ca_A1-A163.qxd:Layout 1 2/9/11 7:48 PM Page 1 ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 83 MS-E/F/R/ER MIL-C-5015 Connectors POTTING ER CONNECTORS (Solder Contact Termination) These Lightweight potting connectors provide resistance to salt water, fuels, etc., and will withstand the effects of high vibration. 3100 and 3106 connectors with plastic potting cups and resilient inserts meet the requirements of MS3103 and MS25183. Contacts are silver plated copper or brass. ER insulators are resilient; shells are aluminum alloy. A 90 plug (3108ER) is also available. ENVIRONMENTAL RESISTANT MS-E, MS-F, MS-R, AND F80 (Solder/Crimp Termination) MS-E, MS-F and MS-R are similar to MS-A and MS-B connectors but have resilient insulators and wire sealing grommets for extreme environmental conditions and high altitude sealing. MS-E's and MS-F's have a mechanical cable clamp; the MS-R has a shorter, lighter weight endbell without the cable clamp. Both the MS-F and MS-R have O rings to supplement the interfacial seal. Shells are aluminum alloy. Contacts are silver plated copper alloy. The F80 modification (crimp contact termination) is available in E, R, F and BFR styles with resilient insulators. ACCESSORIES Accessories to fit fit MS connectors include junction shells, protective caps, dummy or stowage receptacles, cable clamps, telescoping bushings. How to Order In the latest revision of MIL-C-5015, a new class of environment-resistant connectors was added. This new class F connector supersedes the previous class E connector. The MS3106F has an O ring under the coupling nut. The class E will be available upon request for existing programs, and upon ordering will also bear the E nomenclature on the shell. MS-F and MS-R connectors are designed to operate in the extreme environmental conditions of high altitude flight and must be completely sealed to withstand moisture, condensation, vibration, corona and flashover caused by high altitude environments. They have resilient grommet with internal restrictions in the wire cavities which act as O rings around the wires. This allows the wires to slide thru the grommet with a minimum of friction, yet when the ferrule is seated and the endbell tightened it provides a perfect wire seal thru a wide variety of wire diameters. This seal at the rear, plus the interfacial seal at the front, effects a completely environment-resistant assembly when the plug is mated to and F or R receptacle. Sockets are of the closed-entry type. The temperature range for this connector is 55C (67F) to +125 (+257F) and meets the requirements of MIL-C-5015. The F80 modification (crimp contact termination) is available in resilient insulators in the E, R, F, and BFR styles, creating a large selection of insert assemblies and hardware. Components are identical to the MS-5015 except that the contacts are modified for crimp termination providing and inexpensive crimp contact connector with the proven reliability of and complete intermateability with the MS-5015 series. Cable clamps have been integrally designed with the endbell on MS-E and MS-F connectors. Class R is without the cable clamp. MS 3106 CA 3106 18 18 - 1 1 P S W - * F80* PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION MODIFICATION CODE PREFIX MS - Conforms to latest MIL-C-5015 revision. CA - Cannon designation (for any modification) CAR - RoHS compliant SHELL STYLE 3100 - Wall mounting receptacle 3101 - Cable connecting plug 3102 - Box mounting receptacle 3106 - Straight plug 3108 - 90 angle plug CLASS E - with resilient insulator and integral clamp for cable strain relief F - same as E, however style 3106 with O-ring seal under the coupling nut * When ordering MS3106F to the Cannon part number, designate CA06R. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com R F A-83 SHELL SIZE 10S, 12S, 14S, 16S, 16, 18, 20, 22, 24, 28, 32 and 36. CONTACT ARRANGEMENTS See pages A-85 to A-89 CONTACT TYPE P - Pin S - Socket ALTERNATE INSERT POSITION W, X, Y and Z (omit for "Normal), see page A-89 MODIFICATION CODE A71 - Electroless Nickel Hardware, RoHS A176 - Contacts hard gold over nickel, RoHS A206 - Black zinc cobalt hardware, RoHS F42 - Connector supplied without endbell, grommet and ferrule F80 - Snap-in crimp contacts F183 - Snap-in crimp contacts for metric conductors DN - CA3106 (plug only), endbell for shrink boot adapter A232 - Black zinc cobalt hardware, RoHS European version A233 - Green zinc cobalt hardware, European version A Circular ITT Cannon is the foremost manufacturer of MS and MS type connectors with the widest range of connector styles, sizes and variations in the industry. These connectors utilize the finest materials, which, along with precision manufacturing and rigid quality control, assure ITT Cannon customers of the finest quality connectors. These circular connectors were originally designed for aircraft, but are now widely used in many other fields. They are particularly suitable for commercial applications requiring low cost and high reliability. ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 84 MIL-DTL-5015 MS-E/F/R Performance and Material Specifications MATERIALS AND FINISHES Circular A THERMOCOUPLE CONTACTS Shell Material Finish Aluminum Alloy O.D. Chromate coating over cadmium plating Insulator Material Polychloroprene (resilient) Contacts Material Finish Termination Brass or copper alloy Silver plate Tinned solder pot WIRING For class E, F, and R connectors, satisfactory moisture sealing will be obtained if AWG and MS wire sizes and insulation outside diameters are governed by this table. Contact Size Wire Size (MIL-W-5086) 16 12 8 4 0 max. 16 thru 20 12 thru 14 8 thru 10 4 thru 6 0 thru 2 Insulation OD Limit (inches) .064 (1.63) min. to .130 (3.30) max. .114 (2.90) min. to .170 (4.32) max. .164 (4.17) min. to .255 (6.48) max. .275 (6.98) min. to .370 (9.40) max. .415 (10.54) min to .550 (13.97) ELECTRICAL SERVICE DATA Test current ratings of contacts and allowable voltage drop under test conditions when assembled as in service are shown below. Maximum total current to be carried per connector is the same as the allowable in wire bundles as specified in MIL-W5088. Contact Size Test Current (amps) Potential Drop (millivolts) 16 12 8 4 0 13 23 46 80 150 49 42 26 23 21 SIzes 12 and 16 contacts, machined from matching thermocouple lead wire alloys, can be supplied in ITT Cannon connectors. These thermocouple contacts maintain continuity from thermal-sensor leads through a bulkhead of other closures in temperature measuring applications. These contacts for matching lead wires are detailed by the standards of the Instrument Society of America (ISA). ISA Standards J and Y K T Material Iron and constantan Chromel and alumel Copper and constantan Since the thermocouple connector applications determines the soldering methods and materials to be used, thermocouple contacts, identified by permanent markings, are normally supplied with untinned solder pots. Thermocouple contacts are supplied only in connectors having resilient insulators. HIGH POTENTIAL TEST VOLTAGE MS connectors show no evidence of breakdown when the test voltage given below is applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute. MS Service Rating Test Voltage (RMS) 60 cps Inst. A D E B C 1000 2000 2800 3500 4500 7000 Suggested* Operating Voltages DC AC (rms) 250 700 1250 1750 2450 4200 200 500 900 1250 1750 3000 Air Spacing Nom. (inches) Creepage Distance Nom. (inches) 1/16 1/8 3/16 1/4 5/16 1/16 1/8 3/16 1/4 5/16 1 *As indicated in previous MS specification and to be used by designer only as a guide. Dimensions shown in inches (mm) Specifications and dimensions subject to change A-84 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 85 MIL-DTL-5015 MS-E/F/R Contact Arrangements (Face View Pin Insert) LEGEND Not MS Approved. ITT Cannon Proprietary (see ITT Cannon designed alternative insert positions, page A-90 High Volume Layouts - readily available from Cannon Distributors B A B A D C A C A D A C B B C A B C A E A B D 14S-1 3 #16 14S-7 3 #16 14S-2 4 #16 14S-5 5 #16 14S-6 6 #16 16-7 2 #16 (A, B) 1 #8 (C) 16-12 1 #4 16-11 2 #12 16S-4 2 #16 Service Rating A A Inst. Inst. Inst. A A A D A A C C A B B Shell Size No. of Contacts 16S-5 3 #16 16S-6 3 #16 16-10 3 #12 Service Rating A A A E D 16-9 2 #16 (B,D) 2 #12 (A,C) A G B C F A B A D B C 16-13 2 #12 (A-Iron B-Constantan) A E A D B A B C Shell Size No. of Contacts C 14S-9 2 #16 A 14-3 1 #8 A B B B D A F E A B B B 12SA10 4 #16 Inst. 12S-3 2 #16 A 12-5 1 #12 D 12S-4 1 #16 D A C A C E D A C A 10SLA4 5 #20 A 10SL-3 3 #16 A 10SL-4 2 #16 A 10S-2 1 #16 A 8S-1 1 #16 A B C A B 16S-8 5 #16 16S-1 7 #16 18-7 1 #8 18-3 2 #12 A A B D A C D A D C B C B D B A A D C A E A D B C B F E A C B C A D B B C Shell Size No. of Contacts 18-5 1 #16(A) 2 #12(B,C) 18-22 3 #16 18-4 4 #16 18-10 4 #12 18-13 3 #12 (B,C,C) 1 #8(A) Service Rating D D D A A 18-15 4 #12 (A, C-Iron; B, D-Constantan) A A F G H D A A B J C F C E F E C G C B B B H C A A A B I D B E A A H A F B G 18-12 6 #16 G C D E 18-11 5 #12 J D K Shell Size No. of Contacts 18-8 7 #16(A-G) 1 #12(H) A 18-9 5 #16(B,C,E-G) 2 #12(A,D) Inst. Service Rating 18-1 10 #16 18-19 10 #16 20-2 1 #0 20-23 2 #8 20-3 3 #12 20-19 3 #8 A(B,C,F,G) Inst. (all others) A D A D A A B D C H A A D G B J D K E Shell Size No. of Contacts 20-4 4 #12 Service Rating D 20-24 2 #16 (A,C) 2 #8 (B,D) A A P S G 20A37 ITT Cannon pos. #8 of 20-4 D R A F D F E E A E A D E F D D A F B F C G B A C C B D C B C D E 20A-48 19 #16 Inst. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com C E B N V B H D 20A-9 9 #12 D (J) A (all others) T B C F U J C B M L A C A-85 20-14 3 #12(C,D,E) 2 #8(A,B) A 20-8 4 #16(B,C,E,F) 2 #8(A,D) Inst. 20-17 1 #16(F) 5 #12(A-E) A 20-22 3 #16(B,D,F) 3 #8(A,C,E) A 20-15 7 #12 A Circular B Shell Size No. of Contacts Service Rating A ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 86 MS-E/F/R/ER MIL-C-5015 Connectors Contact Arrangements (continued) LEGEND Circular A High Volume Layouts - readily available from Cannon Distributors Not MS Approved. ITT Cannon Proprietary (see ITT Cannon designed alternative insert positions, page A-90 F A G B H C E J D F Shell Size No. of Contacts 20-7 8 #16 Service Rating A(C-F) D(A,B,G,H) H E B J J B D A 22-11 2 #16 22-2 3 #8 Service Rating B D F A Service Rating E A P F H E Shell Size No. of Contacts Service Rating 22-27 8 #16(A-H) 1 #8(J) D(J), A (all others) B F C D A Inst. A A E A 22-4 2 #12(A,C) 2 #8(B,D) A A C B D A A B E B C D 22-10 4 #16 22-22 4 #8 E A G A G A A A H C 22-12 3 #16(A,C,D) 2 #8(B,E) D B G H A F J B E D C F F B G B H B H G C E C D C D F 22-28 7 #12 22-18 8 #16 22-23 8 #12 A A(C-E) D(all others) D(H) A(all others) C J E D E 22-20 9 #16 22-17 8 #16(A-D,F-J) 1 #12(E) D(A), A(all others) A A L MA K C D E H R F C D F N A J C E D B C Shell Size No. of Contacts 24-27 7 #16 24-6 8 #12 Service Rating E D(A,G,H) A(all others) G H C D C D K J E 24-20 9 #16(A-D,G-L) 2 #12(E,F) D B B C K D J 24-2 7 #12 24-10 7 #8 D A E G F J J H L M H K M L K K E G F F 24-19 12 #16 6 #12(B-G) A D E P N R S 24A24 12 #12 24-5 16 #16 A A A L B A C D C C H 24-11 6 #12(A-C,G-I) 3 #8(D-F) A A B L L D F 24-12 3 #12(B,D,E) 2 #4(A,C,) A A M C H G D G E E A B B G D B C D A A E B A B A E 24-22 4 #8 A F A F A A B P V S G D B N U T J 24-9 2 #4 E D B 22-14 19 #16 H G E 22-7 1 #0 22-19 14 #16 G A F D 20-29 17 #16 F 22-15 1 #16(D) 5 #12(A-C,E,F) A(A-C,E,F),E(D) B N F C E G F H E B P R S J 20-27 14 #16 D M G D D M B E D L J C J K 20-11 13 #16 E C J G A N T C L F 22-9 3 #12 B C K B G K B K N H C A 22-5 4 #16(A,C,D,F) 2 #12(B,E) D A H J F M L 20-33 11 #16 C F B D 22-13 1 #16(E) 4 #12(A-D) A(A-D), D(E) H D D D 22-6 1 #16(B) 2 #8(A,C) D A E B E A A B Shell Size No. of Contacts E G N B C Shell Size No. of Contacts L F 20-18 6 #16(A,C-E,G,H) 3 #12(B,F,I) A 20-16 7 #16(A-G) 2 #12(H,I) A C C M C C A J L E A D B B M H C A B A K A H F A C D G G E J B C M P N D O I H G E F 24-7 14 #16(A-M,O) 2 #12(P,N) A Dimensions shown in inches (mm) Specifications and dimensions subject to change A-86 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 87 MIL-DTL-5015 MS-E/F/R Contact Arrangements (continued) LEGEND Not MS Approved. ITT Cannon Proprietary (see ITT Cannon designed alternative insert positions, page A-90 High Volume Layouts - readily available from Cannon Distributors F F A A A H A B K F L M R S W D C G N J G V E D D B A B C J G Q U Y B B E A B P T X A C H J C C E F C a R Z Y C M K M X D E J G D H N G Q E B L L c W b G D F Z d A B U V S H K T J H P F E Shell Size No. of Contacts 24-28 24 #16 28-7 2 #4 28-22 3 #16(D-F) 3 #4(A-C) 28-10 3 #12(A,F,G) 2 #8(B,E) 2 #4(C,D) 28-1 6 #12(A,B,D-F,H) 3 #8(C,J,G) 28A-16 5 #16 (A, D-F, J) 4 #4 (B, C, G, H) 28A-63 9 #12 19 #16 28-19 6 #16(A-C,H,L,M) 4 #12(E,G,J,K) Service Rating Inst. D D D(G), A(all others) D(A,E,J) A(all others) A (e) Inst. (all others) A (e) Inst. (all others) A(C,E,G,J,K,L) B(H,M),D(A,B) J H J K G J A K A H B L A N E M C G G D N L E L B U M P C V N U V J N K R H M Q R N D P E F L S C F E M U d J G H 28-9 6 #16(A,H-M) 6 #12(B-G) 28-2 12 #16(A,L,N) 2 #12(M,P) 28-20 4 #16(K-N) 10 #12(A-J,P) 28-17 15 #16 28-16 20 #16 28-11 18 #16(A-I, N-X) 4 #12(J-M) 28-12 26 #16 Service Rating D D A A(A-L), B(R) D(M-P) A A A B A A D J H R P X K e b a f N V U g j W c h k l j h p n k r W Y V d m e t m Z n u h p v b a g f m l s w Q P W B E C k t r y Shell Size No. of Contacts 28-15 35 #16 28-21 37 #16 28A51 43 #16 32-17 4 #4 Service Rating A For MIL equip design, use 28-21 A A D T a v AA A D AB AK E C AC F G H D H AM AN AP AQ AR AS AT AU AV AW C B C e n m AJ B V d b AH AF N U k j u AE AD D Z A G M L S h g p B s F E K R Y X f c j r J H A F L M N P R K S T U V W X Z f a b c d e g D A B C D E G H J K L M N P R S T U D C A A B C D E F G H J G M L T Z Y d B F E S E F Shell Size No. of Contacts C D V W X K I C T b Y L D T a Z M H B S N B X G A A R P G W D E T S P F A F R D F J L C K E K A P M C F J H G P H L M B B K B D C E 32-1 3 #12(A,C,D) 2 #0(B,E) E(A),D(all others) 32A-69 41 #20 20 #16 Inst. L K M N 32-9 12 #16(C-N) 2 #4(A,B) D 32-15 2 #0(A,G) 6 #12(B,C,D,E,F,H) D A A A A E G H L Y F c N M R P V U X N U d V b W X Shell Size No. of Contacts 32-5 2#0 Service Rating D 32-6 16 #16(A-O,S) 2 #12(U,V) 3 #8(P,R,T) 2 #4(W,X) A I A E B F K R G e j P R S Y Z k C W X d h J S c D P a e H O Z S T W M T D J I K O B B C T f a g U b L V H F A G B C H N D I O J O P W X e K g f m n s p k q u x V v C B d c b j h t U T a Z N M L S R Y G F l r w y 32-8 24 #16(A-L,T-Z,a-e) 6 #12(M-S) 2 #8(O,R) 32-7 28 #16(A-N,W-Z,a-k) 7 #12(O-V) 32A47 47 #16 32A10 54 #16 36-4 3 #0 A For new MIL equip. design, use 32-7 Inst. (A,B,h,j) A(all others) A A A(B,C),C(A) *NOTE: Additional layouts are the same as shown but in unique alternate positioins. Please consult the factory. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com K M E D C E L B A J A-87 G F J l AL Circular E A ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 88 MS-E/F/R/ER MIL-C-5015 Connectors Contact Arrangements (continued) A High Volume Layouts - readily available from Cannon Distributors Not MS Approved. ITT Cannon Proprietary (see ITT Cannon designed alternative insert positions, page A-90 A A Circular A J B F B I D E C F Q N H C L N M X P G S U f 36-6 4 #4(B,C,E,F) 2 #0(A,D) 36-14 6 #16(K-N,P,Q) 5 #12(B,D,F,H,J) 5 #8(A,C,E,G,I) Service Rating A A D 36-9 14 #16(A-G,Z-f) 14 #12(H-N,S-Y) 2 #8(O,R) 1 #4(P) A 36A46 27 #12 36A16 18 #12 (B,C,V,J,K,M,N, R, T-Iron; A,D-F,H,L P,S,U-Constantan) A T Q k c P U W K V G D(m), A (all others) m f Y n s v x t H C k A u z O R E D K J Z P Q W V T Z Y X e h j e d r t w y m 36-8 46 #16(A-X,Z-z 1 #12(Y) A P s u x g w v AB h V Z j s t t z r s AG y A d T b c m n x AF AJ l v w k u AC AB AE AD AK A K U V e p z AA AA AF AG 36A34 52 #16 L W f D M j r 36-10 48 #16 E F N X Y g h A G P R a b i y x S a AC AD AE z U q p H J M Z f n L T S Y m E D K R d c k C J X c k r w v u b B H N U i h q p n t a g f y 36-7 40 #16(A-Z,a-s) 7 #12(t-z) A F N M S R A G F L W a B C B V U p H L P d c g m v z T X b k K M O S s x Service Rating W g f w r 36-15 35 #16 c p H Shell Size No. of Contacts N X n F T C F E J I b j i u Y J W e d N S R A D G J M a Z h X Z L P B G I L K Y E g h a M O D f b E F H V m j N e A D C C U d B A B G N A L c c T 36-5 4 #0 S C F E Shell Size No. of Contacts R B K R X d H W b Y Z e A P Y D F E J V T U a D I O a d K L V b U T D M F M W C R N R M A G H e L K S J H I J E G C Z D C K P B S D E B A AM 36A66 52 #16(A-c,h-AK) 4 #12(d,e,f,g) A 1 24 B A M F 21 20 C N 39 59 57 58 36 45 6 31 14 u AC AD 40A33 7 #8(G-N) 6 #4(A-F) Service Rating A 40-10 16 #16(A,B,E-H,M,N,P Q,V-Y,b,c) 9 #8(C,D,I,L,O,R,U,Z,a) 4 #4(K,J,S,T) A v AZ m AJ W f g q p y AE AF AG M V d n x r AA z BD BE BF BM BN BP BS BT s AB AK AL AM AN AU AV AW AX AT BA BB BC BJ BK BL 12 L U c b w AP AR AS 98 10 11 13 Shell Size No. of Contacts k D K T a Z j t 8 32 33 Y i 7 30 48 34 15 h 29 47 49 35 16 28 46 50 37 17 D 56 51 18 K E 60 X C J S R P 5 44 52 38 N 27 55 53 19 J 43 54 40 H L 41 4 H F E 3 26 42 B A 2 25 23 22 G AY BG BR BU BV 40A27 60 #16 40-56 85 #16 A A A B A C B H E D J S G F L M I H P O N J K q AA T U V W X r AB a c b e d AX j h o p m k r s f n AC AN AE BJ BS AQ BA BK D AR b p n m x AG AH AS AT BC y z AJ AK AU BD BM BU AV BE AL AW BF BG BM BL BT BV BP BQ BW BR BX CA BZ CD CC Service Rating AF a k w R Q Z j v BB BY 44-1 36 #16(A-S,Z-t 6 #12(T-Y) G P Y h u AD F N X g t AP AZ t Shell Size No. of Contacts W f s AY BH g V E M Y AM Z D L U e d S R T c C K CB CE 48-5 90 #16(A-BL,BN-BT,BW,BX) 1 #8(CD) 9 #12(BM,BU,BV,BY-CC,CE) A Dimensions shown in inches (mm) Specifications and dimensions subject to change A-88 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 89 MIL-DTL-5015 MS-E/F/R MS Alternate Insert Positions All views are looking into front of pin insert of rear of socket insert. A B A Contact Shell Arrange- Wire Size ment Size Service Rating 8S 8S-1 1 #16 A 10S 10S-2 1 #16 A 10SL-4 2 #16 A 10SL-3 3 #16 A 12 12-5 1 #12 D 12S 12S-4 1 #16 D 12S-3 2 #16 A 14 14-3 1 #8 A 14S 14S-1 3 #16 A 14S-2 4 #16 Inst. 14S-5 5 #16 Inst. 14S-6 6 #16 Inst. 14S-7 3 #16 A 14S-9 2 #16 A 16 16-7 2#16 A 1#8 16-9 2 #16 A 2 #12 16-10 3 #12 A 16-12 1 #4 A 16-11 2 #12 A 16-13 2 #12 A 16S 16S-1 7 #16 A 16S-4 2 #16 D 16S-5 3 #16 A 16S-6 3 #16 A 16S-8 5 #16 A 18 18-1 10 #16 A(B,C,F,G) Inst.(all others) 18-3 2 #12 D 18-4 4 #16 D 18-5 1 #16 D 2 #12 18-7 1 #8 B 18-8 7 #16 A 1 #12 18-9 5 #16 Inst. 2 #12 18-10 4 #12 A 18-11 5 #12 A 18-12 6 #16 A 18-13 3 #12 A 1 #8 18-15 4 #12 A 18-19 10 #16 A 18-22 3 #16 D 20 20-2 1 #0 D 20-3 3 #12 D 20-4 4 #12 D 20-7 8 #16 A(C-F) D(A,B,G,H) 20-8 4 #16 Inst. 2 #8 20-14 3 #12 A 2 #8 20-15 7 #12 A 20-16 7 #16 A 2 #12 20-17 1 #16 A 5 #12 20-18 6 #16 A 3 #12 20-19 3 #8 A A A B Normal Position Position W W 70 90 70 80 Alternate Positions Degrees X Y Z 145 215 290 120 240 110 180 270 145 215 290 110 250 280 35 110 250 325 90 35 35 80 35 70 90 70 180 110 110 110 145 180 170 145 270 250 250 250 215 270 265 215 325 325 280 325 290 290 35 35 80 110 110 110 250 250 250 325 325 280 70 - - 290 80 110 250 280 80 80 120 170 110 240 265 250 280 280 70 70 45 80 120 120 145 145 110 110 240 240 215 215 250 250 290 290 280 80 110 250 280 80 110 250 280 80 80 110 250 280 280 90 180 270 - 35 110 250 325 90 180 270 - Position X Contact Shell Arrange- Wire Size ment Size Service Rating 20 20-22 3 #16 A 3 #8 20-23 2 #8 A 20-24 2 #16 A 2 #8 20-27 14 #16 A 20-29 17 #16 A 20-33 11 #16 A 22 22-2 3 #8 D 22-4 2 #12 A 2 #8 22-5 4 #16 D 2 #12 22-6 1 #16 D 2 #8 22-7 1 #0 E 22-9 3 #12 E 22-10 4 #16 E 22-11 2 #16 B 22-12 3 #16 D 2 #8 22-13 1 #16 A(A-D) 4 #12 D(E) 22-14 19 #16 A 22-15 1 #16 A(A-C,E,F) 5 #12 E(D) 22-17 8 #16 D(A) 1 #12 A(all others) 22-18 8 #16 A(C-E) D(all others) 22-19 14 #16 A 22-20 9 #16 A 22-22 4 #8 A 22-23 8 #12 D(H) A(all others) 22-27 8 #16 D(J) 1 #8 A(all others) 22-28 7 #12 A 24 24-2 7 #12 D 24-5 16 #16 A 24-6 8 #12 D(A,G,H) A(all others) 24-7 14 #16 A 2 #12 24-9 2 #4 A 24-10 7 #8 A 24-11 6 #12 A 3 #8 24-12 3 #12 A 2 #4 24-20 9 #16 D 2 #12 24-22 4 #8 D 24-27 7 #16 E 24-28 24 #16 Inst. 28 28-1 6 #12 D(A,E,J) 3 #8 A(all others) 28-2 12 #16 D 2 #12 28-7 2 #4 D 28-9 6 #16 6 #12 D Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-89 W 80 Position Y Alternate Positions Degrees X Y Z 110 250 280 35 35 110 110 250 250 325 325 35 80 70 35 110 145 110 250 215 250 325 280 290 325 35 110 250 325 80 110 250 280 70 35 35 80 145 110 110 110 215 250 250 250 290 325 325 280 35 110 250 325 80 80 110 250 280 280 80 110 250 280 80 110 250 280 80 35 35 110 110 110 - 250 250 250 250 280 325 - 80 - 250 280 80 80 80 80 110 110 250 250 280 280 280 280 80 110 250 280 35 80 35 110 110 250 250 325 280 325 80 110 250 280 80 110 250 280 45 80 80 80 110 110 110 250 250 250 280 280 280 35 110 250 325 35 80 110 110 250 250 325 280 Contact Shell Arrange- Wire Size ment Size Service Rating 28 28-10 3 #12 D(G) 2 #8 A(all others) 2 #4 28-11 18 #16 A 4 #12 28-12 26 #16 A 28-15 35 #16 A 28-16 20 #16 A 28-17 15 #16 A(A-L),B(R) D(M-P) 28-19 6 #16 A(C,E,G,J,K,L) 4 #12 B(H,M), D(A,B) 28-20 4 #16 A 10 #16 28-21 37 #16 A 28-22 3 #16 D 3 #4 32 32-1 3 #12 E(A) 2 #0 D(all others) 32-5 2 #0 D 32-6 16 #16 A 2 #12 3 #8 2 #4 32-7 28 #16 Inst.(A,B,h,j) 7 #12 A(all others) 32-8 24 #16 A 6 #12 32-9 12 #16 D 2 #4 32-15 2 #0 D 6 #12 32-17 4 #4 D 36 36-4 3 #0 A(B,C) D(A) 36-5 4 #0 A 36-6 4 #4 A 2 #0 36-7 40 #16 A 7-12 36-8 46 #16 A 1 #12 36-9 14 #16 A 14 #12 2 #8 1 #4 36-10 48 #16 A 36-14 6 #16 D 5 #12 5 #8 36-15 35 #16 D(m) A(all others) 40 40-10 16 #16 A 9 #8 4 #4 40-56 85 #16 A 44 44-1 36 #16 D 6 #12 48 48-5 90 #16 A 1 #8 9 #12 Position Z W 80 Alternate Positions Degrees X Y Z 110 250 280 80 110 250 280 90 80 80 80 180 110 110 110 270 250 250 250 280 280 280 80 110 250 280 80 110 250 280 80 70 110 145 250 215 280 290 80 110 250 280 80 80 110 110 250 250 325 280 80 125 235 280 80 125 235 280 80 110 250 280 35 110 250 280 45 70 110 145 250 215 290 35 120 110 240 250 325 80 110 250 280 80 110 250 280 80 125 235 280 80 90 125 180 235 270 280 - 60 125 245 305 65 125 225 310 72 65 144 125 216 225 288 310 65 125 225 310 Circular B B B A A ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 90 MS-E/F/R/ER MIL-C-5015 Connectors ITT Cannon Designated Alternate Insert Positions Not MS approved. A Circular 2 20 17 12 4 9 8,13 11 6 22 19 5,3 15 21 18 16 14 NOTE: Front view of pin insulator rotates as shown. Shell Size Contact Arrangement Wire Size Service Rating 20 20A-9 9#12 20 28 20A-48 28A-16 28 28A-63 32 32A-69 19#16 5#16 4#4 9#12 19#16 41#20 20#16 20 21 22 23 24 25 26 D (J) A (all others) Inst. A (e) Inst (all others) A (e) Inst (all others) Inst 220 255 290 165 330 235 125 Available Position 4 9 2 12 3 8 Dimensions shown in inches (mm) Specifications and dimensions subject to change A-90 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 91 MIL-DTL-5015 Connectors MS-E/F/R Wall Mounting Receptacle MS3100E / MS3100F Integral Cable Clamp CA3100E / CA3100E MS3100E is identical to MS3100F and is available upon request. For new equipment, customer should specify MS3100F. MS3100R CA3100R A L M K W S Typ. The MS3100R receptacle is identical in purpose to the MS3100F. The MS3100R features a shorter light weight endbell and mates with 3106 and 3108 plugs. E V R Typ. A Thd. B T Dia. 4 Mtg. Holes L1 S Typ. M K R Typ. P A Thd. B T Dia. 4 Mtg. Holes Shell Size 8S 10S 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 40 B E E Min. Max. Min. .375 (9.53) .235 (5.97) .102 (2.59) .375 (9.53) .235 (5.97) .102 (2.59) .375 (9.53) .297 (7.54) .140 (3.56) .375 (9.53) .297 (7.54) .140 (3.56) .375 (9.53) .422 (10.72) .195 (4.95) .375 (9.53) .547 (13.89) .255 (6.48) .625 (15.88) .297 (7.54) .140 (3.56) .625 (15.88) .422 (10.72) .195 (4.95) .625 (15.88) .547 (13.89) .255 (6.48) .625 (15.88) .610 (15.49) .285 (7.24) .625 (15.88) .735 (18.67) .350 (8.89) .625 (15.88) .740 (18.80) .350 (8.89) .625 (15.88) .922 (23.42) .468 (11.89) .625 (15.88) .922 (23.42) .468 (11.89) .625 (15.88) 1.235 (31.37) .664 (15.87) .625 (15.88) 1.360 (34.54) .694 (17.63) .625 (15.88) 1.628 (41.35) .911 (23.14) K L L1 Max. Max. Max. .125 (3.18) 2.250 (57.15) 1.838 (46.69) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .180 (4.57) 2.688 (68.28) 2.181 (55.40) .180 (4.57) 2.750 (69.85) 2.181 (55.40) .180 (4.57) 2.750 (69.85) 2.181 (55.40) .203 (5.16) 2.969 (75.44) 2.181 (55.40) .203 (5.16) 3.031 (76.99) 2.181 (55.40) .203 (5.16) 3.031 (76.99) 2.322 (58.98) .203 (5.16) 3.281 (84.34) 2.322 (58.98) .203 (5.16) 3.560 (89.66) 2.427 (61.65) E +.031 -.000 .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .812 (20.62) .812 (20.62) .875 (22.23) .875 (22.23) .875 (22.23) P Max. .890 (22.61) .890 (22.61) .970 (24.64) .970 (24.64) 1.150 (29.21) 1.250 (31.75) .970 (24.64) 1.150 (29.21) 1.250 (31.75) 1.450 (36.83) 1.570 (39.88) 1.570 (39.88) 1.880 (47.75) 1.880 (47.75) 2.205 (56.01) 2.400 (60.96) 2.840 (72.14) R .005 .594 (15.09) .719 (18.26) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) 1.562 (39.67) 1.750 (44.45) 1.938 (49.23) 2.188 (55.58) S .031 .875 (22.23) 1.000 (25.40) 1.000 (25.40) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.375 (34.93) 1.500 (38.10) 1.625 (41.28) 1.750 (44.45) 2.000 (50.80) 2.250 (57.15) 2.500 (63.50) 2.750 (69.85) T + .010 - .005 .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .147 (3.73) .147 (3.73) .173 (4.39) .173 (4.39) .173 (4.39) V Max. .840 (21.34) .840 (21.34) .900 (22.86) .900 (22.86) 1.100 (27.94) 1.200 (30.48) .900 (22.86) 1.100 (27.94) 1.200 (30.48) 1.300 (33.02) 1.500 (38.10) 1.500 (38.10) 1.740 (44.20) 1.740 (44.20) 2.075 (52.71) 2.300 (58.42) 2.688 (68.28) W Max. 1.046 (26.57) 1.046 (26.57) 1.125 (28.58) 1.125 (28.58) 1.343 (34.11) 1.484 (37.69) 1.125 (28.58) 1.343 (34.11) 1.484 (37.69) 1.609 (40.87) 1.890 (48.01) 1.890 (48.01) 2.170 (55.12) 2.170 (55.12) 2.656 (67.46) 2.922 (74.22) - Not to MS specification Performance Specifications - Page A-84 Contact, Ceiling Plugs, Assembly Tools - Page A-105 Contact Arrangements - Page A-85 - A-89 Shell Size 8S 10S 10SL 12S 14S 16S 12 14 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-91 A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A Shell Size 16 18 20 22 24 28 32 36 40 A Thread 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UN-2A 2-1/2-16UN-2A Circular MS3100F wall mounting receptacles are used to carry wires thru walls or bulkheads, or to provide a means of disconnection at a bulkhead. MS3100F receptacles mate with 3106 and 3108 plugs. ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 92 MIL-DTL-5015 MS-E/F/R Cable Connecting Plug (Receptacle with no mounting flange) CA3101E / CA3101E Circular A MS3101E / MS3101F Integral Cable Clamp MS3101E cable connecting plugs are used for cable extension requirements, where mounting provisions are unnecessary. MS3101E receptacle mate with 3106, and 3108 plugs. L W CA3101R K V G E A Thd. Note: MIL-C-5015 has changed the nomenclature of the 3101 from Receptacle to Plug. MS3101R M S1 B P MS3101R cable connecting plug is identical in purpose to the MS3101E. The MS3101R features a shorter light weight endbell and mates with 3106, and 3108 plugs. L1 S1 M K P G A Thd. B Shell Size 8S 10S 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 40 B Min. .375 (9.53) .375 (9.53) .375 (9.53) .375 (9.53) .375 (9.53) .375 (9.53) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) E Max. .235 (5.97) .235 (5.97) .297 (7.54) .297 (7.54) .422 (10.72) .547 (13.89) .297 (7.54) .422 (10.72) .547 (13.89) .610 (15.49) .735 (18.67) .740 (18.80) .922 (23.42) .922 (23.42) 1.235 (31.37) 1.360 (34.54) 1.628 (41.35) E Min. .102 (2.59) .102 (2.59) .140 (3.56) .140 (3.56) .195 (4.95) .255 (6.48) .140 (3.56) .195 (4.95) .255 (6.48) .285 (7.24) .350 (8.89) .350 (8.89) .468 (11.89) .468 (11.89) .664 (15.87) .694 (17.63) .911 (23.14) G Max. .844 (21.44) .969 (24.61) 1.062 (26.97) 1.062 (26.97) 1.156 (29.36) 1.281 (32.54) 1.062 (26.97) 1.156 (29.36) 1.281 (32.54) 1.344 (34.14) 1.500 (38.10) 1.625 (41.28) 1.750 (44.45) 2.000 (50.80) 2.250 (57.15) 2.500 (63.50) 2.750 (69.85) K Max. .125 (3.18) .125 (3.18) .125 (3.18) .140 (3.56) .140 (3.56) .140 (3.56) .146 (3.71) .146 (3.71) .146 (3.71) .180 (4.57) .180 (4.57) .180 (4.57) .203 (5.16) .203 (5.16) .203 (5.16) .203 (5.16) .203 (5.16) L Max. 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.625 (66.68) 2.625 (66.68) 2.625 (66.68) 2.688 (68.28) 2.750 (69.85) 2.750 (69.85) 2.969 (75.44) 3.031 (76.99) 3.031 (76.99) 3.281 (84.34) 3.560 (89.66) M L1 +.031 (0.79) Max. -.000 (0.00) 1.838 (46.69) .562 (14.27) 1.838 (46.69) .562 (14.27) 1.838 (46.69) .562 (14.27) 1.838 (46.69) .562 (14.27) 1.838 (46.69) .562 (14.27) 1.838 (46.69) .562 (14.27) 2.181 (55.40) .750 (19.05) 2.181 (55.40) .750 (19.05) 2.181 (55.40) .750 (19.05) 2.181 (55.40) .750 (19.05) 2.181 (55.40) .750 (19.05) 2.181 (55.40) .750 (19.05) 2.181 (55.40) .812 (20.62) 2.181 (55.40) .812 (20.62) 2.322 (58.98) .875 (22.23) 2.322 (58.98) .875 (22.23) 2.427 (61.65) .875 (22.23) P Max. .890 (22.61) .890 (22.61) .970 (24.64) .970 (24.64) 1.150 (29.21) 1.250 (31.75) .970 (24.64) 1.150 (29.21) 1.250 (31.75) 1.450 (36.83) 1.570 (39.88) 1.570 (39.88) 1.880 (47.75) 1.880 (47.75) 2.205 (56.01) 2.400 (60.96) 2.840 (72.14) S1 Max. .515 (13.08) .640 (16.26) .640 (16.26) .765 (19.43) .890 (22.61) 1.015 (25.78) .765 (19.43) .890 (22.61) 1.015 (25.78) 1.140 (28.96) 1.265 (32.13) 1.390 (35.31) 1.515 (38.48) 1.765 (44.83) 2.015 (51.18) 2.270 (57.66) 2.427 (61.65) V Max. .840 (21.34) .840 (21.34) .900 (22.86) .900 (22.86) 1.100 (27.94) 1.200 (30.48) .900 (22.86) 1.100 (27.94) 1.200 (30.48) 1.300 (33.02) 1.500 (38.10) 1.500 (38.10) 1.740 (44.20) 1.740 (44.20) 2.075 (52.71) 2.300 (58.42) 2.688 (68.28) W Max. 1.046 (26.57) 1.046 (26.57) 1.125 (28.58) 1.125 (28.58) 1.343 (34.11) 1.484 (37.69) 1.125 (28.58) 1.343 (34.11) 1.484 (37.69) 1.609 (40.87) 1.890 (48.01) 1.890 (48.01) 2.170 (55.12) 2.170 (55.12) 2.656 (67.46) 2.922 (74.22) - Not to MS specification Performance Specifications - Page XXX Performance Specifications - Page A-84 Shell Size 8S 10S 10SL 12S 14S 16S 12 14 Contact, Ceiling Plugs,Plugs, Assembly Tools - Page A-105- Page XXX Contact, Ceiling Assembly Tools A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A Shell Size 16 18 20 22 24 28 32 36 40 A Thread 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UN-2A 2-1/2-16UN-2A Contact Arrangements - Page A-85 - A-89 Contact Arrangements - Page XXX Dimensions shown in inches (mm) Specifications and dimensions subject to change A-92 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 93 MIL-DTL-5015 Connectors MS-E/F/R Box Mounting Receptacle MS3102E / MS3102R CA3102E / CA3102R S A R 0 .971 .909 .846 Circular MS3102E and MS3102R box mounting receptacles are used in junction boxes or as an integral part of equipment. These connectors are identical in construction and will mate with 3106 and 3108 plugs. For new equipment, customers should specify MS3102R. Shell Size 8S, 10S, 10SL 12S, 14S, 16S 12 14 16 18 20, 22 24, 28 32, 36 X DIMENSION Max. Solder Pot Ext. - Pin or Socket Contact Size 16 12 8 4 .534 .518 .705 .705 .705 .705 .767 .705 .705 .767 .767 .674 .674 .736 .736 .674 .674 .736 .736 .612 .612 .674 .674 .549 .549 .611 .611 L T Dia. 4 Mtg. Holes M K P A Thd. (Class-2A) B X Max. Solder Pot Extension Straight Plug MS3106E / MS3106F CA3106E / CA3106E MS3106F straight plugs mate with 3100, 3102 and 3102 receptacles. MS3106E is available upon request. For new equipment, customer should specify MS3106F. MS3106E is identical to MS3106F except to O-ring under the coupling nut. MS3106R Shell Size 8S 10S 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 40 CA3106R E Max. .235 (5.97) .235 (5.97) .297 (7.54) .297 (7.54) .422 (10.72) .547 (13.89) .297 (7.54) .422 (10.72) .547 (13.89) .610 (15.49) .735 (18.67) .740 (18.80) .922 (23.42) .922 (23.42) 1.235 (31.37) 1.360 (34.54) 1.628 (41.35) E Min. .102 (2.59) .102 (2.59) .140 (3.56) .140 (3.56) .195 (4.95) .255 (6.48) .140 (3.56) .195 (4.95) .255 (6.48) .285 (7.24) .350 (8.89) .350 (8.89) .468 (11.89) .468 (11.89) .664 (15.87) .694 (17.63) .911 (23.14) J** Max. .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) W L Max. 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.625 (66.68) 2.625 (66.68) 2.625 (66.68) 2.688 (68.28) 2.750 (69.85) 2.750 (69.85) 2.969 (75.44) 3.031 (76.99) 3.031 (76.99) 3.281 (84.34) 3.560 (89.66) Dimensions shown in inches (mm) Specifications and dimensions subject to change A-93 A Thd. L1 Max. 1.838 (46.69) 1.838 (46.69) 1.838 (46.69) 1.838 (46.69) 1.838 (46.69) 1.838 (46.69) 2.181 (55.40) 2.181 (55.40) 2.181 (55.40) 2.181 (55.40) 2.181 (55.40) 2.181 (55.40) 2.181 (55.40) 2.181 (55.40) 2.322 (58.98) 2.322 (58.98) 2.427 (61.65) E P1 V MS3106R straight plug is identical in purpose to the MS3106F. The MS3106R has the shorter endbell. This plug will mate with 3100, 3101, and 3102 receptacles. Not to MS specification www.ittcannon.com L J** P1 L1 J** A N Max. .890 (22.61) .890 (22.61) .970 (24.64) .970 (24.64) 1.150 (29.21) 1.250 (31.75) .970 (24.64) 1.150 (29.21) 1.250 (31.75) 1.450 (36.83) 1.570 (39.88) 1.570 (39.88) 1.880 (47.75) 1.880 (47.75) 2.205 (56.01) 2.400 (60.96) 2.840 (72.14) P1 Max. .844 (21.44) .969 (24.61) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.344 (34.14) 1.469 (37.31) 1.594 (40.49) 1.719 (43.66) 1.969 (50.01) 2.219 (56.36) 2.469 (62.71) 2.723 (69.16) N V Max. .840 (21.34) .840 (21.34) .900 (22.86) .900 (22.86) 1.100 (27.94) 1.200 (30.48) .900 (22.86) 1.100 (27.94) 1.200 (30.48) 1.300 (33.02) 1.500 (38.10) 1.500 (38.10) 1.740 (44.20) 1.740 (44.20) 2.075 (52.71) 2.300 (58.42) 2.688 (68.28) W Max. 1.046 (26.57) 1.046 (26.57) 1.125 (28.58) 1.125 (28.58) 1.343 (34.11) 1.484 (37.69) 1.125 (28.58) 1.343 (34.11) 1.484 (37.69) 1.609 (40.87) 1.890 (48.01) 1.890 (48.01) 2.170 (55.12) 2.170 (55.12) 2.656 (67.46) 2.922 (74.22) - ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 94 MIL-DTL-5015 Connectors MS-E/F/R Straight Plug (continued) A Shell Size 8S 10S 10SL 12S 14S 16S 12 14 Performance Specifications - Page A-84 Contact, Ceiling Plugs, Assembly Tools - Page A-105 Circular Contact Arrangements - Page A-85 - A-89 A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A Shell Size 16 18 20 22 24 28 32 36 40 A Thread 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UN-2A 2-1/2-16UN-2A 90 Angle Plug MS3108E / MS3108R CA3108E / CA3108R MS3108R 90 angle plugs with O-ring seal (less cable clamp) and the MS3108E 90 angle plugs (less O-ring seal with cable clamp) are used where there is limited space and where wires must be brought at abrupt angles. These plugs will mate with 3100, 3101 and 3102 receptacles. P 1 L3 Y J** A Thd. (Class-2B) X 1 Thread for Attachment of M85049/41 (MS3057) Cable Clamp End of Thread (MS3108R) Shell Size 8S 10S 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 40 B Min. .375 (9.53) .375 (9.53) .375 (9.53) .375 (9.53) .375 (9.53) .375 (9.53) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) J** Max. .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) K Max. .125 (3.18) .125 (3.18) .125 (3.18) .140 (3.56) .140 (3.56) .140 (3.56) .146 (3.71) .146 (3.71) .146 (3.71) .180 (4.57) .180 (4.57) .180 (4.57) .203 (5.16) .203 (5.16) .203 (5.16) .203 (5.16) .203 (5.16) L Max. 1.040 (26.42) 1.040 (26.42) 1.040 (26.42) 1.040 (26.42) 1.040 (26.42) 1.040 (26.42) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) 1.400 (35.56) L3 Max. 2.156 (54.76) 2.156 (54.76) 2.188 (55.58) 2.188 (55.58) 2.312 (58.72) 2.406 (61.11) 2.531 (64.29) 2.688 (68.28) 2.781 (70.64) 2.844 (72.24) 3.250 (82.55) 3.250 (82.55) 3.719 (94.46) 3.719 (94.46) 4.188 (106.38) 4.297 (109.14) 7.211(183.16) M +.031 (0.79) -.000 (0.00) .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .812 (20.62) .812 (20.62) .875 (22.23) .875 (22.23) .875 (22.23) P Max. .426 (10.86) .520 (13.21) .614 (15.60) .614 (15.60) .739 (18.77) .664 (21.95) .614 (15.60) .739 (18.77) .864 (21.95) .989 (25.12) 1.145 (29.08) 1.270 (32.26) 1.395 (35.43) 1.614 (41.00) 1.864 (47.35) 2.051 (52.10) 2.390 (60.71) P1 Max. .844 (21.44) .969 (24.61) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.344 (34.14) 1.469 (37.31) 1.594 (40.49) 1.719 (43.66) 1.969 (50.01) 2.219 (56.36) 2.469 (62.71) 2.723 (69.16) R .005 .594 (15.09) .719 (18.26) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) 1.562 (39.67) 1.750 (44.45) 1.938 (49.23) 2.188 (55.58) S .031 .875 (22.23) 1.000 (25.40) 1.000 (25.40) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.375 (34.93) 1.500 (38.10) 1.625 (41.28) 1.750 (44.45) 2.000 (50.80) 2.250 (57.15) 2.500 (63.50) 2.750 (69.85) T + .010 - .005 .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .147 (3.73) .147 (3.73) .173 (4.39) .173 (4.39) .173 (4.39) V1 V1 Max. 1.281 (30.94) 1.250 (31.75) 1.281 (32.54) 1.281 (32.54) 1.406 (35.71) 1.531 (38.89) 1.281 (32.54) 1.406 (35.71) 1.531 (38.89) 1.593 (40.46) 1.656 (42.06) 1.718 (43.64) 1.890 (48.01) 1.968 (49.99) 2.187 (55.55) 2.406 (61.11) 5.875 (149.22) X1 Y Max. Max. .811 (20.60) 1.640 (41.66) .842 (21.39) 1.640 (41.66) .873 (22.17) 1.703 (43.26) .873 (22.17) 1.703 (43.26) .936 (23.77) 1.765 (44.83) .998 (25.35) 1.796 (45.62) .873 (22.17) 2.062 (52.37) .936 (23.77) 2.125 (53.98) .998 (25.35) 2.156 (54.76) 1.061 (26.95) 2.250 (57.15) 1.123 (28.52) 2.312 (58.72) 1.186 (30.12) 2.312 (58.72) 1.263 (32.08) 2.531 (64.29) 1.342 (34.09) 2.531 (64.29) 1.561 (39.65) 2.750 (69.85) 1.780 (45.21) 2.875 (73.02) 5.690 (144.53) Not to MS specification Shell Size 8S 10S 10SL 12S 14S 16S 12 14 Performance Specifications - Page A-74 Performance Specifications - Page A-84 Contact, Ceiling Plugs, Assembly Tools - Page A-95 Contact, Ceiling Plugs, Assembly Tools - Page A-105 Contact Arrangements - Page Contact Arrangements - Page A-85 -A-75 A-89- A-79 A Thread Box Mounting 90 Angle Receptacle Plug 1/2-28UNEF-2A 1/2-28UNEF-2B 5/8-24UNEF-2A 5/8-24UNEF-2B 5/8-24UNEF-2A 5/8-24UNEF-2B 3/4-20UNEF-2A 3/4-20UNEF-2B 7/8-20UNEF-2A 7/8-20UNEF-2B 1-20UNEF-2A 1-20UNEF-2B 3/4-20UNEF-2A 3/4-20UNEF-2B 7/8-20UNEF-2A 7/8-20UNEF-2B Shell Size 16 18 20 22 24 28 32 36 40 A Thread Box Mounting 90 Angle Receptacle Plug 1-20UNEF-2A 1-20UNEF-2B 1-1/8-18UNEF-2A 1-1/8-18UNEF-2B 1-1/4-18UNEF-2A 1-1/4-18UNEF-2B 1-3/8-18UNEF-2A 1-3/8-18UNEF-2B 1-1/2-18UNEF-2A 1-1/2-18UNEF-2B 1-3/4-18UNS-2A 1-3/4-18UNS-2B 2-18UNS-2A 2-18UNS-2B 2-1/4-16UN-2A 2-1/4-16UN-2B 2-1/2-16UN-2A 2-1/2-16UN-2B Dimensions shown in inches (mm) Specifications and dimensions subject to change A-94 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 95 MIL-DTL-5015 Connectors MS-E/F/R Components MS3106R CA3106R Straight Plug MS3106F CA06R Straight Plug MS3106E* CA3106E Straight Plug MS3108E CA3108E 90 Angle Plug MS3108R CA3108R 90 Angle Plug A Endbell Circular CABLE CLAMP Ferrule Grommet Pin Contacts Insulator Coupling Nut Barrel O Ring Note: Class F is not applicable to MS3108 shell style. * Class E inactive for new design. Use Class F or R. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-95 ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 96 MIL-DTL-5015 Connectors MS-E/F/R How To Order Circular A MS 25183 MS 3103 CA 3100 ER MS type potting connectors are available with nylon cups. 00 and 06 shell styles with plastic cups and resilient insulators meet the requirements of MS3103 and MS25183. Also available is the 08 plug with resilient insulator and 90 angle nylon potting cup. PREFIX ITT Cannon provides for a 1/4" clearance for potting on all contact sizes. SHELL STYLE 18 - 10 18 - 10 18 - 10 P P P CLASS SHELL SIZE CONTACT ARRANGEMENTS CONTACT TYPE PREFIX CA - ITT Cannon prefix indicating special application or variation of MS SHELL STYLE Coupling thread diameter figured in sixteenths of an inch SHELL STYLE 3100 - Wall mounting receptacle (MS3103) 3106 - Straight Plug (MS325183) 3108 - 90 angle plug CONTACT ARRANGEMENTS See pages A-85 - A-89 CLASS ER - Resilient insulator, nylon potting cup and thread attachment ring No class designator for MS types. CONTACT TYPE P - Pin S - Socket Wall Mounting Receptacle MS3103 Nylon Potting Cup Threaded Attachment Ring S R CA3100ER L Polarizing Boss T Dia. 4 Mtg. Holes A Thd. The CA3100ER receptacle (MS3103) is supplied with a resilient insulator and nylon potting cup with a threaded attachment ring. This receptacle mates with 3106 and 3108 plugs. Performance Specifications Page XXX Performance Specifications - Page -A-84 Contact, Ceiling Plugs, Assembly Tools - Page Contact, Ceiling Plugs, Assembly ToolsA-105 - Page XXX Contact Arrangements - Page A-85 - A-89 Contact Arrangements - Page XXX L Max. 1.531 (38.89) 1.531 (38.89) 1.531 (38.89) 1.531 (38.89) 1.531 (38.89) 1.531 (38.89) 1.968 (49.99) 1.968 (49.99) 1.968 (49.99) 1.968 (49.99) 2.188 (55.58) 2.188 (55.58) 2.188 (55.58) 2.188 (55.58) 2.188 (55.58) 2.188 (55.58) Shell Size 8S 10S 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 R .005 (0.13) .594 (15.09) .719 (18.26) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) 1.562 (39.67) 1.750 (44.45) 1.938 (49.23) S Max. .906 (23.01) 1.031 (26.19) 1.031 (26.19) 1.125 (28.58) 1.219 (30.96) 1.312 (33.32) 1.125 (28.58) 1.219 (30.96) 1.312 (33.32) 1.406 (35.71) 1.531 (38.89) 1.656 (42.06) 1.781 (45.24) 2.031 (51.59) 2.281 (57.94) 2.531 (64.29) R +.010 (+0.25) -.005 (-.031) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .147 (3.73) .147 (3.73) .173 (4.39) .173 (4.39) A Thread 1/2-28UNEF-2A 5/8-24NEF-2A 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 3/4-20UNEF-2A 3/4-20UNEF-2A 1-20UNEF-2A 1-1/8-180NEF-2A 1-1/4-18NEF-2A 1-3/8-18NEF-2A 1-1/2-18NEF-2A 1-3/4-18NS-2A 2-18NS-2A 2-1/4-16UN-2A Dimensions shown in inches (mm) Specifications and dimensions subject to change A-96 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 97 MIL-DTL-5015 Connectors MS-E/F/R Straight Plug MS25183 Nylon Potting Cup Rubber Gasket CA3106ER Length of Engagement Metal Potting Ring J A A Thd. Circular 1/4" To end of contact Gasket P L The CA3106ER plug is supplied with resilient insulators, nylon potting cups with threaded attachment rings, and a rubber gasket under the coupling nut. This plug mates with 3100, 3101 and 3102 recaptacles. 90 Angle Plug Nylon Potting Cup Rubber Gasket CA3108ER P Dia. L Polarizing Groove B A Thd. D Metal Potting Ring The CA3108ER is supplied with resilient insulator, 90 nylon potting cup and threaded attachment ring with a rubber gasket under the coupling nut. This plug mates with 3100, 3101 and 3102 receptacles. CA3106ER Shell Size 8S 10S 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 40 J Max. .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .536 (13.61) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) .724 (18.39) CA3108ER L Max. 1.562 (39.67) 1.562 (39.67) 1.562 (39.67) 1.562 (39.67) 1.562 (39.67) 1.562 (39.67) 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.125 (53.98) 2.125 (53.98) 2.125 (53.98) 2.125 (53.98) 2.180 (55.37) 2.180 (55.37) 2.180 (55.37) P Max. .844 (21.44) .969 (21.44) .969 (21.44) 1.062 (21.44) 1.156 (21.44) 1.250 (21.44) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.344 (34.14) 1.469 (37.31) 1.594 (40.49) 1.719 (43.66) 1.969 (50.01) 1.219 (30.96) 2.469 (62.71) 2.723 (69.16) A Thread 1/2-28UNEF-2B 5/8-24UNEF-2B 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UN-2B 2-1/2-16UN-2B B Max. .563(13.61) .563(13.61) .563(13.61) .563(13.61) .724(18.39) .724(18.39) .724(18.39) .724(18.39) .724(18.39) .724(18.39) .724(18.39) .724(18.39) .724(18.39) .724(18.39) D Max. 1.040(26.42) 1.040(26.42) 1.040(26.42) 1.290(32.77) 1.040(26.42) 1.040(26.42) 1.290(32.77) 1.290(32.77) 1.540(39.12) 1.540(39.12) 1.790(45.47) 2.040(51.82) 2.290(58.17) 2.540(64.52) Performance Specifications - Page A-84 Contact, Ceiling Plugs, Assembly Tools - Page A-105 Contact Arrangements - Page A-85 - A-89 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-97 L Max. For Arr. For Arr. w/#16 w/#8 &#12 &#4 Contacts Contacts 1.463(37.16) 1.600(40.64) 1.600(40.64) 2.300(58.42) 1.600(40.64) 2.550(64.77) 1.910(48.51) 1.910(48.51) 2.610(66.29) 1.910(48.51) 2.850(72.39) 2.100(53.34) 2.850(72.39) 2.100(53.34) 2.850(72.39) 2.100(53.34) 2.850(72.39) 2.281(57.94) 2.985(75.82) 2.485(63.12) 2.985(75.82) 2.485(63.12) 2.985(75.82) 2.485(63.12) 2.985(75.82) P Max. 969(24.61) 1.062(26.97) 1.156(29.36) 1.250(31.75) 1.062(26.97) 1.156(29.36) 1.250(31.75) 1.344(34.14) 1.469(37.31) 1.594(40.49) 1.719(43.66) 1.969(50.01) 1.219(30.96) 2.469(62.71) A Thread 5/8-24UNEF-2B 3/4-24UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UN-2B ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 98 MIL-DTL-5015 Connectors MS Straight Plug with Shrink Boot Adapter CA3106E-DN A Circular CA3106E-DN is a straight plug with endbell for shrink boot adapters. Crimp and solder versions are available (please indicate ...F80 or ...F183). CA3106-DN mate with 3100, 3101 and 3102 shell styles. Order reference Pin insert* CA3106E10SL-**-P-DN CA3106E12S-**-P-DN CA3106E14S-**-P-DN CA3106E16S-**-P-DN CA3106E12-**-P-DN CA3106E14-**-P-DN CA3106E16-**-P-DN CA3106E18-**-P-DN CA3106E20-**-P-DN CA3106E22-**-P-DN CA3106E24-**-P-DN CA3106E28-**-P-DN CA3106E32-**-P-DN CA3106E36-**-P-DN A Thread 5/8-24NEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-1/8-18NEF-2B 1-1/4-18NEF-2B 1-3/8-18NEF-2B 1-1/2-16NEF-2B 1-3/4-18NS-2B 2-18NS-2B 2-1/4-16UN-2B B min. 7,7 7,9 10,6 13,5 7,9 10,6 13,5 14,6 18,5 20,8 24,6 27,0 33,3 38,5 C max. 13,2 13,2 17,0 21,9 13,2 17,0 21,9 21,9 26,6 26,2 34,5 34,5 43,6 43,6 D 0.2 15,5 15,5 19,1 23,9 15,5 19,1 23,9 23,9 29,6 29,6 37,8 37,8 47,8 47,8 E 0,2 17,0 17,8 19,1 23,9 17,8 20,1 23,5 26,5 30,2 33,6 36,1 41,4 48,6 54,8 F 0,5 11,7 11,8 11,7 11,5 11,7 11,7 11,5 12,7 12,7 12,7 12,7 12,7 15,2 15,2 L max. 11,7 58,8 50,0 50,0 50,0 60,0 60,0 60,0 65,0 65,0 65,0 65,0 70,0 80,0 P max. 50,0 25,6 28,6 31,8 25,6 28,6 31,8 34,1 37,3 40,5 43,8 50,0 56,3 62,7 *For socket inserts substitute S for P **Add contact arrangement number (see pages A-85 - A-89) Dimensions shown in inches (mm) Specifications and dimensions subject to change A-98 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 99 MIL-DTL-5015 Bulkhead Receptacles BFR/TBF How To Order BFR 14S - S P TBF 20 - 15 PS TBF and BFR pressurized bulkhead receptacles mate with standard MS type plugs (3106 and 3108) if contact arrangements correspond. Both the BFR and TBF have resilient insulators. The TBF (thru bulkhead fitting) version has a double faced construction allowing mating from both ends. An O-ring is supplied as standard on both the BFR and TBF. Contacts are silver plated copper or brass alloy. Shells are aluminum alloy. * * 1 PREFIX BFR - Bulkhead fittings TBF - Thru bulkhead fittings CONTACT TYPE P - Pin; S - Socket; PS - pin and socket (TBF only) SHELL SIZE Coupling thread diameter figured in sixteenths of an inch. ALTERNATE POSITION (Consult factory for available alternate positions.) CONTACT ARRANGEMENTS See pages A-85 - A-89 MOUNTING -1 obligatory code, BFR only Thru-Bulkhead Receptacle TBF - Resilient Insulator L K Socket Side Polarizing Boss Polarizing Boss M Pin Side R S Typ. Typ. Panel Thickness T Dia. 4 Mtg. Holes Pin Insert Ends V A Thd. Socket Insert Ends TBF thru-bulkhead fittings have pressurized resilient insulators. Special doublefaced pin and socket contact construction permits cable components to be wired and tested in the shop and then to be plugged into the mounted TBF plug to complete the installation. The TBF mates with 3106, 3107 and 3108 plugs. Shell Size 8S 10S 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 40 K Max. .125 (3.18) .125 (3.18) .125 (3.18) .140 (3.56) .140 (3.56) .140 (3.56) .146 ( 3.71) .146 ( 3.71) .146 ( 3.71) .180 (4.57) .180 (4.57) .180 (4.57) .203 (5.16) .203 (5.16) .203 (5.16) .203 (5.16) .203 (5.16) L Max. 1.482 (37.64) 1.482 (37.64) 1.482 (37.64) 1.482 (37.64) 1.482 (37.64) 1.482 (37.64) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) 2.030 (51.56) Performance Specifications - Page A-84 M +.031 (0.79) -.000 (0.00) .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .562 (14.27) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .812 (20.62) .812 (20.62) .875 (22.22) .812 (20.62) .875 (22.22) R .005 (0.13) .594 (15.09) .179 (18.26) .179 (18.26) .812 (20.62) .906 (23.01) .968 (24.59) .812 (20.62) .906 (23.01) .968 (24.59) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.562 (39.67) 1.750 (44.45) 1.938 (49.23) 2.188 (55.58) Contacts, Sealing Plugs, Assembly Tools - Page A-105 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com S .031 (0.79) .875 (22.22) 1.000 (25.40) 1.000 (25.40) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.375 (34.92) 1.500 (38.10) 1.625 (34.28) 1.750 (44.45) 2.000 (50.80) 2.250 (57.15) 2.500 (63.50) 2.750 (69.85) A-99 T +.010 (0.25) -.005 (0.13) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .120 (3.05) .147 (3.73) .147 (3.73) .173 (4.39) .173 (4.39) .173 (4.39) V Max. .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .445 (11.30) .445 (11.30) .445 (11.30) .445 (11.30) .445 (11.30) .445 (11.30) .383 (9.73) .383 (9.73) .320 (8.13) .383 (9.73) .383 (9.73) A Circular PREFIX SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE POSITION MOUNTING (BFR ONLY) A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UN-2A Contact Arrangements - Page A-85 - A-89 ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 100 MIL-DTL-5015 Bulkhead Receptacles BFR/TBF Pressurized Bulkhead Receptacle BFR L C A G T M H Circular N A Thd. V Panel Thickness Across Hex Standard Position Pin is 3/32" Dia. TYPE 1 Shell Insulator Lock Nut O Ring Position Pin Mounting Part No. Example BFR pressurized bulkhead receptacles withstand the air leakage requirements of MIL-C-5015 not to exceed 1 cu. in. of air per hour when subjected to a pressure differential of 30 psi at -55C. Insulators are resilient material bonded to aluminum shell. Both pin and socket assemblies are available. The BFR will mate with standard MS type 3106 and 3108 plugs. Shell Size 8S 10S 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 C Max. .853 (21.67) .853 (21.67) .853 (21.67) .853 (21.67) .853 (21.67) .853 (21.67) 1.244 (31.60) 1.244 (31.60) 1.244 (31.60) 1.244 (31.60) 1.244 (31.60) 1.244 (31.60) 1.244 (31.60) 1.244 (31.60) 1.244 (31.60) 1.244 (31.60) G Max. .895 (22.73) 1.015 (25.78) 1.015 (25.78) 1.077 (27.36) 1.203 (30.56) 1.327 (33.71) 1.077 (27.36) 1.203 (30.56) 1.327 (33.71) 1.453 (36.91) 1.577 (40.06) 1.577 (40.06) 1.827 (48.41) 1.953 (49.61) 2.203 (55.96) 2.577 (65.46) H Max. 1.077 (27.36) 1.203 (30.56) 1.203 (30.56) 1.327 (33.71) 1.453 (36.91) 1.577 (40.06) 1.327 (33.71) 1.453 (36.91) 1.577 (40.06) 1.703 (43.26) 1.827 (46.41) 1.953 (49.61) 2.077 (52.76) 2.327 (59.11) 2.577 (65.45) 2.827 (71.81) L Max. 1.087 (27.61) 1.087 (27.61) 1.087 (27.61) 1.087 (27.61) 1.087 (27.61) 1.087 (27.61) 1.525 (38.74) 1.525 (38.74) 1.525 (38.74) 1.525 (38.74) 1.525 (38.74) 1.525 (38.74) 1.525 (38.74) 1.525 (38.74) 1.525 (38.74) 1.525 (38.74) M Max. .702 (17.83) .822 (20.88) .822 (20.88) .955 (24.26) 1.072 (27.23) 1.265 (32.13) .955 (24.26) 1.072 (27.23) 1.265 (32.13) 1.395 (35.43) 1.515 (38.48) 1.635 (41.53) 1.765 (44.83) 2.015 (51.18) 2.205 (56.01) 2.455 (62.36) N Max. .820 (20.83) .960 (24.38) .960 (24.38) 1.110 (28.19) 1.250 (31.75) 1.460 (37.08) 1.110 (28.19) 1.250 (31.75) 1.460 (37.08) 1.610 (40.89) 1.750 (44.45) 1.900 (48.26) 2.030 (51.56) 2.330 (59.18) 2.550 (64.77) 2.840 (72.14) Standard Polychloroprene Hex with 6 wire holes Neoprene Standard Figure 1 or 2 BFR-14S-SP-1 #16 .140 (3.56) .140 (3.56) .140 (3.56) .140 (3.56) .140 (3.56) .140 (3.56) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) Shell Size 8S 10S 10SL 12S 14S 16S 12 14 Performance Specifications - Page A-84 Performance Specifications - Page XX Contact, Ceiling Plugs, Plugs, AssemblyAssembly Tools - Page Tool A-105- Page XX Contacts, Sealing Contact Arrangements - Page XX Contact Arrangements - Page A-85 - A-89 #12 .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) .062 (1.57) T Max. Solder Pot Ext. #8 .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A #4 .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) Shell Size 16 18 20 22 24 28 32 36 #0 .359 (9.12) .359 (9.12) .359 (9.12) .359 (9.12) .359 (9.12) .359 (9.12) V Max. .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .312 (7.92) A Thread 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UN-2A Mounting Dimensions .102 (2.59) .097 (2.46) DIA .102 (2.59) .097 (2.46) DIA A F E E Fig. 1 Shell Size 8S 10S, 10SL 12S, 12 14S, 14 16S, 16 18 A E .005 +.015 (0.38) (0.13) -.000 (0.00) .323 (8.20) .500 (12.70) .385 (9.78) .625 (15.88) .448 (11.38) .750 (19.05) .510 (12.95) .875 (22.22) .573 (14.55) 1.000 (25.40) .635 (16.13) 1.125 (28.58) F .005 (0.13) .373 (9.47) .435 (11.05) .498 (12.65) .560 (14.22) .623 (15.82) .685 (17.40) Shell Size 20 22 24 28 32 36 A .005 (0.13) .698 (17.73) .760 (19.30) .823 (20.90) .948 (24.08) 1.073 (27.25) 1.198 (30.43) E +.015 (0.38) -.000 (0.00) 1.250 (31.75) 1.375 (34.92) 1.500 (38.10) 1.750 (44.45) 2.000 (50.80) 2.250 (57.15) F .005 (0.13) .748 (19.00) .810 (20.57) .873 (22.17) .998 (25.35) 1.123 (28.52) 1.248 (31.70) Fig. 2 Dimensions shown in inches (mm) Specifications and dimensions subject to change A-100 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 101 MIL-DTL-5015 Connectors Panel Cutouts S T R O Flange dimensions and mounting holes for 5015 type MS receptacles. Mounting hole diameters do not apply to MS5015 class KT & KS connectors. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-101 .005 R .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.562 1.750 1.938 2.188 .031 S .875 1.000 1.094 1.188 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 O .562 .688 .812 .938 1.062 1.188 1.312 1.438 1.562 1.812 2.062 2.312 2.562 .005 T .120 .120 .120 .120 .120 .120 .120 .120 .147 .147 .173 .173 .173 A Circular DIM TOL Shell Size 8S 10S & 10SL 12 & 12S 14 & 14S 16 & 16S 18 20 22 24 28 32 36 40 ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 102 MIL-DTL-5015 Connectors Accessories Plug Metal Protective Caps MS25042 A CA17530 CA19741 For 06 and 08 Style Plugs C Dia. B Circular These externally threaded metal dust caps are used to protect the MS3106 and MS3108 plugs. Material is aluminum alloy. They are furnished with sash chain or less sash chain. D Dia. E A Thd. .250 Min. Perf. Thd. Black Anodized Finish With Sash Chain MS ITT Cannon MS25042-8DA CA17530-8000 MS25042-10DA CA17530-8001 MS25042-12DA CA17530-8002 MS25042-14DA CA17530-8003 MS25042-16DA CA17530-8004 MS25042-18DA CA17530-8005 MS25042-20DA CA17530-8006 MS25042-22DA CA17530-8007 MS25042-24DA CA17530-8008 MS25042-28DA CA17530-8009 MS25042-32DA CA17530-8010 MS25042-36DA CA17530-8011 MS25042-40DA CA17530-8012 MS25042-44DA CA17530-8013 MS25042-48DA CA17530-8014 Part Number Olive Drab Chromate Over Cadmium Finish with Sash Chain Olive Drab Chromate Over May Still be Cadmium Finish Superceded Purchased by Without Sash Chain MS Number (Ref) ITTC Part Number ITTC Part Number MS25042-8D CA17530-5100 CA19741-8 MS25042-10D CA17530-5101 CA19741-10 MS25042-12D CA17530-5102 CA19741-12 MS25042-14D CA17530-5103 CA19741-14 MS25042-16D CA17530-5104 CA19741-16 MS25042-18D CA17530-5105 CA19741-18 MS25042-20D CA17530-5106 CA19741-20 MS25042-22D CA17530-5107 CA19741-22 MS25042-24D CA17530-5108 CA19741-24 MS25042-28D CA17530-5109 CA19741-28 MS25042-32D CA17530-5110 CA19741-32 MS25042-36D CA17530-5111 CA19741-36 MS25042-40D CA17530-5112 CA19741-40 MS25042-44D CA17530-5113 CA19741-44 MS25042-48D CA17530-5114 CA19741-48 Fits Shell Size 8S 10S, 10SL 12, 12S 14, 14S 16, 16S 18 20 22 24 28 32 36 40 44 48 B Max. .656 (16.66) .656 (16.66) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) .844 (21.44) C Dia. Max. .562 (14.27) .687 (17.45) .812 (20.62) .937 (23.80) 1.062 (26.97) 1.187 (30.15) 1.312 (33.32) 1.437 (36.50) 1.562 (39.67) 1.812 (46.02) 2.062 (52.37) 2.312 (58.72) 2.562 (65.07) 2.812 (71.42) 3.062 (77.77) E Max. 4.500 (114.30) 4.500 (114.30) 5.500 (139.70) 5.500 (139.70) 5.500 (139.70) 5.500 (139.70) 5.500 (139.70) 5.500 (139.70) 6.000 (152.40) 8.250 (209.55) 8.250 (209.55) 8.250 (209.55) 8.250 (209.55) 8.250 (209.55) 8.250 (209.55) D Dia. Max. .166 (4.22) .166 (4.22) .166 (4.22) .166 (4.22) .166 (4.22) .166 (4.22) .197 (5.00) .197 (5.00) .197 (5.00) .197 (5.00) .228 (5.79) .228 (5.79) .228 (5.79) .228 (5.79) .228 (5.79) A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNEF-2A 2-18UNEF-2A 2-1/4-16UN-2A 2-1/2-16UN-2A 2-3/4-16UN-2A 3-16UN-2A Plug Metal Protective Caps MS25043 CA2209 CA2322 For 00, 01 and 02 Style Receptacles C Dia. Gasket These internally threaded metal dust caps are used to protect the MS3100, MS3101 and MS3102 receptacles. Material is aluminum alloy. They are furnished with sash chain or less sash chain. Black Anodized Finish With Sash Chain MS ITT Cannon MS25043-8DA CA2209-8000 MS25043-10DA CA2209-8001 MS25043-12DA CA2209-8002 MS25043-14DA CA2209-8003 MS25043-16DA CA2209-8004 MS25043-18DA CA2209-8005 MS25043-20DA CA2209-8006 MS25043-22DA CA2209-8007 MS25043-24DA CA2209-8008 MS25043-28DA CA2209-8009 MS25043-32DA CA2209-8010 MS25043-36DA CA2209-8011 MS25043-40DA CA2209-8012 MS25043-44DA CA2209-8013 MS25043-48DA CA2209-8014 Part Number Olive Drab Chromate Over Cadmium Finish with Sash Chain Olive Drab Chromate Over May Still be Cadmium Finish Superceded Purchased by Without Sash Chain MS Number (Ref) ITTC Part Number ITTC Part Number MS25043-8D CA2209-5100 CA2322-1 MS25043-10D CA2209-5101 CA2322-2 MS25043-12D CA2209-5102 CA2322-3 MS25043-14D CA2209-5103 CA2322-4 MS25043-16D CA2209-5104 CA2322-5 MS25043-18D CA2209-5105 CA2322-6 MS25043-20D CA2209-5106 CA2322-7 MS25043-22D CA2209-5107 CA2322-8 MS25043-24D CA2209-5108 CA2322-9 MS25043-28D CA2209-5109 CA2322-10 MS25043-32D CA2209-5110 CA2322-11 MS25043-36D CA2209-5111 CA2322-12 MS25043-40D CA2209-5112 CA2322-13 MS25043-44D CA2209-5113 CA2322-14 MS25043-48D CA2209-5114 CA2322-15 B Fits Shell Size 8S 10S, 10SL 12, 12S 14, 14S 16, 16S 18 20 22 24 28 32 36 40 44 48 D Dia. A Thd. E B Max. .469 (11.91) .469 (11.91) .469 (11.91) .469 (11.91) .469 (11.91) .469 (11.91) .469 (11.91) .469 (11.91) .469 (11.91) .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) C Dia. Max. .688 (17.48) .815 (20.70) 1.000 (25.40) 1.125 (28.58) 1.188 (30.18) 1.344 (34.14) 1.469 (37.31) 1.594 (40.49) 1.719 (43.66) 1.969 (50.01) 2.219 (56.36) 2.469 (62.71) 2.719 (69.06) 2.969 (75.41) 3.188 (80.98) E Max. 4.500 (114.30) 4.500 (114.30) 5.500 (139.70) 5.500 (139.70) 5.500 (139.70) 5.500 (139.70) 5.500 (139.70) 5.500 (139.70) 6.000 (152.40) 8.250 (209.55) 8.250 (209.55) 8.250 (209.55) 8.250 (209.55) 8.250 (209.55) 8.250 (209.55) D Dia. Max. .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .181 (4.60) .181 (4.60) .197 (5.00) .197 (5.00) .197 (5.00) .197 (5.00) .197 (5.00) A Thread 1/2-28UNEF-2B 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UN-2B 2-1/2-16UN-2B 2-3/4-16UN-2B 3-16UN-2B Dimensions shown in inches (mm) Specifications and dimensions subject to change A-102 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 103 MIL-DTL-5015 Connectors Accessories Cable Clamp L M85049-41 With or without bushing .063 A A Thd. E Circular P R 2 Places Safety Wires Holes M85049-41 cable clamp is made for plugs and receptacles that have an endbell with external conduit threads. The double clamping action provides a balanced, positive hold on the wires and greatly reduces moisture transmission. Provision is made for safety wiring. This clamp is supplied without bushing; to order bushing, add "with bushing" after part number. Part Number* M85049/41-3A M85049/41-4A M85049/41-6A M85049/41-8A M85049/41-10A M85049/41-12A M85049/41-16A M85049/41-20A M85049/41-24A M85049/41-28A M85049/41-32A M85049/41-40A Superceded Part Number MS3057-3A MS3057-4A MS3057-6A MS3057-8A MS3057-10A MS3057-12A MS3057-16A MS3057-20A MS3057-24A MS3057-28A MS3057-32A MS3057-40A Fits Shell Size 8S-10S 10SL, 12S, 12 14S, 14 16S, 16 18 20, 22 24, 28 32 36 40 44 48 Accommodates MS Bushings MS3420-3 MS3420-4 MS3420-6 MS3420-8 MS3420-10 MS3420-12 MS3420-16,12 MS3420-20,16 MS3420-24,20 MS3420-24,20 MS3420-32,28,24 MS3420-40,32,28 E Min. .102 (2.59) .140 (3.56) .195 (4.95) .255 (6.48) .285 (7.24) .350 (8.89) .468 (11.89) .664 (16.87) .694 (17.63) .911 (23.14) - E Max. .250 (6.35) .312 (7.92) .438 (11.13) .562 (14.27) .625 (15.88) .750 (19.05) .938 (23.83) 1.250 (31.75) 1.375 (34.92) 1.625 (41.28) 1.875 (47.62) 2.375 (60.32) L .031 (0.79) .812 (20.62) .812 (20.62) .875 (22.22) .938 (23.83) .938 (23.83) .938 (23.83) 1.031 (26.19) 1.094 (27.79) 1.156 (29.36) 1.688 (42.88) 1.750 (44.45) 1.750 (44.45) P 0.31 (0.79) .688 (17.48) .812 (20.62) .969 (24.61) 1.094 (27.79) 1.188 (30.18) 1.375 (34.92) 1.656 (42.06) 2.031 (51.59) 2.219 (56.36) 2.500 (63.50) 2.781 (70.64) 3.281 (83.34) R 0.31 (0.79) .812 (20.62) .875 (22.22) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.496 (37.31) 1.688 (42.88) 2.031 (51.59) 2.281 (57.94) 2.688 (68.28) 2.938 (74.63) 3.500 (88.90) A Thread 1/2-28UNEF-2B 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-3/16-18UNEF-2B 1-7/16-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UN-2B 2-1/2-16UN-2B 3-16UN-2B *To order cable clamp with bushing, add "with bushing" after part number. Telescoping Bushing MS3420/ MS39056(REF.) CA18220 L R C Telescoping bushing with M85049/41 cable clamp Telescoping gland bushing (used with M85049/41 cable clamp) keep dirt, oil and moisture out of endbell. Taping or wrapping wires is eliminated since bushing protects wires going through clamp. Combinations of bushings may be used to decrease cable entry diameter to improve sealing. MS Part Number MS3420-3 MS3420-4 MS3420-6 MS3420-8 MS3420-10 MS3420-12 MS3420-16 MS3420-20 MS3420-24 MS3420-28 MS3420-32 MS3420-40 Superceded MS Part Number MS39056-1 MS39056-2 MS39056-3 MS39056-4 MS39056-5 MS39056-6 MS39056-7 MS39056-8 MS39056-9 MS39056-10 MS39056-11 MS39056-12 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-103 ITT Cannon Part Number CA18220-3 CA18220-4 CA18220-6 CA18220-8 CA18220-10 CA18220-12 CA18220-16 CA18220-20 CA18220-24 CA18220-28 CA18220-32 CA18220-40 Fits Shell Size 8S-10S 10SL, 12S, 12 14S, 14 16S, 16 18 20, 22 24, 28 32 36 40 44 48 C 0.16 (0.41) .379 (9.63) .505 (12.83) .619 (15.72) .744 (18.90) .869 (22.07) 1.064 (27.03) 1.314 (33.38) 1.596 (40.54) 1.847 (46.91) 2.085 (52.96) 2.335 (59.31) 2.835 (72.01) L 0.31 (0.79) 2.875 (73.02) 2.750 (69.85) 2.625 (66.68) 2.500 (63.50) 2.375 (60.32) 2.250 (57.15) 2.125 (53.98) 2.000 (50.80) 1.875 (47.62) 1.750 (44.45) 1.625 (41.28) 1.500 (38.10) R 0.16 (0.41) .130 (3.30) .200 (5.59) .312 (7.92) .437 (11.10) .562 (14.27) .625 (15.88) .750 (19.05) .937 (23.80) 1.250 (31.75) 1.375 (34.92) 1.624 (41.25) 1.874 (47.60) ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 104 MIL-DTL-5015 Connectors Accessories Plastic Protective Caps 025-XXXX-000 Circular A B Protective dust caps are designed to cover the coupling and conduit ends of MS connectors where there is a possibility of foreign matter accumulating on the interior of the connector or of damage to the threaded parts. Material is red polyethylene. Plastic dust caps can be reused, but are not intended to replace the standard aluminum dust caps shown in preceding pages. C A D E .06 .13 Part Number 025-0458-000 025-0459-000 025-0460-000 025-0462-000 025-0463-000 025-0466-000 025-0467-000 025-0468-000 025-0469-000 025-0470-000 025-0471-000 025-0472-000 025-0473-000 025-0474-000 025-0475-000 025-0477-000 025-0478-000 025-0479-000 025-0480-000 025-0484-000 025-0486-000 025-0487-000 025-0488-000 025-0489-000 025-0490-000 025-0491-000 025-0492-000 025-0493-000 025-0498-000 025-0499-000 025-0500-000 025-0501-000 025-0502-000 025-0503-000 025-0504-000 025-0505-000 025-0507-000 025-0510-000 025-0511-000 025-0608-000 025-0609-000 025-0610-000 025-0611-000 025-0612-000 025-0613-000 025-0614-000 MS3100F,R Coupling Solder End Pot End 8S 10S, 10SL 12S, 12 14S, 14 8S, 10S 10SL, 12S, 12 14S, 14 16S, 16 20 22 MS3102F,R Coupling Solder End Pot End 8S 8S 8S, 10S 10S, 10SL 10SL, 12S, 12 12S, 12 14S, 14 14S, 14 16S, 16 18 20 20 22 22 24 28 32 36 40 44 48 MS-F (only) Solder Pot End 8S MS3106/MS3108 F,R Coupling Solder End Pot End .469 (11.91) 10S, 10SL 12S, 12 14S, 14 16S, 16 18 22 24 28 32 36 40 44 48 16S, 16 28 32 36 40 48 18 24 44 18 20, 22 24, 24 32 36 40 44 48 16S, 16 28 32 36 40 48 18 24 44 48 36 40 44 32 24, 28 20, 22 18 22 20 8S 10SL, 12S, 12 14S, 14 16S, 16 28 32 36 18 20, 22 24, 28 32 36 40 44 48 A Max. .673 .734 .848 .973 1.098 1.209 1.396 1.500 1.625 1.870 2.120 2.370 2.501 2.872 3.122 .802 .911 1.036 1.161 1.290 1.540 1.665 1.907 2.157 2.412 2.672 2.922 3.172 1.240 1.427 1.677 1.985 2.245 2.495 2.742 3.257 1.365 1.740 3.007 .643 .829 .954 1.079 1.839 2.089 2.376 B Max. .440 .440 .700 .700 .700 .700 .700 .700 .700 .700 .700 .700 .700 .700 .700 .491 .571 .571 .571 .576 .576 .576 .576 .576 .576 .576 .576 .576 .700 .700 .700 .700 .700 .700 .700 .700 .700 .700 .700 .440 .700 .700 .700 .700 .700 .700 Dimensions C D Max. Max. .430 .486 .490 .546 .600 .656 .730 .786 .850 .908 .950 1.016 1.150 1.216 1.240 1.306 1.360 1.426 1.610 1.676 1.860 1.926 2.110 2.176 2.310 2.380 2.590 2.660 2.840 2.910 .550 .616 .669 .725 .794 .850 .919 .975 1.028 1.094 1.278 1.344 1.403 1.469 1.645 1.711 1.895 1.961 2.140 2.216 2.390 2.466 2.640 2.716 2.890 2.966 .990 1.056 1.117 1.183 1.420 1.486 1.730 1.796 1.980 2.046 2.230 2.296 2.480 2.546 2.980 3.046 1.110 1.176 1.490 1.556 2.730 2.796 .400 .456 .580 .636 .710 .766 .830 .886 1.570 1.626 1.820 1.876 2.010 2.066 E Max. .583 .644 .758 .883 1.008 1.119 1.308 1.405 1.530 1.775 2.025 2.275 2.491 2.772 30.22 .712 .821 .946 1.071 1.195 1.445 1.570 1.812 2.062 2.317 2.572 2.822 3.072 1.150 1.337 1.587 1.895 2.155 2.400 2.652 3.157 1.275 1.650 2.907 .553 .739 .864 .989 1.744 1.994 2.231 Wt. Lb. .0012 .0014 .0022 .0028 .0033 .0042 .0054 .0060 .0067 .0087 .0103 .0141 .0164 .0186 .0222 .0017 .0022 .0027 .0033 .0044 .0058 .0066 .0084 .0102 .0132 .0163 .0186 .0213 .0044 .0055 .0072 .0095 .0114 .0134 .0186 .0233 .0050 .0077 .0220 .0011 .0021 .0028 .0032 .0088 .0100 .0132 Dimensions shown in inches (mm) Specifications and dimensions subject to change A-104 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 105 MIL-DTL-5015 Connectors Accessories F80 Assembly Instructions ITT Cannon provides a complete line of crimp insertion and extraction tooling to be used with CA-F80 contacts as follows. Power Crimp Crimp Locator Tool* Head Locator TH-70-1 CBT-530 TP567 CBT-600/600B CCH-12-7 CCHP-12-2 CBT-600/600B CCH-8-1 CCHP-8-1 CBT-600/600B CCH-4-1 CCHP-4-1 CBT-600B CCH-0-1 CCHP-0-9 Gauge CCH-8-1 CCH-4-1 CCH-0 *The M-22520/1-01 is the MIL standard crimp tool for #12 thru #20 contacts and when used with crimp #12, 16 and 20 contacts for the CA-F80. **The CBT-600 is recommended for crimping of #4 thru #12 contacts. The CBT-600B for #0 thru #8. The appropriate locators and crimp heads are available as shown above. Crimping Contacts 1. Check the crimp tool to be sure that the proper crimp head locator is used. 2. Cycle to tool to be sure the indentors are open. 3. Place the contact, mating end first, into the tool. 4. Insert the stripped wire into the hollow end of the contact. Be sure the wire is inserted as far as it will go. 5. Close the tool completely to crimp. Unless the tool is closed completely, the tool will not release the contact. 6. Remove the crimped contact from the tool. Check the inspection hole to verify that the wire is fully inserted. Insertion/Extraction Tools Insertion and extraction tools used for these connectors are available for contact sizes 16 thru 0 as shown. 12 8 4 0 Insertion Tools CIT-16 (038895-0000) CIT-12 (038896-0000) CIT-8 CIT-4 CIT-0 Extraction Handle Tools Color CET-16-4 Blue (038888-0004) CET-12-2 Yellow (038890-0002) CET-8 Red CET-4 Blue CET-0 Yellow CBT-520/530 Recommended Wire Stripping 1. Before inserting the contacts, remove the endbell, grommets, and ferrule from the receptacle. Remove the endbell, grommet, ferrule, and coupling nut from the plug. Slide the hardware over the wire bundle in the proper order for reassembly after all the contacts are inserted. 2. To assist insertion of contacts, lubricate insert cavities with isopropyl alcohol. Alcohol will evaporate and will not leave a conductive film. Caution: Never use any lubricant other than isopropyl alcohol. Hold the plug or receptacle body firmly and insert the wired contacts as far as possible by hand. Starting at one side of the insulator, work progressively from contact to contact across the layout. When inserting socket contacts, be sure to provide fixture space below the front face to permit length of guide pins for #16 and #12 contacts to clear insulator face. 3. Place the correct insertion tool on the contact so that the wire runs along the groove in the tool. (Tool tip will butt against the shoulder.) 4. Beginning with a cavity on the outer edge of the plug, apply a slow, even pressure perpendicular to the insulator face until the contact snaps into position. If contacts are not inserted all the way prior to removing insertion tool, do not try to reinsert the insertion tool. Instead, using the extraction tool, push the contact back to the position it was in when the insertion tool was originally placed over the contact for push-in; otherwise the inside of contact cavity may be damaged by reinserting the insertion tool. 5. Inspect the front end of the insulator to assure that the contacts are inserted to the proper depth. Completion SIZE 16 SIZE 12 1/4" SIZE 8 1/4" SIZE 4 7/16" SIZE 0 5/8" 11/16" Contacts Contact Size 16S 16 12 8 4 0 Contact Part Numbers F80 Pin Socket 330-0345-016 031-0554-161 330-0351-016 031-0560-161 330-0351-012 031-0560-121 330-0351-008 031-0560-081 330-0351-004 031-0560-041 330-0351-000 031-0560-001 Guide Pins Guide pins are used to assist insertion of socket contact Sizes #16 and #12. Larger sizes do not require guide pins. Contact #16 #12 Guide Pin 226-1017-000 226-1018-000 Wire Hole Fillers After all the cavities have been filled, slide the hardware back into position on the barrel. Tighten the endbell until the ferrule and endbell are flush. Compression of the grommet in this manner results in maximum sealing characteristics of the plug. Extraction of Contacts 1. Select the appropriate tool. (Tool tips are reversible for either pin or socket.) Place the extraction tool over the pin or into the socket. 2. Apply a slow, even pressure to push the contact out of the rear of the insulator. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com CBT-600 Insertion of Contacts Crimp Tool Contact Size 16 A Circular Contact Hand Crimp Size Tool* 16 M-2252/1-01 12 M-2252/1-01 8 4 0 - A-105 Wire Size AWG 20 16/16S 12 8 4 0 ITT Cannon Part Number 225-1000-000 225-0017-000 225-0018-000 225-0019-000 225-8502-000 225-8503-000 Color Red Blue Yellow White Green Black