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Sensing and Control Honeywell Inc. 11 West Spring Street Freeport, IL 61032 www.honeywell.com/sensing Manual Switches Advanced Manual Line Solid state switches -- AML10 series AML11/12 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/13 Electronic control switches -- AML20 series AML21/22 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/15 AML23/25 paddle switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16/17 AML24/26 rocker switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18/19 AML27 keylock switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Power duty switches -- AML30 series AML31/32 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 AML33/35 paddle switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 AML34/36 rocker switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Indicators, Annunciators -- AML40 series AML41/42 indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 AML45 annunciators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Buttons, rockers, covers, cap assemblies -- AML50 series AML59 annunciator cap assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 AML51/52 pushbutton switch and indicator buttons . . . . . . . . . . . . . . . . . . . . . . . . 30/31 AML53/55 paddle switch covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35/36 AML54/56 rocker switch operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30/40 Mounting hardware -- AML60 series AML61 mounting bracket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Accessories -- AML70 series AML71 barriers and AML75 panel seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 AML76 switch guards and AML78 panel plugs, dummy housing . . . . . . . . . . . . . . . . 45 AML79 connector block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Lamps and LEDs -- AML90 series AML91 incandescent wedge base T-134 lamps and AML92 T-134 LEDs. . . . . . . . . . . 46 Mounting dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 8 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada AML Series Manual Switches Advanced Manual Line IN FRONT OF THE PANEL Coordinated, attractive appearance. AML features innovations designed by industrial designers to achieve the best balance of human factors and aesthetic appearance. Operator height, bezel size, and the compatibility of square and rectangular shapes blend with other components to harmonize your panel. There's no visual clutter to distract from man/ machine communication. Display flexibility. AML offers a choice of five legend sizes, four button heights, full or split section display, and illumination by incandescent lamps, LED's or neons. Colors are bright and uniform, providing a strong definition and good visibility. (Nonilluminated devices have the same attractive colors.) BEHIND THE PANEL AML's simple, cost effective design provides many behind-panel benefits for the designer and installer/user. Simple to install. They snap in from the panel front individually or in vertical or horizontal strips; or in subpanel mounted strips and matrices that can be pre-assembled and pre-wired to assure accurate alignment and efficient panel building. Electrical flexibility. Solid state switches with Hall effect integrated circuits interface directly with microprocessors and other logic level devices. These IC's were first applied in MICRO SWITCH solid state keyboards. Today, many MICRO SWITCH products incorporate the Hall effect technology to meet a wide range of position sensing and manual control needs. Electronic control switches with gold or silver contacts, and 1, 2, or 4 poles, will handle up to 3 amps. Including an encoded version which generates different binary coded outputs merely by changing cam-keyed buttons. Easy to wire. All AML devices present single level termination. This means faster, easier, neater, and more economical wiring. And there is a choice of solder, quick-connect, push-on, and printed circuit termination. MATING RECEPTACLES The .110 x .020 quick-connect/solder terminal (types 2 and 8) is designed for use with receptacles that comply with the UL standard for insertion and withdrawal forces. Maximum insertion force is 12 lbs. max., withdrawal force is 14 lbs. These receptacles are supplied by: AMP Inc., Berg, Augat, Hollingsworth, MALCO, Zierick, and others. Refer to Thomas Register or the Yellow Pages for the location of your local supplier. Power duty switches meet line disconnect application needs with 10-amp pushbuttons and 15-amp paddle and rocker switches. Color display options include: 1 Transmitted color -- color can be distinguished whether lamp is On or Off. 1 Dead front -- display appears black, until illumination causes legend and color to appear. 1 Projected color -- white display is diffused with color when illuminated. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 9 Manuals This comprehensive line of lighted and unlighted manual controls features: 1 Pushbuttons for high and intermediate frequency functions; 1 Rocker and paddle switches, with 2 or 3 positions, for less frequent control functions; 1 Plus lighted indicators and annunciators which complement AML's universal appeal. Various controls can be matched with their functions to accommodate the most natural and efficient habit pattern reflex. Keylock operated switches can be used to assure ``authorized personnel only'' access. AML Series Manual Switches Advanced Manual Line FEATURES 1 Complete selection of pushbutton, rocker and paddle (toggle type) switches accommodates different functions and promotes operator efficiency. 1 Solid state, electronic, and power duty control. 1 Full or split screen incandescent display switches and indicators provide vivid transmitted color, projected color (for neutral display when unlit), and dead front (hidden color). 1 Wide-angle visibility LED and line voltage neon display switches and indicators. 1 Annunciators back-lighted by LED's enable high density message display. 1 Keylock switches available for controlled access applications. 1 All AML terminations at the same shallow depth (1.7 in. /43,1 mm) for convenient wiring or PC board termination. 1 Snap-in surface mount or sub-panel (hidden bezel) mount with mounting hardware. 1 Pad printed legends with a clear polyurethane overcoat available in a choice of five standard sizes. 1 Metric design for worldwide acceptance. 1 UL recognized, CSA certification. 1 Selected listings are certified by VDE and CE. (For compliance status, contact the 800 number.) AML Series MICRO SWITCH AML Advanced Manual Line combines functional flexibility with electrical versatility to provide a broad range of options to choose from. FULL GUARD BEZEL OPTION EASY TO RELAMP Relamping of T-1-3/4 incandescent AML91 lamps is accomplished from the front of the panel without tools. (AML92 T-1-3/4 LEDs can be added in the same manner.) As an alternative to standard height bezels (.06 in./1,5 mm), pushbutton switches can be furnished with full guard bezels extending .19 in./5.0 mm from the mounting surface. In the free position, standard buttons are flush with full guard bezels. The raised bezel guards against accidental operation by someone leaning against or dropping something on a control console. High Intensity LEDs For Full-face AML Lighted Display AML92 Series 1 Full-face illumination for high visibility lighted colors. 1 Advanced illumination technology combines high-intensity LED in standard T-1-3/4 wedge base lamp package. 1 Easy plug-in installation in AML lighted switches and indicators. 1 Low operating temperature permits high density, continuous operation with minimal heat build-up. AML92 Series LEDs have a quad chip assembled in a T-1-3/4 wedge base lamp package. They provide full-face illumination when used with lighted pushbutton, rocker and paddle switches, or indicators equipped with incandescent lamp sockets. For ordering information, refer to page 46. 10 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Advanced Manual Line AML Series AML CHARACTERISTICS Electrical/Mechnical Life* Pushbuttons-Momentary Pushbuttons-Alternate Rockers Paddles AML 10 Series AML 20 Series AML 30 Series AML 40 Series 1,000,000 25,000 (silver)/ 100,000 (gold) 25,000 25,000 25,000 25,000 N/A --- 25,000 25,000 25,000 ------- File E12252 File LR4442 File 0630/10.78+ Rating 1710 No. 4275.5788 File E12252 File LR4442 File 0630/10.78+ + Rating 1710 No. 4275.5788 File E58932 File LR4442 None 25,000 25,000 25,000 Agency Ratings (May not apply to every series division) UL CSA VDE CE File E53576 File LR4442 None * 95% Survival + Exception: Four-Pole AML's are not included in VDE Approval ++ Exception: Only the 2-pole AML33 and AML34 are certified by VDE AML ELECTRICAL DATA 1 AML10 Series Electrical Characteristics Supply Current (Max.) 4.5-24 VDC Sinking 5V 7.0 mA (Released) 24 V 9.0 mA (Released) 14.0 mA (Operatedno load) Output Leakage Output Current Voltage max. (Operated) (Released) 10 A +.4 Volt (Sinking 10 mA) Switching Time Max. Rise 10% to 90% Fall 90% to 10% Supply Voltage (VS) 1.5 sec 0.5 sec (Sinking (Sinking 10 mA) 10 mA) -30 to +30 VDC Voltage Externally Applied to Output -0.5 Volt min. +24 Volts max. (Off condition) Loads to Output 20 mA (Sinking) Storage Temperature -40-C to +65C (-40 to +149F) Manuals Integrated Circuit Function Absolute Maximum Rating 4 1 Over temperature range of 0 to +55C (+32 to +131F) and supply voltage of 4.5 to 5.5 VDC. 2 Over temperature range of 0 to +55C (+32 to +131F) and supply voltage of 16 VDC. 3 At 24C. (+75F) 1 AML20 Series Contacts Voltage Current Load Type Silver or Gold-plated Silver 250 VAC 125 VAC 24 VDC 2 Amps 3 Amps 2 Amps 75% Power Factor 75% Power Factor Resistive Gold 125 VAC/DC 100 mA Resistive 4 As with all solid state components, performance can be expected to deteriorate as rating limits are approached; however, they will not be damaged unless the limits are exceeded. 1 AML30 Series Current Rockers or Paddles Voltage Pushbuttons Load Type 125 VAC 10 amps 15 amps 60% power factor 250 VAC 10 amps 15 amps 60% power factor Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 11 Manual Switches Solid State Pushbutton AML11 Series INCANDESCENT OR NON-LIGHTED DISPLAY Electrical Data Buttons Lamps and LEDs Accessories Mounting Dimensions FEATURES 1 Hall effect reliability. 1 Provides low voltage signals that interface with nearly all DC logic level loads. 1 4.5-24 VDC supply voltage. 1 Full guard bezel option. 1 Lamps can be furnished installed or ordered separately. 1 UL recognized. 1 Lamp circuit independent of switch circuit. Buttons ordered separately. AML11 ORDER GUIDE page 11 page 30 page 46 pages 44/45 pages 47/48 AML11 B B A 2 Housing Type Standard Bezel: AML11B Square Non-Lighted AML11C Square 1 Lamp Ckt. AML11E Rect. Non-Lighted AML11F Rect. 1 Lamp Ckt. AML11G Rect. 2 Lamp Ckts. Bezel Color B Black Incandescent Lamp Type A No Lamp Installed Terminal Type 2 .110 x .020 (Solder or Quick-Connect) Full Guard Bezel: AML11H Square Non-Lighted AML11J Square 1 Lamp Ckt. AML11K Rect. Non-Lighted AML11L Rect. 1 Lamp Ckt. AML11M Rect. 2 Lamp Ckts. B 6 V Lamp* C 14 V Lamp* E 28 V Lamp* EA 4.5-24 VDC Sinking Circuitry Codes EA Momentary Action 3 .025 H .025 (Printed Circuit, or Push-On) * Lamps will be installed per each lamp circuit specified in the Housing Type. Example: AML11BBA2EA Square pushbutton switch housing, non-lighted; black bezel; .110 x .020 termination; momentary action; current sinking output for use with 4.5 volt supply. CURRENT SINKING OUTPUT AML10 SERIES A permanent magnet plunger moves adjacent to the Hall effect integrated circuit to give a digital, current sinking normally high output. 12 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada EE Alternate Action Manual Switches Solid State Pushbutton AML12 Series LED DISPLAY FEATURES 1 Hall effect reliabilty (Refer to facing page for electrical specifications.) 1 Rectangular, high efficiency LED's give flush display area and wide angle indication. 1 Available with or without diode protection for the LED's. 1 4.5 thru 24 VDC devices have an internal resistor to maintain LED current at nominal 20 mA. LED ``window'' buttons ordered separately. LEDs are not replaceable. AML12 ORDER GUIDE AML12C Housing Type Standard Bezel: AML12C Square 1 LED Electrical Data Buttons Lamps and LEDs Accessories Mounting Dimensions page 11 pages 30/31 page 46 pages 44/45 pages 47/48 1 LED circuit independent of switch circuit. 1 UL recognized. B B 2 EA Bezel Color B Black LED Color/ Voltage Red B V* C 5V D 10 V E 15 V F 24 V Yellow H V* J 5V K 10 V L 15 V M 24 V Green R V* S 5V T 10 V W 15 V X 24 V Terminal Type/ Diode Protection 2 .110 x .020 (Solder or Quick-Connect) Circuitry Codes Full Guard Bezel: AML12J Square 1 LED Example: AML12CBB2EA Square pushbutton switch housing; black bezel; red LED; .110 x .020 termination; current sinking output for use with 4.5 volt supply; momentary action. 4.5-24 VDC Sinking EA Momentary Action EE Alternate Action 3 .025 x .025 (Printed Circuit or Push-On) 8 .110 x .020 With Diode Protection * See LED application information for devices without current-limiting resistor, page 46. Manuals Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 13 Manual Switches Electronic Control Pushbutton AML21 Series INCANDESCENT OR NON-LIGHTED DISPLAY Electrical Data Buttons Lamps and LEDs Accessories Mounting Dimensions page 11 page 30/31 page 46 pages 44/45 pages 47/50 FEATURES 1 1, 2, or 4 poles. 1 Silver or gold contacts. 1 Full guard bezel option. 1 Momentary or 2-level alternate action (push-on, push-off). 1 UL recognized, CSA certified. 1 Lamps can be furnished installed or ordered separately. 1 Lamp circuit independent of switch circuit. Buttons ordered separately. * * *AML21 Series: 1 pole and 2-pole only. AML21 ORDER GUIDE AML21B AML21C AML21E AML21F AML21G AML21 B B A 2 AA Housing Type Bezel Color Incandescent Lamp Type Terminal Type Circuitry Codes (Each pole has double-throw) B Black A No Lamp Installed 2 .110 x .020 (Solder or Quick-Connect) Standard Bezel: Square Non-Lighted Square 1 Lamp Ckt. Rect. Non-Lighted Rect. 1 Lamp Ckt. Rect. 2 Lamp Ckts. Full Guard Bezel: AML21H Square Non-Lighted AML21J Square 1 Lamp Ckt. AML21K Rect. Non-Lighted AML21L Rect. 1 Lamp Ckt. AML21M Rect. 2 Lamp Ckts. B 6 V Lamp* C 14 V Lamp* E 28 V Lamp* 3 .025 x .025 (Printed Ckt. or Push-On) Silver Contacts Mom. Action AA 1-Pole AC 2-Pole CC 4-Pole Alt. Action AB 1-Pole AD 2-Pole CD 4-Pole Gold Contacts Mom. Action BA 1-Pole BC 2-Pole DC 4-Pole Alt. Action BB 1-Pole BD 2-Pole DD 4-Pole Gold-Plated Silver Contacts Mom. Action EA 1-Pole EC 2-Pole Alt. Action EB 1-Pole ED 2-Pole * Lamps will be installed per each lamp circuit specified in the Housing Type. Example: AML21BBA2AA Square pushbutton switch housing nonlighted; black bezel; .110 x .020 termination; momentary action; 1-pole, doublethrow; silver contacts. 14 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Electronic Control Pushbutton LED DISPLAY FEATURES 1 Identical to AML21 switches, except furnished with high efficiency LED display. 1 Rectangular LED's are flush with button surface, providing wide angle indication. 1 Optional diode protection for LED's. 1 5 thru 24 VDC LED devices have an internal resistor to maintain current at nominal 20 mA. 1 UL recognized, CSA certified. 1 LED circuit independent of switch circuit. Buttons with LED ``window'' ordered separately. LEDs are not replaceable. AML22 ORDER GUIDE AML22 Series Electrical Data Buttons Lamps and LEDs Accessories Mounting Dimensions page 11 pages 30/31 page 46 pages 44/45 pages 47/50 * *AML22 Series: 1 pole and 2-pole only. B B 2 AA Housing Type Bezel Color LED Color/ Voltage Terminal Type Circuitry Codes (Each pole has double-throw) B Black Red B V* C 5V D 10V E 15V F 24V Yellow H V* J 5V K 10V L 15V M 24V Green R V* S 5V T 10V W 15V X 24V 2 .110 x .020 (Solder or Quick-Connect) Full Guard Bezel: AML22J Square 1 LED 3 .025 x .025 (Printed Ckt., or Push-On) 8 .110 x .020 With Diode Protection for LED Silver Contacts Mom. Action AA 1-Pole AC 2-Pole CC 4-Pole Alt. Action AB 1-Pole AD 2-Pole CD 4-Pole Gold Contacts Mom. Action BA 1-Pole BC 2-Pole DC 4-Pole Alt. Action BB 1-Pole BD 2-Pole DD 4-Pole Gold-Plated Silver Contacts Mom. Action EA 1-Pole EC 2-Pole Alt. Action EB 1-Pole ED 2-Pole * See LED information for devices without current limiting resistor, page 46. Example: AML22CBB2AA Square pushbutton switch housing with one LED, black bezel; red LED (without resistor); .110 x .020 termination; momentary action, 1-pole, double-throw; silver contacts. CONTACT ARRANGEMENT 1, 2 or 4 poles: Form C Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 15 Manuals AML22 C Standard Bezel: AML22C Square 1 LED AML22H Square 1 HighProfile LED (For use with AML52-A buttons) * Manual Switches Electronic Control Paddle AML23 Series INCANDESCENT OR NON-LIGHTED DISPLAY FEATURES 1 Silver or gold contacts. 1 1, 2 or 4 poles. 1 Toggle type paddle operators permanently installed in rectangular housings. 1 Covers for the switch housing may be lighted or unlighted. 1 UL recognized, CSA certified. 1 Lamps can be furnished installed or Covers ordered separately. ordered separately. 1 Lamp circuit independent of switch circuit. *AML23 ORDER GUIDE Electrical Data Paddle Covers Lamps and LEDs Accessories Mounting Dimensions page 11 page 35 page 46 page 45 pages 47/50 * * *AML23 Series: 1 pole and 2-pole only. AML23 E B A 2 AA 01 Housing Type Operator/Bezel Color Incandescent Lamp Type Terminal Type Circuitry Codes Operating Action AML23 E Rectangular Non-Lighted B Black/Black A No Lamp Installed 2 .110 x .020 (Solder or Quick-Connect) Insert Code letters as shown in Circuitry Chart Insert Code numbers from Operating Action Chart AML23 F Rectangular 1 Lamp Ckt. (A) B 6 V Lamp* C 14 V Lamp* AML23 G Rectangular 2 Lamp Ckts. (A & B) 3 .025 x .025 (Printed Ckt., or Push-on) E 28 V Lamp* * Lamps will be installed per each lamp circuit specified in the Housing Type. Example: AML23EBA2AA01 Rectangular non-lighted paddle switch housing; black paddle and bezel; .110 x .020 terminals; with one circuit ON and one circuit OFF in each extreme operator position (maintained). 1 The ``MICRO SWITCH'' identification is shown on this side of the switch housings. CIRCUITRY Silver Contacts Gold Contacts AA BA AC BC 2-Position OPERATING ACTION 3-Position 2-Position: (Non-illuminated switches only) CA Maint. Mom. Maint. DA DC (Non-illuminated switches only) 16 Maint. Maint. Mom. 3-Position: Maint. CC 01 None 02 None 03 None Mom. Maint. Mom. 04 Maint. 05 Maint. 06 Maint. 07 Maint. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Maint. Mom. Mom. Maint. Manual Switches Electronic Control Paddle LED DISPLAY AML25 Series FEATURES 1 Identical to AML23, except furnished with one or two rectangular high efficiency LED's which give flush display area and wide angle indication. 1 Available with or without diode protection for LED's. 1 LED circuit independent of switch circuit. Electrical Data Paddle Covers Lamps and LEDs Accessories Mounting Dimensions page 11 page 36 page 46 page 45 pages 47/50 1 5 thru 24 VDC devices have internal resistor to maintain current at nominal 20 mA. 1 UL recognized, CSA certified. * Covers with LED ``window'' ordered separately. * *AML25 Series: 1 pole and 2-pole only. AML25 ORDER GUIDE AML25 F B B 2 AA 01 R X Housing Type Operator/ Bezel Color LED Voltage Terminal Type/ Diode Protection Circuitry Codes Operating Code LED Color (LED A) LED Color (LED B) AML25 F Rectangular 1 LED B Black/Black B V* 2 .110 x .020 (Solder or Q-C) Insert code letters as shown in Circuitry Chart Insert code numbers from Operating Action Chart R Red Y Yellow G Green X No LED R Red Y Yellow G Green X No LED AML25 G Rectangular 2 LED's C 5V D 10 V E 15 V 8 .110 x .020 w/Diode protection LED version available only with AA BA CA DA circuitry Manuals F 24 V 3 .025 x .025 (Printed Ckt., or Push-On * See LED application information for devices without current-limiting resistor, page 46. Example: AML25FBB2AA01RX Rectangular paddle switch; illuminated with one red LED, this device has a black paddle and bezel, and .110 x .020 terminals; with one circuit ON and one circuit OFF in each extreme operator position (maintained). NOTE: For further information on replacement LED's, call the 800 number. Covers ordered separately 1 The ``MICRO SWITCH'' identification is shown on this side of the switch housings. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 17 Manual Switches Electronic Control Rocker AML24 Series INCANDESCENT OR NON-LIGHTED DISPLAY FEATURES 1 Silver or gold contacts. 1 2 or 3 position operation. 1 UL recognized, CSA certified. 1 Lamps can be furnished installed or ordered separately. 1 Lamp circuit independent of switch circuit. Electrical Data Rockers Lamps Accessories Mounting Dimensions * * *AML24 Series: 1 pole and 2-pole only. Rocker operators ordered separately. AML24 ORDER GUIDE page 11 page 39 page 46 pages 44/45 pages 47/50 AML24 E B A 2 AA 01 Housing Type Bezel Color Incandescent Lamp Type Terminal Type Circuitry Codes Operating Action AML24 E Rectangular Non-Lighted B Black A No Lamp Installed 2 .110 x .020 (Solder or Quick-Connect) Insert Code letters as shown in Circuitry Chart Insert Code numbers from Operating Action Chart AML24 F Rectangular 1 Lamp Ckt. (A) B 6 V Lamp* C 14 V Lamp* AML24 G Rectangular 2 Lamp Ckts. 3 .025 x .025 (Printed Ckt., or Push-on) E 28 V Lamp* * Lamps will be installed per each lamp circuit specified in the Housing Type. Example: AML24EBA2AA01 Rectangular non-lighted rocker switch housing; black bezel; .110 x .020 terminals; with one circuit ON and one circuit OFF in each extreme operator position (maintained). 1 The ``MICRO SWITCH'' identification is shown on this side of the switch housings. CIRCUITRY Silver Contacts Gold Contacts AA BA 2-Position OPERATING ACTION 3-Position 2-Position: Maint. AC BC (Non-illuminated switches only) CA Mom. Maint. DA DC Mom. Maint. (Non-illuminated switches only) 18 Maint. Maint. Mom. 3-Position: Maint. CC 01 None 02 None 03 None Mom. 04 Maint. 05 Maint. 06 Maint. 07 Maint. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Maint. Mom. Mom. Maint. Manual Switches Electronic Control Rocker LED DISPLAY AML26 Series FEATURES 1 Identical to AML24, except furnished with one or two rectangular high efficiency LED's which give flush display area and wide angle indication. 1 Available with or without diode protection for LED's. 1 LED circuit independent of switch circuit. Electrical Data Rockers Lamps and LEDs Accessories Mounting Dimensions page 11 page 40 page 46 page 45 pages 47/50 1 5 thru 24 VDC LED devices have internal resistor to maintain current at nominal 20 mA. 1 UL recognized, CSA certified. Rocker operators ordered separately. * * LEDs are not replaceable. *AML26 Series: 1 pole and 2-pole only. AML26 ORDER GUIDE AML26 F B B 2 AA 01 R X Housing Type Bezel Color LED Voltage Terminal Type/ Diode Protection Circuitry Codes Operating Action LED Color (LED A) LED Color (LED B) AML26 F 1 LED B Black B V* 2 .110 x .020 (Solder or Quick-Connect Insert code letters as shown in Circuitry Chart Insert code numbers from Operating Action Chart R Red Y Yellow G Green X No LED R Red Y Yellow G Green X No LED AML26 G 2 LED's C 5V D 10 V E 15 V 8 .110 x .020 w/Diode for LED protection LED version available only with AA BA CA DA circuitry Manuals F 24 V 3 .025 x .025 (Printed Ckt., or Push-On) * See LED application information for devices without current-limiting resistor, page 46. Example: AML26FBB2AA01RX Rectangular rocker switch; illuminated with one LED, this device has a black bezel, .110 x .020 terminals; with one circuit ON and one circuit OFF in each extreme operator position (maintained). Rocker ordered separately 1 The ``MICRO SWITCH'' identification is shown on this side of the switch housings. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 19 Manual Switches Electronic Control Keylock NON-LIGHTED AML27 Series FEATURES 1 Enable control of access to computer peripherals, keyboards, point-of-sale terminals, and security systems which are locked when unattended; and other locations where tampering must be discouraged. 1 2 or 3 positions, maintained (90 throw) and momentary action (60 throw). 1 5-bit key combinations AML27 ORDER GUIDE Electrical Data Accessories Mounting Dimensions page 11 pages 44/45 pages 47/50 1 UL recognized, CSA certified. 1 Static discharge protection (up to 20 kV when grounded). AML27 A B K 2 AA 21 BA Housing Type Bezel Color Button Color Terminal Type Circuitry Codes (Each pole has double-throw) Operation Action (Key out in center position, except where noted) Key Combinations AML27 A B Black K Black 2 .110 x .020 (Solder or Quick-Connect) Square housing Non-Lighted 3 .025 x .025 (Printed Circuit or Push-On) Silver Contacts: AA 1 pole AC 2 pole CCW None None Gold Contacts: BA 1 pole BC 2 pole None Maint. Mom. REPLACEMENT KEYS One key per listing. Key Combination Key Code Catalog Listing BA BB BD BE BS BT BV BW 110 109 107 106 117 118 119 120 30PA101-AML 30PA102-AML 30PA104-AML 30PA105-AML 30PA117-AML 30PA118-AML 30PA119-AML 30PA120-AML Maint. Specify different Key Combinations to acquire different keys, i.e.; AML27ABK2AA21BB and AML27ABK2AA21BE have different keys. AML27ABK2AA21BB and AML27ABK3BC25BB have identical interchangeable keys. Example: AML27ABK2AC28BB Square housing; black bezel and button; .110 x .020 terminals; 2-pole double-throw; silver contacts; 3-position maintained and key code ``BB''. Mom. Maint. Maint. Maint. Maint. Center 21 Maint. 22* Maint. 23 Maint. 24 Maint. 25 Maint. 26** Maint. 27*** Maint. 28*** Maint. 29 Maint. 30 Maint. 31 Maint. CW (Two Keys Furnished) Maint. BA BB BD BE Maint. BS BT BV BW Mom. Maint. Mom. Maint. Maint. Maint. 28 and 29 operating actions should be used with Key Combinations BA and BB. Maint. Mom. Mom. * Key out in both positions. ** Key out in all three positions. *** Key out in center and CW positions. Key out in center and CCW positions. Key out in CCW only. CIRCUITRY 2-Position Switches: Normal Position* Note: These keys fit the 5-bit keylocks in the Order Guide. Key Turned to Right (CW) 3-Position Switches (Available in 2-pole only.) Key Turned to Left (CCW) 1 Pole Normal Position* 2 Pole 2 Pole * Circuit remains the same with key in or out. 20 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Key Turned to Right (CW) Manual Switches Power Duty Pushbutton AML31/32 Series INCANDESCENT, NEON, OR NON-LIGHTED DISPLAY Electrical Data Buttons Lamps and LEDs Accessories Mounting Dimensions page 11 page 30 page 46 pages 44/45 page 48 FEATURES 1 UL recognized, CSA certified. 1 AML31 lamp circuit independent of switch circuit. * Buttons ordered separately. * CONTACT ARRANGEMENT *AML31 Series: 2-pole. *AML32 Series: 2-pole. 2 poles (Form X) AML31 ORDER GUIDE AML31 accepts one incandescent lamp which can be furnished installed or ordered separately. AML31 E B A 4 AC Housing Type Bezel Color Incandescent Lamp Type Terminal Type Circuitry Codes B Black A No Lamp Installed 4 .187 x .020 (Solder or Quick-Connect) 2-Pole, Single-Throw Normally-Open, Form X: AD AC Alt. Mom. Action Action Standard Bezel: AML31E Rect. Non-Lighted AML31F Rect. 1 Lamp Ckt. B 6 V Lamp* Full Guard Bezel: AML31K Rect. Non-Lighted AML31L Rect. 1 Lamp Ckt. C 14 V Lamp* Manuals E 28 V Lamp* * Lamps will be installed per each lamp circuit specified in the Housing Type. Example: AML31EBA4AC Rectangular pushbutton switch housing, non-lighted; black bezel; .187 x .020 ter- minals; momentary action; 2-pole, singlethrow, normally open, Form X. AML32 ORDER GUIDE AML32 has neon lamp wired to 125 or 250 VAC resistor. AML32 F B C 7 AC Housing Type Bezel Color Neon Lamp Voltage/Color Terminal Type Lamp Circuit Circuitry Codes B Black Red B 125 VAC C 250 VAC 4 .187 x .020 (Solder or Quick-Connect) with isolated lamp circuit 2-Pole, Single-Throw Normally-Open, Form X: AD AC Alt. Mom. Action Action Standard Bezel: AML32F Rect. 1 Neon Lamp Full Guard Bezel: AML32L Rect. 1 Neon Lamp Clear K 125 VAC L 250 VAC Green M 125 VAC P 250 VAC Example: AML32FBC7AC Rectangular pushbutton switch housing; black bezel; 250 volt, red neon lamp; .187 x .020 terminals with integral lamp circuit; momentary action; 2-pole, singlethrow, normally open, Form X. 7 .187 x .020 with integral lamp circuit Isolated neon circuit Integral neon circuit Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 21 Manual Switches Power Duty Paddle AML33/35 Series INCANDESCENT, NEON, OR NON-LIGHTED DISPLAY Electrical Data Paddle Covers Lamps Mounting Dimensions page 11 page 35 page 46 page 48 FEATURES 1 Toggle type paddle operators permanently installed in rectangular housings. 1 2-position maintained action. 1 AML33 lamp circuit independent of switch circuit. 1 UL recognized, CSA certified. Colored housing covers ordered separately. CONTACT ARRANGEMENT * * 1 or 2 poles: Form A AML33 ORDER GUIDE AML33 accepts one incandescent lamp which can be furnished installed or ordered separately. *AML33 Series: 2-pole only. *AML35 Series: 1-pole and 2-pole. AML33 E B A 4 AA 01 Housing Type Operator/Bezel Color Incandescent Lamp Type Terminal Type Circuitry Codes Operating Action AML33 E Rectangular Non-Lighted B Black/Black A No Lamp Installed 4 .187 x .020 (Solder or Quick-Connect) Silver Contacts: AA 1-Pole (One Form A Single-throw, Normally-Open) AC 2-Pole (Two Form A) B 6 V Lamp* AML33 F Rectangular 1 Lamp Ckt. C 14 V Lamp* E 28 V Lamp* Maint. ON 01 Maint. OFF * Lamps will be installed per each lamp circuit specified in the Housing Type. AML35 ORDER GUIDE AML35 has neon lamp wired to 125 or 250 VAC resistor. AML35 F B B 4 AA 01 Housing Type Operator/Bezel Color Neon Lamp Voltage Terminal Type/ Lamp Circuit Circuitry Codes Operating Action AML35 F Rectangular 1 Neon Lamp B Black/Black Red B 125 VAC 4 .187 x .020 (Solder or Quick-Connect) With Isolated Lamp Circuit Silver Contacts: AA (One Form A Single-Throw) Available only with isolated lamp circuit, term. type 4. C 250 VAC Green M 125 VAC P 250 VAC 1 The ``MICRO SWITCH'' identification is shown on this side of the switch housing. 22 7 .187 x .020 With Integral Lamp Circuit (Available with 2-Pole devices only Example: AML35FBB4AA01 Rectangular paddle switch housing; black paddle and bezel; 125 VAC neon lamp; .187 x .020 terminals with isolated AC 2-Pole (Two Form A) Maint. ON 01 Maint. OFF lamp circuit; 1-Pole Form A Single-Throw; with circuit ON in one extreme position and OFF in the other (maintained). Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Power Duty Rocker AML34/36 Series FEATURES 1 Same circuitry, and electrical rating as power duty paddle switches. 1 Neon lamp circuitry can be isolated or integral on 2-pole switches; isolatedonly on 1-pole switches (see schematics). 1 UL recognized, CSA certified. 1 AML34 lamp circuit independent of switch circuit. INCANDESCENT, NEON, OR NON-LIGHTED DISPLAY Rocker operators ordered separately. * Electrical Data Rockers Lamps Mounting Dimensions page 11 page 39 page 46 page 48 AML34 ORDER GUIDE AML34 accepts one incandescent lamp which can be furnished installed or ordered separately. * AML34 Series: 2-pole only. AML36 Series: 1-pole and 2-pole. AML34 E B A 4 AA 01 Housing Type Bezel Color Incandescent Lamp Type Terminal Type Circuitry Codes Operating Action AML34 E Rectangular Non. Illum. B Black A No Lamp Installed 4 .187 x .020 (Solder or Quick-Connect) Silver Contacts: AA 1-Pole (One Form A Single-Throw) B 6 V Lamp* AML34 F Rectangular 1 Lamp Ckt. C 14 V Lamp* AC 2-Pole (Two Form A) E 28 V Lamp* Maint. ON 01 Maint. OFF Manuals * Lamps will be installed per each lamp circuit specified in the Housing Type. AML36 ORDER GUIDE AML36 has neon lamp wired to 125 or 250 VAC resistor. AML36 F B B 4 AA 01 Housing Type Bezel Color Neon Lamp Voltage Terminal Type/ Lamp Circuit Circuitry Codes Operating Action AML36 F Rectangular 1 Neon Lamp B Black Red B 125 VAC 4 .187 x .020 (Solder or Quick-Connect) With Isolated Lamp Circuit Silver Contacts: AA (One Form A Single-Throw) Not available with terminal type 7 7 .187 x .020 (Solder or Quick-Connect) With Integral Lamp Circuit AC 2-Pole (Two Form A) C 250 VAC Green M 125 VAC P 250 VAC Maint. ON 1 The ``MICRO SWITCH'' identification is shown on this side of the switch housing. Example: AML36FBB4AA01 Rectangular rocker switch housing; black bezel; 125 VAC neon lamp; .187 x .020 terminals with isolated lamp circuit; 1Pole Form A single-throw; with circuit ON in one extreme position and OFF in the other. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 23 01 Maint. OFF Manual Switches Lighted Indicators AML41/42 Series To order lamps see page 46. FEATURES 1 Pushbutton style indicators match display of standard bezel lighted switches. Choice of incandescent or LED illumination. 1 Lens style indicators use a special cap-like button which covers the bezel to present a larger display area, without affecting family appearance. Up to 3-lamp split screen capability. Incandescent illumination. AML41 INCANDESCENT DISPLAY INDICATORS ORDER GUIDE AML41 C B A 2 Incand. Lamp Type Terminal Type Housing Type Pushbutton Style: Lens Style: Bezel Color AML41 C Square 1 lamp ckt. AML41 J Rectangular 1 lamp ckt. B Black AML41 D Square 2 lamp ckts. AML41 K Rectangular 2 lamp ckts. AML41 F Rectangular 1 lamp ckt. AML41 L Rectangular 3 lamp ckts. A No lamp installed 2 .110 x .020 (Solder or QuickConnect) B 6 V Lamp* 3 .025 x .025 (Printed Circuit or Push-On) C 14 V Lamp* E 28 V Lamp* AML41 G Rectangular 2 lamp ckts. * Lamps will be installed per each lamp circuit specified in the Housing Type. AML41 (Use AML51 pushbuttons only. Page 30.) AML41 (Use AML51-J/-K/-L lens buttons only. Page 30.) Examples: AML41CBA2 Square (pushbutton style) indicator housing with one lamp circuit; black bezel; .110 x .020 termination. AML41JBA2 Rectangular (lens style) indicator housing with one lamp circuit; black bezel; .110 x .020 termination. AML42 LED DISPLAY INDICATORS ORDER GUIDE LEDs are not replaceable. AML42C (Use AML52-C/-A pushbuttons only. Page 31.) AML42S AML42 S B C 2 Housing Type Bezel Color LED Color/ Voltage Terminal Type/ Diode Protection AML42 C Square 1 LED B Black AML42 S Compact 1 LED Yellow H V* J 5V K 10 V L 15 V M 24 V B C D E F R S T W X Red V* 5V 10 V 15 V 24 V Green V* 5V 10 V 15 V 24 V Example: AML42SBC2 Compact indicator with black bezel; 5 volt red LED; .110 x .020 termination. 24 2 .110 x .020 (Solder or Q.C.) 3 .025 x .025 (Printed Circuit or Push-On) 8 .110 x .020 w/diode to protect LED 9 .025 x .025 w/diode to protect LED * See LED application data, page 46, for these devices without current-limiting resistor. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Solid State LED Annunciators AML45/59 Series FEATURES 1 Messages are backlighted with LED's for long, reliable operating life. Reduces service and maintenance costs. 1 Low voltage and current (without inrush), enables direct drive with integrated circuits. Reduces cost of interface components (and installation), and power supply. 1 Low operating temperature allows high-density, continuous operation. Minimal heat build-up. 1 Inherently rugged. Resists effects of shock and vibration (no filaments to break). 1 High density message display. Illuminates up to four legend sectors in color, in a 0.8 x 1.2 inch area. 1 Dead front hides legends until illuminated. Non-glare display with no flickering. 1 UL recognized. The AML45 housing has two high efficiency LED's which illuminate color filters and film legends located in the snap-on AML59 cap assembly. There is a choice of full face one-color and split one-color or two-color displays. Color options are red, green, and yellow. Film legends offer a choice of negative or positive formats. (Note: human factors engineers generally favor negative annunciator messages, reserving the positive format for use if special attention is necessary, such as ``PAPER JAM.'') NEGATIVE When illuminated, colored legend appear1001s against a black background. When unlighted, the legend is hidden (dead front). POSITIVE When illuminated, black legend appears against a colored background. NEGATIVE POSITIVE This annunciator is totally compatible with other deivces in the MICRO SWITCH AML Advanced Manual Line both in front of, and behind the panel. Two of them fit in the same space as a rectangular AML indicators or switch. All terminals exit at AML's standard 1.7-inch depth for convenient, single-level wiring. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 25 Manuals AML45/59 solid state LED annunciators are a state-of-the-art advancement over traditional back-lighted legend displays which utilize incandescent lamps. The LED light source imparts the benefits of solid state long-life and reliability, with low power requirements. Operating life is measured by years, instead of hours. Manual Switches Solid State LED Annunciators AML45/59 Series AML45 LED HOUSINGS LEDs should be specified as the same color if a full or split screen one-color display is desired (RR = red); or different colors for a split screen two-color display (RY = red/yellow). (Baffle plate inside housing prevents light spillage from one LED color section to the other on split screen versions.) LED colors should match filter colors specified in AML59 cap assembly (see page 28). Spring clips on sides of the housing hold units securely in panel. For mounting strips of two or more units, AML61 mounting hardware may be used (see page 43). LED APPLICATION INFORMATION Refer to page 47. AML45 ORDER GUIDE PANEL ORIENTATION Drawing (above) indicates Side 1 and Side 2 LED locations, with MICRO SWITCH identifications facing UP. Consider this orientation when ordering an AML45S housing with two different LED AML45 S W A 2 Housing Type Color of Housing Bezel LED Voltage* Terminal Type AML45 R 2 LED's (For use with Full Screen) W White A 2.4 V K Black B 5V 2 .110 x .020 (Solder or Quick-Connect) AML45 S 2 LED's (For use with Split Screen) C 10 V D 15 V F 24 V * Current draw is 20 mA. ``B'', ``C'', ``D'' and ``F'' have built-in current limiting resistors. 26 colors, such as RG (red/Side 1, green/ Side 2). Since LED's are permanently installed, color location is specially important to note when the device is to be terminated in a printed circuit board. RY LED Color Side 1 3 .025 x .025 (Printed Circuit) Side 2 R Red R Red Y Yellow Y Yellow G Green G Green 8 .110 x .020 with diode protection for LED's Example: AML45SWA2RY Split screen type housing with white bezel, 2.4 V LED's, .110 x .020 termination, red LED in Side 1 and yellow LED in Side 2. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Solid State Annunciators SUBPANEL MOUNTING AML45/59 Series AML61 mounting hardware may be used for mounting strips of two or more annunciators in pairs in a single cutout. This method is most cost-effective for multiunit application, since it generally takes less time to make one large hole to accept several units than it does to make a hole for each individual unit. Also, if the front panel is not required for mounting support, it can be made thinner, and easier to cut out, minimizing installed cost. AML61 strips are factory assembled with metal cans welded together, and mounting brackets welded to the end cans. Refer to page 33 for ordering information. Order AML45/59 annunciators and AML61 mounting hardware separately. INSTALLATION Each rectangular AML61 mounting can will accommodate two annunciators, as shown in the drawing. Panel appearance is enhanced if a spacer .05 in./1,3 mm thick (approx.) is installed between the housings at the terminal end. Specify Catalog Listing 30PA1-AML for a package of 10 spacers. Mounting centers and panel cutout dimensions are shown on page 52. An installation instruction sheet PK8520 is shipped with each order. PRINTED CIRCUIT BOARD DIMENSIONS Manuals Suggested printed circuit board layout for up to ten AML45 units assembled in an AML61 assembly: 3 .125N minimum diameter hole recommended to permit access to annunciator, allowing it to be driven out panel front should replacement become necessary. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 27 Maual Switches Solid State LED Annunciators AML45/59 Series AML59 CAP ASSEMBLIES The cap assembly consists of: black cap, color filter(s), and optional film legend; furnished unassembled. It snaps onto housing, flush with the housing bezel. Filters, assembled with their matte finish facing the LED's, efficiently diffuse the illumination. They are color-tinted to complement the red, yellow, and green LED's. NOTE: Cap assembly should not be subjected to the temperature and chemical atmosphere associated with wave soldering. These parts should be installed after soldering and cleanup. Catalog listings for AML59 cap assemblies are derived from the ordering guide below. The ordering guide for AML45 LED housings is on page 26. CUSTOM LEGENDS A 2:1 drawing in black ink is required for satisfactory reproduction of custom film legends. As an alternative, you may submit an office copy of a page from a typographic supplier catalog such as Chartpak, Letraset, and Zipatone. MICRO SWITCH can also furnish graphic legends from the ``Henry Dreyfus Symbol Source Book.'' (Custom legends require a one-time start-up charge.) STANDARD LEGENDS AML59 Legend Sheet (see page 30) provides ordering information for negative and positive standard film legends in the type style (14-point Helvetica condensed bold) shown below. Use separate legend sheet for each AML59 catalog listing and attach it (them) to your purchase order. AML59 ORDER GUIDE AML59-R K 10 Cap Style Cap Color Legend Type AML59-R Full Screen K Black 10 No Legend AML59-S Split Screen 20 Negative Film Legend 1 Viewing area inside cap: X J 1.04 min.; Y J .272 min. 2 Customers ordering film legends from commercial photographic or typesetting sources should specify that the film be precision cut, per the following dimensions, to insure proper retention and alignment on the face of the annunciator: A J .007 max.; B J 1.1 .010; C J .300 .003. R Filter Color Full Screen Split Screen R Red R Red R Red Y Yellow Y Yellow Y Yellow G Green G Green G Green 21 Positive Film Legend Examples: AML59-RK10R Full screen style, black cap, no legend, and red filter. AML59-SK20RY Split screen style, black cap, negative film legend, red and yellow color filters. 28 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Legend Sheet AML59 Series Manuals Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 29 Manual Switches Buttons/Lens for Switches and Indicators AML51 Series AML51 PUSHBUTTON ORDER GUIDE (All possible color combinations may not be available.) For Incandescent or non-lighted display switches and pushbutton style indicators. AML51-C 10 R -- For AML11, 21, 31 switches and AML41 indicators: Pushbutton Style Display Legend/Type Full Color or 1st Color Split 2nd Color Split Transmitted Color 10 No legend 20 With legend on cap. R Red Y Yellow G Green B Blue W**** White K*** Black L*** Gray A** Amber R Red Y Yellow G Green B Blue W**** White K*** Black L*** Gray A** Amber AML51-C AML51-F AML51-G AML51-A AML51-H AML51-Nu AML51-B* AML51-E* Transmitted Color (Clear cap and color insert) 11 No legend 21 With legend on insert Dead Front (Smoky gray cap and color insert) 30 No legend 40 With legend on insert AML51-M* ****Projected Color (White cap and color insert) 50 No legend 60 With legend on cap AML51-R* For AML41D indicators only: Example: AML51-C10R Square full color button; with transmitted color, no legend; red. ** Available with transmitted color and dead front only. *** Black and gray not recommended for lighted display. AML51-N buttons not available with Display/Legend Types 10 and 20. Note: Dimensions include the .060 in bezel. AML51-D * Available with transmitted color (10 or 20) only. ****Insert is clear for projected color when ``W'' is used. AML51 LENS ORDER GUIDE (All possible color combinations may not be available.) AML51 lens buttons provide added display area by snapping onto and covering For incandescent display AML41J, K, and L lens style indicators only. the bezel of AML41J, K, and L indicators. AML51-J 10 R They do not fit other indicators or switches. Lens style Display/Legend Type Transmitted Color 10 No legend 20 With legend AML51-J AML51-K AML51-L Transmitted Color (Clear cap and color insert) 11 No legend 21 With legend Dead Front (Smoky gray cap and color insert) 30 No legend 40 With legend ****Projected Color (White cap and color insert) 50 No legend 60 With legend ** Not available with projected color. ****Insert is clear for projected color when ``W'' is used. 30 Full Color or 1st 2nd Color Split Color Split 3rd Color Split R Red R Red R Red Y Yellow Y Yellow Y Yellow G Green G Green G Green B Blue B Blue B Blue W**** White W**** White W**** White A** Amber A** Amber A** Amber Example: AML51-J10R Rectangular lens type button; full color; transmitted color, no legend; red. HOW TO ORDER BUTTON LEGENDS When specifying legended buttons, submit a legend order sheet to cover each listing. To insure proper legend orientation, AML housings (when viewed from the panel front) should have the ``MICRO SWITCH'' identification facing UP on square devices and UP or to the LEFT on rectangular. Button legend order sheets are shown on the following pages. Reproduce them on your office copier. Legend Sheet AML51 Pushbuttons AML51 Lens buttons AML52 Pushbuttons AML53 Paddle switch covers AML55 Paddle switch covers AML54 Rockers AML56 Rockers Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Form No. FO-63394 FO-63395 FO-63504 FO-63567 FO-63565 FO-63566 FO-63564 Manual Switches Buttons for Switches and Indicators AML51/52 Series AML52 BUTTON ORDER GUIDE (All possible color combinations may not be available.) For AML12, AML22 (w/o light pipe), AML32, AML42 LED display. AML52-N 10 R Button Type Display/Legend Type Button Color For LED Devices AML52-C Transmitted Color R Red AML52-A* 10 No Legend 20 With Legend Y Yellow G Green Examples: AML52-N10R Rectangular full screen; for use on neon power switch with transmitted color, no legend; red button. AML52-C10K Square full screen; for use with LED device; transmitted color, no legend; black button. B Blue For AML32 Neon Devices AML52-N W White K Black A Amber L Gray Manuals Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 31 Manual Switches Pushbutton Legend Sheet 32 AML52 Series Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Pushbutton Legend Sheet AML51 Series Manuals Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 33 Manual Switches Lens Legend Sheet 34 AML51 Series Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Covers for Paddle Switches AML53/55 Series COLOR DISPLAY OPTIONS Transmitted color -- Color is displayed whether lamp is On or Off. Choice of 1-piece covers (types 10 or 20) or covers with clear cap and colored translucent insert (types 11 or 12). Colored covers simply snap into the top of paddle switch housings. Projected color -- Translucent white cover with transparent colored insert (types 50 or 60). White cover appears colored when illuminated. Dead front hidden color/hidden legend -- Cover appears black with lamp Off. Legend and color appear when illuminated (types 30 or 40). AML53 PADDLE SWITCH COVER ORDER GUIDE (All possible color combinations may not be available.) For AML13, AML23, and AML33 incandescent or non-lighted display. AML53-T 10 R G Cover Color Paddle Switch Cover Type AML53-E 12 Cover Transmitted Color 10 No legend 20 With legend on cap Transmitted Color (Clear cap and color insert) 11 No legend 21 With legend on insert Dead Front (Smoky gray cap and color insert) 30 No legend 40 With legend on insert ***Projected Color (White cap and color insert) 50 No legend 60 With legend on cap cover, or one side of two-piece cover Other side of two-piece cover (see note) R Red Y Yellow G Green B Blue ***W White K* Black L* Gray A** Amber R Red Y Yellow G Green B Blue ***W White K* Black L* Gray A** Amber Note: Only one color code letter is necessary when ordering 12 covers. Example: AML53-T10RG Two-piece cover; with transmitted color, no legend; red and green. * Not for lighted display. ** Not available with projected color. *** Insert is clear for projected color when ``W'' is used. AML55 PADDLE SWITCH COVER ORDER GUIDE (All possible color combinations may not be available.) For AML35 neon display. AML55-N 10 R Y Paddle Switch Cover Type Display/Legend Type Lens Color Cover Color Transmitted Color 10 No Legend T Clear R Red Y Yellow G Green B Blue AML55-N Full Neon Cover, with colored lens 20 With Legend R Red AML55-N covers have a colored lenticular lens window which extends over the neon lamp. Example: AML55-N10RY Full neon paddle switch cover; with transmitted color, no legend; red lens and yellow cover. W White K Black L Gray Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 35 Manuals AML53-T Two-Piece Cover Display/Legend Type 12 Manual Switches Covers for Paddle Switches AML55 Series AML55 PADDLE SWITCH COVER ORDER GUIDE (All possible color combinations may not be available.) For AML15 and AML25 LED display. See notes below AML55-T 10 Y R Display/Legend Type 1/2-cover, or LED side of two-piece covers* Other side of two piece covers R Red Y Yellow G Green B Blue W White K Black L Gray R Red Y Yellow G Green B Blue W White K Black L Gray Cover Color - See notes below Paddle Switch Cover Type AML55-E Transmitted Color 10 No Legend 20 With Legend 1/2 Cover (For one LED)* AML55-T HOW TO ORDER LEGENDS FOR PADDLE SWITCH COVERS When specifying legended paddle switch covers, submit a legend order sheet to cover each catalog listing. These forms identify the maximum number of lines per area and the maximum characters per line, based on the type size you request. To insure proper legend orientation, paddle switch housings (when viewed from the panel front) should have the ``MICRO SWITCH'' identification facing UP or to the LEFT. Legend order shown on the duce them on quest a pad of ber: sheets for covers are following pages. Reproyour office copier or rethem from the 800 num- Legend Sheet AML53 Covers AML55 Covers Two-Piece Cover (For one LED) AML55-H Two-Piece Cover (For two LED's) AML55-E, -T, and -H covers have an open window which allows LED's to be flush with the cover surface. * Notes: Only one color code letter is necessary for AML55-E 1/2 covers. 2 To order a 1/2-cover without the LED ``window,'' specify an AML53-E listing from the previous page. 1 Example: AML55-T10YR Two-piece cover; with LED window in one side, transmitted color, no legend; yellow (LED side) and red (non-LED side). 36 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Form No. FO-63567 FO-63565 Manual Switches Paddle Operator (Cover) Legend Sheet AML53 Series Manuals Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 37 Manual Switches Paddle (Cover) Legend Sheet 38 AML55 Series Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Rocker Switch Operators COLOR DISPLAY OPTIONS AML54/56 Series AML54 ROCKER OPERATOR ORDER GUIDE (All possible color combinations may not be available.) For AML14, AML24, AML34 incandescent or non-lighted display. AML54-F 10 R Rocker Color - See Note Below Rocker operators are assembled to the switches by simply snapping them into recesses in the switch operator sockets. Transmitted color -- Color is displayed whether lamp is On or Off. Choice of 1piece rockers (types 10 or 20) or rockers with clear cap and colored translucent insert (types 11 or 12). Dead front hidden color/hidden legend -- Rocker appears black with lamp Off. Legend and color appear when illuminated (types 30 or 40). Projected color -- Translucent white rocker with transparent colored insert (types 50 or 60). White rocker appears colored when illuminated. Rocker Operator Type Display/Legend Type AML54-F Transmitted Color 10 No legend 20 With legend on cap Full Rocker AML54-E 1/2 Rocker AML54-T Two-Piece Rocker Transmitted Color (Clear cap and color insert) 11 No legend 21 With legend on insert Dead Front (Smoky gray cap and color insert) 30 No legend 40 With legend on insert Full rocker, 1/2 rocker, or one side of two-piece rockers R Red Y Yellow G Green B Blue ***W White K* Black L* Gray A** Amber Other side of two-piece rockers R Red Y Yellow G Green B Blue ***W White K* Black L* Gray A** Amber ***Projected Color (White cap and color insert) 50 No legend 60 With legend on cap * Not for lighted display. ** Not available with projected color or dead front. *** Insert is clear for projected color when ``W'' is used. Not available for use with AML34 power switches. Example: AML54-F10R Full rocker; with transmitted color, no legend; red. AML56 ROCKER OPERATOR ORDER GUIDE For AML36 neon display. AML56-N 10 R Y Rocker Operator Type Display/Legend Type Lens Color Rocker Color AML56-N Transmitted Color 10 No Legend T Clear R Red Y Yellow R Red Y Yellow G Green B Blue W White K Black 20 With Legend Full Rocker with Colored Lens AML56-N rockers have a colored lenticular lens window which extends over the neon lamp. Example: AML56-N10RY Full rocker; with transmitted color, no legend; yellow rocker and red lens. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 39 Manuals NOTE: AML54-F10 and AML54-F20 are one-piece, one-color full rockers. Thus only one color code letter is necessary when ordering. Include a two letter code for all other AML54-E (and AML54-T) catalog listings. Manual Switches Rocker Switch Operators AML56 Series AML56 ORDER GUIDE For AML16 and AML26 LED display. AML56-T 10 R B Rocker Color - See Notes Below Rocker Operator Type Display/Legend Type AML56-E Transmitted Color 10 No Legend 20 With Legend 1/2-Rocker* (For one LED) AML56-T 1/2-rocker or LED side of two-piece rockers Other side of two piece rockers R Red Y Yellow G Green B Blue W White K Black L Gray R Red Y Yellow G Green B Blue W White K Black L Gray HOW TO ORDER ROCKER LEGENDS When specifying legended rockers, submit a legend order sheet to cover each catalog listing. These forms identify the maximum number of lines per area and the maximum characters per line, based on the type size you request. To insure proper legend orientation, rocker switch housings (when viewed from the panel front) should have the ``MICRO SWITCH'' identification facing UP or to the LEFT. Rocker legend order sheets are shown on the following pages. Reproduce them on your office copier. Legend Sheet AML54 Rockers AML56 Rockers Two-Piece Rocker (For one LED) AML56-H Two-Piece Rocker (For two LED's) Example: AML56-T10RB Two-piece rocker; with LED window in one side, transmitted color, no legend; red (LED side) and blue (non-LED side). 40 * Notes: Only one color code letter is necessary for AML56-E 1/2-rockers. AML56-E, -T, and -H rockers have an open window which allows LEDs to be flush with the rocker surface. 2 To order a 1/2-rocker without the LED ``window,'' specify an AML54-E listing from the previous page. 1 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Form No. FO-63566 FO-63564 Manual Switches Rocker Legend Sheet AML54 Series Manuals Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 41 Manual Switches Rocker Legend Sheet 42 AML56 Series Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Mounting Hardware AML61 Series FOR STRIP AND MATRIX MOUNT ASSEMBLIES FEATURES 1 Enables subpanel mounting of devices in factory assembled metal cans which are welded together in strips or matrices. Assures accurate alignment and enables pre-wiring. 1 L-shaped mounting brackets conform to various panel thicknesses, using spacers. 1 Simplifies panel fabrication, since only one large cutout is required. 1 Facilitates printed circuit board mounting. Operating force is transmitted to mounting hardware, rather than P.C. board. 1 For custom matrices contact the MICRO SWITCH Application Center. 1 Mounting dimensions page 52. AML61 MOUNTING HARDWARE ORDER GUIDE (For standard strip mount assemblies) A 5 A Type Mounting Bracket Orientation Number of Cans Mounting Bracket Location Square cans: A 1 2 3 4 5 6 7 8 9* 10* 11* 12* AML61 B (Plain finish) AML61 J (Black finish) E Rect. cans: B *A, C, D & E orientation only. A G B K C L D P E T F U NO BRACKETS AML61 E (Plain finish) AML61 K (Black finish) C D 1To order one rectangular can with mounting brackets on short sides, specify AML61EB1 or AML61KB1 . NON-STANDARD ASSEMBLIES Use the order form on the following page to specify non-standard AML61 strip or matrix assemblies. You may reproduce it on your office copier, or order pads from the 800 number. Request FO-63558. Example: AML61EC5A Five rectangular cans, plain finish (unpainted), long sides abutting; type A mounting brackets on long sides, located flush with switch or indicator bezel. (Type T bracket brings top of annunciator bezel flush with top of .160 in./4,1 mm panel.) This strip has Type F brackets for P.C. board mounting. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 43 Manuals AML61 B Manual Switches Barriers/Panel Seal Accessories AML71 BARRIERS AML71/75 Series When mounting an individual unit, an end barrier is attached to each side of the housing. The center barrier is used in a slot mount array. FEATURES 1 Barriers separate individually mounted switches and indicators -- help prevent inadvertent actuation of two pushbutton switches with a single push. 1 Front of panel mounting simplifies installation. AML71 BARRIER ORDER GUIDE (See notes) Barriers shown in order guide are black. Drawing shows two switches, slot mounted. From left to right: one center barrier, a second switch, plus another end barrier to complete the arrangement. Barrier Length Type Catalog Listing Short (For use with square devices and short side of rectangular devices.) Center AML71SCB End AML71SEB Long (For use with long side of rectangular devices.) Center AML71LCB End AML71LEB Notes: Not for use with AML61 mounting hardware or any full guard bezel products. Not for use with AML41J, K, or L lens type indicators; or AML45 annunciators. AML75 PANEL SEAL FEATURES 1 AML75 panel seals fit pushbutton switches and indicators. 1 Provides protection from contamination from accidental beverage spills, dust, and dirt. 1 Easy to install, without tools 1 No effect on display color, light intensity, or legend quality. 1 Replace seal or change lamps without removing switch from panel. 1 For .19-inch standard height square or rectangular pushbuttons. 1 Mounting dimensions page 53. The design complements AML's functional appearance, creating a pleasing framed effect around the button. It consists of a matte black plastic base which press-fits between the panel and switch bezel, and a transparent flexible seal which snaps into the base. PK 8521, shipped with each order, provides installation instructions. Button colors and legends can be viewed without distortion whether lighted or unlighted. Seals can be conveniently replaced or removed for relamping, without removing the switch from panel. Operating temperature range is 32 to 131F (0 to 55C). AML75 PANEL SEAL ORDER GUIDE For Use With: MATERIAL Base: Polypropylene Cap: Polyvinyl Chloride 44 Description Square .19N high pushbuttons Rectangular .19N high pushbuttons Rockers Base & Seal AML75ABC AML75BBC AML75RBC Notes: Multiple units should not be mounted in a single slot, since this would create an unsealed space between each unit. AML75 seals are not for use with barriers, full guard bezels, AML61 mounting hardware, AML45 annunciators, or AML41J, K, or L lens type indicators. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Switch Guard/Panel Plugs, Dummy Housings See page 53 for mounting dimensions. AML78 PANEL PLUGS The switch guard cover is clear, polycarbonate thermoplastic through which the button is easily visible. The word ``lift'' is molded onto the top front edge of the guard. The bracket is bright-finished stainless steel. The switch guard may be assembled to the AML pushbutton before the switch is installed in a panel. Or, the guard can be assembled to a pushbutton already mounted in a panel, providing the wiring is sufficiently slack to raise the switch bezel above the panel; and if there is sufficient clearance with adjacent units. PK 8522 contains installation instructions and is shipped with each order. AML switch guards may be mounted in horizontal or vertical matrices. A wire lock-down feature, using .020-inch diameter locking wire, may be used as an additional protection. Panel plugs are only for use in individual holes or with AML61 mounting hardware in multi-station strips. (Use dummy housings in strip cutouts without AML61 mounting hardware.) PANEL PLUG ORDER GUIDE Plastic panel plugs (shown above) enable the user to provide for future needs by punching extra panel holes. Finished in matte black, they are the same height as the standard AML bezel when snapped in place from the panel front. Plug Type Catalog Listing Square AML78CB Rectangular AML78FB SWITCH GUARD ORDER GUIDE Guard Type* Catalog Listing Square AML76C10T01P Rectangular AML76F10T01P * The word ``LIFT'' is molded into the cover. If other languages are desired contact the 800 number. Note: Switch guard is not designed for use with AML61 mounting hardware, AML71 barriers, or full guard bezel switches. CONNECTOR BLOCK AML79CC This connector block can be used with square 1 and 2 pole AML21 and AML22 switches with .110 x .020 terminals to enable plug-in wiring. AML78 DUMMY HOUSINGS Dummy housings can be used to provide for expansion needs in strip cutouts without AML61 mounting hardware. They have mounting clips, but there is no provision for switching or illumination. DUMMY HOUSING ORDER GUIDE Dummy Housing Type* Catalog Listing Rectangular (Pushbutton style) AML78F100 Rectangular (Lens indicator style) AML78J100 * Order AML51 Buttons/lenses for use with dummy housings. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 45 Manuals FEATURES 1 Button cannot be operated when switch guard cover is closed, preventing accidental operation 1 Wire lock-down feature further prevents unintentional actuation of the switch. 1 Lamps can be replaced with the switch guard attached, without special tools, saving maintenance time 1 Can be used with alternate or momentary action square or rectangular .19 inch standard height AML buttons 1 Shock resistant construction, for long, maintenance-free life AML76 switch guard protects square and rectangular .19-inch standard height pushbuttons from inadvertent actuation. It is for use with standard bezel type switches only. AML76/78 Series Manual Switches Lamps, Soldering Recommendations, Receptacles AML91 LAMP ORDER GUIDE Lamp Type Industry Lamp No. Catalog Listing Incandescent T-1-3/4 wedge base 86 6.3 AML91LA86 73 14.0 AML91LA73 85 28.0 AML91LA85 Voltage LAMP DATA The following data was compiled from manufacturer's specifications, for reference only. SOLDERING RECOMMENDATIONS All terminals are solder plated. Proper soldering and cleaning procedures must be followed to maintain the reliability of AML products during installation. An instruction sheet which outlines these procedures is included with AML shipments. You may also obtain a copy from your MICRO SWITCH Sales Office. Request PK 8518. As a general guide, the following information may be used: INCANDESCENT LAMPS Industry Lamp No. AML91 Series Volts Amps Watts MSCP Life A/C Volts 86 6.3 5.5 5.0 .200 .185 .177 1.25 1.12 .89 .49 .246 .185 20,000 hours 106,200 hours 290,000 hours 73 14.0 12.0 .080 .077 1.12 1.00 .30 .23 15,000 hours 36,450 hours 85 28.0 24.0 .04 .037 1.12 .89 .30 .177 7,000 hours 41,860 hours Use a 280C (538F) solder iron tip, up to 6 seconds duration, with a 60-40 rosin core solder. This allows the terminal to heat quickly on the exterior of the housing only, and greatly reduces the chance of flux migrating inside the housing. Neon Lamps 25,000 hours (half life) INTEGRAL LEDs LEDs Furnished Permanently Installed in These Products Peak Inverse Voltage w/o Diode w/Diode Protection Protection Vf If VPD AML12, 15, 16, 22, 25, 26, 42 2.4 V 20 mA .7 V 5V 34 V AML45 2.4 V 20 mA .7 V 4V 33 V 100,000 hours (half life). LED APPLICATION INFORMATION For those devices without internal current limiting resistors, suitable external control of the LED current must be provided. It is recommended that a minimum of 5 VDC open circuit voltage with an appropriate series resistance be used to drive LED devices. This minimizes the effect of temperature (current variation) on forward voltage of the LED. Resistor values can be determined by supply voltage or current for LED: AML92 SERIES LEDs RS J For use with these AML switches and indicators equipped with lamp sockets: Pushbutton switches: AML11 (Square Only)*, AML21 (rectangular and square), and AML31. Paddle switches: AML31/23/33 Rocker switches: AML14/24/34 Indicators: AML41 * Rectangular solid state with one or two lamp circuits cannot be used with LED catalog listings ending in ``L''. E - Vf If AML92 ORDER GUIDE Quad Chip Six Chip Red LED Color AML92ERY AML92ERL Green AML92EGY AML92EGL Yellow AML92EYY AML92EYL White -- AML92EWL** ** For use with white or yellow buttons. OPERATING CHARACTERISTICS WHERE: RS J Series Resistance E J Supply Voltage Vf J Forward Voltage of LED If J Circuit Current If a diode is added in series for reverse polarity protection then: RS J Type VF Fwd. Voltage (typ.) Yellow Green Red White IF Fwd. Current VR Rev. Voltage Quad Chip 8.6 8.6 7.8 -- 15 mA 16 V Six Chip 4V 4V 4V 4V 50 mA 5.6 V E - Vf - VPD If WHERE: VPD Forward Voltage of Protection Diode TEMPERATURE RANGE (Quad Chip or Six Chip) Operating: -20 to 60C (-4 to 140F) Storage: -30 to 100C (-22 to 212F) 46 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Mounting Dimensions (For Reference Only) AML11/12 and 21/22 SWITCHES AML41C/D and AML42C INDICATORS Note: Top of full guard bezel housing .19/5,0 from panel. PUSHBUTTONS For terminal locations, see page 49. AML Series AML27 SWITCHES KEYLOCK For terminal locations, see page 50. AML13/15 and 23/25 SWITCHES ROCKERS PADDLES For terminal locations, see page 49/50. For terminal locations, see page 49/50. Manuals AML14/16 and AML24/26 SWITCHES AML41 INDICATOR AML42 INDICATOR LENS STYLE MINIATURE TERMINAL TYPES For terminal locations, see page 50. NOTE 1 Dimensions are mm or mm/IN IN Solder Hole will accept two #22 AWG Stranded Conductor (per NEMA publication DC-2 1976) Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 47 Manual Switches Mounting Dimensions (For Reference Only) AML Series AML31/32 SWITCHES AML34/36 SWITCHES PUSHBUTTON ROCKER AML33/35 SWITCHES TERMINAL LOCATIONS PADDLE PUSHBUTTON ROCKER AND PADDLE PANEL CUTOUT FOR SINGLE-STATION FRONT-OF-PANEL MOUNTING Recommended panel thickness: .060-.187/1,52-4,75 NOTES 1 Dimensions are mm or mm/IN IN Manufacturers logo on this side of housing Solder Hole Will Accept One #14 AWG Stranded Conductor (Per NEMA Publication DC-2 1976) 48 PANEL PUNCH FOR AML SERIES A panel punch is manufactured by Greenlee-Textron Tool Co., Rockford, IL (815-926-3011). Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Mounting Dimensions (For Reference Only) AML Series TERMINAL LOCATIONS FOR AML10 SWITCHES PUSHBUTTONS Solder and Quick-Connect Printed Circuit Illuminated devices shown (non-illuminated devices do not have lamp terminals). ROCKERS AND PADDLES Solder and Quick-Connect Printed Circuit One Integrated Circuit Two Integrated Circuits One Integrated Circuit Two Integrated Circuits Illuminated devices shown (non-illuminated devices do not have lamp terminals) TERMINAL LOCATIONS FOR AML41 INDICATORS Solder and Quick-Connect Manuals 1 Incandescent Lamp Circuit 1 Incandescent Lamp Circuit 2 Incandescent Lamp Circuits 2 Incandescent Lamp Circuits 1-3 Incandescent Lamp Circuits Printed Circuit 1 Incandescent Lamp Circuit 1 Incandescent Lamp Circuit 2 Incandescent Lamp circuits 2 Incandescent Lamp Circuits 1-3 Incandescent Lamp Circuits TERMINAL LOCATIONS FOR AML42 INDICATORS Solder and Quick-Connect 1 LED Circuit Printed Circuit 1 LED Circuit 1 LED Circuit 1 LED Circuit NOTE 1 Dimensions are MM or MM/IN IN Manufacturer's logo on this side of housing 4 - Lamp terminals are not provided for non-illuminated devices positive terminal ident. (+) marked this side of housing 1 - lamp termination identified by ``B''. 2 - lamp termination identified by ``A'' and ``C''. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 49 Manual Switches Mounting Dimensions (For Reference Only) AML Series TERMINAL LOCATIONS FOR AML20 SWITCHES PUSHBUTTON SWITCHES Solder or Quick-Connect Terminal identification marked on each adjacent side of housing KEYLOCK SWITCHES Solder or Quick-Connect Printed Circuit 1 Pole 2 Pole 4 Pole PUSHBUTTON SWITCHES Printed Circuit 1 Pole 2 Pole ILLUMINATED ROCKERS AND PADDLES Solder or Quick-Connect 1 Pole Printed Circuit 2 Pole 1 Pole NON-ILLUMINATED ROCKERS AND PADDLES Solder or Quick-Connect 1 Pole 50 4 Pole 2 Pole 1 Pole 2 Pole 2 Pole Printed Circuit 4 Pole Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Mounting Dimensions (For Reference Only) AML Series ANNUNCIATORS AML45 SERIES Manuals Manufacturer's logo on this side of housing For panel punch manufacturer, see page 48. Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 51 Manual Switches Mounting Dimensions (For Reference Only) AML Series MULTI-STATION FRONT-PANEL MOUNTING Panel cutouts (See page 48 for panel punch manufacturer.) Square Switches & Indicators Rect. Switches & Indicators Annunciator (.8) (No. of units) -- .045* (20,3) (No. of units) -- 1,14* (1.20) (No. of units) -- .045 * (30,5) (No. of units) -- 1,14 * (.40) (No. of units) -- .045 * (10,1) (No. of units) -- 1,14 * For each barrier, add .053/1,35 * Note: If barriers are used, do not subtract .045 in./1,14 mm from the panel cutout formula. (.045 in./1,14mm is the allowance for the width of the bezel.) AML61 MULTI-STATION SUBPANEL MOUNTING Panel cutouts for AML61 Mounting Bracket Orientation Width Length A* in. mm .810 20,57 (.810)(No. of units) B in. mm .810 20,57 (1.210)(No. of units) C or D* in. 1.210 mm 27,94 (.810)(No. of units) * More than two cans with mounting brackets required for strips of more than 10 units. AML61 MOUNTING CENTERS Mounting Bracket Orientation Mounting Centers/Number of Cans 1 2 3 4 5 6 7 8 9 10 11 12 7.765 197,23 8.575 217,81 9.385 238,38 10.195 258,95 6.456 163,98 7.263 184,48 8.070 204,98 8.877 225,48 ``A'' or ``C'' in. mm 1.285 32,64 2.095 53,21 2.905 73,79 3.715 94,36 4.525 114,94 5.335 135,51 6.145 156,08 6.955 176,66 ``B'' in. mm 1.685 42,80 2.895 73,53 4.105 104,27 5.315 135,00 6.525 165,74 7.735 196,48 8.945 227,20 10.155 257,94 ``D'' or ``E'' in. mm on CL on CL .807 20,50 1.614 41,00 2.421 61,49 3.228 81,99 4.035 102,49 4.842 122,99 5.649 143,48 Tolerance J .015 D B C A E 52 Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Mounting Dimensions (For Reference Only) AML Series AML75 PANEL SEAL ACCESSORY Panel cutouts Multiple panel sealed units should not be mounted together in a single elongated slot, since this would create an unsealed space between each unit. Side-by-side mounting can be achieved, per the center-to-center dimensions shown in the drawing. (Dotted lines indicate the seal bases which are abutting at front of panel.) AML75 seals are not designed for use with the AML61 mounting system. NOTE: Suggested cutout dimensions are based on an .125N/3,18 mm panel thickness. Individual preferences for inpanel fit may require measurement of assemblies before panels are cut. AML76 SWITCH GUARD ACCESSORY Manuals PANEL CUTOUTS Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 53