PHOTOSWITCHR Photoelectric Sensors
1–109
Description
The
Series 10,000 photoelectric sensor
combines practical, proven design and
performance of the Series 9000 family
with advanced microprocessor design.
The result is the most intelligent
photoelectric sensor available on the
market today
.
T
o speed up installation time, the Series
10,000 incorporates a self-teach
design. At the push of a button, the
sensor will “learn” the background,
followed by the target to be sensed.
The sensor will then configure itself for
optimum application performance.
The Series 10,000 complements this
self-teach design by including an
automatic sensitivity adjustment called
Control W
atch
. This feature will
automatically adjust the sensitivity
levels to accommodate for changing
environmental conditions such as dust
buildup, splashing liquids and mist. The
accurate display of sensor margin
values is made possible with the
MarginV
iew
feature. When the margin
drops to an unacceptable level, a visual
indication, Red LED, and an electrical
output, diagnostic, are activated.
For those users who prefer to manually
configure the sensor
, an LCD display
and pushbuttons are provided making it
easy to set any other desired
parameters required for the application.
These include response time, pulse
rates, hysteresis, ON/OFF and
ONE-SHOT time delays, and light/dark
operate modes. Once these parameters
are configured they may be stored and
retrieved for use at a later time. The
Series 10,000 is also capable of
optically transferring this configuration
data to other Series 10,000 sensors.
An autojitter crosstalk avoidance
feature allows up to 16 sensors to be
installed in close proximity without
crosstalk.
General Specifications
Features
Self-teach
operation
Automatic sensitivity control
LCD display for easy status
indication
Selectable hysteresis, pulse rates
Selectable response times
Selectable ON/OFF
, ONE-SHOT
timer
Automatic crosstalk immunity
Optical program transfer
Both NPN and PNP outputs
General Information
Wiring
Diagrams
page 1–111.
. . . . . . . .
Dimensions page 1–111
. . . . . . . . . . . . .
Sensing Modes
Retroreflective page
1–112.
. . . . . . . . .
Polarized Retroreflective
page 1–113
. .
Standard Dif
fuse page 1–114
. . . . . . . .
Infrared Glass Fiber Optic
page 1–115
.
V
isible Red Plastic
Fiber Optic
page 1–116
. . . . . . . . . . . . .
Green Glass Fiber Optic
page 1–117
. .
Accessories
Quick-Disconnect Cables page 5–1
. . .
Mounting Assemblies page 1–301
. . . .
Reflectors, Reflective T
ape page 1–311
Series
10,000
Self-Teach
Unit Protection
Supply voltage
Current Consumption
Output Type
Output Mode
Output Rating
Response Time
Housing Material
Lens Material
LED Indicators
Connection Types
Supplied Accessories
Optional Accessories
Operating Environment
Vibration
Shock
Operating Temperature
Relative Humidity
Approvals
Overload, short circuit, reverse polarity, false pulse
10–30V DC
70mA maximum
NPN and PNP
Light/dark operate selectable
250mA @ 30V DC
250µs to 4ms selectable
ValoxR
Acrylic
See User Interface on page 1–111
5-pin micro QD, 5-pin mini QD, 2m PVC 22AWG cable
#129–130 mounting kit
Cordsets, mounting brackets—see Section 5
NEMA 3, 4X, 6P, 12, 13; IP67 (IEC 529) 1200psi washdown
10–55Hz, 1mm amplitude, Meets or exceeds IEC 60947–5–2
30g with 1ms pulse duration, Meets or exceeds IEC 60947–5–2
–25_C to +60_C (–13_F to +140_F)
595%
UL listed, CSA certified, and CE marked for all applicable directives
PHOTOSWITCHR Photoelectric Sensors
1110
Standard Features
Backlit
LCD
Ê
: Displays true
application margin* (0.1 to 96 range)
and complete setup information.
Simple pushbutton user interface.
ControlWatchTM
Adaptive Sensitivity
Adjustment System
Ê: The sensor
will automatically and continuously
raise or lower its sensitivity in
response to changing sensing
conditions. ControlW
atch can
compensate for gradual build up of
dust on lenses or reflectors or
changes in target reflectivity
. This
feature can reduce the need for
maintenance or adjustment in many
dif
ficult applications.
MarginViewTM
Dynamic Margin
DisplayÊ
: The sensor will display
accurate application margin values in
very high speed applications. The
sensor will alternately display the
target present and target absent
margins at a slower rate to allow for
easy examination of application
quality.
Selectable high or low hysteresis.
Selectable Light Operate or Dark
Operate.
Selectable sensing distance vs.
response time: Four selections and
choice of 2 or 4 pulse detection
allows selections from long to short
range sensing and response times
from 4ms to 250
µs.
Automatic autojitter crosstalk
avoidance. Allows up to 16 sensors
to be applied in close proximity
without crosstalk.
Dual LED indicators: Output (yellow),
Instability (red).
Selectable N.O. or N.C. diagnostic
output.
Fuzzy logic based diagnostic
algorithmÊ.
Multi-mode T
iming: Digital On-delay
and/or Of
f-delay
, one-shot, and
delayed one-shot timing can be
selected with durations of up to
9.99sec. in 10ms increments. T
iming
is accurate to
±2ms.
Point and Learn Sensitivity
Adjustment (Self-T
each).
Optical Program T
ransferÊ
: Series
10,000 sensors with this feature can
transmit the complete setup
information to any other Series
10,000 sensor with the same feature.
Multiple Stored Programs
Ê
: Up to 3
sets of setup information can be
stored and later recalled in
Series 10,000 sensors with this
feature.
For complete installation and setup
information of the Series 10,000
please refer to publication P
A9507.
Supplied Accessories
Hardware
kit
#129130
(supplied with
sensor) contains a plastic mounting nut,
lock washer
, 2 M5 x 0.8 x 53 screws
and nuts.
ÌÌÌ
ÌÌÌ
M5 x 0.8 x 53
Combination
Screws and Nuts
(Supplied)
Hardware Kit
(Supplied)
Series
10,000
Self-Teach
Ê
Denotes world-exclusive
general- purpose photoelectric sensor feature
PHOTOSWITCHR Photoelectric Sensors
1111
User Interface Panel
Label Color State Status Digital
Margin Display with
icon
-
based set
p
information
Unst ble
Red
OFF Margin < 2.5
i
con-
b
ase
d
se
t
up
i
n
f
orma
ti
on
Unstable Red
ON Margin > 2.5 LO
DO
DLYON
OFF
ONS
LRN
SEN
HY
MAR
OPT
Red Unstable
Applic tion Indic tor
Otpt
Green
OFF Output not activated
ONHY OPT
DWN UP
S
ET
OUTPUT
UNSTAB
Application Indicator
Green Output
Output Green
ON Output activated
DWN UP
SET
Green
O
u
t
u
t
Indicator
Pushbutton Interface
Wiring Diagrams
Sensors
with PNP Diagnostic Output
Sensors with NPN Diagnostic Output
Brown
Black
White
Blue
Orange
( + )
( )
1
3
2
4
5
Load
Load
Brown
Black
White
Blue
Orange
( + )
( )
Load
Load
Load
Load
1
32
4
5
Brown
Black
White
Blue
Orange
White
Orange
Blue
Black
Brown
Micro
QD
Mini QD
Note:
Orange lead is diagnostic output.
Dimensionsmm (inches)
Cable
V
ersion
32.59
(1.283)
65.23
(2.568)
16.76
(0.66)
39.50
(1.555)
32.89
(1.295)
15.87
(0.625)
47.75
(1.88)
5.46
(0.215)
42.41
(1.670)
7.62
(0.30)
15.24
(0.60)
5.21 (0.205)
x 8.13
(0.320)
Slot, 2 Plcs.
100.60
(3.961)
Max.
Travel
41.91
(1.65)
Cable Length
2m (6.54)
6.47/6.22
(0.255/0.245)
Dia.
24.64
(0.97)
30.35
(1.195)
Centerline
of Slots
}
2.54
(0.10)
14.73
(0.58)
20.96
(0.825)
79.63
(3.135)
Fiber Optic V
ersion
M30 x 1.5
External Thread
1/2 NPSM
Internal Thread
31.75
(1.25)
32.66
(1.286)
16.76
(0.66)
40
(1.575)
15.87
(0.625)
47.75
(1.88)
5.46
(0.215)
42.41
(1.670)
27.05
(1.065)
20.96
(0.825)
7.62
(0.30)
15.24
(0.60)
5.21(0.205) x
8.13 (0.320)
Slot, 2 Plcs.
41.91
(1.65)
13.33
(0.525)
6.12
(0.241)
24.64
(0.97)
30.35
(1.195)
2.54
(0.10)
14.73
(0.58)
Centerlin
e
of Slots
}
M30 x 1.5
External Thread
1/2 NPSM
Internal Thread
Cable Length
2m (6.54)
6.47/6.22
(0.255/0.245)
Dia.
79.63
(3.135)
65.23
(2.568)
100.60
(3.961)
Max.
Travel
0.550
(13.97) 0.700
(17.78)
Micro
Style Mini
Style
Connector V
ersion
DC Micro
M12 x 1
1 Keyway
1/2 x 14 NPSM
1 Keyway
Thread Size
Mini
Series
10,000
Self-Teach
PHOTOSWITCHR Photoelectric Sensors
1112
Î
Î
Î
Ï
Ï
Ï
Object
to be
Sensed
Specifications
Field of View 1.5°
Emitter LED
Visible red 660nm
QD Cordsets and Accessories
Description Catalog Number
2m (6.5ft) 5-pin
DC Micro QD Cordset 889D–F5AC–2
1.8m (6ft) 5-pin
Mini QD Cordset 889N–F5AF–6F
Swivel/Tilt
Mounting Bracket 60–2439
76mm (3in) Dia. Reflector 92–39
32mm (1.25in) Dia.
Reflector 92–47
Typical Response Curve
0.3m
(1)
25.4mm
(1)
15m
(50)
152mm
(6)
3m
(10)
1X
2X
4X
8X
10X
20X
40X
80X
100X
9246 16mm
(0.625) Dia.
Reflector
9339 76mm
(3) Dia
Reflector
Operating Distance
Operating Margin
1.5m
(5)
9247
32mm (1.25)
Dia. Reflector
Selection Guide
Operating
V
oltage
Supply Current
Sensing
Distance
Output
Energized
Output Type
Capacity
Response Time
Max
Leakage
Current
Diagnostic
Output/Rating
Connection
Type
Catalog Number
2m 300V cable 42GTGU–10000–02
NPN & PNP
NPN
20mA at 30V DC 5-pin DC micro QD 42GTGU–10000–QD
1030V DC 51mm (2in) to Li
g
ht/Dark
NPN & PNP
250mA at 30V DC
20mA
a
t
30V
DC
5-pin mini QD 42GTGU–10000–Q1
10 30V
DC
70mA
51mm
(2in)
to
9.14m (30ft)
Light/Dark
Selectable
250m
at
30V
DC
250µs to 4ms
S
electable
10µA
2m 300V cable 42GTGU–10010–02
Select
a
ble
PNP
20mA at 30V DC 5-pin DC micro QD 42GTGU–10010–QD
20mA
a
t
30V
DC
5-pin mini QD 42GTGU–10010–Q1
Series
10,000 Retroreflective
Self-Teach
PHOTOSWITCHR Photoelectric Sensors
1113
Î
Î
Î
Ï
Ï
Ï
Object
to be
Sensed
Specifications
Field of View 1.5°
Emitter LED
Visible red 660nm
QD Cordsets and Accessories
Description Catalog Number
2m (6.5ft) 5-pin
DC Micro QD Cordset 889DF5AC2
1.8m (6ft) 5-pin
Mini QD Cordset 889NF5AF6F
Swivel/Tilt
Mounting Bracket 602439
76mm (3in) Dia. Reflector 9239
32mm (1.25in) Dia.
Reflector 9247
Typical Response Curve
15m
(50)
1.5m
(5)
25.4mm
(1)
152mm
(6)
0.6m
(2)
1
2
4
10
20
40
100
3m
(10)
9239
76mm (3
)
Reflector
9246
16mm (0.625
)
Reflector
9247
32mm
(1.25)
Dia.
Reflector
Operating Distance
Operating Margin
92104
51mm (2
)
Square
Selection Guide
Operating
V
oltage
Supply Current
Sensing
Distance
Output
Energized
Output Type
Capacity
Response Time
Max
Leakage
Current
Diagnostic
Output/Rating
Connection
Type
Catalog Number
2m 300V cable 42GTGU1020002
NPN & PNP
NPN
20mA at 30V DC 5-pin DC micro QD 42GTGU10200QD
1030V DC 51mm (2in) to Li
g
ht/Dark
NPN & PNP
250mA at 30V DC
20mA
a
t
30V
DC
5-pin mini QD 42GTGU10200Q1
10 30V
DC
70mA
51mm
(2in)
to
4.6m (15ft)
Light/Dark
Selectable
250m
at
30V
DC
250µs to 4ms
S
electable
10µA
2m 300V cable 42GTGU1021002
Select
a
ble
PNP
20mA at 30V DC 5-pin DC micro QD 42GTGU10210QD
20mA
a
t
30V
DC
5-pin mini QD 42GTGU10210Q1
Series
10,000 Polarized Retroreflective
Self-Teach
PHOTOSWITCHR Photoelectric Sensors
1114
Object
to be
Sensed
Specifications
Field of View 3.5°
Emitter LED Infrared 880nm
QD Cordsets and Accessories
Description Catalog Number
2m (6.5ft) 5-pin
DC Micro QD Cordset 889DF5AC2
1.8m (6ft) 5-pin
Mini QD Cordset 889NF5AF6F
Swivel/Tilt
Mounting Bracket 602439
Typical Response Curve
10
3m
(10)
152.4mm
(6)
4
2
1
25.4mm
(1)
1.5m
(5)
100
40
20
400
200
10m
(20)
6m
(2)
White Paper
21.6 x 27.9mm
(8 1/2
x 11)
Operating Distance
Operating Margin
Selection Guide
Operating
V
oltage
Supply Current
Sensing
Distance
Output
Energized
Output Type
Capacity
Response Time
Max
Leakage
Current
Diagnostic
Output/Rating
Connection
Type
Catalog Number
2m 300V cable 42GTGP1000002
NPN & PNP
NPN
20mA at 30V DC 5-pin DC micro QD 42GTGP10000QD
1030V DC 51mm (2in) to Li
g
ht/Dark
NPN & PNP
250mA at 30V DC
20mA
a
t
30V
DC
5-pin mini QD 42GTGP10000Q1
10 30V
DC
70mA
51mm
(2in)
to
2.7m (8.86ft)
Light/Dark
Selectable
250m
at
30V
DC
250µs to 4ms
S
electable
10µA
2m 300V cable 42GTGP1001002
Select
a
ble
PNP
20mA at 30V DC 5-pin DC micro QD 42GTGP10010QD
20mA
a
t
30V
DC
5-pin mini QD 42GTGP10010Q1
Series
10,000 Standard Diffuse
Self-Teach
PHOTOSWITCHR Photoelectric Sensors
1115
Object
to be
Sensed
Specifications
Field of View Depends on the fiber
optic cable
Emitter LED Infrared 880nm
QD Cordsets and Accessories
Description Catalog Number
2m (6.5ft) 5-pin
DC Micro QD Cordset 889DF5AC2
1.8m (6ft) 5-pin
Mini QD Cordset 889NF5AF6F
Swivel/Tilt
Mounting Bracket 602439
Infrared Glass Fiber Optic Range (Typical)
Fiber/Core
Diameter
Sensing Mode
1.0ms 500µs 250µs 100µs
99 39 1/0 69mm (0 027in)
Diffuse 0.3in 0.2in Not Recommended
99391/0.69mm (0.027in) Retroreflective 0.4in Not Recommended
99 30 1/3 18mm (0 125in)
Diffuse 4.0in 2.4in 0.9in 0.9in
99301/3.18mm (0.125in) Retroreflective 50.0in 37.0in 21.0in 21.0in
99501/3.18mm (0.125in) Transmitted Beam 20.0in 13.0in 5.4in 5.4in
99591/0.69mm (0.027in) Transmitted Beam 1.5in 1.3in 0.45in 0.40in
Selection Guide
Operating
V
oltage
Supply Current
Sensing
Distance
Output
Energized
Output Type
Capacity
Response Time
Max
Leakage
Current
Diagnostic
Output/Rating
Connection
Type
Catalog Number
2m 300V cable 42GTGF1000002
508 (02i )
NPN & PNP
NPN
20mA at 30V DC 5-pin DC micro QD 42GTGF10000QD
1030V DC
5.08mm (0.2in)
to Depends on Li
g
ht/Dark
NPN & PNP
250mA at 30V DC
20mA
a
t
30V
DC
5-pin mini QD 42GTGF10000QD1
10 30V
DC
70mA
to
De ends
on
Fiber Optic
selected
Light/Dark
Selectable
250m
at
30V
DC
250µs to 4ms
S
electable
10µA
2m 300V cable 42GTGF1001002
selected
Select
a
ble
PNP
20mA at 30V DC 5-pin DC micro QD 42GTGF10010QD
20mA
a
t
30V
DC
5-pin mini QD 42GTGF10010QD1
Series
10,000 Infrared Glass Fiber Optic
Self-Teach
PHOTOSWITCHR Photoelectric Sensors
1116
Object
to be
Sensed
Specifications
Field of View Depends on the fiber
optic cable
Emitter LED
Visible red 660nm
QD Cordsets and Accessories
Description Catalog Number
2m (6.5ft) 5-pin
DC Micro QD Cordset 889DF5AC2
1.8m (6ft) 5-pin
Mini QD Cordset 889NF5AF6F
Swivel/Tilt
Mounting Bracket 602439
Visible Red Fiber Optic Range (Typical)
Fiber/Core
Diameter
Sensing Mode
1.0ms 500µs 250µs 100µs
99 111/0 5mm (0 02in)
Diffuse 0.45in 0.22in
Not Recommended
99111/0.5mm (0.02in) Retroreflective 12.0in 10.0in Not Recommended
99 94/1 0mm (0 04in)
Diffuse 1.75in 1.1in 0.45in 0.45in
9994/1.0mm (0.04in) Retroreflective 26.0in 18.0in 10.0in 10.0in
99109/0.5mm (0.02in) Transmitted Beam 2.6in 1.5in 0.6in 0.45in
9990/1.0mm (0.04in) Transmitted Beam 5.0in 3.0in 1.3in 1.3in
Selection Guide
Operating
V
oltage
Supply Current
Sensing
Distance
Output
Energized
Output Type
Capacity
Response Time
Max
Leakage
Current
Diagnostic
Output/Rating
Connection
Type
Catalog Number
2m 300V cable 42GTGF1010002
508 (02i )
NPN & PNP
NPN
20mA at 30V DC 5-pin DC micro QD 42GTGF10100QD
1030V DC
5.08mm (0.2in)
to Depends on Li
g
ht/Dark
NPN & PNP
250mA at 30V DC
20mA
a
t
30V
DC
5-pin mini QD 42GTGF10100QD1
10 30V
DC
70mA
to
De ends
on
Fiber Optic
selected
Light/Dark
Selectable
250m
at
30V
DC
250µs to 4ms
S
electable
10µA
2m 300V cable 42GTGF1011002
selected
Select
a
ble
PNP
20mA at 30V DC 5-pin DC micro QD 42GTGF10110QD
20mA
a
t
30V
DC
5-pin mini QD 42GTGF10110QD1
Series
10,000 V
isible Red Plastic Fiber Optic
Self-Teach
PHOTOSWITCHR Photoelectric Sensors
1117
Object
to be
Sensed
Specifications
Field of View Depends on the fiber
optic cable
Emitter LED
Green 570nm
QD Cordsets and Accessories
Description Catalog Number
2m (6.5ft) 5-pin
DC Micro QD Cordset 889DF5AC2
1.8m (6ft) 5-pin
Mini QD Cordset 889NF5AF6F
Swivel/Tilt
Mounting Bracket 602439
Visible Green Fiber Optic Range (Typical)
Fiber/Core
Diameter
Sensing Mode
1.0ms 500µs 250µs 100µs
99 39 1/0 69mm (0 027in)
Diffuse
0 1in
Not Recommended
99391/0.69mm (0.027in) Retroreflective 0.1in Not Recommended
99 30 1/3 18mm (0 125in)
Diffuse 0.6in 0.4in 0.1in 0.1in
99301/3.18mm (0.125in) Retroreflective 6.5in 5.0in 3.0in 3.0in
99501/3.18mm (0.125in)
Tr nsmitted Be m
2.5in 1.6in 0.7in 0.7in
99591/0.69mm (0.027in) Transmitted Beam 0.25in 0.2in Not Recommended
Selection Guide
Operating
V
oltage
Supply Current
Sensing
Distance
Output
Energized
Output Type
Capacity
Response Time
Max
Leakage
Current
Diagnostic
Output/Rating
Connection
Type
Catalog Number
2m 300V cable 42GTGF1030002
NPN & PNP
NPN
20mA at 30V DC 5-pin DC micro QD 42GTGF10300QD
1030V DC 5.08mm (0.2in) Li
g
ht/Dark
NPN & PNP
250mA at 30V DC
20mA
a
t
30V
DC
5-pin mini QD 42GTGF10300QD1
10 30V
DC
70mA
5
.
08mm
(0
.
2in)
to 8ft (2.7m)
Light/Dark
Selectable
250m
at
30V
DC
250µs to 4ms
S
electable
10µA
2m 300V cable 42GTGF1031002
Select
a
ble
PNP
20mA at 30V DC 5-pin DC micro QD 42GTGF10310QD
20mA
a
t
30V
DC
5-pin mini QD 42GTGF10310QD1
Series
10,000 Green Glass Fiber Optic
Self-Teach