PHOTOSWITCH R Photoelectric Sensors Series 10,000 Self-Teach Description The Series 10,000 photoelectric sensor combines practical, proven design and performance of the Series 9000 family with advanced microprocessor design. The result is the most intelligent photoelectric sensor available on the market today. To speed up installation time, the Series 10,000 incorporates a self-teach design. At the push of a button, the sensor will "learn" the background, followed by the target to be sensed. The sensor will then configure itself for optimum application performance. The Series 10,000 complements this self-teach design by including an automatic sensitivity adjustment called Control Watch. This feature will automatically adjust the sensitivity levels to accommodate for changing environmental conditions such as dust buildup, splashing liquids and mist. The accurate display of sensor margin values is made possible with the MarginView feature. When the margin drops to an unacceptable level, a visual indication, Red LED, and an electrical output, diagnostic, are activated. For those users who prefer to manually configure the sensor, an LCD display and pushbuttons are provided making it easy to set any other desired parameters required for the application. These include response time, pulse rates, hysteresis, ON/OFF and ONE-SHOT time delays, and light/dark operate modes. Once these parameters are configured they may be stored and retrieved for use at a later time. The Series 10,000 is also capable of optically transferring this configuration data to other Series 10,000 sensors. An autojitter crosstalk avoidance feature allows up to 16 sensors to be installed in close proximity without crosstalk. General Specifications Unit Protection Overload, short circuit, reverse polarity, false pulse Supply voltage 10-30V DC Current Consumption 70mA maximum Output Type NPN and PNP Output Mode Light/dark operate selectable Output Rating Response Time 250mA @ 30V DC 250s to 4ms selectable Housing Material ValoxR Lens Material Acrylic LED Indicators Connection Types See User Interface on page 1-111 5-pin micro QD, 5-pin mini QD, 2m PVC 22AWG cable Supplied Accessories #129-130 mounting kit Optional Accessories Cordsets, mounting brackets--see Section 5 Operating Environment Vibration Shock Operating Temperature Relative Humidity Approvals NEMA 3, 4X, 6P, 12, 13; IP67 (IEC 529) 1200psi washdown 10-55Hz, 1mm amplitude, Meets or exceeds IEC 60947-5-2 30g with 1ms pulse duration, Meets or exceeds IEC 60947-5-2 -25_C to +60_C (-13_F to +140_F) 5...95% UL listed, CSA certified, and CE marked for all applicable directives Features General Information * Self-teach operation * Automatic sensitivity control Wiring Diagrams . . . . . . . . . page 1-111 Dimensions . . . . . . . . . . . . . page 1-111 * LCD display for easy status indication Sensing Modes * Selectable hysteresis, pulse rates * Selectable response times * Selectable ON/OFF, ONE-SHOT timer * Automatic crosstalk immunity * Optical program transfer Retroreflective . . . . . . . . . . Polarized Retroreflective . . Standard Diffuse . . . . . . . . Infrared Glass Fiber Optic . Visible Red Plastic Fiber Optic . . . . . . . . . . . . . Green Glass Fiber Optic . . page 1-112 page 1-113 page 1-114 page 1-115 page 1-116 page 1-117 * Both NPN and PNP outputs Accessories Quick-Disconnect Cables . . . page 5-1 Mounting Assemblies . . . . page 1-301 Reflectors, Reflective Tape page 1-311 1-109 PHOTOSWITCH R Photoelectric Sensors Series 10,000 Self-Teach Standard Features * Backlit LCDE: Displays true application margin* (0.1 to 96 range) and complete setup information. * Simple pushbutton user interface. * ControlWatchTM Adaptive Sensitivity Adjustment SystemE: The sensor will automatically and continuously raise or lower its sensitivity in response to changing sensing conditions. ControlWatch can compensate for gradual build up of dust on lenses or reflectors or changes in target reflectivity. This feature can reduce the need for maintenance or adjustment in many difficult applications. * MarginViewTM Dynamic Margin DisplayE: The sensor will display accurate application margin values in very high speed applications. The sensor will alternately display the "target present" and "target absent" margins at a slower rate to allow for easy examination of application quality. * Selectable high or low hysteresis. * Selectable Light Operate or Dark Operate. * Selectable sensing distance vs. response time: Four selections and choice of 2 or 4 pulse detection allows selections from long to short range sensing and response times from 4ms to 250s. * Automatic autojitter crosstalk avoidance. Allows up to 16 sensors to be applied in close proximity without crosstalk. * Dual LED indicators: Output (yellow), Instability (red). * Selectable N.O. or N.C. diagnostic output. For complete installation and setup information of the Series 10,000 please refer to publication PA-9507. Supplied Accessories Hardware kit #129-130 (supplied with sensor) contains a plastic mounting nut, lock washer, 2 M5 x 0.8 x 53 screws and nuts. * Fuzzy logic based diagnostic algorithmE. * Multi-mode Timing: Digital On-delay and/or Off-delay, one-shot, and delayed one-shot timing can be selected with durations of up to 9.99sec. in 10ms increments. Timing is accurate to 2ms. M5 x 0.8 x 53 Combination Screws and Nuts (Supplied) * Point and Learn Sensitivity Adjustment ("Self-Teach"). * Optical Program TransferE: Series 10,000 sensors with this feature can transmit the complete setup information to any other Series 10,000 sensor with the same feature. E Denotes world-exclusive general- purpose photoelectric sensor feature 1-110 * Multiple Stored ProgramsE: Up to 3 sets of setup information can be stored and later recalled in Series 10,000 sensors with this feature. III III Hardware Kit (Supplied) PHOTOSWITCH R Photoelectric Sensors Series 10,000 Self-Teach User Interface Panel Label Color Unst ble Unstable Red O tp t Output Digital Margin Display with icon-based setup set p information State Status OFF Margin < 2.5 ON Margin > 2.5 OFF Output not activated ON Output activated LO DO Red Unstable Application Applic tion Indic Indicator tor LRN SEN HY ON OFF ON ONS DLY MAR OPT UNSTAB OUTPUT SET Green Out Output ut Indicator Green DWN UP Pushbutton Interface Wiring Diagrams Sensors with NPN Diagnostic Output Brown Brown (+) White White Orange Black Sensors with PNP Diagnostic Output Load Black Load Orange Load Blue Mini QD (+) White White Brown Load 1 Orange Load 4 Black 5 2 3 Blue Load Blue (-) Micro QD 5 4 3 Brown 1 2 Black Blue Orange (-) Note: Orange lead is diagnostic output. Dimensions--mm (inches) Cable Version 2.54 (0.10) Fiber Optic Version 65.23 (2.568) 15.24 (0.60) 7.62 (0.30) 14.73 (0.58) 100.60 (3.961) Max. Travel 79.63 (3.135) 32.89 (1.295) 32.59 (1.283) 39.50 (1.555) 42.41 47.75 (1.670) (1.88) Cable Length 2m (6.54) 6.47/6.22 (0.255/0.245) Dia. 6.12 (0.241) 5.21 (0.205) x 8.13 79.63 (0.320) Slot, 2 Plcs. (3.135) } Centerline 30.35 (1.195) of Slots 41.91 (1.65) 16.76 (0.66) 32.66 (1.286) 100.60 (3.961) Max. Travel 31.75 (1.25) 24.64 (0.97) Connector Version 40 (1.575) 7.62 (0.30) 20.96 (0.825) 27.05 (1.065) 5.21(0.205) x 8.13 (0.320) Slot, 2 Plcs. 42.41 47.75 (1.670) (1.88) 5.46 (0.215) M30 x 1.5 External Thread 1/2 NPSM 15.87 Internal Thread (0.625) 24.64 (0.97) Cable Length 30.35 2m (6.54) (1.195) 6.47/6.22 (0.255/0.245) Dia. }Centerline of Slots 41.91 (1.65) Thread Size Micro Style 0.550 (13.97) 15.24 (0.60) 13.33 (0.525) 14.73 (0.58) M30 x 1.5 5.46 (0.215) External Thread 15.87 1/2 NPSM (0.625) Internal Thread 16.76 (0.66) 2.54 (0.10) 20.96 (0.825) 65.23 (2.568) Mini Style 0.700 (17.78) DC Micro M12 x 1 1 Keyway Mini 1/2 x 14 NPSM 1 Keyway 1-111 PHOTOSWITCH R Photoelectric Sensors Series 10,000 Retroreflective Self-Teach QD Cordsets and Accessories Specifications Field of View Emitter LED Description Typical Response Curve 100X 80X Catalog Number 2m (6.5ft) 5-pin DC Micro QD Cordset 889D-F5AC-2 1.8m (6ft) 5-pin Mini QD Cordset 889N-F5AF-6F Swivel/Tilt Mounting Bracket 60-2439 76mm (3in) Dia. Reflector 92-39 32mm (1.25in) Dia. Reflector 92-47 Operating Margin Object to be Sensed I I I I I I 40X 93-39 76mm (3") Dia Reflector 92-47 32mm (1.25") Dia. Reflector 20X 10X 8X 4X 92-46 16mm (0.625") Dia. Reflector 2X 1X 25.4mm (1") 152mm 0.3m (6") (1') 1.5m 3m (5') (10') 15m (50') 1.5 Operating Distance Visible red 660nm Selection Guide Operating Voltage Supply Current 10-30V 10 30V DC 70mA 1-112 Sensing Distance 51mm (2in) to 9.14m (30ft) Output Energized Light/Dark Selectable Output Type Capacity Response Time NPN & PNP 250m at 30V DC 250mA 250s to 4ms Selectable Max Leakage Current Diagnostic Output/Rating Connection Type 2m 300V cable 42GTGU-10000-02 NPN 20mA at 30V DC 5-pin DC micro QD 42GTGU-10000-QD 5-pin mini QD 42GTGU-10000-Q1 2m 300V cable 42GTGU-10010-02 5-pin DC micro QD 42GTGU-10010-QD 5-pin mini QD 42GTGU-10010-Q1 10A PNP 20mA at 30V DC Catalog Number PHOTOSWITCH R Photoelectric Sensors Series 10,000 Polarized Retroreflective Self-Teach QD Cordsets and Accessories Description Field of View Emitter LED 100 Catalog Number 2m (6.5ft) 5-pin DC Micro QD Cordset Specifications Typical Response Curve 40 889D-F5AC-2 1.8m (6ft) 5-pin Mini QD Cordset 889N-F5AF-6F Swivel/Tilt Mounting Bracket 60-2439 76mm (3in) Dia. Reflector 92-39 32mm (1.25in) Dia. Reflector 92-47 Operating Margin Object to be Sensed I I I I I I 20 10 92-46 16mm (0.625) Reflector 92-39 76mm (3) Reflector 92-104 51mm (2) Square 92-47 32mm (1.25) Dia. Reflector 4 2 1 25.4mm (1") 152mm (6") 0.6m (2') 1.5m 3m (5') (10') 15m (50') 1.5 Operating Distance Visible red 660nm Selection Guide Operating Voltage Supply Current 10-30V 10 30V DC 70mA Sensing Distance 51mm (2in) to 4.6m (15ft) Output Energized Light/Dark Selectable Output Type Capacity Response Time NPN & PNP 250mA at 30V DC 250m 250s to 4ms Selectable Max Leakage Current Diagnostic Output/Rating NPN 20mA at 30V DC 10A PNP 20mA at 30V DC Connection Type Catalog Number 2m 300V cable 42GTGU-10200-02 5-pin DC micro QD 42GTGU-10200-QD 5-pin mini QD 42GTGU-10200-Q1 2m 300V cable 42GTGU-10210-02 5-pin DC micro QD 42GTGU-10210-QD 5-pin mini QD 42GTGU-10210-Q1 1-113 PHOTOSWITCH R Photoelectric Sensors Series 10,000 Standard Diffuse Self-Teach QD Cordsets and Accessories Description 400 Catalog Number White Paper 21.6 x 27.9mm (8 1/2 x 11) 200 2m (6.5ft) 5-pin DC Micro QD Cordset 889D-F5AC-2 1.8m (6ft) 5-pin Mini QD Cordset 889N-F5AF-6F Swivel/Tilt Mounting Bracket 60-2439 100 Operating Margin Object to be Sensed Typical Response Curve 40 20 10 4 2 Specifications Field of View Emitter LED 1 25.4mm (1") 3.5 152.4mm (6") 6m 1.5m 3m 10m (2') (5') (10') (20') Infrared 880nm Operating Distance Selection Guide Operating Voltage Supply Current 10-30V 10 30V DC 70mA 1-114 Sensing Distance 51mm (2in) to 2.7m (8.86ft) Output Energized Light/Dark Selectable Output Type Capacity Response Time NPN & PNP 250m 250mA at 30V DC 250s to 4ms Selectable Max Leakage Current Diagnostic Output/Rating NPN 20mA at 30V DC 10A PNP 20mA at 30V DC Connection Type Catalog Number 2m 300V cable 42GTGP-10000-02 5-pin DC micro QD 42GTGP-10000-QD 5-pin mini QD 42GTGP-10000-Q1 2m 300V cable 42GTGP-10010-02 5-pin DC micro QD 42GTGP-10010-QD 5-pin mini QD 42GTGP-10010-Q1 PHOTOSWITCH R Photoelectric Sensors Series 10,000 Infrared Glass Fiber Optic Self-Teach QD Cordsets and Accessories Description Object to be Sensed Catalog Number 2m (6.5ft) 5-pin DC Micro QD Cordset 889D-F5AC-2 1.8m (6ft) 5-pin Mini QD Cordset 889N-F5AF-6F Swivel/Tilt Mounting Bracket 60-2439 Specifications Field of View Emitter LED Depends on the fiber optic cable Infrared 880nm Infrared Glass Fiber Optic Range (Typical) Fiber/Core Diameter Sensing Mode 1.0ms 500s Diffuse 0.3in 0.2in Retroreflective 0.4in Diffuse 4.0in 2.4in 0.9in 0.9in Retroreflective 50.0in 37.0in 21.0in 21.0in 99-50-1/3.18mm (0.125in) Transmitted Beam 20.0in 13.0in 5.4in 5.4in 99-59-1/0.69mm (0.027in) Transmitted Beam 1.5in 1.3in 0.45in 0.40in 99 39 1/0 69mm (0 99-39-1/0.69mm (0.027in) 027in) 99 30 1/3 18mm (0 99-30-1/3.18mm (0.125in) 125in) 250s 100s Not Recommended Not Recommended Selection Guide Operating Voltage Supply Current 10-30V 10 30V DC 70mA Sensing Distance 55.08mm 08 (0 (0.2in) 2i ) to De Depends ends on Fiber Optic selected Output Energized Light/Dark Selectable Output Type Capacity Response Time NPN & PNP 250mA at 30V DC 250m 250s to 4ms Selectable Max Leakage Current Diagnostic Output/Rating NPN 20mA at 30V DC 10A PNP 20mA at 30V DC Connection Type Catalog Number 2m 300V cable 42GTGF-10000-02 5-pin DC micro QD 42GTGF-10000-QD 5-pin mini QD 42GTGF-10000-QD1 2m 300V cable 42GTGF-10010-02 5-pin DC micro QD 42GTGF-10010-QD 5-pin mini QD 42GTGF-10010-QD1 1-115 PHOTOSWITCH R Photoelectric Sensors Series 10,000 Visible Red Plastic Fiber Optic Self-Teach QD Cordsets and Accessories Description Object to be Sensed Catalog Number 2m (6.5ft) 5-pin DC Micro QD Cordset 889D-F5AC-2 1.8m (6ft) 5-pin Mini QD Cordset 889N-F5AF-6F Swivel/Tilt Mounting Bracket 60-2439 Specifications Field of View Emitter LED Depends on the fiber optic cable Visible red 660nm Visible Red Fiber Optic Range (Typical) Fiber/Core Diameter 99 111/0 5mm (0 99-111/0.5mm (0.02in) 02in) Sensing Mode 1.0ms 500s Diffuse 0.45in 0.22in Retroreflective 12.0in 10.0in 250s 100s Not Recommended Diffuse 1.75in 1.1in 0.45in 0.45in Retroreflective 26.0in 18.0in 10.0in 10.0in 99-109/0.5mm (0.02in) Transmitted Beam 2.6in 1.5in 0.6in 0.45in 99-90/1.0mm (0.04in) Transmitted Beam 5.0in 3.0in 1.3in 1.3in 99 94/1 0mm (0 99-94/1.0mm (0.04in) 04in) Selection Guide Operating Voltage Supply Current 10-30V 10 30V DC 70mA 1-116 Sensing Distance 5.08mm 5 08 (0 (0.2in) 2i ) to De Depends ends on Fiber Optic selected Output Energized Light/Dark Selectable Output Type Capacity Response Time NPN & PNP 250mA at 30V DC 250m 250s to 4ms Selectable Max Leakage Current Diagnostic Output/Rating NPN 20mA at 30V DC 10A PNP 20mA at 30V DC Connection Type Catalog Number 2m 300V cable 42GTGF-10100-02 5-pin DC micro QD 42GTGF-10100-QD 5-pin mini QD 42GTGF-10100-QD1 2m 300V cable 42GTGF-10110-02 5-pin DC micro QD 42GTGF-10110-QD 5-pin mini QD 42GTGF-10110-QD1 PHOTOSWITCH R Photoelectric Sensors Series 10,000 Green Glass Fiber Optic Self-Teach QD Cordsets and Accessories Description Object to be Sensed Catalog Number 2m (6.5ft) 5-pin DC Micro QD Cordset 889D-F5AC-2 1.8m (6ft) 5-pin Mini QD Cordset 889N-F5AF-6F Swivel/Tilt Mounting Bracket 60-2439 Specifications Field of View Emitter LED Depends on the fiber optic cable Green 570nm Visible Green Fiber Optic Range (Typical) Fiber/Core Diameter Sensing Mode 1.0ms 500s 250s 100s Diffuse 99 39 1/0 69mm (0 99-39-1/0.69mm (0.027in) 027in) 99 30 1/3 18mm (0 99-30-1/3.18mm (0.125in) 125in) 0 1in 0.1in Retroreflective Diffuse 0.6in 0.4in 0.1in 0.1in Retroreflective 6.5in 5.0in 3.0in 3.0in 2.5in 1.6in 0.7in 0.7in 0.25in 0.2in 99-50-1/3.18mm (0.125in) 99-59-1/0.69mm (0.027in) Not Recommended Tr nsmitted Be Transmitted Beam m Not Recommended Selection Guide Operating Voltage Supply Current 10-30V 10 30V DC 70mA Sensing Distance 5.08mm (0.2in) to 8ft (2.7m) Output Energized Light/Dark Selectable Output Type Capacity Response Time NPN & PNP 250mA at 30V DC 250m 250s to 4ms Selectable Max Leakage Current Diagnostic Output/Rating NPN 20mA at 30V DC 10A PNP 20mA at 30V DC Connection Type Catalog Number 2m 300V cable 42GTGF-10300-02 5-pin DC micro QD 42GTGF-10300-QD 5-pin mini QD 42GTGF-10300-QD1 2m 300V cable 42GTGF-10310-02 5-pin DC micro QD 42GTGF-10310-QD 5-pin mini QD 42GTGF-10310-QD1 1-117