1
CAT 6 Data Wiring System Connectors
TM23 Series
NEW
2004.3
■Features
1. High-Speed Data Transfer
Conforms to the TIA/EIA-568B.2-1 data Wiring standard,
thereby clears CAT 6 transfer performance requirements.
As such, these products easily support Gigabit Ethernet
(1000BASE-T/10000BASE-TX), which is the next
generation of high-speed applications.
2. A Product Lineup Focused on Building of a
Complete System
In addition to modular plugs, Hirose Electric offers box
type outlets, patch panels, and wall outlets. Systems built
using all components from the same manufacturer will
assure stable data transfer.
3. Support of a Wide Variety of Manufacturers'
CAT 6 Cable
To assure high performance of the system we test and
monitor data transfer using CAT 6 cables manufactured
by different suppliers.
(Refer to page 12 for recommended cables.)
100
90
80
70
60
50
40
30
20
10
0
Attenuation/PSNEXT (dB)
CAT 6 PSNEXT standard valueCAT 6 PSNEXT standard value
Measured valueMeasured value
Measured valueMeasured value
CAT 6 Attenuation standard valueCAT 6 Attenuation standard value
CAT 6 PSNEXT standard value
1 10 100 1000
Measured value
Measured value
CAT 6 Attenuation standard value
Permanent Link PSACR
Frequency (MHz)
2
100 M ohms min.
No flashover or insulation breakdown.
230 m ohms max.
No electrical discontinuity of 5µs min.
Contact resistance : 250m ohms max.
No electrical discontinuity of 5µs. min.
Contact resistance : 250m ohms max.
Contact resistance : 250m ohms max.
Contact resistance : 250 m ohms max.
Insulation resistance : 100 M ohms min.
Contact resistance: 250 m ohms max.
Insulation resistance: 1 M ohms min. (High humidity)
Insulation resistance: 100 M ohms min. (Dry state)
Contact resistance: 250 m ohms max.
100 V DC
500 V AC / one minute
100mA
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm,
1 octave/min. conduct, 10 cycles to each 3 directions.
Acceleration of 490 m/s2, 11 ms duration, sine half-wave
waveform, 3 cycles in each of the 3 axes.
200 cycles
Temperature :
-55±3ç ➝+15ç to +35ç ➝+85±2ç ➝+15ç to +35ç
Duration (Minutes)
: 30 ➝2 to 3 ➝30 ➝2 to 3
5 cycles
500 hours at temperature of 40
ç
and humidity of 90% to 95%.
5% salt water/48 hours.
1.
Insulation resistance
2.
Withstanding voltage
(between adjacent contacts)
3. Contact resistance
4. Vibration
5. Shock
6. Durability
(mating/un-mating)
7. Temperature cycle
8. Humidity
9. Salt Spray
Rating
Current rating 1A
Voltage rating 125V AC Operating temperature range -25
ç
to +60
ç
(Note)
■Plugs, Boots
■Specifications
■Materials and Finishes
Item Specification Conditions
Insulator
Contacts
Strain relief clamp
Polycarbonate
Phosphor bronze
Brass
Color: Clear
Contact area: Gold plated
Nickel plated
UL94V-0
-------------------
-------------------
Component
Plugs Material Finish Remarks
Insulator EPTR White (Standard color)
Black, red, blue, yellow, green, orange, gray, light blue
UL94V-0
-------------------
Component
Boots Material Finish Remarks
Note: Includes temperature rise caused by current flow.
■Ordering Information
●Plugs Series name : TM23
Connector type P : Plug
Size 8 : 8 contacts
Inserted contacts 8P : 8 contacts
1
2
3
8P8-P-TM23
4
1 2 3 4
●Boots Series name : TM23
Connector type P : Plug
Size 8 : 8 contacts
BT : Boot
1
2
3
BT8-P-TM23
4
1 2 3 4
+5
0+5
0
3
■Plugs
Part No.
TM23P-88P 222-2916-6
CL No.
TM23P-88P
C6
1
(25)
24
5.4 10.05
10.05
6
17
(17.5)
Contact No. 1
Connecter guide insert
(Shown inserted)
Contact No. 8
11.7
5.05
(12.9)
8.9
6.6 6.09
4.75
Plug body Connector guide insert *
Strain relief clamp *
(15.45)
BOverview
.Contact configured for CAT 6 performance.
.0.5 mm dia. solid wire or AWG #24 stranded wire.
.
Use with cables having external diameters of 5.4 mm to 6.8mm.
.Strain relief clamp protects the contact/conductor
termination areas.
BMated with corresponding receptacle
(Shown for reference only)
* Supplied separately(1bag contains 1pcs.)
4
■Boots
Part Number CL No. Color
TM23P-8-BT(01)
TM23P-8-BT(01)
TM23P-8-BT(02)
TM23P-8-BT(03)
TM23P-8-BT(04)
TM23P-8-BT(05)
TM23P-8-BT(06)
TM23P-8-BT(07)
TM23P-8-BT(08)
222-2917-9-02
222-2917-9-01
222-2917-9-02
222-2917-9-03
222-2917-9-04
222-2917-9-05
222-2917-9-06
222-2917-9-07
222-2917-9-08
White
Black
Red
Blue
Yellow
Green
Orange
Gray
Light Blue
TM23P-8-BT
1
12
13.4
(12)
(4)
25.3
(17.2)
(16.9)
10.8
10.8
8.8
(6.5)
Ø6.8
(40)
TM23P-88P
Protected lock/release lever
Ø6.8MAX
BOverview
.Dedicated boots for the TM23P-88P.
.9 color variations.
.Halogen-free.
.Protects the plug’s lock/release lever.
BBoot installed
5
■Manual Termination Tool
Note: To achieve CAT 6 performance, refer to
TM23P-88P Cable Termination Procedure Manual(ETAD-E2415).
Solid copper conductor:
0.5mm dia.
Stranded copper conductor:
AWG#24
(0.95mm to 1.05mm)
(5.4mm to 6.8mm)
Conductor
Individual conductor
insulation dia.
Overall jacket dia.
Filler
Conductor
Insulation
Jacket
■Recommended Cable Specification
HRS marking side
(For contact/conductor termination)
A
Reverse side
(For cable strain relief clamp crimping)
Part No.
HT601-TM23/TM22P-88P 902-2128-1
CL No.
* Changing the “A” Assembly parts to TM22 dedicated clamp parts will
allow wiring of Hirose’s TM22P-88P plugs supporting CAT 5e.
Body
Applicator
Item
●Automatic Contact Termination Machine
CM-105
AP105-TM23P-88P
Part Number
CL901-0005-4
CL901-2588-5
CL No.
●Cable Strain Relief Clamp Crimping Jig (Manual operated)
TM23P-88P/CK-MP(01)
Part Number
CL902-2130-3(01)
CL No.
6
100 M ohms min.
No flashover or insulation breakdown.
250 m ohms max.
Contact resistance: 270m ohms max.
Contact resistance: 270 m ohms max.
Contact resistance: 270 m ohms max.
100 V DC
500 V AC / one minute
IEC512-2 Test 2a: Millivolt level method.
200
cycles
Temperature
:
-40±3ç ➝+15ç to +35ç ➝+70±2ç ➝+15ç to +35ç
Duration (Minutes)
: 30 ➝2 to 3 ➝30 ➝2 to 3
5 cycles
5% salt water/48 hours.
1.
Insulation resistance
2.
Withstanding voltage
(between adjacent contacts)
3. Contact resistance
4. Durability
(mating/un-mating)
5. Temperature cycle
6. Salt Spray
Rating
Operating temperature range 0
ç
to +60
ç
(Note)
■Box Type Outlets, Patch Panels, and Wall Outlets
■Specifications
Item Specification Conditions
Jack Insulator
Jack contacts
IDC contact insulator
IDC contacts
Panel
PBT
Phosphor bronze
Polycarbonate
Phosphor bronze
Polycarbonate
Color: Black (Standard color)
Contact area: Gold plated
Color: White
Tin-lead plated
Color: Black
UL94V-0
-------------------
UL94V-0
-------------------
UL94V-0
Component
Patch Panels Material Finish Remarks
■Materials and Finishes
Box Type Outlets and Wall Outlets
Insulator
Contacts
IDC contact insulator
IDC contacts
Case and top cover
Dustproof shutter
PBT
Phosphor bronze
Polycarbonate
Phosphor bronze
ABS
Polyamide
Color: Black (Standard color)
Contact area: Gold plated
Color: White
Tin-lead plated
Color: Cream
White (Standard)
UL94V-0
-------------------
UL94V-0
-------------------
UL94V-0
UL94V-0
Component Material Finish Remarks
Note: Includes temperature rise caused by current flow.
■Ordering Information
Box type outlets
Patch panels
Wall outlets
Series name : TM23
Connector type R : Jack
Type TO : Box type outlet
MPP : Patch panel
KCJ : Wall outlet
Number of ports 1 : 1 port
2 : 2 ports
6 : 6 ports
24 : 24 ports
48 : 48 ports
1
2
3
1TO-PTM23
4
1 2 3 4
+5
0+5
0
7
Cat 6
(38) (58)
(24.5)
Through hole
(7mm max. cable dia.)
Base
Wiring tie (one included)
■Box Type Outlets
●1 Port
BOverview
.Use of a 110 type connector allows termination with a
standard industry tools.
.Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire.
.Pin assignments comply with T568A and T568B wiring
standards.
.Supplied with dustproof shutter.
.Provided with magnetic surface on the base.
Part No.
TM23R-TO1 222-2921-6
CL No.
12
Cat 6
(54.4) (65)
(24.5)
Through hole
(7mm max. cable dia.)
Base
Wiring ties (two included)
●2 Ports
Part No.
TM23R-TO2 222-2922-9
CL No.
654321
Cat 6
(185)
(28.4) (70)
Break-out hole, 19mm
or 23mm dia. Cables
Base (23)
(19)
Wiring ties (two included)
●6 Ports
Part No.
TM23R-TO6 222-2923-1
CL No.
8
■Patch Panels
●24 Ports
BOverview
.Use of a 110 type connector allows termination with a
standard industry tools.
.Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire.
.Pin assignments comply with T568A and T568B wiring
standards.
.Can be installed in 19-inch racks (EIA standard).
.The panel body uses dielectric material making it
lightweight, shock resistant and electrically insulated.
Part No.
TM23R-MPP24 222-2924-4
CL No.
Part No.
TM23R-MPP48 222-2925-7
CL No.
●48 Ports
[TM23R-MPP24]
*******
Cat 6
3 4 5 6 7 8 9 101112 131415161718 19202122232421
(483)
465
(43.8)
31.8
(35.5)
[TM23R-MPP48]
*******
Cat.6
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
123456 789101112 131415161718 192021222324
(483)
465
(88.3)
76.3
(35.5)
Screws, washers and wiring ties *
Screws, washers and wiring ties **
* Supplied in bag (4 pcs. each in bag)
** Supplied in bag (4 pcs. of screws and washers, 8 pcs. of wiring ties in bag)
9
■Wall Outlet
Part No.
TM23R-KCJ 222-2926-0
CL No.
TM23R-KCJ
******
6
C
ABS
3
5
3
5
T568B
421
T568A
421
768
768
(22.7)
(21)
(42)
(44) (37)
(30)
Dustproof shutter
Color code label
Protective cover
(22.7)
BOverview
.Use of a 110 type connector allows termination with a
standard industry tools.
.Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire.
.Pin assignments comply with T568A and T568B wiring
standards.
.Supplied with dustproof shutter.
.Can be installed in JIS standard mounting frames.
10
■Materials and Finishes
Jacks
Insulator
Contacts
PBT
Phosphor bronze
Color: Black (Standard)
White, red, blue, yellow, green, orange
Contact area: Gold plated
UL94V-0
UL94V-0
-------------------
Component Material Finish Remarks
■Ordering Information
Jacks Series name : TM23
Connector type R : Jack
Mounting style/termination type
5A : Right-angle/through hole
Jack opening code 8 : For 8 contacts
Number of inserted contacts 8 : 8 contacts
1
2
3
4
5
885A-RTM23
1 2 3 4 5
100 M ohms min.
No flashover or insulation breakdown.
230 m ohms max.
No electrical discontinuity of 5µs min.
Contact resistance : 250m ohms max.
No electrical discontinuity of 5µs. min.
Contact resistance : 250m ohms max.
Contact resistance : 250m ohms max.
Contact resistance : 250 m ohms max.
Insulation resistance : 100 M ohms min.
Contact resistance: 250 m ohms max.
Insulation resistance: 1 M ohms min. (High humidity)
Insulation resistance: 100 M ohms min. (Dry state)
Contact resistance: 250 m ohms max.
100 V DC
500 V AC / one minute
100mA
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm,
1 octave/min. conduct, 10 cycles to each 3 directions.
Acceleration of 490 m/s2, 11 ms duration, sine half-wave
waveform, 3 cycles in each of the 3 axes.
200 cycles
Temperature :
-55±3ç ➝+5ç to +35ç ➝+85±2ç ➝+5ç to +35ç
Duration(Minutes)
: 30 ➝2 to 3 ➝30 ➝2 to 3
5 cycles
500 hours at temperature of 40
ç
and humidity of 90% to 95%.
5% salt water/48 hours.
1.
Insulation resistance
2.
Withstanding voltage
(between adjacent contacts)
3. Contact resistance
4. Vibration
5. Shock
6. Durability
(mating/un-mating)
7. Temperature cycle
8. Humidity
9. Salt Spray
Rating
Current rating 1A
Voltage rating 125V AC Operating temperature range -25
ç
to +80
ç
(Note)
■Jacks
■Specifications
Item Specification Conditions
Note: Includes temperature rise caused by current flow.
+5
0+5
0
11
Note: The jack by itself does not clear CAT 6 performance requirements. Compensation on the
board is required to secure CAT 6 performance.
■Jacks
Part Number CL No. Color
TM23R-5A-88(02)
TM23R-5A-88(01)
TM23R-5A-88(02)
TM23R-5A-88(03)
TM23R-5A-88(04)
TM23R-5A-88(05)
TM23R-5A-88(06)
222-2918-1-01
222-2918-1-01
222-2918-1-02
222-2918-1-03
222-2918-1-04
222-2918-1-05
222-2918-1-06
Black
White
Red
Blue
Yellow
Green
Orange
BOverview
.Unique contact structure designed for crosstalk reduction.
.(Through hole : 3 rows)
.Available in 7 colors.
.Temporary retention to board with integral flexible posts.
BPCB mounting pattern
1
2
3
4
5
6
7
8
15
6
Connector front edge
1.016
3.048
5.08
7.112
1.3
2.544
Recommended board thickness: 1.6mm
8-Ø0.8
2-Ø2.4
15
15
14.56
13
Contact No. 8 Contact No. 1
Flexible post
0.43
42.54
1.3
3
2.1
0.35
12
■ Precautions in System Construction
The TM23 Series connector and components were designed for CAT 6 data transfer. However, it is highly
recommended that the entire connected system be checked for this performance level.
Cable termination procedure manual No.
ETAD-E2415 TM23P-88P
ATAD-E2407 TM23R-TO1
ATAD-E2408 TM23R-TO2
ATAD-E2409 TM23R-TO6
ATAD-E2410 TM23R-MPP24
ATAD-E2411 TM23R-MPP48
ATAD-E2412 TM23R-KCJ
Part Number
●Cable termination procedures
Manufacturer's Name Web Site
Hitachi Cable, Ltd. http://www.hitachi-cable.co.jp/index_e.html
Tonichi Kyosan Cable, Ltd. http://www.tonichi-kyosan.co.jp/
NipponSeisen Co. Ltd. http://www.nscable.co.jp/
Okano Electric Wire Co., Ltd. http://www.okano-cable.co.jp/english/index.html
Tsushin Kogyo K.K. http://www.tsuko.co.jp/
Showa Electric Wire & Cable Co., Ltd. http://www.swcc.co.jp/eng/index.html
Fuji Electric Cable Co, Ltd. http://www.tokyo-fuji.co.jp/index_f.htm
●Recommended Cable Manufacturers
Hirose Electric closely examines the transfer performance of these connectors with the CAT 6 cable that is
manufactured and sold by the various cable manufacturers. Please use the cable from among those indicated in
Table 1 for system construction with the TM23 Series.
●Use of Different Manufacturers' Components
Use of different manufacturers' components in one system could cause the deterioration of transfer performance.
●Check of the System Performance Verification
All measures have been taken to assure the transfer performance of the TM23 series. However, it is highly
recommended to verify transfer performance of complete system using commercially available measuring
instruments.
Hirose Electric does not build wiring systems. Please contact Hirose Electric sales representative for system
construction contractor information.
Note: Please see the web sites of the various manufacturers for cable specifications.
Contact HRS for recommendations when using cables from other suppliers.
Table1 Recommended Cable Manufacturers
13
DSP4300
Main unit
DSP4300
Remote unit
Permanent link adapter (PM06)
Horizontal cable 90 m
TM23R-MPP24 TM23R-T01
100
90
80
70
60
50
40
30
20
10
0
Attenuation/PSNEXT (dB)
CAT 6 PSNEXT standard value
Measured value
Measured value
CAT 6 Attenuation standard value
CAT 6 PSNEXT standard value
1 10 100 1000
Measured value
Measured value
CAT 6 Attenuation standard value
.Permanent Links
Permanent Link PSACR
Frequency (MHz)
DSP4300
Main unit
Channel link
adapter
DSP4300
Remote unit
Horizontal cable 90 m
TM23R-MPP24
Stranded
wire 3 m
Patch cable
2 m
TM23R-T01
( :TM23P-88P)
Patch cable
5 m
.Channel Links
Channel Link PSACR
Frequency (MHz)
.Patch Cable
Patch Cable 2 m RL
Frequency (MHz)
Measured valueMeasured value
CAT 6 NEXT standard valueCAT 6 NEXT standard value
120
100
80
60
40
20
0
NEXT(dB)
1 10 100 1000
Measured value
CAT 6 NEXT standard value
Patch Cable 2 m NEXT
Frequency (MHz)
DSP4300
Main unit
Channel link adapter
Patch Cable 2 m
DSP4300
Remote unit
■ Technical Documentation
●CAT 6 Transmission Characteristics Data
This is representative transfer performance for the TM23 Series. A high margin is used for CAT 6 standard values.