LED Driver Board 104PW02F DATA SHEET DOD-PP-1033 (2nd edition) This DATA SHEET is updated document from DOD-PP-1026(1). All information is subject to change without notice. Please confirm the sales representative before starting to design your system. Document Number: DOD-PP-1033 (2nd edition) Published date: June 2010 CP(N) 1 (c) NEC LCD Technologies, Ltd. 2010 All rights reserved. 104PW02F INTRODUCTION The Copyright to this document belongs to NEC LCD Technologies, Ltd. (hereinafter called "NEC"). No part of this document will be used, reproduced or copied without prior written consent of NEC. NEC does and will not assume any liability for infringement of patents, copyrights or other intellectual property rights of any third party arising out of or in connection with application of the products described herein except for that directly attributable to mechanisms and workmanship thereof. No license, express or implied, is granted under any patent, copyright or other intellectual property right of NEC. Some electronic parts/components would fail or malfunction at a certain rate. In spite of every effort to enhance reliability of products by NEC, the possibility of failures and malfunction might not be avoided entirely. To prevent the risks of damage to death, human bodily injury or other property arising out thereof or in connection therewith, each customer is required to take sufficient measures in its safety designs and plans including, but not limited to, redundant system, fire-containment and anti-failure. The products are classified into three quality grades: "Standard", "Special", and "Specific" of the highest grade of a quality assurance program at the choice of a customer. Each quality grade is designed for applications described below. Any customer who intends to use a product for application other than that of Standard quality grade is required to contact an NEC sales representative in advance. The Standard quality grade applies to the products developed, designed and manufactured in accordance with the NEC standard quality assurance program, which are designed for such application as any failure or malfunction of the products (sets) or parts/components incorporated therein a customer uses are, directly or indirectly, free of any damage to death, human bodily injury or other property, like general electronic devices. Examples: Computers, office automation equipment, communications equipment, test and measurement equipment, audio and visual equipment, home electronic appliances, machine tools, personal electronic equipment, industrial robots, etc. The Special quality grade applies to the products developed, designed and manufactured in accordance with an NEC quality assurance program stricter than the standard one, which are designed for such application as any failure or malfunction of the products (sets) or parts/components incorporated therein a customer uses might directly cause any damage to death, human bodily injury or other property, or such application under more severe condition than that defined in the Standard quality grade without such direct damage. Examples: Control systems for transportation equipment (automobiles, trains, ships, etc.), traffic control systems, anti-disaster systems, anti-crime systems, medical equipment not specifically designed for life support, safety equipment, etc. The Specific quality grade applies to the products developed, designed and manufactured in accordance with the standards or quality assurance program designated by a customer who requires an extremely higher level of reliability and quality for such products. Examples: Military systems, aircraft control equipment, aerospace equipment, nuclear reactor control systems, medical equipment/devices/systems for life support, etc. The quality grade of this product is the "Standard" unless otherwise specified in this document. DATA SHEET DOD-PP-1033 (2nd edition) 2 104PW02F CONTENTS INTRODUCTION ...................................................................................................................................... 2 1. OUTLINE................................................................................................................................................ 4 2. SPECIFICATIONS................................................................................................................................. 4 2.1 GENERAL SPECIFICATIONS.......................................................................................................... 4 2.2 ABSOLUTE MAXIMUM RATINGS ................................................................................................ 4 2.3 ELECTRICAL CHARACTERISTICS............................................................................................... 5 2.4 FUSE................................................................................................................................................... 5 2.5 CONNECTIONS AND FUNCTIONS FOR INTERFACE PINS....................................................... 6 2.6 LUMINANCE CONTROL................................................................................................................. 8 3. RELIABILITY TEST........................................................................................................................... 10 4. PRECAUTIONS ................................................................................................................................... 11 4.1 MEANING OF CAUTION SIGNS.................................................................................................. 11 4.2 CAUTIONS ...................................................................................................................................... 11 4.3 ATTENTIONS .................................................................................................................................. 11 4.3.1 Handling of the product ............................................................................................................. 11 4.3.2 Environment .............................................................................................................................. 11 4.3.3 Others ........................................................................................................................................ 12 5. OUTLINE DRAWINGS ....................................................................................................................... 13 DATA SHEET DOD-PP-1033 (2nd edition) 3 104PW02F 1. OUTLINE This 104PW02F LED Driver Board is for an LCD module. Adaptable LCD modules are as follows. In addition, this 104PW02F is compliant with the European RoHS directive (2002/95/EC). Adaptable LCD modules NL10276BC20-18D NL10276BC20-18 (Rev.B or after) 2. SPECIFICATIONS 2.1 GENERAL SPECIFICATIONS Item Specification Unit Size See "5.OUTLINE DRAWINGS". mm Weight 7.0 (typ.) g Delivery unit 10 (min.) set 2.2 ABSOLUTE MAXIMUM RATINGS Parameter Symbol Rating Power supply voltage VDDB -0.3 to +15.0 BRTC signal VBC -1.0 to VDDB+1.0 BRTI signal VBI -0.3 to +5.5 PWM signal PWM -0.3 to +5.5 PWMSEL PWMSEL -0.1 to +4.0 Storage temperature Tst -30 to +80 Operating temperature Top -30 to +80 Unit Remarks V Ta= 25C Input voltage Relative humidity Note1 Absolute humidity Note1 RH AH C - 95 Ta 40C 85 40 < Ta 50C 55 % 50 < Ta 60C 36 60 < Ta 70C 24 70 < Ta 80C 70 Note2 g/m3 - Note1: No condensation Note2: Water amount at Ta= 80C and RH= 24% DATA SHEET DOD-PP-1033 (2nd edition) 4 104PW02F 2.3 ELECTRICAL CHARACTERISTICS (Ta= 25C) Parameter Symbol min. typ. max. Unit Remarks Power supply voltage VDDB 10.8 12.0 13.2 V Note1 Power supply current IDDB - - 1,000 Note2 m High VBCH 2.0 - 5.3 V Low VBCL 0 - 0.8 V BRTI signal VBI 0 - 5.0 V Output voltage Forward voltage (per circuit) VL Output current Forward current (per circuit) IL - 60 External PWM frequency (BRTH= Open, PWMSEL= GNDB) fPWM 100 External PWM pulse width tPWH Internal PWM frequency (PWMSEL= Open) Ft Input voltage BRTC / PWM signal This value is in accordance with the value for the adaptable LCD module. At the maximum luminance control. Note3 - V Ta= +25C at IL= 60mA/One circuit - mA At maximum luminance control. Note 3 - 500 Hz Note 4 200 - - s - - 251 - Hz - Note1: When designing of the power supply, take the measures for the prevention of surge voltage. Note2: This value excludes peak current such as overshoot current. Note3: The power supply lines (VDDB and GNDB) may have ripple voltage during luminance control of LED. There is the possibility that the ripple voltage produces acoustic noise and signal wave noise in audio circuit and so on. Put a capacitor between the power supply lines (VDDB and GNDB) to reduce the noise if necessary. Note 4: See 2.6 LUMINANCE CONTROL for the definition of fPWM. A recommended fPWM value is as follows 2n - 1 x fv 4 (n = integer, fv = frame frequency of LCD module) f PWM = 2.4 FUSE Parameter VDDB Fuse Type Supplier FMC16252AB Kamaya Electric Co.,Ltd. Rating 2.5A 32V Fusing current Remarks 5.0A 5s max Note1 Note1: The power supply's rated current must be more than the fusing current. If it is less than the fusing current, the fuse may not blow in a short time, and then nasty smell, smoke and so on may occur. DATA SHEET DOD-PP-1033 (2nd edition) 5 104PW02F 2.5 CONNECTIONS AND FUNCTIONS FOR INTERFACE PINS CN1 socket (Driver Board side): Adaptable plug: Pin No. Symbol 53261-0871 (MOLEX Inc.) 51021-0800 (MOLEX Inc.) Function 1 VDDB Power supply 2 VDDB Power supply 3 GNDB Ground 4 GNDB Ground 5 BRTC Backlight ON/OFF signal 6 BRTI/PWM 7 BRTH 8 PWMSEL Luminance control terminal Luminance control terminal Luminance control selector terminal Remarks Note1 High or Open: Backlight ON Low: Backlight OFF Note2 Note2 GNDB: External PWM control Note3 Open: Resistor control or Voltage control Note2 Note1: All GNDB and VDDB terminals must be connected to appropriate terminals. Note2: See "2.6 LUMINANCE CONTROL". Note3: To enable external PWM control, PWMSEL (pin 8) must be connected to GNDB of the circuit board. CN2 socket (Driver Board side): Adaptable plug (Backlight side): Pin No. Symbol 1 2 3 4 5 6 7 8 9 10 11 12 SM12B-SRSS-TB (J.S.T. Mfg. Co., Ltd.) SHR-12V-S, SHR-12V-S-B (J.S.T. Mfg. Co., Ltd.) Signal Remarks A1 Anode 1 - K1 N.C. N.C. A2 K2 N.C. N.C. A3 K3 N.C. Cathode 1 Anode 2 Cathode 2 Anode 3 Cathode 3 - - N.C. - - DATA SHEET DOD-PP-1033 (2nd edition) 6 104PW02F Reference (Connection to the CN2 plug of the LCD module side) NL10276BC20-18D, after NL10276BC20-18 (Rev. B) CN2 socket (Driver Board side) Pin No. Symbol A1 1 K1 2 N.C. 3 N.C. 4 5 6 7 8 9 10 11 12 A2 K2 N.C. N.C. A3 K3 N.C. N.C. CN2 plug (LCD module side) A1 K1 A2 K2 N.C. N.C. N.C. N.C. Note4 Note4 Note4 Note4 Note4: Either way whether this pin is connected or not, there is no problem in operation. DATA SHEET DOD-PP-1033 (2nd edition) 7 104PW02F 2.6 LUMINANCE CONTROL Method Adjustment and luminance ratio * Adjustment Backlight luminance can be controlled by duty ratio of the external PWM signal. To enable external PWM control, keep CN1 7pin Open or GNDB, and CN1 8pin connect to GNDB of the circuit board. The PWM signal must follow specification noted in the section 2.3 ELECTRICAL CHARACTERISTICS. Pin No Symbol Remark 5 BRTC 6 BRTI/PWM See below 7 BRTH Open or GNDB 8 PWMSEL GNDB High or Open: Backlight ON (Note1) Low: Backlight OFF Note1: Voltage level of pin No.5 will be pulled up to high level internally when left Open. Schematic diagram of external PWM settings High BRTC (set to High or Open) Low External PWM High PWMSEL Low A High PWM Low VBCH PWM VBCL tPWH Note2 tPWL tPW Note2: tPWH: Set to equal to greater than 200s. DATA SHEET DOD-PP-1033 (2nd edition) 8 104PW02F Method Adjustment and luminance ratio Definitions of parameters are as follows. f PWM = 1 tPWH , DL = tPW tPW Interference noise may appear when the external PWM frequency and the vertical frame frequency of LCD module are close enough. To avoid interference noise, it is recommended choose the external PWM frequency fPWM as follows. External PWM 2n - 1 x fv 4 (n = integer, fv = frame frequency of LCD module) f PWM = * Relative Luminance Duty ratio (DL) Note3 Luminance ratio 0.1 Less than or equal to 10% (Min. Luminance) 1.0 100% (Max. Luminance) Note3: See "Schematic diagram of external PWM settings". * Adjustment The variable resistor (R) for luminance control should be 10k 5%, 1/10W. Minimum point of the resistor is the minimum luminance. Also maximum point of the resistor is the maximum luminance. The resistor (R) must be connected between BRTH-BRTI terminals. Resistor control Pin No Symbol Remark 5 BRTC 6 BRTI/PWM See below 7 BRTH See below 8 PWMSEL Open High or Open: Backlight ON Low: Backlight OFF Schematic diagram of resistor control settings BRTH BRTI R * Relative Luminance Resistance Luminance ratio 0 10% (Typ., Luminance ratio) 10k 100% (Max. Luminance) DATA SHEET DOD-PP-1033 (2nd edition) 9 104PW02F Method Adjustment and luminance ratio * Adjustment Voltage control method works, when BRTH terminal is 0V and VBI voltage is applied between BRTI and BRTH terminal. This control method can carry out continuation adjustment of luminance. Luminance is the maximum when BRTI terminal is Open. Voltage control Pin No Symbol Remark 5 BRTC 6 BRTI/PWM Input voltage 7 BRTH 0V 8 PWMSEL Open High or Open: Backlight ON Low: Backlight OFF * Relative Luminance BRTI signal (VBI) Luminance ratio 0V 10% (Typ., Luminance ratio) 2.5 to 5.0V 100% (Max. Luminance) 3. RELIABILITY TEST This test is in accordance with the Reliability Test of the adaptable LCD module. Refer to Reliability Test of the adaptable LCD module. DATA SHEET DOD-PP-1033 (2nd edition) 10 104PW02F 4. PRECAUTIONS 4.1 MEANING OF CAUTION SIGNS The following caution signs have very important meaning. Be sure to read "4.2 CAUTIONS" and "4.3 ATTENTIONS"! ! This sign has the meaning that a customer will be injured or the product will sustain damage if the customer practices wrong operations. This sign has the meaning that a customer will be injured if the customer practices wrong operations. 4.2 CAUTIONS Be sure to wait for a while after turning the power OFF before replacing. LED driver is still hot soon after shutting down. Do not apply mechanical shock. It may damage products. 4.3 ATTENTIONS ! 4.3.1 Handling of the product Do not touch or apply stress to exposed electronic parts. Doing so may cause damage or malfunctioning of products. Only hold the edge of the circuit board when unpacking. When handling the product, take measures of electrostatic discharge with such as earth band, ionic shower and so on, because the product may be damaged by electrostatic. Do not plug or unplug the interface connectors while the product is operating. Do not hook or pull cables such as lamp cable, and so on, in order to avoid any damage. 4.3.2 Environment Do not operate or store in high temperature, high humidity, dewdrop atmosphere or corrosive gases. Keep the product in packing box with antistatic pouch in room temperature to avoid dusts and sunlight, when storing the product. In order to prevent dew condensation occurred by temperature difference, the product packing box must be opened after enough time being left under the environment of an unpacking room. Evaluate the storage time sufficiently because dew condensation is affected by the environmental temperature and humidity. (Recommended leaving time: 6 hours or more with the original packing state after a customer receives the package) Do not operate in high magnetic field. If not, circuit boards may be broken. This product is not designed as radiation hardened. DATA SHEET DOD-PP-1033 (2nd edition) 11 104PW02F 4.3.3 Others All GNDB and VDDB terminals should be used without any non-connected lines. Do not disassemble a product. Pack the product with the original shipping package, in order to avoid any damages during transportation, when returning the product to NEC. Insert spacers between the LED Driver board and the chassis to secure spatial distance. Mounting method example 1. Metal spacer *1 Chassis 10.5mm min. Mounting surface LED Driver Board *Components are mounted on the upper side in this drawing. Mounting screw and washer *1 Mounting method example 2. LED Driver Board *Components are mounted on the upper side in this drawing. Mounting screw and washer *1 Mounting surface 1mm min. Chassis Metal spacer *1 *1: The conductive material (mounting screw, washer, metal spacer and so on) is allowed to mount within the limits of 2.5mm radius from the center of mounting hole. The information of China RoHS directive six hazardous substances or elements in this product is as follows. China RoHS directive six hazardous substances or elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr VI) Polybrominated Biphenys (PBB) Polybrominated Biphenyl Ethers (PBDE) Note1: : This indicates that the poisonous or harmful material in all the homogeneous materials for this part is equal or below the limitation level of SJ/T11363-2006 standard regulation. : This indicates that the poisonous or harmful material in all the homogeneous materials for this part is above the limitation level of SJ/T11363-2006 standard regulation. DATA SHEET DOD-PP-1033 (2nd edition) 12 104PW02F 5. OUTLINE DRAWINGS (Unit: mm) Note1: The values in parentheses are for reference. DATA SHEET DOD-PP-1033 (2nd edition) 13