MPC3 - BANNER ENGINEERING - Datasheet.Live

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MICRO-AMP® System

Remote sensors, modulated amplifiers, and logic modules

Printed in USA P/N 32885

A versatile system of compact, high-performance remote

sensors modulated amplifiers, and logic modules

Remote sensors for opposed, retro, diffuse, convergent, and

fixed-field sensing modes, in a variety of sizes, shapes, and

housing styles to suit nearly any remote sensing application

Rugged, epoxy-encapsulated amplifier modules; also logic

modules for one-shot, 4-input gate (AND, NOR, XNOR),

latch, and delay functions

Plug-in amplifier and logic modules are track mountable for

ease of installation and replacement (helpful in large systems)

All modules have an output indicator for system monitoring;

amplifier modules include Banner's exclusive AID™ indicator

system

Product

Line

Specifications

The Banner MICRO-AMP® System is a family of miniature dc modu-

lated photoelectric amplifiers and logic modules which offer the same

sensing performance as larger, conventional modules. They are the

smallest photoelectric control modules ever built, and can fit easily into

tight areas of machines or control panels. Built around the concept of

an I/O module, they are the perfect photoelectric control device for use

with computers or programmable logic controllers (PLCs). Multiple

modules stack neatly on 1-inch (25mm) centers in PVC mounting

track, taking only a fraction of the control panel space required by

standard photoelectric modules.

Model MA3 is a complete dc-powered modulated amplifier designed

for use with Banner's SP100 Series of miniature remote sensors.

Model MA3-4 is a higher-gain amplifier which is used with Banner's

complement of high-performance modulated remote sensors. Build-

ing-block style control logic may be added to a system with a selection

of MICRO-AMP logic modules.

Model MPC3 is similar to amplifier model MA3, except that it is

specifically designed for PC board mounting in OEM sensing applica-

tions.

MICRO-AMP modules may be mounted and wired using the optional

model RS8 socket (shown in the drawing at right) or they may be

mounted directly to a printed circuit board (see Accessories, p. 20).

Banner SP100 Series mini-

ature modulated remote

sensors

See page 18

See page 14

See pages 15-16, 18

ON-delay or OFF-delay

NONE (ON/OFF)

YES

MPC3

(for printed circuit

board mounting)

Dimension Drawing, MICRO-AMP Modules

(except MPC3) with RS8 Wiring Socket

Switches, contacts, or

NPN (current sinking)

output of dc sensors or

amplifiers, including:

Banner MULTI-BEAM,

MAXI-BEAM, VALU-

BEAM, MINI-BEAM,

and ECONO-BEAM

sensors; plus

MAXI-AMP and

MICRO-AMP modules.

MICRO-AMP

module pin

configuration

Modulated

Amplifier Logic Functions Used with (Input) Full Description

Module

Model

See pages 3-4YES

YES

MICRO-AMP logic

modules are designed to

accept the output signal

from a MICRO-AMP

amplifier and process

that signal for a required

logic function. MICRO-

AMP logic modules

themselves contain no

amplifier.

MA3

MA3A

MA3-4

MA4-2

MA4G

See pages 5-10

MA4L

MA5

See page 13

See page 12

See page 11

ONE-SHOT

NONE (ON/OFF)

4-input logic gate:

AND, NOR, X-NOR

Latch or alternate-action

flip-flop

Banner SP100 Series

miniature modulated

remote sensors

Banner SP100FF modu-

lated fixed-field sensor

Banner high-performance

remote sensors

MICRO-AMP® System

Banner MICRO-AMP® modules MA3 and MA3P are modulated amplifiers designed

for use with SP100 Series miniature remote sensors. Miniature photoelectric sensors

have traditionally been used as non-modulated devices with very limited response.

MICRO-AMP amplifiers have a specially-engineered modulated design which brings

about a dramatic improvement in the optical performance of miniature remote sensors.

MICRO-AMP modules are powered by 10 to 30 volts dc, and feature the patented Banner

Alignment Indicator Device (AID™) signal strength LED. Sensor sensitivity is adjustable

via a top-mounted GAIN potentiometer. Model MA3 has complementary current sinking

(NPN) outputs; model MA3P has complementary current sourcing (PNP) outputs.

Circuitry is epoxy-encapsulated and enclosed in a tough molded VALOX® housing.

Connections may be made to the MICRO-AMP via the optional RS8 socket/wiring base,

or the module may be mounted directly to a printed circuit board (page 20).

The small size and the slim ribbon-style connecting cable of SP100 Series sensors make

it possible to use photoelectrics in many situations previously thought to be impractical or even impossible.

Hookup Diagram, MA3P Amplifier

MICRO-AMP® System

MA3 and MA3P Modulated Amplifiers

SUPPLY VOLTAGE: 10 to 30V dc at less than 20 milliamps

(exclusive of load); 10% maximum ripple.

OUTPUT CONFIGURATION: two open-collector NPN (current

sinking) transistor (solid-state) switches; one normally open (light

operate) and one normally closed (dark operate); 150 milliamps

maximum, each output. Saturation voltage less than 0.5V dc at 10

milliamp load. Off-state leakage current less than 1 microamp.

RESPONSE SPEED: 1 millisecond ON and OFF.

REPEATABILITY: 0.3 millisecond.

SENSOR LEAD LENGTH: 15 feet (4,5 m) maximum.

ADJUSTMENT: GAIN adjustment (single-turn potentiometer;

adjust with small flat-blade screwdriver).

INDICATOR: exclusive Banner Alignment Indicator Device

(AID™) system lights a red LED indicator whenever the sensor

"sees" its own modulated light source, and pulses at a rate propor-

tional to the strength of the received light signal.

CONSTRUCTION*: totally encapsulated plug-in package with

molded VALOX® housing. Gold-flashed connection pins.

OPERATING TEMPERATURE:

0 to +70 degrees C (32 to +158 degrees F).

*A Dimension Drawing appears on page 2.

MICRO-AMP® Model MA3 Specifications

Model MA3P: PNP (current sourcing) output

Model MA3P has the same specifications and performance as the MA3 amplifier, except that the MA3P has complementary PNP outputs in

place of the MA3's NPN configuration.

OUTPUT: two PNP transistors, complementary outputs; one normally open (light operate) and one normally closed (dark operate). 150 milliamps

maximum, each output. Saturation voltage is less than 1V dc at 10 milliamps. Off-state leakage current is less than 1 microamp.

Hookup Diagram, MA3 Amplifier

Functional Schematic, MA3 Amplifier

Models SP100C and CCF are ideally suited to applications where depth of field

is critical. The emitter and receiver are both directed at a point 0.1 inch (2,5mm)

ahead of the front surface. An aperture is included which, when attached,

narrows the depth of field (see curves, below). This is particularly useful when

it is necessary to detect an object while ignoring another object or a surface just

a fraction of an inch farther away. The high excess gain at the focus allows

detection of objects of low reflectivity. The SP100C and CCF differ only in

housing style. Model SP100C is for general application. Model SP100CCF is

used where a narrow profile is important for mounting.

DISTANCE

100

1000

1 IN 10 IN

.01 IN .1 IN

(Range based o

90% reflectance

white test card)

SP100C, SP100CCF

with

aperture

without

aperture

.15

DISTANCE TO 90% WHITE TEST CARD--INCHES

.05

.30 .45 .60 .75

with aperture

without aperture

SP100C, CCF

SP100E &

SP100R

Range: 8 inches (20cm)

Beam: infrared, 880nm

Effective beam: .05 inch

(1,3mm diameter)

Cable (all 6-foot lengths):

SP100E: 2-wire ribbon cable

(white, green).

SP100R: 3-wire ribbon cable

(red, black, yellow).

SP100D, DB, C, CCF: 5-wire

ribbon cable (white, green,

red, black, yellow). See

hookup drawing.

Models/Dimensions Excess Gain Beam Pattern

SP100E and SP100R miniature opposed sensors have a slim right-angle design

which allows them to be mounted in very tight locations. The thin, flexible

ribbon cable which exits from one corner may be run in any direction away from

the sensing point. The SP100E and R have a wide beam angle for forgiving line-

of-sight alignment. Alignment is easily made exact (and monitored) using the

AID™ LED on the MICRO-AMP module.

OPPOSED Mode Sensors

DISTANCE

100

1000

10 IN 100 IN

.1 IN 1 IN

SP100E/R

4 6 8 10

OPPOSED DISTANCE --INCHES

1.5

SP100E/R

Models SP100D and SP100DB are general-purpose miniature diffuse sensors

which detect the reflection of their own light from the surface of an object. The

SP100D is a right-angle design which is generally held in place using a #4 (3mm)

screw. The SP100DB ("B" = Barrel) is an in-line threaded barrel which typically

mounts through a 3/8" (10mm) diameter hole using the lock nuts which are

supplied. The optical response characteristics of these two sensors are identical.

DISTANCE

100

1000

1 IN 10 IN

.01 IN .1 IN

SP100D, SP100DB

Range based on 90%

reflectance white test card

.30

.6 .9 1.5

DISTANCE TO 90% WHITE TEST CARD--INCHES

.05

1.2

SP100D, DB

SP100D

SP100C SP100CCF

SP100DB DIFFUSE Mode Sensors

Temperature range for all miniature modulated remote sensors is 0 to 70 degrees C (+32 to 158 degrees F).

Sensors are epoxy-encapsulated and optics are hermetically sealed.

Sensors for use with MA3 and MA3P Modulated Amplifiers

CONVERGENT Mode Sensors

Model MA3-4P: PNP (current sourcing) output

Banner MICRO-AMP® module models MA3-4 and MA3-4P are modulated amplifi-

ers designed for use with the popular family of Banner high-performance remote

sensors. When these modulated remote sensors are used with the MA3-4 or MA3-4P,

their optical response is the same as when they are used with the larger MAXI-AMP™

CM Series modules.

These modules are powered by 10 to 30 volts dc. They feature the patented Banner

Alignment Indicator Device (AID™) signal strength LED. Sensor sensitivity is

adjustable via a top-mounted GAIN potentiometer. Circuitry is epoxy-encapsulated

and protected by a tough molded VALOX® housing. Connections may be made to

these modules via the optional RS8 socket/wiring base, or the module may be mounted

directly to a printed circuit board.

The sensors which are used with these modules are totally encapsulated for durability and infinite life. Wide beam angles eliminate

alignment problems, and high optical gain permits reliable sensing under severe conditions.

OUTPUT: two PNP transistors, complementary outputs; one normally open (light operate) and one normally closed (dark operate). 150

milliamps maximum, each output. Saturation voltage less than 1V dc at 10 milliamps. Off-state leakage current less than 1 microamp.

Model MA3-4P has the same specifications and performance as the MA3-4 amplifier, except that the MA3-4P has complementary PNP outputs

in place of the MA3-4's NPN configuration.

ADJUSTMENT: GAIN adjustment (single-turn potentiometer; ad-

just with small flat-blade screwdriver).

INDICATOR: exclusive Banner Alignment Indicator Device

(AID™) system lights a red LED indicator whenever the sensor "sees"

its own modulated light source, and pulses at a rate proportional to the

strength of the received light signal.

CONSTRUCTION: totally encapsulated plug-in package with

molded VALOX® housing. Gold-flashed connection pins.

OPERATING TEMPERATURE:

-40 to +70 degrees C (-40 to +158 degrees F).

MICRO-AMP MA3-4 Specifications

SUPPLY VOLTAGE: 10 to 30V dc at less than 20 milliamps

(exclusive of load); 10% maximum ripple.

OUTPUT CONFIGURATION: two open-collector NPN (current

sinking) transistor (solid-state) switches; one normally-open (light

operate) and one normally closed (dark operate). 150 milliamps

maximum, each output. Saturation voltage less than 0.5V dc at 10

milliamp load. Off-state leakage current less than 1 microamp.

RESPONSE SPEED: 1 millisecond ON and OFF.

REPEATABILITY: 0.3 millisecond.

SENSOR LEAD LENGTH: 30 feet (9m) maximum.

Hookup Diagram, MA3-4P

Functional Schematic, MA3-4 Hookup Diagram, MA3-4

MICRO-AMP® System

MA3-4 and MA3-4P Modulated Amplifiers

Beam Pattern

OPPOSED Mode

LR/PT200, 250, 300, and 400 opposed mode remote sensors are

identical electronically and optically, and differ only in their housings.

All are totally epoxy-encapsulated and use hermetically sealed glass

lenses to eliminate condensation inside the optical chamber. These

sensors may be washed down without damage. Operating temperature

is determined by the type of cable used (see specifications above). All

models have a wide beam angle for forgiving line-of-sight alignment.

At the same time, the effective beam of each pair is only 1/8 inch,

allowing small-profile resolution and reliable response to fast-moving

objects. LR models are emitters, and PT models are receivers.

LR200 & PT200: this is a right-angle design which mounts through

a 7/16 inch (12mm) diameter hole, using the steel jam nut which is

included. This pair is used most commonly on small conveyors when

it is desireable to run the cable directly down to a wireway.

LR250 & PT250: these sensors feature a 1/4 inch (6,4mm) diameter

smooth barrel design, and are usually held in place in a clearance hole

with a small set-screw. Optional mounting blocks (shown below) are

available. Model SMB250 holds the sensor in place with two set-

screws. The block is then mounted to a bracket (such as model

SMB300), or directly to a machine frame with two #6 screws. Block

model SMB250C holds an LR & PT250 together to converge at

approximately 1/2 inch ahead of the block.

L4 lens L16 lens

The LR/PT400 pair is often used at close range with optional AP400 aperture

assemblies to create a very small and well-defined effective beam for resolving

small profiles, increasing sensing repeatability, or easing response time require-

ments.

Aperture model

AP400-010

AP400-015

AP400-040

AP400-030R

LR200 & PT200 LR250 & PT250 LR300 & PT300 LR400 & PT400

Temp. range: -40 to +100°C

Housing material: black Delrin®Temp. range: -40 to +100°C

Housing material: black Delrin®Temp. range: -40 to +80°C

Housing material: black VALOX®Temp. range: -40 to +100°C

Housing material: anod. aluminum

AP400 apertures

Excess Gain

Models/Dimensions

ALL MODELS

Range: 8 feet (2,4m)

Beam: infrared, 880nm

Effective Beam:

0.14 inch (3,6mm) dia.

PT models are receivers

LR models are emitters

SMB250 SMB250C

LR & PT300: this is a miniature right-angle design which is mounted

in place using two #4 screws. This pair uses a very flexible, low-

profile 2-wire cable. Despite their small size, the optical performance

of the LR/PT300 is equal to the other remote sensor pairs.

LR400 & PT400: the 3/8 inch (9,5mm) diameter threaded barrel

design makes the LR/PT400 the most versatile and most popular

remote opposed sensor pair. They are easily mounted through clear-

ance holes using the jam nuts which are supplied. They may be used

with optional L4 or L16 lenses for extended range and/or higher excess

gain. The addition of an L4 lens on both the LR and PT400 will

increase their range from 8 feet to 40 feet and increase the excess gain

at any distance by a factor of 25X. A pair of L16 lenses will increase

available excess gain by a factor of 250X.

Aperture size

.010" dia.

.015" dia.

.040" dia.

.030" x .125"

DISTANCE

100

1000

.1 FT 1 FT 10 FT 100 FT

LR/PT200, 250,

300, & 400

OPPOSED DISTANCE--FEET

4 6 8 10

LR/PT200, 250,

300, 400

Sensors are epoxy-encapsulated and optics are hermetically sealed. Cables are 6 -1/2 feet (2m) long. 30-foot (9m) cables available by special order.

Sensors for use with MA3-4 and MA3-4P Modulated Amplifiers

DIVERGENT Mode

Long Range

OPPOSED Mode

Models/Dimensions Excess Gain Beam Pattern

Range: 15 feet (4,5m)

with BRT-3 retroreflector

Temp. range: -40 to +80°C

SP300L

Housing material: blue anodized

aluminum

SP300EL & SP300RL

Range: 50 feet (15m)

Effective Beam: .5 inch (13mm)

dia.

LP400WB

"WB" in this model number designates "wide beam". The LP400WB is an

infrared divergent mode (wide angle diffuse mode) sensor which is particu-

larly forgiving for reflectively sensing transparent or translucent materials or

for sensing objects with irregular surfaces (e.g.- webs with "flutter"). The optics

are such that even small threads or wires .005" (0,1mm) or greater in diameter

may be detected when they pass within .25" (6mm) of the sensor's plastic lens.

Due to its wide response pattern, the LP400WB should not be used for precise

positioning control, nor should it be mounted with its lens recessed into a hole.

Range: 3 inches (76mm)

Temp. range: -40 to +80°C

Housing material: blue anodized

aluminum

DISTANCE

100

1000

.1 FT 1 FT 10 FT 100 FT

SP300EL/RL

DISTANCE

100

1000

.1 FT 1 FT 10 FT 100 FT

with

BRT-T tape

with

BRT-1 target

with

BRT-3 target

SP300L

100

.1 IN 1 IN 10 IN 100 IN

1000

LP400WB

Range based on

90% reflectance

white test card

DISTANCE

100

30 40 50

OPPOSED DISTANCE --FEET

SP300EL/RL

8 12 15 18

DISTANCE TO REFLECTOR--FEET

with BRT-3 reflector

SP300L

2 3 4 5

DISTANCE TO 90% WHITE TEST CARD--INCHES

1.0

1.5

1.0

1.5

LP400WB

Sensors are epoxy-encapsulated. Cables are 6-1/2 feet (2m) long. 30-foot (9m) cables available by special order.

Sensors for use with MA3-4 and MA3-4P Modulated Amplifiers

Model SP300L is a remote retroreflective sensor with the same rugged design

as the SP300EL/RL, described above. Its useable range is from 6 inches to 15

feet (0,2 to 4,5m) using the model BRT-3 retroreflector.

If the object that is to break the beam has a shiny surface, then the SP300L and

its retroreflector should be mounted so that the beam is at an angle of 10 degrees

or more to that surface in order to eliminate false signals which are caused by

proxing.

Emitter-receiver pair SP300EL/RL are extremely rugged and are totally

encapsulated in anodized aluminum housings. The threaded hub at the cable

exit allows for the use of flexible armored cable or protective PVC tubing with

the addition of compression gland model CF7-16. This pair uses collimating

Temp. range: -40 to +100°C

Housing material: anodized

aluminum

RETROREFLECTIVE

Mode

lenses to increase range. These sensors should also be used at short ranges for

their high excess gain or to avoid optical "crosstalk" in situations which require

several pairs to be mounted adjacent to one another.

Models/Dimensions

SMB300

SP1000V CONVERGENT Mode

Range: focus at 3.8 inches (96mm)

Temp. range: -40 to +80 degrees C

Housing material: black anodized

aluminum

DIFFUSE

Mode

Excess Gain Beam Pattern

Range: 12 inches (30cm) both models

Housing material (SP300D):

green anodized aluminum

Accessory bracket model SMB300 is designed for 2-axis universal

mounting of sensor models SP300EL, SP300RL, SP300L, and SP300D.

These sensors are affixed to the SMB300 with two #6 (3,5mm) screws.

The bracket, in turn, mounts with two #10 (5mm) screws.

In addition, as indicated by the dimension drawing, the SMB300 has a

clearance slot for mounting LR400, PT400, and LP400WB barrel

sensors. LR & PT200 sensors may be mounted with the SMB300, using

its 7/16-20 threaded hole and steel jam nut, which is supplied with the

sensors. LR250 and PT250 sensors may be used with the SMB300 when

the SMB250 block is used. Also, two SMB250 blocks may be attached

to the SMB300 bracket and angled to mechanically converge an LR &

PT250 sensor pair.

Universal Mounting

Bracket for

SP300 Sensors

The SP1000V is a convergent mode sensor that produces a very small 0.1

inch (2,5mm) diameter sensing image at a point exactly 3.8 inches (96mm)

from its glass lenses. As the excess gain curve illustrates, the SP1000V has

a very sharp drop-off of gain beyond the focus point. This feature makes it

an excellent choice for detecting a small part which is only a fraction of an

inch in front of another surface, such as parts on a conveyor (viewed from

above). It is also ideal for fill level detection and for precise positioning

control, in lieu of opposed sensing.

SP300D SP320D

DISTANCE

100

1000

.1 IN 1 IN 10 IN 100 IN

SP300D, SP320D

DISTANCE

100

1000

.1 IN 1 IN 10 IN 100 IN

SP1000V

6 9 12 15

DISTANCE TO 90% WHITE TEST CARD--INCHES

SP300D, 320D

2 3 5 4

.030

.060

.090

.060

.030

DISTANCE TO 90% WHITE TEST CARD--INCHES

SP1000V

Temp. range: -40 to +80°C both

models

Housing material (SP320D):

black VALOX®

Sensors for use with MA3-4 and MA3-4P Modulated Amplifiers

Sensors are epoxy-encapsulated. Cables are 6-1/2 feet (2m) long. 30-foot (9m) cables available by special order.

SP300D: the SP300D is the diffuse mode version of the SP300L with the same

rugged aluminum housing and totally encapsulated construction. The glass

lenses are hermetically sealed, which eliminates any possibility of condensa-

tion inside the lenses and allows operation in adverse environments like steam

washdown and high vibration. The SP300D may be mounted by its through-

holes or with the SMB300 bracket, as shown below.

SP320D: model SP320D is identical to the SP300D, except for its housing.

The 320 is a miniature plastic package, designed to fit into very tight locations.

It mounts using two #4 (3mm) screws. The SP320D and the SP300D are

excellent for nearly any presence sensing application.

FIBER OPTIC Mode

glass fiber optics

The threaded barrel design of the

LR400 and PT400 permit the con-

nection of any Banner glass fiber

optic assembly by using two model

FOF-400 fittings. The sensors are

typically mounted through a 3/8

inch (10mm) diameter clearance

hole, with the FOF-400 fittings

threaded onto them after mounting.

Setscrews in the fittings lock the

fibers in place, but allow rapid re-

placement without disturbing any

electrical wiring.

As the excess gain curves show, the

LR/PT400 combination produces a

high-performance fiber optic sens-

ing system. With the amplifier's 1

millisecond response time, this sys-

tem can be used for almost any fiber

optic requirement.

Range: see excess gain curves

Temp. range: -40 to +100°C

LR400 & PT400

with FOF-400 fittings

and fiber optics

The following hookup diagrams include all of the

remote sensors for use with the model MA3-4

modulated amplifier module. It is important to

note how the shield wire of a remote sensor is

wired. The shield wire is the uninsulated wire in

each sensor cable. Failure to connect the shield

as shown may result in false operation of the

amplifier. When wiring emitters, it is good

practice to connect the positive wire first. LEDs

are sensitive to application of the wrong voltage,

and can easily be destroyed.

NOTE: only one sensor may be connected to

each MA3-4 amplifier.

Sensor Hookup Diagrams for MA3-4 MICRO-AMP Modules (continued on page

10)

DISTANCE

100

1000

.1 IN 1 IN 10 IN 100 IN

with IT23S

fibers

with IT13S

fibers

Opposed mode,

no lenses

LR/PT400

DISTANCE

100

1000

.1 FT 1 FT 10 FT 100 FT

Opposed mode,

with IT23S

fibers

with

L16F

lenses

with

lenses

LR/PT400

DISTANCE

100

1000

.1 FT 1 FT 10 FT 100 FT

Retroreflective mode, with

BT13S fibers

with L16F

lens

and BRT-3

reflector

with L9 lens

and BRT-3

reflector

LR/PT400

DISTANCE

100

1000

.1 IN 1 IN 10 IN 100 IN

Diffuse mode -- range based on

90% reflectance white

test card

with

BP13S

fibers

with

BT23S

fibers

LR/PT400

12 18

OPPOSED DISTANCE--INCHES

Opposed mode

w/IT13S fibers

w/IT23S fibers

LR/PT400

150

OPPOSED DISTANCE--FEET

30 45 75

Opposed mode

IT23S fibers and

L16F lenses

LR/PT400

IT23S fibers and

L9 lenses

10 15

w/L9 lens

w/L16F lens

DISTANCE TO REFLECTOR--FEET

Retroreflective mode,

with BRT-3 reflector and

BT13S fiber

LR/PT400

5 4

2 3

DISTANCE TO 90% WHITE TEST CARD--INCHES

Diffuse mode

w/BT13S fibers

w/BT23S fibers

0.2

0.4

0.6

0.4

0.2

LR/PT400

NOTE: Shield wires must be connected as shown to avoid cable crosstalk.

Hookup of LR/PT200, 250, 300, and 400

Sensors for use with MA3-4 and MA3-4P Modulated Amplifiers

Sensors are epoxy-encapsulated and optics are hermetically sealed. Cables are 6-1/2 feet (2m) long. 30-foot (9m) cables available by special order.

Fiber optic information:

IT13S: individual assembly

.06 in. (1,5mm) dia. bundle

IT23S: individual assembly

.12 in. (3mm) dia. bundle

BT13S:bifurcated assembly

.06 in. (1,5mm) dia. bundle

BT23S:bifurcated assembly

.12 in. (3mm) dia. bundle

L9: .5 in. (12mm) dia. lens

L16F: 1.0 in. (25mm) dia.

lens

FOF-400 fiberoptic fitting

Excess GainModels/Dimensions Beam Pattern

Modulated remote sensors require specially de-

signed cable for efficient sensor performance.

Extension cable is available in 100 foot (30m)

lengths.

Extension Cable

This is mild-steel flexible tubing used

with the compression fittings, at right,

to achieve maximum protection to

sensor cables.

I.D. = 5/16"; O.D. = 7/16".

Accessories for High Performance Modulated Remote Sensors

PVC-6 6 feet (1,8m)

PVC-30 30 feet (9m)

Hookup of LR300 and PT300 Hookup of SP300D, SP300L, LP400WB, SP1000V

Hookup of SP320D

Sensor Hookup Diagrams for MA3-4 MICRO-AMP Modules (continued)

Remote sensor cables may be run up to 30 feet (9m) away from the MA3-

4 amplifier. All sensor models are available from the factory with 30 feet

of cable, installed as an option.

When splicing additional cable to the standard 6-1/2 foot length, it is

important to use a separate shielded cable for emitter and receiver wires.

Combining emitter and receiver wires together in the same cable (even if

the cable is shielded) will result in direct coupling of the emitter signal to

the receiver leads.

This is called "cable crosstalk" and will not allow full amplifier sensitivity

setting without an amplifier "lock on" situation, which appears as a

continuous LIGHT condition. Banner offers 100 foot (30m) lengths of

sensor extension cable (see below) which, if used for cable splicing, will

minimize the chances for cable crosstalk.

IMPORTANT : Cable Splicing Information

Heavy duty PVC tubing used to pro-

tect sensor cable in applications in-

volving moisture and/or corrosive

materials. I.D. = 1/4"; O.D. = 3/8".

Extension Cable

Model

ESC-100

RSC-100

SSC-100

EC300E-100

EC300R-100

EC320-100

Used on Sensor Models # of

Wires Wire Colors

White, Green, Shield

Red, Black, Shield

White, Green, Red, Black,

Shield

White, Shield

Red, Shield

White, Shield, Red, Shield

PT200, PT250, PT400,

SP300RL

LR200, LR250, LR400,

SP300EL

SP300D, SP300L, LP400WB,

SP1000V

LR300

PT300

SP320D

Cable Protection

AC-6 6 feet (1,8m)

AC-30 30 feet (9m)

LR400, PT400, LP400WB

Compression Fittings used to Attach

Protective Tubing to Remote Sensors

CF3-8 3/8"-32 thread

CF7-16 7/16"-20 thread

Used to Attach Tubing

to these Models

Compression Fitting

Model

SP300EL, SP300RL, SP300D,

SP300L, LR200, PT200

CF3-8

CF7-16

OUTPUT

INPUT

Pulse Pulse

Hold

OUTPUT

INPUT

Pulse Pulse Pulse

Functional Schematic, MA4-2 ONE-SHOT Module

Non-retriggerable one-shot logic:

Retriggerable one-shot logic:

There are two types of basic "one-shots": RETRIGGERABLE and NON-

RETRIGGERABLE. The output pulse timing of a retriggerable one-shot is re-

started with the reoccurance of every input. The output will remain "on" as

long as the time between consecutive inputs is shorter than the one-shot pulse

time (see timing diagram, below).

A non-retriggerable one-shot timer must complete a pulse before it will

accept any new input signals. Non-retriggerable one-shots sometimes offer

an advantage in indexing or registration control applications where multiple

input signals are possible during advance of the product. The MA4-2 may

be programmed for the non-retriggerable mode by connecting pin #6 to pin

#8.

OUTPUT

INPUT

INHIBIT

Pulse Pulse

MICRO-AMP® module MA4-2 is a plug-in one-shot logic module with adjustable pulse

length. It is designed as a way to easily add one-shot timing to a MICRO-AMP system which

uses an MA3 or MA3-4 amplifier. It may also be used to add a one-shot timer to any current

sinking DC device or to a system which offers a contact closure output.

A low-going logic INPUT signal at pin #7 of the module activates a one-shot output at both pins

#5 and #6, unless a low-going logic INHIBIT signal is present at pin #8 when the input occurs.

Both NORMALLY OPEN (pin #6) and NORMALLY CLOSED (pin #5) outputs are available.

Both are NPN open-collector (current sinking) transistors, each capable of switching up to 150

milliamps.

Three pulse duration time ranges are selectable. The .001 to .1 second range is standard, and

.01 to 1 second and 1 to 15 second ranges are selected by connecting the appropriate module

pin to pin #3 (dc common). The MA4-2 is a retriggerable-type one-shot, but may easily be programmed

to the non-retriggerable mode by connecting pin #6 (N/O output) to pin #8 (INHIBIT input). One-shot logic, MA4-2:

MICRO-AMP® System

MA4-2 One-Shot Logic Module

MICRO-AMP MA4-2 Specifications

SUPPLY VOLTAGE: 10 to 30V dc at less than 20 milliamps (exclusive of load); 10% maximum

ripple.

INPUTS: INPUT and INHIBIT both respond to a logic "low" signal (less than 2V dc). A logic "high"

is at least 6V dc or an open circuit. Inputs must be capable of sinking at least 4 milliamps. Inputs may be derived from limit switches or from

dc sensors with NPN (current sinking) output transistors.

RESPONSE SPEED: INPUT and INHIBIT will respond to a low signal or high signal of 1 millisecond duration or longer.

OUTPUT CONFIGURATION: two open-collector NPN transistors with complementary outputs (one normally open, one normally closed).

Maximum sinking current 150 milliamps, each output. Saturation voltage less than 0.5V dc at 10 milliamps. Off-state leakage current less

than 1 microamp.

PULSE DURATION: standard range is .001 to .1 second. Programmable ranges are .01 to 1 second and 1 to 15 seconds.

Select the .01 to 1 second range by connecting pin #2 to pin #3. Select the 1 to 15 second range by connecting #1 to #3.

TIMING ADJUSTMENT: single-turn timing potentiometer allows adjustment of pulse duration within the selected range (use small flat-

bladed screwdriver).

INDICATOR: red LED indicator on the top of the module lights whenever the N/O output is conducting (i.e. when the N/O output is closed

and the N/C output is open).

CONSTRUCTION: totally encapsulated plug-in package with molded VALOX® housing. Gold-flashed connection pins.

OPERATING TEMPERATURE: 0 to 70 degrees C (32 to 158 degrees F).

Hookup Diagram, MA4-2 ONE-SHOT Module

"AND": all inputs low energizes N/O output.

Any input(s) high energizes N/C output.

"NOR": all inputs high energizes N/O output.

Any input(s) low energizes N/C output.

"X-NOR" ("exclusive NOR"):

All inputs the same energizes N/O output.

All inputs not the same energizes N/C output.

MICRO-AMP® module MA4G is a 10 to 30V dc, plug-in, 4-input logic gate module.

It offers three selectable logic modes: "AND", "NOR", and "X-NOR" (exclusive

"NOR"). In the AND gate mode, the output(s) will change state when all four inputs are

low simultaneously. The NOR logic mode requires that all four inputs be high at the

same time for the output(s) to change state. The output(s) will change state in the X-NOR

mode when all four inputs are simultaneously either high or low. The MA4G may be

used as a 2, 3 or 4-input gate. Unused inputs are simply tied low (to pin #3) or left

unconnected (high), depending upon the logic mode in use.

The MA4G directly accepts the outputs of other MICRO-AMP modules plus the NPN

(current sinking) output of self-contained dc sensors.

This table lists the various input states and their corre-

sponding outputs available in each logic mode. The

key to reading the table is given below. Logic state-

ments in the table read down the columns. For ex-

ample, in the first column, if the selector control is at

"AND" and all four inputs are logic low, the MA4G's

N/O output is low, the N/C output is high, and the LED

indicator is "on".

Truth Table

H = logic HIGH

L = logic LOW

X = either HIGH or LOW (does not matter)

Truth Table Key

Hookup Diagram, MA4G LOGIC Module

Saturation voltage less than 0.5V dc at 10 milliamps. Off-state leakage

current less than 1 microamp.

SELECTOR SWITCH: single-turn potentiometer selects logic

mode. Fully clockwise = NOR mode; fully counterclockwise = AND

mode; midpoint = X-NOR mode.

INDICATOR: red LED indicator on the top of the module lights

whenever the N/O output is conducting.

CONSTRUCTION: totally encapsulated plug-in package with

molded VALOX® housing. Gold-flashed connection pins.

OPERATING TEMPERATURE:

0 to 70 degrees C (32 to 158 degrees F).

MICRO-AMP MA4G Specifications

SUPPLY VOLTAGE: 10 to 30V dc at less than 20 milliamps

(exclusive of load); 10% maximum ripple.

INPUTS: INPUT and INHIBIT both respond to a logic "low" signal

(less than 2V dc). A logic "high" is at least 6V dc or an open circuit.

Inputs must be capable of sinking at least 4 milliamps. Inputs may be

derived from limit switches or from dc sensors with NPN (current

sinking) output transistors.

RESPONSE SPEED: all INPUTS will respond to a low signal or

high signal of 1 millisecond duration or longer.

OUTPUT CONFIGURATION: two open-collector NPN transis-

tors with complementary outputs (one normally open, one normally

closed). Maximum sinking current 150 milliamps, each output.

Functional Schematic, MA4G LOGIC Module

MICRO-AMP® System

MA4G 4-input Gate Logic Module

N/O OUTPUT

(pin #6)

Off

H = logic HIGH

L = logic LOW

X = either HIGH or LOW (does not matter)

= HIGH to LOW transition

= LOW to HIGH transition

NC = no change of state

RESET (pin #1)

SET (pin #2)

SET-RESET LATCH MODE

(no connections to INPUT or INHIBIT)

Input Polarity:

Off

*NOTE: both outputs

conduct in this

condition (*).

OUTPUT

SET

RESET

OUTPUT

(at pin #5)

INPUT

OUTPUT

INPUT

RESET

Set/reset latch mode, MA4L: Edge-triggered latch mode, MA4L: Flip-flop (

2) logic, MA4L:

MICRO-AMP® model MA4L offers two latching logic modes. It can be latched and

unlatched with low-going signals to its SET and RESET inputs. It also will function

as an edge-triggered "D" flip-flop latch when signals are presented to its INPUT pin.

The edge-triggered latch may be interrogated with a second signal at the INHIBIT

or the RESET pin. In this mode, the MA4L is very useful in inspection/rejection

applications. The MA4L may also be wired for alternate-action divide-by-two logic

(see logic diagram, below).

The MA4L directly accepts the outputs of other Banner MICRO-AMP modules plus

the NPN (current sinking) output of self-contained dc sensors.

SUPPLY VOLTAGE: 10 to 30V dc at less than 20 milliamps

(exclusive of load); 10% maximum ripple.

INPUTS: INPUT, INHIBIT, RESET, and SET signals are buffered

for 1-millisecond response. A logic "low" must be less than 2V dc. A

logic "high" is at least 6V dc or an open circuit. Inputs must be capable

of sinking at least 4 milliamps. Inputs may be derived from limit

switches or from dc sensors with NPN (current sinking) output

transistors. INPUT signal polarity is selectable for either high-going

or low-going transition.

OUTPUT CONFIGURATION: two open-collector NPN transis-

tors with complementary outputs (one normally open, one normally

closed). Maximum sinking current 150 milliamps, each output.

Saturation voltage less than 0.5V dc at 10 milliamps. Off-state leakage

current less than 1 microamp.

RESPONSE SPEED: all inputs will respond to a low signal or a high

signal of 1 millisecond duration or longer.

CIRCUIT PROTECTION: reverse voltage polarity protected.

Latch comes up reset after power-up.

SELECTOR SWITCH: single-turn potentiometer selects response

polarity of INPUT. Fully clockwise = high-going transition; fully

counterclockwise = low-going transition.

INDICATOR: red LED indicator on the top of the module lights

whenever the N/O output is conducting.

MICRO-AMP MA4L Specifications

CONSTRUCTION: totally encapsulated plug-in package with

molded VALOX® housing. Gold-flashed connection pins.

OPERATING TEMPERATURE:

0 to 70 degrees C (32 to 158 degrees F).

N/O OUTPUT

(pin #6)

N/C OUTPUT

(pin #5)

INPUT (pin #7)

Indicator LED

N/C OUTPUT

(pin #5)

Indicator LED

Hookup Diagram, MA4L LATCH Module

Functional Schematic MA4L LATCH Module

EDGE-TRIGGERED LATCH MODE

(no connections to SET)

INHIBIT (pin #8) or

RESET (pin #1)

Logic Truth Tables

TRUTH TABLE KEY

NOTE: Jumper pin #8 (INHIBIT) to

pin #6 (N/O Output)

MICRO-AMP® System

MA4L Latch Logic Module

Functional Schematic, MA5 DELAY Module Hookup Diagram, MA5 DELAY Module

MICRO-AMP® model MA5 is a plug-in delay logic module with adjustable delay

timing. It is designed as a way to easily add an ON DELAY or an OFF DELAY timer

to a MICRO-AMP system which uses an MA3 or MA3-4 amplifier. It may also be

used to add a delay timer to any current sinking dc device or to a system which offers

a contact closure output.

A low-going logic INPUT signal at pin #7 of the module activates an ON DELAY

timer. If the signal remains longer than the set ON DELAY time, the output at both

pins #5 and #6 will change state. If pin #8 is connected to pin #3, the MA5 is

converted to an OFF DELAY timer. In the OFF DELAY mode, an output will occur

immediately when an input signal appears at pin #7, and the output will remain "on"

after the input is removed for the OFF DELAY time period.

The MA5 may be programmed to respond to a high-going input signal by connecting

pin #1 to pin #3. Both NORMALLY OPEN (pin #6) and NORMALLY CLOSED

(pin #5) outputs are available (simultaneously). Both outputs are NPN open-

collector (current sinking) transistors, each capable of switching up to 150

milliamps.

Two delay time ranges are selectable. The .01 to 1 second range is standard, and a

1 to 15 second range may be programmed by connecting pin #2 to pin #3. A

potentiometer allows fine adjustment within each time range.

The MA5 may be mounted and wired using the optional RS8 socket, or it may be

wired into a printed circuit board either directly or by using the model RS8K PC

board socket.

OUTPUT

INPUT

Delay

On-delay logic, MA5:

Off-delay logic, MA5:

OUTPUT

INPUT

Hold Hold

SUPPLY VOLTAGE: 10 to 30V dc at less than 20 milliamps

(exclusive of load); 10% maximum ripple.

INPUTS: A logic "low" must be less than 2V dc) A logic "high" is

at least 6V dc or an open circuit. Connecting pin #1 to pin #3 (dc

common) causes the MA5 to respond to "high-going" signals. Inputs

must be capable of sinking at least 4 milliamps. Inputs may be derived

from limit switches or from dc sensors with NPN (current sinking)

output transistors.

RESPONSE SPEED: INPUT will respond to a low or high signal of

1 millisecond or longer duration.

OUTPUT CONFIGURATION: two open-collector NPN transis-

tors with complementary outputs (one normally open, one normally

closed). Maximum sinking current 150 milliamps, each output.

Saturation voltage less than 0.5V dc at 10 milliamps. Off-state leakage

current less than 1 microamp.

DELAY SELECTION: connect pin #8 to pin #3 (dc common) for

OFF DELAY operation. For ON DELAY operation, leave pin #8

unconnected.

DELAY DURATION: standard range is .01 to 1 second. Select the

1 to 15 second range by connecting pin #2 to pin #3.

TIMING ADJUSTMENT: single-turn timing potentiometer allows

adjustment of delay time within the selected range (use small flat-

bladed screwdriver for adjustment).

INDICATOR: red LED indicator on the top of the module lights

whenever the N/O output is conducting.

CONSTRUCTION: totally encapsulated plug-in package with

molded VALOX® housing. Gold-flashed connection pins.

OPERATING TEMPERATURE:

0 to 70 degrees C (31 to 158 degrees F).

MICRO-AMP MA5 Specifications

MICRO-AMP® System

MA5 Delay Logic Module

SUPPLY VOLTAGE: 5V dc ±10% at less than 20 milliamps; 100

millivolts maximum ripple. Voltage must not exceed 6V dc, or be

connected in reverse polarity. Install a 0.1 microfarad capacitor as

close as possible to the supply pins of the MPC3 (across pins #1 and

#3) if voltage transients are anticipated.

OUTPUT CONFIGURATION: the outputs at pins #7 and #8 are

conventional CMOS buffered gates. The output at pin #7 is high in the

DARK condition and low in the LIGHT condition. The output at pin

#8 is low in the DARK condition and high in the LIGHT condition.

Each output will source or sink several milliamps.

CIRCUIT PROTECTION: outputs are short-circuit protected.

They may be shorted to either the positive or negative supply line

without damage. The emitter output at pin #5 is internally current-

limited, and may be grounded indefinitely. The "AID" output at pin

#6 is internally current-limited, and may be connected to the positive

supply indefinitely.

SENSITIVITY ADJUSTMENT: the value of the sensitivity adjust-

ment potentiometer, or of the fixed resistor if sensitivity adjustment is

not anticipated, is 2,000 ohms (2kΩ). This is the optimum value for

Banner sensors and for most phototransistors of other manufacturers.

In situations where very high gain photodarlingtons or very low gain

phototransistors or photodiodes are being used, Banner can help

determine the best value.

FREQUENCY ADJUSTMENT: the response time of the circuit is

10 milliseconds or 4 oscillator pulses. Since the demodulator is

digital, faster response times are possible by simply increasing the

frequency of the emitter oscillator. This is done by installing a resistor

("Rf" in the hookup diagram) from pin #2 to the positive supply (pin

#1). The value of the resistor is best determined empirically, by

observing the signal at pin #5 (with respect to ground) on an oscillo-

scope. The response time of the MPC3 is equal to the time required

for four pulses, and the repeatability of the response time is the time

for one pulse. The approximate value of Rf is 390kΩ for 5 millisecond

response, and 39kΩ for 1 millisecond response.

An internal emitter oscillator generates 30 microsecond pulses at a rate

of about 400Hz. When the frequency of the emitter oscillator is

increased, the automatic emitter power control reduces the magnitude

of the pulse current to the emitter so that it will not be damaged by the

increased duty cycle. As a result, the excess gain (and the range) of the

sensors will automatically be reduced. For this reason, the MPC3

should be operated at the slowest frequency (response time) that is

consistent with the application requirements.

INDICATOR: a constant current output is provided at pin #6 for a

customer-supplied indicator LED. This current is held to only a few

milliamps in order to minimize power supply requirements. If the

LED that is selected does not appear bright enough, Banner can

suggest or supply high-brightness indicators.

CONSTRUCTION: totally encapsulated circuitry in molded high-

impact polystyrene housing. Closed-end jacks for PC plug-in mount-

ing are included.

OPERATING TEMPERATURE:

-40 to 70 degrees C (-40 to 158 degrees F).

MICRO-AMP® MPC3 Specifications

SP100 Series Sensors

MICRO-AMP® System

MPC3 Miniatur e Modulated Amplifier for direct PC-board mounting

Model MPC3 is a modulated LED photoelectric amplifier which utilizes custom CMOS

integrated circuitry. It contains all the circuitry necessary to modulate nearly any Light-

Emitting Diode (LED) and to amplify and demodulate the light received by a

phototransistor. The outputs are conventional buffered complementary CMOS gates.

The MPC3 is designed to work with the Banner SP100 series miniature modulated remote

sensors. However, it may be used with nearly any LED and phototransistor pair, as supplied

by most major semiconductor manufacturers. The small size and low cost of the MPC3

permit its use in OEM equipment where conventional photoelectric controls are not

justified, or where non-modulated sensors are now being used. Typical OEM applications

include duplicating machines, semiconductor processing equipment, label sensors, vend-

ing machines, vibratory feeder controls, robotic sensors, and automatic testing equipment.

The MPC3 also contains the patented Banner "AID™" (Alignment Indicator Device)

circuitry, which shows the strength of the received signal in addition to indicating the state

of the outputs. This feature permits easy setup and alignment of the sensors, and also

provides a means for the ultimate user of the equipment to monitor its performance without

test instruments. An LED indicator is added (externally) to utilize the AID circuitry.

Amplifier sensitivity is adjusted with an external potentiometer or fixed resistor. Amplifier

response speed is set at 10 milliseconds. An optional frequency control resistor (Rf) may

be used for faster amplifier response.

The circuitry of the MPC3 is totally encapsulated in a high-impact molded polystyrene

housing. It is designed for mounting directly to a printed circuit board. A set of eight

closed-back pin jacks is supplied to allow the MPC3 to plug into the PC board. A battery-

powered demonstration board, model MPC3-DB, is available for evaluation of the MPC3.

Circuit Description

The functional schematic shows the MPC3 powered by 5V

dc at pins #1 and #3. An internal emitter oscillator

generates 30 microsecond pulses at a rate of approximately

400Hz, which are fed to the emitter at pin #5. These emitter

current pulses are controlled automatically by a patented*

power-limiting circuit that adjusts to the emitter and to the

frequency in use.

The phototransistor receives the light pulses from the LED,

either directly or by reflection from an object, and sends

them to the input (pin #4) via the sensitivity adjustment

resistor (or potentiometer). These low-level signals are

amplified, separated from the emitted light, and then

detected by the threshold detector. The resultant logic-

level pulses are then gated synchronously with the oscilla-

tor output (to eliminate noise and interference) and de-

modulated. The demodulated output is then buffered and

inverted, and brought to the output pins #7 and #8. In

addition, a small amount of hysteresis is fed back to the

threshold detector to assure clean, bounce free output

switching. The amplified signal is also fed through a

negative peak detector and to a voltage-controlled oscilla-

tor whose output frequency is directly proportional to

signal strength. This is the patented** Banner "AID™"

feature which flashes the LED indicator at a rate which is

proportional to the strength of the received light signal

(excess gain).

* U.S. Patent #4598198 **U.S. Patent #4356393

Functional Schematic, MICRO-AMP MPC3

Hookup Diagram, MICRO-AMP MPC3 Dimensions, MPC3

The MPC3-DB is a battery-powered demonstration/testing board

which is available to help in evaluating the MPC3 and its sensor(s).

The demo board includes a plug-in MPC3 and indicator LEDs for

both outputs, plus the "AID™" indicator, a sensitivity potentiometer,

and a 4-pin terminal strip to which the LED and receiver phototran-

sistor may be connected.

The MPC3-DB is powered by 3 "AA" penlight batteries. (Yes,

batteries are included!!!) This is a very simple and inexpensive way

to become familiar with the characteristics of the MPC3, and to

evaluate the sensors to be used with the MPC3.

Model MPC3-DB Demo Board

Optical design ensures an exact range limit, regardless

of the surface reflectivity of the objects to be sensed

Powerful infrared light source and modulated amp-

lification provide reliable sensing of objects with low

surface reflectivity

Sensor response to background objects is completely

suppressed

Miniature size fits easily into tight areas of machines

Works with special versions of Banner's MICRO-AMP®

series of modulated amplifiers

Model SP100FF is a fixed-field convergent mode sensor that detects objects

directly by reflection of light from the object's surface. The light is sensed at two

receive points and compared to define a precise limit to the maximum sensing

range. Objects in the background are ignored, regardless of their surface reflectiv-

ity.

This sensing response feature makes the SP100FF an ideal choice for detecting a

part or a surface that is only a small fraction of an inch in front of another surface.

The SP100FF is highly reliable for semiconductor wafer sensing. Wafers of all

reflectivities are sensed without mechanical or system sensitivity adjustment.

Other applications include cut-to-length control, double-thickness detection, and

precision edgeguiding. The SP100FF is an excellent choice for precise position

control (e.g. as a robotic end effector).

The SP100FF works in conjunction with Banner MICRO-AMP modulated ampli-

fier model MA3A or MPC3A. Model MA3A is powered by +10 to 30V dc and uses

a model RS8 socket. Model MPC3A is powered by +5V dc and is designed for

mounting directly onto PC boards.

With a typical excess gain of 100X at the peak signal point (referenced to a 90%

reflectance white test card), the SP100FF has enough optical energy to reliably

sense material of very low reflectivity such as nitride-coated semiconductor

wafers. The typical peak signal point is 0.12 inch from the sensor face. Excess gain

falls off sharply beyond the peak signal point (see excess gain curve, below).

Conceptual Drawing

The SP100FF uses two photoelements that operate with the modulated amplifier

in a differential mode. The photoelements are mechanically convergent with the

LED light source at two different distances from the sensor face. The inner

photoelement (R1) produces a positive-going pulse which turns the output of the

amplifier "on". The outer photoelement (R2) produces a negative-going pulse that

works to turn the amplifier "off".

A target is sensed whenever the amount of light reaching receiver R1 is equal to or

greater than the amount of light "seen" by R2. The output of the amplifier is cut

off as soon as the amount of light at R2 becomes greater than at R1. The location

of this "crossover point" is dictated by the geometry of the optoelement configu-

ration, and remains the same regardless of the target's reflectivity.

Reflections even from highly-polished mirror-like surfaces are ignored if the

reflections originate from beyond the crossover point. Modulated LED design

offers very high excess gain at the convergent point of R1 (see excess gain curve).

As a result, even objects of very low reflectivity may be sensed.

The rapid fall-off in signal strength over a very short distance (as seen in the excess

gain curve) accounts for the highly repeatable distance-sensing accuracy of the

SP100FF, independent of target surface reflectivity.

Theory of Operation

Excess Gain Curve

•

MICRO-AMP® System SP100FF Fixed-field Sensor

Amplifier model MPC3A is a modified version of standard model

MPC3 (pages 15-16). The MPC3A is configured for use with sensor

model SP100FF.

Model MPC3A is a miniature "component" amplifier that is designed

for mounting directly to a PC board. The MPC3A is powered by +5V

dc, and outputs are conventional buffered (complementary) CMOS

gates.

Specifications for model MPC3A (except for response time and hookup

information) are identical to standard model MPC3. MPC3A response

time is less than 1.5 milliseconds, and may be adjusted for faster

response. See page 15 for complete information.

MICRO-AMP modulated amplifier model MA3A is designed for

use with the SP100FF sensor. Model MA3A has the same specifica-

tions as standard MICRO-AMP model MA3 (page 3), with the excep-

tions of response speed and sensor hookup.

Model MA3A offers complementary current sinking outputs. Each

output has sufficient capacity to switch small electromechanical de-

vices, such as relays, and will directly interface logic inputs.

Connections are made using the optional RS8 socket and wiring base,

or the MA3A may be mounted directly to a PC board. The sensing

system is powered by +10 to 30V dc. Power supply model MPS-15 is

available, and includes its own board-mounted socket for the MA3A

and a built-in SPDT output relay (see page 19).

Model MA3A features the patented Banner Alignment Indicator De-

vice (AID™) signal strength LED. The SP100FF's sensitivity is

adjustable via a gain potentiometer on top of the amplifier module.

Circuitry is epoxy-encapsulated and protected by a tough molded

VALOX housing.

Additional information for model MA3A may be obtained from the

description of standard amplifier model MA3 on page 3 of this catalog.

Delrin® is a registered trademark of DuPont Co.

VALOX® is a registered trademark of General Electric Company

Crossover Point: .15 to .25 inch (3,8 to 6,4mm), .20 inch (5,1mm) nominal

referenced from sensor face

Peak Signal Point: .08 to .16 inch (2 to 4mm), .12 inch (3mm) nominal

referenced from sensor face

Response Speed: a function of the amplifier (see below)

Emitter characteristics: infrared LED, 880nm

Construction: totally encapsulated, glass lenses. Black Delrin housing;

NEMA 1, 3, 4, 12, and 13.

Operating Temperature: 0 to 70°C (+32 to 158°F)

Cable: supplied with 6 feet of 4-conductor PVC-covered cable.

Specifications, MICRO-AMP MA3A Amplifier

Power Supply Requirements: +10 to 30V dc at less than 20mA;

10% maximum ripple. Power may be obtained from Banner power

supply model MPS-15 (page 19), CP12C, CP12RC, or PS120-15.

Output Configuration: two open-collector NPN (current sinking)

transistor solid-state switches, one normally open, one normally closed.

150mA maximum, each output.

Response speed: 2 milliseconds (typical)

Maximum Sensor Lead Length: 15 feet (4,5m)

Operating Temperature: 0 to 70°C (+32 to 158°F)

Dimensions

Specifications, model SP100FF

SP100FF Hookup to MICRO-AMP® MA3A Amplifier

SP100FF Hookup to MICRO-AMP® MPC3A Amplifier

SUPPLY VOLTAGE: model MPS-15 is for 105 to 130V ac (50/

60Hz); model MPS-15-230 is for 210 to 250V ac (50/60Hz).

OUTPUT CONFIGURATION: SPDT electromechanical relay.

Contact rating: 250V ac max., 30V dc max., 5 amps max. (resistive

load). Install MOV (metal oxide varistor) transient suppressor of

appropriate voltage across contacts used to switch inductive loads.

*Contact response: 20 milliseconds open and close.

Mechanical life: 10,000,000 operations.

*NOTE: dc loads may be easily connected directly to the output(s) of

the MICRO-AMP module used with the chassis in order to bypass the

Specifications

NOTE: for hookup of sensors or inputs to the module socket,

see the hookup diagram for the module used.

Hookup Diagram, MPS-15 & MPS-15-230 Dimension Drawing, MPS-15 & MPS-15-230

MPS-15 Series power supplies are designed specifically to supply power for the Banner

MICRO-AMP series amplifiers and logic modules. They are constructed on small

PC boards that are track-mountable for compatibility with other track-mounted MICRO-

AMP components. The MPS-15 includes a socket for a MICRO-AMP amplifier or logic

module. The combination of an MPS-15 series power supply and a MICRO-AMP

module makes a complete and compact sensing and/or control system.

A built-in 5-amp rated SPDT output relay is supplied for easy interfacing to an external

load or circuit. Its action is controlled by the outputs of a MICRO-AMP module which

is plugged into the on-board module socket. A switch on the PC board selects which

module output (normally open or normally closed) will activate the relay.

Two models are available. Model MPS-15 is for 120V ac operation. Model MPS-15-

230 is for 220/240V ac power. Up to three MICRO-AMP modules may be powered

by one MPS-15 power supply. A 4-inch (100mm) long mounting track is supplied

with each MPS-15. Optional 6-inch (150mm) track model TR100-6 neatly

accomodates the MPS-15 Series PC board plus the PC boards of two additional RS8

sockets to form a complete three-module MICRO-AMP sensing/logic system.

MICRO-AMP® System

MPS-15 and MPS-15-230 Power Supplies

relay and therefore take advantage of the 1 millisecond response time

of the module (see MICRO-AMP module specifications and hookup).

COMPATIBLE MODULES: models MA3, MA3A, MA3-4, MA4-

2, MA4G, MA4L, MA5. Do not plug modules with current-sourcing

PNP outputs (MA3P, MA3-4P, etc.) into the socket on the MPS-15.

POWER FOR EXTERNAL DEVICES: 40 milliamps is available

to power external 10 to 30V dc devices (e.g.- two additional MICRO-

AMP modules or two MINI-BEAM sensors, etc.).

OPERATING TEMPERATURE:

-40 to 70 degrees C (-40 to 158 degrees F).

Mounting Track

RS8K

The RS8K is a kit of parts which

comprise the socket portion of the

RS8 assembly. It is used to pro-

vide a socket for MICRO-AMP

modules that are installed onto

printed circuit boards. The RS8K

consists of a molded socket block

and 8 individual socket pins. A

nylon screw is included to affix

the socket block to the PC board.

The drill size for the pins is #50

(.070"; 1,8mm). Drill pattern di-

mensions are included with the

RS8K.

The RS8 socket is the most fre-

quently used means of mounting

and wiring a MICRO-AMP mod-

ule. It consists of a socket with

two four-terminal connection

strips, all wired together onto a

PC board. The PC board assem-

bly slides into a 1 inch (25mm)

long PVC track which is used to

mount the entire assembly. A

hold-down screw keys the cor-

rect polarity of the module.

Dimensions, TR-100 Mounting Track

PVC mounting track for MICRO-AMP components is available in 6 and 12 inch

lengths for systems which use multiple components. For example, a 6-inch length will

accomodate one MPS-15 power supply plus two additional RS8 sockets with modules.

Longer lengths of mounting track may be supplied on a quote basis.

TR100-1 1 inch (25mm) long (supplied with RS8 socket)

TR100-4 4 inch (100mm) long (supplied with MPS-15 series power supply)

TR100-6 6 inch (150mm) long

TR100-12 12 inch (300mm) long

MICRO-AMP® Accessories

Sockets

RS8

"A"

Dimension

1" (25mm)

4" (100mm)

6" (150mm)

12" (300mm)

Minimum

number of slots

Track Model

TR100-1

TR100-4

TR100-6

TR100-12

Banner Engineering Corp. 9714 Tenth Ave. No. Minneapolis, MN 55441 Telephone: (612)544-3164 FAX (applications): (612)544-3573

WARRANTY: Banner Engineering Corporation warrants its products to be free from defects for one year. Banner Engineering Corporation will repair or replace,

free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not

cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.

WARNING MICRO-AMP sensors, amplifiers, and logic modules do NOT include the self-checking redundant circuitry

necessary to allow their use in personnel safety applications. A sensor failure or malfunction can result in either an energized or a

de-energized output condition.

Never use MICRO-AMP products as sensing devices for personnel protection. Their use as safety devices may create an unsafe

condition which could lead to serious injury or death.

Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety

standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used

as sensing devices for personnel protection.