oe l. 2. connector. APPLICATION SPECIFICATION SCOPE APPLICABLE DOCUMENT This specification covers the requirements for application of the AMP PACE* These requirements are applicable to hand application tooling. specific part numbers relative to the products covered in this specification see Figure 12, For The following document forms a part of this specification to the extent indicated herein. Z.1, AMP Decument 1s 3004: AMP PACE Connector Applicators 3, NOMENCLATURE Contact Housing , i a & ae Polyester Pees Printed Circuit Board Strip 9 go nd 226% Figure 1 36 Sigs Section A-A <ets 4, REQUIREMENTS aea% hss 4.1. Printed Circuit Board Zea wd Bi A. Thickness shall be .084 minimum. oNzz wise B. Layout shall be as indicated in Figure 2. Eg<2 e : te *Trademark of AMP Incorporated. Sz< ra a8 OO. Po ere> ~ Z: nfsfer AIP | 4? incornporatep om <2 3 IZ fe {B2} Harrisburg, Pa. s i A Loc NO REV Yeefe , | A} Wl4-26002 | a NAME BIST SHEET CONNECTOR, AMP PACE, A Rev Fig 2 & Fig 9 i Hayp2| 1 oF 1) APPLICATION OF 26 [itr] REVISION RECORD APP | CATE AMP 1250-13 REV 7-78 >A {See Figure 12) Hole Dia (See Table) + % .o10) -500 Min & @ B (See Nl Figure 12) | + | + | : Plating Thickness Hole Diameter Copper Pad Hole Dia . +0010 Copper Tin/Lead After After Hardness, | Diameter, ~" PP Plating Reflow Knoop minimum .6453(a) || .001-.003 | .0003 min | .037-.043 | .036-.043 150 max -062 0453 (a) Not Plated Thru 065 (a) Using a 1.15 millimeter diameter drill, Figure 2 4.2, Connector Insertion A. Properly locate printed circuit board on insertion fixture. B. Locate contact posts in proper holes in printed circuit board. C. Evenly press connector into printed circuit board, using care not to bend any posts, until polyester strip bottoms on ACTION PIN* section of contacts as indicated in Figure 3, AMP INCORPORATED AMP omer | SHEET Loc NO REV oF B Al 14-26002 A NAME CONNECTOR, AMP PACE, APPLICATION OF AMP 2783-2 REV 7-78Polyester Strip SN Figure 3 Applicator Tooling Locator Plate Connector Assembly Figure 4 ACTION PIN Section Insertion Fixture D. Fit locator plate on applicator into card slot of connector, as indicated in Figure 4, and push down on applicator tool enabling push pins to enter the connector. Refer to IS 3004 for applicator components. SHEET 32 orl! AMP | Harrisburg, Pa. AMP INCORPORATED aT Loc A 1l4-26002 REV NAME CONNECTOR, AMP PACE, APPLICATION OF AMP 1251-13 REV 7-78 &ba Stabilizer Bar Center entire assembly under driving ram of force applicator. Hold applicator, properly aligned on connector, perpendicular to the printed circuit board at all times. Apply force to stabilizer bar of applicator, as indicated in Figure 5, until connector bottoms on the printed = ircuit board. Force applicator shall be capable of providing a force of 50 pounds per contact. Force Force Applicator Driving Ram Centerline CONNECTOR, AMP PACE, APPLICATION OF Figure 5 H. Release force on driving ram when connector is bottomed on printed circuit board, I, Carefully remove applicator by lifting straight up. J. Connector shall meet the requirements of Figure 6 after insertion. AMP INCORPORATED AMP | ore? | SHEET 40OF 1] Loc NO REV| ~_ _ e |A| ll4-26002 |"s NAME AMP 2783-2 REV 7-78 =4.3. Preload Tabs of Contacts Against Preload Barrier greed 9 Contact Behind A 90 + 3 Preload Barrier y y 4 Rs { V2) WY 019 Max Figure 6 Individual Contact Replacement A. Removal Individual damaged contacts can be replaced using handle PN 380392-8 with ACTION PIN contact removal tip PN 265964-1, (1) Insert a printed circuit board into connector slot as indicated in Figure 7. Printed Circuit Board Connector Figure 7 AMP INCORPORATED SHEET AMP | Harrisburg, Pa. 3_OF_|! bees VP Toc NO REV Bp |A/ 114-26002 |a NAME CONNECTOR, AMP PACE, APPLICATION OF AMP 1251-13 REV 7-78 >bd (2) Place ACTION PIN contact removal tip on handle. (3) Fit ACTION PIN contact removal tip over post section of damaged contact and push on handle until contact snaps free as indicated in Figure 8. Printed Circuit Board Damaged Connector Contact See Detail A We Apply Force This Direction a , Detail A 1 ' ACTION PIN Contact Removal Tip PN 265964-1 ! ' 1 Handle PN 380392-8 Figure 8 (4) Lift damaged contact from housing. (5) Remove printed circuit board from connector slot. B. Insertion Individual contacts shall be inserted in connector using the applicable insertion tooling indicated in Figure 9. AMP INCORPORATED AMP | Harrisburg, Pa. SHEET Sori! "BA! N4-26002 |. NAME CONNECTOR, AMP PACE, APPLICATION OF AMP 2783-2 REV 7-78 ibd (1) (2) (3) (4) Figure 9 Insertion Tool D iti (a) Applicable Part Number escrapron \a Instruction Sheet 266220-1 -100 x .200 Is 2933 125 x ,125 Is 2933 266220~2 Low Profile 2125 x 250 Is 2933 156 x .200 Is 2933 2662 20-3 100 x .100 (a) For special applications consult AMP Engineering. Select insertion tool part number from Figure 9 based on product description. Select replacement contact strip part number from Figure 12 based on product description and remove a single contact, Position contact in insertion tool such that tip of tool is bottomed against push shoulder of contact. Fit contact into connector housing and through hole in printed circuit board as indicated in Figure 10, Swivel Handle ~ a Insertion Tool Contact Push Shoulder Printed Circuit Board Insertion Tool Tip Connector Housing Seeer nw Hole in Printed Circuit Board Gontact Detail A . AMP INCORPORATED Figure 10 SHEET AMP | Harrisburg, Pa. orl Loc A NO REV B ll4-26002 |a NAME CONNECTOR, AMP PACE, APPLICATION OF AMP 1251-13 REV 7-78(4) Apply force to end of insertion tool until tool bottoms on top of connector housing as indicated in Figure 11. Swivel handle of tool may be positioned to facilitate force application. (5) Remove insertion tool from connector housing. (6) Replacement contacts shall meet the requirements specified in Figure 6. Apply Force This Direction Top of Connector Housing Tool Bottomed Figure ll AMP INCORPORATED AMP | rccroeT | SHEET 8 ofl Loc REV B Al 114-26002|"s NAME CONNECTOR, AMP PACE, APPLICATION OF AMP 2763-2 REV 7-76 2Part Numbers Connector Replacement : Description A B Assembly (a) | Contact Strip Applicator Nom(b) | Nom(b} 119236 119711-1 266269 -100 x .100 . 100 . 100 119237 119412 119413 119698 119701 119238 119711-5 119239 119414 | 119415 119474 119711-3 119476 119711-2 119674 119711-6 119534 119711-4 & -9 119451 119711-7 119702 119711-1 & -4 119705 119711-1 & -5 119706 119711-1 & -8 ! Y Y ' 119215 119715-1 266270 .100 x .200 . 100 .200 119216 119379 119469 119535 266362-1 119163 119715-2 266270 119167 119214 119468 266351-1(30 pos) 119576 266337-1(44 pos) 119682 119715-3 266270 119620 266351-1 119530 266362-1 119485 266270 119478 266270 y ! ' Figure 12 (cont) sHeer | AE | ME conPoRaTED ort! Loc NO REV B |A| 114-26002] 4 NAME CONNECTOR, AMP PACE, APPLICATION OF AMP 1251-13 REV 7-78NAME CONNECTOR, AMP PACE, APPLICATION OF Part Numbers Connector Replacement . Description A B Assembly (a) | Contact Strip Applicator Nom(b) | Nom(b) 119493 119715-4 266270 .100 x .200 . 100 -200 119497 119560 { 119575 119621 266337-1 119676 119677 119384 119715-5 119553 119715-5 119277 119716-1 266271 125 x .125 125 125 119278 Low Profile 119417 { 119418 119606 119716-2 119607 119612 \ 119613 119604 119716-3 119605 119610 ' 119611 119608 119716-4 119609 | 119614 119615 Y y y V 119199 119712-2 266272 .125 x .250 ~ 125 -250 119200 119420 { 119421 119665 266280 119201 119712-1 266272 119202 119422 { 119423 119453 119712-3 119505 119712-4 119666 119732-4 266280 y ' 119480 119712-5 266272 Figure 12 (cont) AMP | 7 moron? | SHEET 10 orl Loc NO REV p |A} 114-26002| 4 Le AMP 2783-2 REV 7-78Part Numbers B Connector Replacement . Description Assembly (a) Contact Strip Applicator Nom(b) | Nom(b) 119253 119713-2 266273 -156 x .200 . 200 119254 | 119445 119446 119255 119713-1 119256 119457 119458 119713-1 & 119644 119714-1 119563 1197133 119568 119713+3 & 119569 119714-2 119527 119713-5 119680 119713+5 y y Y 119462-1 119722-1 266322 125 x .125 -125 119462-2 119722-2 High Profile 119552-1 119722-1 119552~2 L19722~2 119486 119284-2 266274 Y (b) (a) For special applications consult AMP Engineering. See Figure <a. Figure 12 (end} AMP INCORPORATED SHEET AMP | Harrisburg, Pa. ue 0 Fl! Loc NO REV Bp |A| 114-2600a's NAME CONNECTOR, AMP PACE, APPLICATION OF AMP 1251-13 REV 7-78