tyco Electronics QUALIFICATION TEST REPORT BERRGet CLEAN BODY 025 CONNECTOR 10POSITIONS ANy R47 025 ARDS 108% Product Specification Reference Test Report No. Date Classification 501-5464 REV.O 7108-5763 -TR-99999 : O7JANOS3 : Unrestricted Prepared by Reviewed by Reviewed by Approved by 07 awed BP TG?) B3 7 TAW 03 1, Zan 03 . Fa UW te | H, Dratsuhara 0, Sui goibe# Y.Fujiwara K.Shimizu N.Matsubara O.Suzuki P/E Engineer P/E Engineer Reliability Analysis | Q/A Manager Chief 1 of 13 Tyco Electronics AMP K.K. Hisamoto 3-5-8, Takatsu-ku, Kawasaki-shi, Kanagawa-ken, Japan. This AMP controlled document is subject to change. For latest revision call the AMP. Copyright 2000 by Tyco Electronics AMP K.K.. All Rights Reserved. * Trademark Released Per EC FJ00-0013-03tyco Eh ron CLEAN BODY 025 CONNECTOR 10POSITIONS 501-5464 1. Introduction 1.1 Purpose Testing was performed on the Clean Body 025 Connector 10positions to determine if it meets the requirements of Product specification, 108-5763 Rev.O. 1.2 Scope This report covers the results of electrical, mechanical and _ environmental performance requirements testing of the Clean Body 025 Connector 10positions. The qualification testing was performed between 1 Jul,2001 and 31 Jan,2002. 1.3 Conclusion Clean Body 025 Connector 10positions meets the performance Product Specification, 108-5763,Rev.O. requirements of 1.4 Product Description This connector has been designed for use of automotive connector. 1.5 Test Samples Samples were taken randomly from current production. The following samples were used (Fig. 1). 1. fEHI= 1.18 ABEL. OULD R44 0252794 10 HOM mathe 108-5763 Rev.O (SRE SHNEMAEDBSE CSNMLCISPSRBT SEOIMTIDPNE:. 1.2 3 ASA ARSE, DY KF1 0255RD2 10 HO BAM, RMRHBLURRHERDEREFICOWT FIO WMRNBEWML TLS. AB EE ERIS. 2001 4 7 A 1 Ad 2002 F 1 A331 B#ECIADPMNi:. 1.3 HYy KF4 025924%94 10 MICHA RRS 108-5763 Rev.O OTEREMEBREIIAML TE. 1.4 BROBUR Aa SMI RLLARIICHS. 1548 SE ILAIIOLEVAT LD OREM HICKS TRYUMSNE. UFORAMRBICRA SH ie (Fig. 1). 2 of 13 Rev Otyco CLEAN BODY 025 CONNECTOR | TF? 10POSITIONS 501-5464 Flectronics 2.Result See table 2. 3.Samples 2g me Prod. P/N Description 1473842 CLEAN BODY 025 3%94 104% 4x97 FRUITY CLEAN BODY 025 CONNECTOR 10POSITIONS CAP ASSY. 1473845 CLEAN BODY 025 24#%9%248(A) TOT FRUITY CLEAN BODY 025 CONNECTOR 2POSITIONS (A) PLUG ASSY 1473846 CLEAN BODY 025 2474 248(B) F757 FRUIY CLEAN BODY 025 CONNECTOR 2POSITIONS (B) PLUG ASSY 1473847 CLEAN BODY 025 2%94 648 57 FRUIY CLEAN BODY 025 CONNECTOR 6POSITIONS PLUG ASSY 1318329 CLEAN BODY 025 Uee7FSI)L AY BIb CLEAN BODY 025 RECEPTACLE CONTACT 1565052 CLEAN BODY 025 2%9% 4R CLEAN BODY 025 CONNECTOR CASE 1565053 CLEAN BODY 025 2%*94 AAN CLEAN BODY 025 CONNECTOR COVER Fig.1 Wire : AVSS 0.5 SQ Crimp Tool : PN 1276939-2 4. Evaluation and method : See Product Specification 108-5763 5. Evaluation sequence : See table 1 3 of 13 Rev 0tyco CLEAN BODY 025 CONNECTOR OO, 10POSITIONS 501-5464 Llectronics. Table 1. a) DEEL EIS ERO RERIR Product Qualification Test Sequence BALL SUMIX FAW SRM BILE ILPRIC, ARDS 3 PybU LIS THIS. Number of Specimens : Each group used for the specified performance tests shall consist of not less than 3 sets of connector. ERT )ILT Test Group 1 2 3 4 5 6 7 8 9 | 10| 114 12 SERIE Test Sequence 8G RinOHeee 1) a}afardatatapapapaya ys 3-521 Confirmation of product 35.2 BERT 3 3.5.2 Voltage drop 3.5.3 OLAILHER 2 24 3.5.3 Low level termination resistance 3.5.4 RE 4 3.5.4 Insulation resistance 3.5.5 BE 5 3.5.5 Withstand voltage 3.5.6 REL 2 3.5.6 Temperature rise 3.5.7 JI Bit 2 3.5.7 Leak current 3.5.8 A: BERRI4ULT 2 3.5.8 Insertion and separation feeling 3.5.9 IV SOh+RBA 2 3.5.9 Contact insertion force 3.5.10 AVUSIMRIA 2 3.5.10 Contact retention force 3.5.11 aRTSRA 2 3.5.11 Holding force of connector 3.5.12 AARDSBAD 2 3.5.12 Connector mating force 3.5.13 94945 /KA 3 3.5.13 Connector unmating force 3.5.14 she EE re oe EE 2 3.5.14 Press joint strength of terminal 3.5.15 VILE 2 5 3.5.15 Sealing performance DSR IA A Test Items er Test Sequence (f<)(to be continued) aADMFlLMRe iT SIRFERT . a) Numbers indicate the sequence in which the tests are performed 4 of 13 RevOtyco CLEAN BODY 025 CONNECTOR Jectronics 10POSITIONS 501-5464 EHERT IL-7 Test Group aR lA Ey 1 2 3 4 5 6 7 8 9 |10] 11} 12 Test Items ~ ERIE Test Sequence 3.5.16 Rik | 2 3.5.16 Terminal Secondary locking mechanism 3.5.17 Bias 3 3.5.17 High-temperature exposure 3.5.18 imi 3.5.18 Low-temperature exposure 3.5.19 HWIbvavy 3.5.19 Thermal shock 3.5.20 Tmt 3.5.20 Moisture resistance 3.5.21 ALY RYT IIL 3.5.21 Current cycle 3.5.22 fehitaA 3.5.22 Mating-unmating endurance 3.5.23 CEY TATE 3.5.23 Prying endurance 3.5.24 ft7KTE 3.5.24 Water resistance 3.5.25 kB 3.5.25 Vibration 3.5.26 AN BEtE 3.5.26 Dust resistance Test Sequence (#:<)(to be continued) aA DAF XMERE HT SIRRERT . a) Numbers indicate the sequence in which the tests are performed. 5 of 13 Rev Otyco CLEAN BODY 025 CONNECTOR 10POSITIONS 501-5464 Electronics BERT ILTF Test Group 13 14 | 15 16 17 | 18 | 19 | 20 | 21 {ERIE Test Sequence 3.5.1 RROBBREA 1 i 1 1 1 1 1 1 1 3.5.1 Confirmation of product 3.5.2 BEB F 2,4 | 2,4 | 2,5 | 2,4 | 2,4 3.5.2 Voltage drop 3.5.3 O0-LA)LE 24/24/26] 24 3.5.3 Low level termination resistance 3.5.4 HIRE 7 3.5.4 Insulation resistance 3.5.5 it BE 9 3.5.5 Withstand voltage 3.5.6 BELLS 5 3.5.6 Temperature rise 3.5.7 J-7ER 4 3 3.5.7 Leak current 3.5.8 HA: BERRI ULT 3.5.8 Insertion and separation feeling 3.5.9 AVYSOhEA 3.5.9 Contact insertion force aeRIA B Test ltems 3.5.10 2VSIhMRRA 8 3.5.10 Contact retention force 3.5.11 DROSRIFA 9 3.5.11 Holding force of connector 3.5.12 ARORA D 3.5.12 Connector mating force 3.5.13 ARISSRA 3.5.13 Connector unmating force 3.5.14 tinF EES 5k EE 6 3.5.14 Press joint strength of terminal 3.5.15 Y ILE 5 5 5 3.5.15 Sealing performance Test Sequence (i:<)(to be continued) aA ORMF AREAS OIRFERT . a) Numbers indicate the sequence in which the tests are performed. 6 of 13 Rev Otyco CLEAN BODY 025 CONNECTOR 10POSITIONS 501-5464 tron BERT IL-7 Test Group 13 | 14) 15} 16/17 | 18 | 19 | 20 | 21 SERIF Test Sequence aAERIR B Test Items 3.5.16 Be RIir 3.5.16 Terminal Secondary locking mechanism 3.5.17 Bmw 3 3.5.17 High-temperature exposure 3.5.18 (Rae 3 3.5.18 Low-temperature exposure 3.5.19 $-VILYav7 3 3.5.19 Thermal shock 3.5.20 iit 3 3.5.20 Moisture resistance 3.5.22 #eRINA 3 3.5.22 Mating-unmating endurance 3.5.23 CUY MAT 3 3.5.23 Prying endurance 3.5.24 fi 7KTE 4 3.5.24 Water resistance 3.5.25 He eh 3 3.5.25 Vibration 3.5.26 iit Eete 3 3.5.26 Dust resistance Test Sequence (#%42) (end) a) MAORFISHRERHS SIRE. a) Numbers indicate the sequence in which the tests are performed. 7 of 13 Rev O&1 dO 8 40 (Fi G)eoueuoped Buyees! gy] 40 (BBS Se Lp) pe WD Jo yuesg Wop ssedd] py 4-1 mie) (MURR G+) 89404 SunewUp 40JQ9ULOD]! 6) -; 40 (LY #44 G+ 1c) 90404 BuneW 40;99UU09 Aull 40 (CERAM) eoueysisay ysnq) 92) 40 (EEFBS Ger) s0jauUUOD yo 80404 Buipjoy] 4 4-y (CREB) GERACE 0) 40 (EH) voResqiA) GZ") Oo (490] Aipuoses) ao40y uofuazes OR WUOD] gy- fe) (FAC eoueysisoy 4972) 21 MO (Of BORYG GC) 29404 uorpasuy yoeuog l x0 (YMA) eouejsisoy Sullrg Z'1 oO C(O EN+ CUR Y mf) Suyee4 Uonesedas pue uoniesuy gL yO CY Mbt) @oueanpug Suyewupy-suyjeyy Zz'k Oo (WEB Gfyweung yeeq) yy 40 (UGLAACAL) SUyoAQ wasn] 17-1 40 (THR) osu sunjesadwel| 9+) 40 (FEB M) eoueysisoy ounqsiopy) g7-1 40 (ELBA BM) eBeyon pueysyyw) oy 40 (GGEBZUAF-) 4OOUS JeUEUL) gy y 40 (AE SEE ge) eouRysises uoNeNsU] 4+) 40 (BAACSCH) eansodxy eanqesadua | Mo] Bik 40 (UES BCS Bh EB Gp) POuesises uoNeuiuiey (aAe] MO7 gL Oo (Hs) aunsodxg eunjesoduiay Ysiy| 7 poy 40 (A SYFIE)doup a8eyoql 71 0 (FT} BB) eo Jo yySuedjs quiof ssaiq oll oO (Sey Be By Co YE AB )oNpoud jo uonewayuog Ik eH) er (Hara) Ge) EV) GEE ry ylewey espn waz so] yewsy quow3zpnp way se] ae we | 0 A8Y P9PS-10S LYOdaY LS3L SNOILISOdO! 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