006-0908-28 Models K-S-KE-SE KV-SV-KF-SF Used for connectors AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS R-RS W-WS A PAGE 31 DEUTSCH 983 Series Connectors SECTION 3.2 Open Backshells for K6 and Quadrax Arrangements (18-02, 20-04, 28-06) Accessories with straight cable clamp 43 max. * AWG cable 0 1 2 4 without sleeve 6 8 10/12 699-8027-*1 (stainless steel) 699-8027-*2 (stainless steel) 699-8027-*4 (stainless steel) 697-8027-*1 (aluminum) 697-8027-*2 (aluminum) 697-8027-*4 (aluminum) SECTION 3.3 Closed Backshells for K6 and Quadrax Arrangements (18-02, 20-04, 28-06) EMI shielding backshell 43 max. (ABS 1452) 699-0655-18 (stainless steel) 699-0655-20 (stainless steel) 699-0655-28 (stainless steel) 697-0474-18 (aluminum) 697-0474-20 (aluminum) 697-0474-28 (aluminum) AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 32 DEUTSCH 983 Series Connectors SECTION 4 Protective Covers AEROSPACE, DEFENSE DEFENSE & & MARINE MARINE /// /// DEUTSCH DEUTSCH 983 983 SERIES SERIES CONNECTORS CONNECTORS AEROSPACE, PAGE PAGE 33 33 DEUTSCH 983 Series Connectors PROTECTIVE COVERS For Receptacle 20 max. Part Number 3.20 0.10 Stainless steel Alu. nickel Alu. cadmium 983-3KE-* ** 983-3R-* ** 983-3W-* ** A Used for connectors Models 15.70 max. K-S-KE-SE KV-SV-KF-SF R-RS W-WS Note: same protective cover whatever the connector keying position * C : With chain and small eyelet D : With cord and small eyelet N :Without chain or cord and with holes for locking wire ** : Shell size L1 For Plug 23.50 max. Part Number 19.10 Stainless steel Alu. nickel Alu. cadmium 983-4KE-* ** 983-4R-* ** 983-4W-* ** 3.20 0.10 Used for connectors A1 Models K-S-KE-SE KV-SV-KF-SF R-RS W-WS Note: same protective cover whatever the connector keying position * C : With chain and small eyelet D : With cord and small eyelet N :Without chain or cord and with holes for locking wire ** : Shell size L1 Size A Max. A1 Max. L1 6.25mm 08 10 12 14 16 18 20 22 24 28 19.70 23.01 27.38 28.98 32.16 34.93 38.35 41.29 44.70 51.00 19.46 23.01 27.38 28.98 32.16 34.93 38.35 41.28 44.70 51.30 127 127 127 127 127 127 127 127 127 127 Dimensions in mm Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 34 DEUTSCH 983 Series Connectors SECTION 5 Dummy Receptacles AEROSPACE, DEFENSE DEFENSE & & MARINE MARINE /// /// DEUTSCH DEUTSCH 983 983 SERIES SERIES CONNECTORS CONNECTORS AEROSPACE, PAGE PAGE 35 35 DEUTSCH 983 Series Connectors Dummy Receptacles 1.80 max B C 18.24 0.15 F C 4 holes 4 holes B 3.20 0.10 sizes 08 to 22 3.80 0.10 sizes 24 and 28 Size B Max. C 0.05 F Max. 08 10 12 14 16 18 20 22 24 28 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 50.93 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 46.02 Dimensions in mm DEUTSCH PART NUMBERING SYSTEM Example of order: 983-0KE-PR 10 983 - 0 KE- PR 10 Connector type Shell type 0 Sealed square flange receptacle Connector model A-R-W-K-KE PR Dummy receptacle Shell size 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 36 DEUTSCH 983 Series Connectors SECTION 6 Panel Seals AEROSPACE, DEFENSE DEFENSE & & MARINE MARINE /// /// DEUTSCH DEUTSCH 983 983 SERIES SERIES CONNECTORS CONNECTORS AEROSPACE, PAGE PAGE 37 37 DEUTSCH 983 Series Connectors PANEL SEALS Only for Square Flange Receptacle Connectors do not include panel seals. Please order panel seals separately. For part numbers and dimensions, please contact TE Technical Support. Front Flange Mounting Rear Flange Mounting Panel seals are available in: - Nylon tissue impregnated with chloroprene Aramid tissue impregnated with fluoroelastomer Fluoro-silicon Silicon elastomer reinforced with glass tissue AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 38 DEUTSCH 983 Series Connectors SECTION 7 Mated & Unmated Dimensions AEROSPACE, DEFENSE DEFENSE & & MARINE MARINE /// /// DEUTSCH DEUTSCH 983 983 SERIES SERIES CONNECTORS CONNECTORS AEROSPACE, PAGE PAGE 39 39 DEUTSCH 983 Series Connectors SECTION 7.1 For Sealed Connectorst. Square Flange 36.75 max. 35.35 max. 3.20 max. TYPE 6 TYPE 0 48.15 max. 3.20 max. 49.55 max. * Note: Max. dimension given with panel seal. Jam-Nut Mounting 36.90 max. 3.20 max. TYPE 6 TYPE 7 12.10 max. 49.75 max. Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 40 DEUTSCH 983 Series Connectors SECTION 7.2 For Sealed Connectors with Integral Accessory Square Flange 49 max. 47.50 max. 3.20 max. TYPE 7 TYPE 2 60 max. 3.20 max. 26 max. Jam-Nut Mounting 62 max. 49 max. 3.20 max. TYPE 7 TYPE 3 62 max. 26 max. Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). Plugs and receptacles mating possibilities Temperature class Shells material Plugs Receptacles 175 C 200 C 200 C 260 C Cyclic Aluminum Aluminum Stainless steel Stainless steel W / WS or A WS or A R or RS RS K or S Y or S SE/KE, KF/SF, KV/SV YE SE SF SV All other plug / receptacle combinations are under user's responsibility. AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 41 DEUTSCH 983 Series Connectors SECTION 7.3 For Hermetic Receptacles. Square Flange 37.05 max. 35.35 max. 3.20 max. TYPE 6 TYPE 0 48.15 max. 3.20 max. 49.85 max. Solder Hole Mounting 37.30 max. 2.20 max. TYPE 6 TYPE 1 50.10 max. Jam-Nut Mounting 36.90 max. 3.20 max. TYPE 6 TYPE 7 49.75 max. Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 42 DEUTSCH 983 Series Connectors SECTION 8 Contacts & Tooling AEROSPACE, DEFENSE DEFENSE & & MARINE MARINE /// /// DEUTSCH DEUTSCH 983 983 SERIES SERIES CONNECTORS CONNECTORS AEROSPACE, PAGE PAGE 43 43 DEUTSCH 983 Series Connectors CONTACTS For R - RS - K - S - W - WS MODELS For KE - SE - KV - SV - KF - SF MODELS Color code Color code 1 2 2 1 Inspection hole Color code 1 2 Inspection hole Male contact White dot Female contact PN NRG band Models KE - SE - KV - SV - KF - SF Models R - RS - K - S - W - Ws Reference Type Size 2 1 Inspection hole White dot Inspection hole Male contact CONTACTS Color code Female contact CABLES Mark or Color 1 2 White Dot Section AWG Finished Wire in mm2 Wire Dia. * Observations 097-0287-22 097-0288-22 P S 22 Green - 0.15 to 0.40 22 to 26 0.80 to 1.68 Standards contacts delivered with connector 006-0937-20A 006-0912-20A P S 20 Red - 0.25 to 0.60 20 to 24 0.85 to 2.10 Standards contacts delivered with connector 006-0937-16A 006-0912-16A P S 16 Blue - 0.60 to 1.20 16 to 20 1.20 to 2.70 Standards contacts delivered with connector 006-0937-12A 006-0912-12A P S 12 Yellow - 1.20 to 3.00 12 to 16 1.90 to 4.00 Standards contacts delivered with connector 006-0044-20A 006-0055-20A P S 20 Brown Red - 0.25 to 1.00 18 to 24 0.85 to 2.10 Contacts to be ordered separately 006-0972-20A 006-0973-20A P S 20 White Red - 0.055 to 0.15 26 to 30 0.85 to 2.10 Contacts to be ordered separately 006-1102-16A 006-1104-16A P S 16 White Blue - 1.00 to 2.00 14 to 18 1.20 to 2.70 Contacts to be ordered separately 182-0450-16 182-0451-16 P S 16 Red Blue Yes 0.25 to 0.60 20 to 24 1.20 to 2.70 Contacts to be ordered separately 025-0870-16 025-0871-16 P S 16 White Blue - 0.055 to 0.60 26 to 30 1.20 to 2.70 Contacts to be ordered separately 097-0299-22 097-0300-22 P S 22 097-0015-20 097-0016-20 P S 20 Red 097-0047-20 097-0053-20 P S 20 097-0014-16 097-0013-16 P S 097-0177-16 097-0178-16 Yes 0.15 to 0.40 22 to 26 0.85 to 1.68 Standards contacts delivered with connector Red Yes 0.25 to 0.60 20 to 24 0.85 to 2.10 Standards contacts delivered with connector Green Red Yes 0.25 24 1 Contacts to be ordered separately 16 Blue Blue Yes 0.60 to 1.20 16 to 20 1.20 to 2.70 Standards contacts delivered with connector P S 16 White Blue Yes 1.00 to 2.00 14 to 18 1.20 to 2.70 Contacts to be ordered separately 097-0165-12 097-0166-12 P S 12 Yes 2.00 to 3.00 12 to 14 1.90 to 4.00 Standards contacts delivered with connector 097-0234-20 S 20 Red Yes 0.25 to 0.60 20 to 24 0.85 to 2.10 NRG band contacts 097-0234-16 S 16 Blue Blue Yes 0.60 to 1.20 16 to 20 1.20 to 2.70 NRG band contacts 097-0234-12 S 12 Yellow Yellow Yes 2.00 to 3.00 12 to 14 1.90 to 4.00 NRG band contacts Green Yellow Red * Closest American Wire Gauge AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS Dimensions in mm PAGE 44 DEUTSCH 983 Series Connectors CONTACTS Current nominal rating (as per cables used - see table below) Maximum permissible current rating per contact (Amp.) Conductors sizes Size Contact Type Contact 22 20 Standard cables Code Bucket 22 20 Standard 16 16 12 Specific 12 20 18 Fire resistant cables as per EN 2234 Code Connector ASD AWG* ASD AWG* Sealed Hermetic 004 22 004 22 5.0 3 002 24 002 24 3.0 - 001 26 - - 2.0 - 006 20 - - 7.5 5 004 22 004 22 5.0 - 002 24 - - 3.0 - 012 16 - - 13.0 10 - 010 18 010 18 10.0 006 20 006 20 7.5 - 030 12 - - 23.0 17 020 14 020 14 17.0 - 012 16 - - 13.0 - 010 18 - - 7.5 - 006 20 - - 7.5 - 004 22 004 22 5.0 - 002 24 - - 3.0 - * Closest American Wire Gauge Dimensions in mm CONTACTS AND TOOLS SEALING PLUG TOOLS Size Part number Color code Crimping tool Pilot stop Tool insertion Strip length in mm 22 097-0298-22 Black M22520/2-01 M22520/2-23 057-0286-22 4.00 to 5.00 20 097-0140-20 Red 057-0461-11 057-0462-21 M 15570-20 4.00 to 5.00 M22520/1-02 or 057-0462-21 M 15570-16 6.30 to 7.30 057-0462-21 M 15570-12 6.30 to 7.30 16 097-0139-16 Blue M22520/1-01 or 057-0461-11 12 097-0138-12 Yellow 057-0461-11 AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 45 DEUTSCH 983 Series Connectors QUADRAX CONTACTS For arrangements 18-02, 20-04 and 28-06 CONTACT KIT (CONTACTS + SLEEVE) Arrangements Com. part number Type 182-0611-08 P 182-0612-08 S 182-0611-08 P 182-0612-08 S 182-0611-08 P 182-0612-08 S 18-02 20-04 28-06 TOOLS Size For size 24 contacts 8 M22520/2-01 + K709 8 M22520/2-01 + K709 For contact body Extraction tool M22520/5-01 M22520/5-45B M22520/5-01 025-0711-06 025-0711-06 M22520/5-45B 8 M22520/2-01 + K709 M22520/5-01 M22520/5-45B 025-0711-06 POWER CONTACTS K6 For arrangements 18-02, 20-04 and 28-06 only -200C : KIT CONTACT DECOMPOSITION (contacts + sleeve) OF THE KIT Commercial PN Type Wire size Contact PN Sleeve COLOR CODE 1 2 TOOLS Crimping tool SEALING PLUG Positioner Extraction tool K6 182-0672-06A 182-0673-06 P S 6 182-0657-06A 182-0601-06 Green Green M22520/23-01 182-0658-06 M22520/23-03 025-0711-06 182-8004-08 A 182-0672-08A 182-0673-08 P S 8 182-0661-06A 182-0601-08 Green Red 182-0662-06 M22520/23-02 025-0711-06 182-8004-08 A 182-0672-10A 182-0673-10 P S 10-12 025-0711-06 182-8004-08 A M22520/23-01 For AWG12: TP1498 182-0664-06A 182-0601-10 Green Brown M22520/23-01 182-0665-06 For AWG10: WA23-2962 POWER CONTACTS K6 For arrangements 18-02, 20-04 and 28-06 only -260C : KIT CONTACT DECOMPOSITION (contacts + sleeve) OF THE KIT Commercial PN Type Wire size Contact PN Sleeve COLOR CODE 1 2 TOOLS Crimping tool SEALING PLUG Positioner Extraction tool K6 182-0672-06 182-0704-06 P S 6 182-0657-06 182-0601-06 Green Green M22520/23-01 182-0700-06 M22520/23-03 025-0711-06 182-8004-08 A 182-0672-08 182-0704-08 P S 8 182-0661-06 182-0701-06 182-0601-08 Green Red M22520/23-02 025-0711-06 182-8004-08 A 182-0672-10 182-0704-10 P S 10-12 182-0664-06 182-0702-06 182-0601-10 Green Brown M22520/23-01 For AWG12: TP1498 For AWG10: WA23-2962 025-0711-06 182-8004-08 A M22520/23-01 AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 46 DEUTSCH 983 Series Connectors THERMOCOUPLE CONTACTS CONTACTS Commercial PN Type Size 006-1186-20 006-1187-20 P S 006-1188-20 006-1189-20 Color code White ind. Observation Yes Yellow Ch - Yes Black Al Red - - Black Al Purple Red - - Yellow Ch 16 Blue Blue - - Yellow Ch 16 Blue Blue - - Black Al 1 2 3 Dot 20 Red Red - P S 20 Red Red 025-0402-20 025-0403-20 P S 20 Purple 025-0404-20 025-0405-20 P S 20 006-0982-16 097-0037-16 P S 006-0983-16 097-0036-16 P S Enlarged barrel CABLES SEALING PLUG CRIMPING TOOL Size Section Min.-Max. mm2 AWG* Part number Color Part number Pilot stop 20 0.21 - 0.60 20 - 24 097-0140-20 Red M 22520/1-01 Enlarged 20 0.38 - 0.93 18 - 22 097-0140-20 Red 16 0.60 - 1.34 16 - 20 097-0139-16 Blue INSERTION AND EXTRACTION TOOL Wired contacts Insertion Extraction M 22520/1-02 M 15570-20 M 15570-20 M 22520/1-01 M 22520/1-02 M 15570-20 M 15570-20 M 22520/1-01 M 22520/1-02 M 15570-16 M 15570-16 * Closest American Wire Gauge AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS PAGE 47 LET'S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/deutsch983 DEUTSCH, AMP, AGASTAT, CII, HARTMAN, KILOVAC, LL Rowe, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, TE, TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity's obligations shall only be as set forth in TE Connectivity's Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. (c) 2016 TE Connectivity Ltd. family of companies 1-1773883-7 All Rights Reserved. 11/16 AEROSPACE, DEFENSE & MARINE /// DEUTSCH 983 SERIES CONNECTORS